technical training guide
TRANSCRIPT
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Prices, Policies and Dates Subject to Change
2015 Technical Training GuideWelding School » Professional Seminars » Robotics » Educational Materials
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INTRODUCTION
Welding is everywhere,and Lincoln Electric has been
there since the beginning.Lincoln Electric has always been a leader andinnovator in the design and production of arcwelding equipment and consumables.Headquartered in Cleveland Ohio, we are alsoa worldwide leader in robotic arc weldingsystems as well as plasma and oxyfuel cuttingequipment. The catalog you hold in your handscontains some of the best performing, most
well made and tested welders and consumableson the market today.
We are committed to your success. AtLincoln Electric, we have a global team ofprofessionally trained Technical SalesRepresentatives, Application Engineers, andCustomer Service Representatives ready tohelp you improve quality and productivity,while reducing costs. And with more than2,000 Authorized Distributor partners, no othercompany is better able to serve your weldingand cutting needs.
Who We Are » The people of the Lincoln Electric Companystrive to meet the goals set forth by ourfounders John and James Lincoln.
» Make a product you can take pride in, sothe customer can too.
» Listen to the people that use your products,and always look for ways to make it better.
» Lead by design and innovation, and neveraccept that it can’t be improved.
» Be the best.
We’re proud to say that for over 115 years,people have chosen Lincoln Electric products.No matter where you work; from a coal mineto a skyscraper, an oil derrick to your garage,there’s a Lincoln Electric welder andconsumable that can help you make itthe best.
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Arc Welding Safety - Materials and Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Full Line of Welding Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
The Lincoln Electric Welding SchoolOverview of Welding School . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Welding School Class Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Standard Courses Introduction to Welding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Basic Plate and Sheet Metal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Pipe Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11 Plasma, Oxyfuel, Alloy and Hardfacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Gas Tungsten Arc Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Gas Metal Arc Welding - Semiautomatic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Flux Cored Arc Welding - Semiautomatic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Comprehensive Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Advanced Courses Motorsports - Basic Materials Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Motorsports - Advanced Materials Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Basic Submerged Arc Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Advanced Submerged Arc Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Advanced API Pipe Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 GTAW (TIG) Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 CWI Prep Course, Seminar and Exam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Qualification and Certification Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Technical Training Programs Overview of Technical Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Professional Seminars Blodgett’s Design of Welded Connections Seminars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Welding Educator’s Workshop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Beyond The Booth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 VRTEX® Customer Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Regional Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Distributor Training Programs International Distributor Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Field Service Shop Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Automation School Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Robotics Training Programs Basic Robotic Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Advanced Robotic Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Robotic Service Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 WeldPro™ - Offline Robot Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
CRAW Prep Course and Exam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Registration Information Online Course Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Welding School Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Hotel and Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Educational Materials Arc Welding Process Training Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 James F. Lincoln Foundation and The Arc Welding Bookshelf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44-46
TABLE OF CONTENTS
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ARC WELDING SAFETY
Arc Welding Safety - Materials and Products
Lincoln Electric Safety MaterialsLincoln Electric offers a variety of free training materials on arcwelding safety. Access the following information online:
» Arc Welding Safety brochure (E205)
» Arc Welding Safety poster (E201) » “Welding Safely- The Way The Pros Do It” (DVD) » Arc Welding Safety Powerpoint® presentation with script
(included on every “Arc Welding Process Training Materials” CD) » OSHA Hexavalent Chromium Standards (MC09-12) » MSDS sheets
ANSI Z49.1 Safety DocumentThe American Welding Society offers a FREE download ofthe American National Standard Institute’s “Safety in Welding,Cutting, and Allied Processes” document (ANSI Z49.1:2012).This is the welding industry’s comprehensive reference on
safety. This document is a must for every welding school,fabricator and home hobbyist. Get your free copy today at:www.aws.org/technical/facts.
Environmental Systems for Welding SchoolsSome welding applications (welding school booths, welding inconfined spaces, etc.) may warrant additional safety precautionsfrom welding fumes, such as using fume extraction equipment.Lincoln Electric offers a full line of environmental systems forschools and welding shops. Product solutions vary from single ordual arm units to multi-arm centralized fume extraction systems.Some of the advantages of a system by Lincoln Electric are:
» Expert technical assistance available from one company onall your welding products – equipment, consumables andfume extraction.
» Follow OSHA and AWS guidelines. » Reduce energy costs by indoor recirculation vs. exhausting
to outside. » Provide source capture using lightweight user-friendly arms. » Offer working lamp and arc sensor technology options. » Variable speed fans increase or decrease based on demand. » Sound-absorbing boxes and in-line duct silencer lessen noise. » Custom central systems designed to your specific application.
For More Information, Contact:The Lincoln Electric Company Automation DivisionPhone: 800-833-9353 (WELD) or 216-383-2667Email: [email protected]
Arc Welding Safetybrochure(Publication E205)
ANSI Z49.1 Safetydocument
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FULL LINE OF WELDING PRODUCTS
Full Line of Equipment, Consumablesand Accessories
Welding ProductsLincoln Electric is the world leading manufacturer of arc weldingequipment, consumables and accessories for stick, TIG, MIG, fluxcored and submerged arc welding, as well as oxyfuel and plasmacutting. We manufacture a full line of products for welding schools,light to heavy duty metal fabricators, maintenance shops, homeuse, etc. Lincoln Electric’s product line includes:
» Welding equipment » Welding consumables » Accessory equipment and parts » Gas apparatus by Harris Products Group » Environmental systems
Educational DiscountsLincoln Electric offers a large discount to welding educationalinstitutions on our complete line of products. The LincolnEducational Discount is applied through sales to schools by ournetwork of welding distributors. Contact your local Lincoln ElectricSales Office for more details.
Where to Get More DetailsFor complete details on all Lincoln Electric welding products, seeour website at www.lincolnelectric.com and/or request a copy ofour Product Catalog (E1.10). Or contact your local Lincoln TechnicalSales Representative to discuss the most appropriate LincolnElectric products for your particular school or otherwelding applications.
www.lincolnelectric.com
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THE LINCOLN ELECTRIC WELDING SCHOOL
Overview of Welding School
School OfferingLincoln Electric has one of the oldest and most prestigiouswelding schools in the United States. Founded in 1917, theschool has taught over 100,000 students from around the world.
On staff are eight full time, professional instructors with a wealthof knowledge and experience. Many of them also teach coursesoff-site, as well as provide track side welding support at the topmotorsports racing events in the U.S., including Indianapolis 500,Daytona 500, etc.
Lincoln Electric’s Welding School offers a variety of classes,from a 6 week Basic course to an advanced 15 weekComprehensive Program, as well as 1 week classes on specificwelding processes, certification or customized programs.Classes run from 8:00 a.m. – 2:30 p.m. daily, 5 days per weekand 50 weeks per year. Students spend about 20% of their
time in the classroom and 80% in the booth learning to weld.Instructor to student ratio is kept small to provide plenty ofindividual help. A large supply of steel plate is provided sostudents spend all their time learning to weld, not cutting andpreparing practice coupons.
Benefits of Attending » Work with highly trained and qualified instructors who are
committed to your success. » Learn and practice welding in a safe working environment. » Receive a Lincoln Electric Welding School graduation
certificate upon successful completion of the course.
» Combine your new welding skills with Lincoln Electric’sexcellent reputation in the industry for producing qualitystudents to help improve your chances of landing a greatwelding job.
» Network with other students in the welding industry.
Welding Instructors
Joe KolasaManager
Karl Hoes
Lyle Binns
Alex Tocco
Charlie LaRiche
Bill Miller
Julio Martinez
Danette JanecekRegistration
Scott Slagle
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THE LINCOLN ELECTRIC WELDING SCHOOL
2015 LINCOLN ELECTRIC WELDING SCHOOL SCHEDULE
START DATE END DATE START DATE END DATE START DATE END DATE
INTRODUCTION TO WELDING $525.00 GAS METAL ARC WELDING $500.00 BASIC PLATE & SHEET METAL $2,000.00
January 5, 2015 January 9, 2015 April 13, 2015 April 17, 2015 January 5, 2015 February 13, 2015
March 30, 2015 April 3, 2015 April 27, 2015 May 1, 2015 February 16, 2015 March 27, 2015
May 4, 2015 May 8, 2015 May 11, 2015 May 15, 2015 March 30, 2015 May 8, 2015
June 1, 2015 June 5, 2015 June 15, 2015 June 19, 2015 May 11, 2015 June 19, 2015
August 10, 2015 August 14, 2015 August 24, 2015 August 28, 2015 August 3, 2015 September 11, 2015
September 8, 2015 September 11, 2015 September 14, 2015 September 18, 2015 September 14, 2015 October 23, 2015
September 28, 2015 October 2, 2015 September 28, 2015 October 2, 2015 October 26, 2015 December 4, 2015
October 26, 2015 October 30, 2015 October 12, 2015 October 16, 2015 COMPREHENSIVE PROGRAM $6,350.00
PIPE WELDING $2,000.00 November 9, 2015 November 13, 2015 January 5, 2015 April 17, 2015
January 5, 2015 January 30, 2015 December 7, 2015 December 11, 2015 February 16, 2015 May 29, 2015
February 16, 2015 March 13, 2015 PLASMA, OXYFUEL, ALLOY & HARDFACING $800.00 March 30, 2015 July 10, 2015
March 30, 2015 April 24, 2015 February 2, 2015 February 13, 2015 May 11, 2015 August 21, 2015
May 11, 2015 June 5, 2015 March 16, 2015 March 27, 2015 August 3, 2015 November 13, 2015
June 22, 2015 July 17, 2015 April 27, 2015 May 8, 2015 September 14, 2015 December 18, 2015
September 14, 2015 October 9, 2015 June 8, 2015 June 19, 2015 October 26, 2015 February 26, 2016
October 26, 2015 November 20, 2015 July 20, 2015 July 31, 2015 ADVANCED API PIPE $600.00/WEEK
GAS TUNGSTEN ARC WELDING $550.00 October 12, 2015 October 23, 2015 February 2, 2015 February 13, 2015
January 12, 2015 January 16, 2015 November 23, 2015 December 4, 2015 March 16, 2015 March 27, 2015
March 9, 2015 March 13, 2015 FLUX CORED ARC WELDING $500.00 April 27, 2015 May 8, 2015
April 6, 2015 April 10, 2015 January 5, 2015 January 9, 2015 June 8, 2015 June 19, 2015
April 20, 2015 April 24, 2015 April 20, 2015 April 24, 2015 July 20, 2015 July 31, 2015
May 18, 2015 May 22, 2015 November 16, 2015 November 20, 2015 August 31, 2015 September 11, 2015
June 1, 2015 June 5, 2015 ADVANCED SUBMERGED ARC WELDING $300.00 October 12, 2015 October 23, 2015
June 8, 2015 June 12, 2015 May 26, 2015 May 28, 2015 November 23, 2015 December 4, 2015
August 17, 2015 August 21, 2015 July 13, 2015 Juy 15, 2015 GTAW (TIG) PIPE $600.00/WEEK
September 21, 2015 September 25, 2015 SEMINAR AND EXAM February 2, 2015 February 13, 2015
October 5, 2015 October 9, 2015 July 12, 2015 July 19, 2015 March 16, 2015 March 27, 2015
November 2, 2015 November 6, 2015 October 25, 2015 November 1, 2015 April 27, 2015 May 8, 2015
November 16, 2015 November 20, 2015 June 8, 2015 June 19, 2015
November 30, 2015 December 4, 2015 July 20, 2015 July 31, 2015
December 14, 2015 December 18, 2015 August 31, 2015 September 11, 2015
BASIC SUBMERGED ARC WELDING $550.00 October 12, 2015 October 23, 2014
March 23, 2015 March 27, 2015 November 23, 2015 December 4, 2015
CWI PREP COURSE $300.00 BASIC MOTORSPORTS $700.00
July 6, 2015 July 10, 2015 January 19, 2015 January 23, 2015
October 19, 2015 October 23, 2015 March 9, 2015 March 13, 2015
June 22, 2015 June 26, 2015
August 24, 2015 August 28, 2015
December 7, 2015 December 11, 2015
ADVANCED MOTORSPORTS $950.00
January 26, 2015 January 30, 2015
March 16, 2015 March 20, 2015
June 29, 2015 July 3, 2015
August 31, 2015 September 4, 2015
December 14, 2015 December 18, 2015
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THE LINCOLN ELECTRIC WELDING SCHOOL
Introduction to Welding
Course DescriptionDesigned to instruct welders in welding safety and weldingtechniques utilizing various processes like Shielded Metal ArcWelding (SMAW), Gas Metal Arc Welding (GMAW), Gas Tungsten
Arc Welding (GTAW), and basic oxyfuel cutting (OFC) andplasma cutting.
Course ContentDay 1Introduction to welding safety and the Fill Freeze and Fast Fillgroups of electrodes. One half of the stick lecture will be today.Weld with 6013 flat and horizontal sheet metal. Weld with7024-1 flat and horizontal 3/8 to 1/2 inch plate, single passand three pass.
Day 2
Second half of stick lecture. Cover Fast Freeze (6010 and 6011),and low hydrogen groups of electrodes. Weld flat and vertical upwith both groups of electrodes.
Day 3Basic MIG lecture. Weld short arc, globular, spray, pulse sprayand aluminum.
Day 4Basic TIG lecture. Weld on steel and stainless steel.
Day 5
Aluminum TIG welding. Basic oxyfuel cutting and plasma cutting.
Course starting time is 8:00 a.m. - 2:30 p.m., Monday thru Friday.
Course Fee:$525.00
2015 Course Dates:January 5 - 9March 30 - Apr 3May 4 - 8June 1 - 5August 10 - 14September 8 - 11September 28 - October 2October 26 - 30
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Basic Plate and Sheet Metal
Course DescriptionDesigned to instruct welders in arc welding safety and theShielded Metal Arc Welding process (SMAW - Stick). Thecourse lasts 6 weeks, involving approximately 180 hours of
booth instruction, lecture and practice.
Course ContentWeek 1Introduction to welding safety and electrodes: types, selection,classification and qualification.30 Clock Hours: Lab - 25, Class - 5
Week 2Discussion of power source: types, selection and duty cycle aswell as cable sizing, arc blow and welding symbols.Week 2 Welding Test
30 Clock Hours: Lab - 26, Class - 4
Week 3Discussion of electrodes: advantages, limitations, and vertical-upvs. vertical down in addition to certification and qualificationtest training.30 Clock Hours: Lab - 27, Class - 3
Week 4Discussion of non-destructive testing, fillet gauge use and weldsize determination as well as a review of low hydrogen electrodeprocedures and techniques.
30 Clock Hours: Lab - 28, Class - 2
Week 5Practicing all of the manipulative arc welding techniques learnedduring the prior four weeks.Week 5 Welding Test. Final Exam and Evaluation.30 Clock Hours: Lab - 29, Class - 1
Week 6Introduction to oxyfuel safety and oxyfuel processes: cuttingand welding. Welding done on bevel plates with E7018;stringers vs. weave.
30 Clock Hours: Lab - 29, Class - 1
Course Fee:$2,000.00
2015 Course Dates:January 5 - February 13February 16 - March 27March 30 - May 8May 11 - June 19August 3 - September 11September 14 - October 23October 26 - December 4
THE LINCOLN ELECTRIC WELDING SCHOOL
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THE LINCOLN ELECTRIC WELDING SCHOOL
Pipe Welding
Course DescriptionDesigned to instruct welders in arc welding safety and theShielded Metal Arc Welding process (SMAW - Stick) of weldingpipe either to meet ASME (vertical up) or API (vertical down)
welding code. The course lasts 4 weeks, involving approximately120 hours of booth instruction, lecture and practice.
PrerequisitesStudents who have not passed the Lincoln Electric WeldingSchool’s Basic Plate and Sheet Metal welding course will berequired to weld a sample test plate consisting of vertical andoverhead welds with E6010 and E7018 electrodes, which will beevaluated by the instructor before being permitted to start thecourse. Students must also specify either ASME or API beforethe start of the Pipe Course. Must have thourough knowledge of6010/7018 welding electrodes to weld in pipe class.
Course ContentASME Week 1Learn fundamentals of ASME pipe welding, which include 2G,proper fit-up, joint preparation, tacking, and electrode selectionin vertical up welding. Additionally, comparative techniqueslike whip vs. drag root pass are discussed along with testingprocedures and grading.30 Clock Hours: Lab - 28, Class - 2
ASME Week 2Review 5G, proper fit-up, joint preparation, tacking and electrode
selection in vertical up welding. Review techniques used in thevertical up position. Review test procedures. Prepare final test.Week 2 Welding Test30 Clock Hours: Lab - 28, Class - 2
ASME Week 3Review 5G, proper fit-up, joint preparation, tacking and electrodeselection, in vertical up welding. Working with 6010 and 7018electrodes in 5G position. Final test at end of week.30 Clock Hours: Lab - 28, Class - 2
ASME Week 4
Discuss 6G and weld troubleshooting, which includes DC- for lessburnthrough and land vs. gap. In addition, AWS, ASME, and APIcode are explained.30 Clock Hours: Lab - 29, Class - 1
Please Note: Students must pass welding test to receive diploma.
Course Fee:$2,000.00
2015 Course Dates:January 5 - 30February 16 - March 13March 30 - April 24May 11 - June 5June 22 - July 17September 14 - October 9October 26 - November 20
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THE LINCOLN ELECTRIC WELDING SCHOOL
Pipe Welding (cont’d.)
API Week 1Learn fundamentals of API pipe welding, which include 2G, properfit-up, joint preparation, tacking and electrode selection in verticaldown welding.
30 Clock Hours: Lab - 28, Class - 2
API Week 2Review 5G, proper fit-up, joint preparation, tacking and electrodeselection in vertical down welding. Review test procedures.Prepare final test.30 Clock Hours: Lab - 28, Class - 2
API Week 3Review 5G, proper fit-up, joint preparation, tacking and electrodeselection in vertical down welding using cellulose electrode forroot. Vertical up hot, fill and cap with low hydrogen electrodes.
30 Clock Hours: Lab - 28, Class - 2
API Week 4Discuss 6G and troubleshooting, which includes DC- for lessburnthrough, and land vs. gap. In addition, AWS, ASME, and APIcode are explained as well as pipe welding joints positioned at a45° angle using vertical down techniques.30 Clock Hours: Lab - 29, Class - 1
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THE LINCOLN ELECTRIC WELDING SCHOOL
Plasma Oxyfuel, Alloy and Hardfacing
Course DescriptionDesigned to instruct welders in welding safety, plasma cutting andgouging, the oxyfuel process, alloy theory and applications, andhardfacing. Additionally, various welding processes and techniques
will be discussed as it relates to these topics. The course lasts2 weeks, involving approximately 60 hours of booth instruction,lecture and practice.
Course ContentWeek 1
» Learn fundamentals of oxyfuel brazing (OFB) and oxyfuelwelding (OFW). Discuss the use of welding vs. brazingvs. soldering.
» Hands-on experience utilizing Tempil™ sticks.» Learn the AWS numbering system, selection of proper brazing
rods and fluxes, and troubleshooting of the oxyfuel process.
» In addition to a comparison between carbon arc gougingvs. plasma arc gouging, discuss the operation of plasmacutting along with standard troubleshooting and operationaltechniques.
» Learn fundamentals of metal identification including the AISIand ASTM designations as well as steel trade names.
» Discuss low carbon, medium carbon, high carbon and alloy steelchemistry according to AWS D1.1 welding code.
» Determine preheat and discuss carbon equivalent, heat input(Joules) and heat-treating including tempering, annealing,normalizing and stress relieving.
» Learn fundamentals of hardfacing and 6 basic types of wear
while using different welding processes: SMAW, FCAW, SAWand OFW.
30 Clock Hours: Lab - 25, Class - 5
Week 2 » Learn fundamentals of cast iron including types of cast iron and
repair procedures utilizing nickel and steel based electrodes aswell as oxyfuel brazing (OFB) for cast iron repair.
» Learn fundamentals of stainless steel including the AISInumbering system, AWS classification system of electrodes,and carbide control.
» Use -15, -16, and -17 stainless stick electrodes to perform
welds on stainless steel in all positions.30 Clock Hours: Lab - 25, Class - 5
Course Fee:$800.00
2015 Course Dates:February 2 - 13March 16 - 27April 27 - May 8June 8 - 19July 20 - 31October 12 - 23November 23 - December 4
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THE LINCOLN ELECTRIC WELDING SCHOOL
Gas Tungsten Arc Welding
Course DescriptionDesigned to instruct welders in welding safety and the GasTungsten Arc Welding process (GTAW - TIG). The course lasts1 week, involving approximately 30 hours of booth instruction,
lecture and practice.
Course Content » Learn fundamentals of GTAW (TIG) for steel, stainless steel
and aluminum. » Welding procedures are taught on aluminum, carbon and
stainless steels. » Welding consists of edge, corner, lap and fillet welds in
all positions.» Welding is limited to regular thin flat material, which does
not include thick plate, pipe or other irregular shapes.30 Clock Hours: Lab - 26, Class - 4
Please Note: If a student desires to practice on different types ofwelds, and/or materials other than those offered, material mustbe provided by student.
Course Fee:$550.00
2015 Course Dates:January 12 - 16March 9 - 13
April 6 - 10April 20 - 24May 18 - 22June 1 - 5June 8 - 12August 17 - 21September 21 - 25October 5 - 9November 2 - 6November 16 - 20November 30 - December 4
December 14 - 18
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Gas Metal Arc Welding - Semiautomatic
Course DescriptionDesigned to instruct welders in welding safety and the Gas MetalArc Welding process (GMAW - MIG). The course lasts 1 week,involving approximately 30 hours of booth instruction, lecture
and practice.
Course Content » Learn fundamentals of GMAW (MIG). » Instruction on the metal arc transfers of short circuiting,
globular, spray arc, pulsed spray arc, Power Mode andSurface Tension Transfer®.
» How various shielding gases affect gas metal arc welding. » Individual booth time will be dedicated to welding on mild steel,
stainless steel and aluminum in all welding positions.30 Clock Hours: Lab - 26, Class - 4
Please Note: If a student desires to practice on different types ofwelds, and/or materials other than those offered, material mustbe provided by student.
Course Fee:$500.00
2015 Course Dates:April 13 - 17
April 27 - May 1May 11 - 15June 15 - 19August 24 - 28September 14 - 18September 28 - October 2October 12 - 16November 9 - 13December 7 - 11
THE LINCOLN ELECTRIC WELDING SCHOOL
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THE LINCOLN ELECTRIC WELDING SCHOOL
Flux Cored Arc Welding - Semiautomatic
Course DescriptionDesigned to instruct welders in welding safety and the Flux CoredArc Welding process (FCAW) for both self-shielded (Innershield®)and gas-shielded (Outershield® and UltraCore®) methods. The
course lasts 1 week, involving approximately 30 hours of boothinstruction, lecture and practice.
Course Content » Learn fundamentals of FCAW Self-Shielded (Innershield®). » Learn fundamentals of FCAW Gas-Shielded (Outershield®). » Weld on 10 gauge through 1 inch thick material in all positions. » Use a variety of electrodes, wire feeders and power sources. » Typical joint designs used in construction and shipbuilding are
welded, which consist of fillet, lap, groove and butt welds. » Final weld tests are on 1 inch bevel plate vertical up with and
without a backin bar.
30 Clock Hours: Lab - 26, Class - 4
Please Note: If a student desires to practice on different types ofwelds, and/or materials other than those offered, material mustbe provided by student.
Course Fee:$500.00
2015 Course Dates:January 5 - 9
April 20 - 24November 16 - 20
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THE LINCOLN ELECTRIC WELDING SCHOOL
Comprehensive Program
Course DescriptionDesigned to instruct welders in arc welding safety and all ofthe common welding processes. The course lasts 15 weeks andinvolves more than 450 hours of hands-on instruction.
Course Content » Basic Plate and Sheet Metal
(6 weeks) » Pipe-Stick (ASME or API)
(4 weeks) » Plasma, Oxyfuel, Alloy and Hardfacing
(2 weeks) » Gas Tungsten Arc Welding
(1 week) » Gas Metal Arc Welding - Semiautomatic
(1 week)
» Flux Cored Arc Welding - Semiautomatic(1 week)
Please Note: If a student desires to practice on different types ofwelds, and/or materials other than those offered, material mustbe provided by student.
Course Fee:$6,350.00
2015 Course Dates:January 5 - April 17February 16 - May 29March 30 - July 10May 11 - August 21August 3 - November 13September 14 - December 18
October 26, 2015 - February 26,2016
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THE LINCOLN ELECTRIC WELDING SCHOOL
Motorsports - Basic Materials Program
What Is It?Five day technical program limited to 10 attendees that isapproximately 30% classroom and 70% hands-on.
The primary focus of this course is on basic motorsports materialsand applications (GMAW, GTAW, Oxyfuel, and Plasma Cutting)including aluminum and stainless steel. In addition to theseconcepts, new technologies will be introduced, which includeWaveform Control Technology® and Precision TIG® technology.
PurposeTo enhance your knowledge of current thinking in arc weldingsafety, processes, instruction, concepts, equipment andconsumables as well as your welding skills.
Course Content
» Day 1 - Safety and Gas Tungston Arc Welding (TIG)
» Day 2 - Gas Metal Arc Welding (MIG)
» Day 3 - Alloy (metallurgy, identification, classification,preheating)
» Day 4 - Alloy (aluminum and stainless steel)
» Day 5 - Oxyfuel, plasma cutting, open lab and plant tour, andTIG kit with gas lens parts.
32 Clock Hours: Lab - 27, Class - 5
Course Fee:$700.00
2015 Course Dates:January 19 - 23March 9 - 13June 22 - 26August 24 - 28December 7 - 11
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THE LINCOLN ELECTRIC WELDING SCHOOL
Motorsports - Advanced Materials Program
What Is It? Five day technical program limited to 10 attendees that isapproximately 30% classroom and 70% hands-on.
The primary focus is on advanced motorsports materials andapplications utilizing the Gas Tungsten Arc Welding (GTAW)process including materials like chrome-moly, inconel, magnesiumand titanium. In addition to these concepts, new technologies willbe introduced, which include Waveform Control Technology® andPrecision TIG® technology.
PurposeTo enhance your knowledge of current thinking in arc weldingsafety, processes, instruction, concepts, equipment andconsumables as well as your welding skills.
Course Content » Day 1 - Safety, GTAW (TIG) chrome-moly
» Day 2 - GTAW (TIG) titanium
» Day 3 - GTAW (TIG) inconel
» Day 4 - GTAW (TIG) magnesium
» Day 5 - New products, open lab and plant tour
32 Clock Hours: Lab - 27, Class - 5
Course Fee:$950.00
2015 Course Dates:January 26 - 30March 16 - 20June 29 - July 3
August 31 - September 4December 14 - 18
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THE LINCOLN ELECTRIC WELDING SCHOOL
Basic Submerged Arc Welding
Course DescriptionDesigned to instruct welding personnel in arc welding safetyand the submerged arc welding process (SAW). This course lasts1 week, involving approximately 30 hours of booth instruction,
lecture and practice. Class size is limited to 7 students.
Course Content » Arc welding safety for SAW process. » Learn fundamentals of SAW. » Conventional SAW systems will be used, including the NA-3,
NA-5, LT-7, DC-600 and DC-1000. » Weld with single and twin wire equipment systems. » Wire and flux applications, polarity and troubleshooting of
weld defects are discussed.
Please Note: Specialists will be made available to discuss your
particular needs from equipment and consumables to design.
Course Fee:$550.00
2015 Course Dates:March 23 - 27
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THE LINCOLN ELECTRIC WELDING SCHOOL
Advanced Submerged Arc Welding - AC/DC 1000
Course Description Designed to instruct welding personnel in arc weldingsafety and the submerged arc welding process (SAW) usingLincoln Electric Power Wave® AC/DC advanced submerged arc
systems. This course lasts 3 days, involving approximately 18hours of lecture, booth welding and practice. Class size is limitedto 6 students. Classes start at 8:00 a.m. until 2:30 p.m. Allclasses start on Monday and end on Wednesday at 2:30 pmunless stated otherwise.
Course ContentArc welding safety. » Learn to weld with the Power Wave® AC/DC system – a
state-of-the-art Waveform Control Technology® 1000 ampinverter welding machine. Also covered is the Power Feed® 10A Controller.
» Experience firsthand how the Power Wave® AC/DC systemand Nextweld® technology can help you gain significantincreases in productivity and quality over conventionalSAW technology.
» Wire and flux applications, polarity and troubleshooting ofweld defects are discussed.
Please Note: Specialists will be made available to discuss yourparticular needs from equipment and consumables to design. Course Fee:
$300.00
2015 Course Dates:May 26 - 28July 13 - 15
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THE LINCOLN ELECTRIC WELDING SCHOOL
Advanced API Pipe Welding
Course Description - Week 1Designed to instruct welding personnel in arc welding safety andAPI vertical down pipe welding. This class specifically relates tobutt joints as well as reinforcement sleeves using cellulosic and
low hydrogen electrodes in accordance with API 1104 code.Student must supply sleeve. Student will be working withschedule 40 12 inch pipe.
Course Description - Week 2Designed to instruct welding personnel in arc welding safety andAPI vertical down pipe welding. This class specifically relates toBrach “T” joints using cellulosic and low hydrogen electrodes inaccordance with API 1104 code. The pipe you will be working withis schedule 40 12 inch.
Prerequisites
Students must have passed the Lincoln Electric Welding School’s 4week API course or must show proof of welding experience or takean API weld test in 5G which will be evaluated by an instructorbefore being permitted to start the course. Must have thoroughknowledge of 6010 and 7018 welding electrodes to participate inthis class.
Class is two weeks long, Monday thru Friday, 6 hours per day.30 hours per week.60 Clock Hours: Lab - 58, Class - 2
Course Fee:$600.00 Per Week
2015 Course Dates:February 2 - 13March 16 - 27April 27 - May 8June 8 - 19July 20 - 31August 31 - September 11October 12 - 23November 23 - December 4
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THE LINCOLN ELECTRIC WELDING SCHOOL
GTAW (TIG) Pipe
Course Description - Week 1Designed to instruct welding personnel in arc welding safety andthe welding of the root and hot pass done with the GTAW (TIG)process. Fill and cap passes done with low hydrogen (Excalibur ®)
stick electrodes or as student’s ability dictates. GTAW (TIG) all theway out (root, hot, fill and cap) with carbon steel or stainless steelfiller metal on carbon steel pipe. The material use for week one willbe 6 inch schedule 40 and schedule 80 pipes.30 Clock Hours: Lab - 28, Class - 2
Course Description - Week 2Designed to instruct welding personnel in arc welding safetyand the welding of the root pass and hot pass done with theGTAW (TIG) process. Then fill and cap passes done with lowhydrogen (Excalibur®) stick electrodes or as student’s abilitydictates. GTAW (TIG) all the way out (root, hot, fill and cap) with
carbon steel or stainless steel filler metal on carbon steel pipe.The material used for week two will be 2 inch extra strong pipe.30 Clock Hours: Lab - 28, Class - 2
PrerequisitesStudents who have not passed the Lincoln Electric WeldingSchool’s Basic Plate and Sheet Metal Course will be requiredto weld a sample test plate consisting of 3 pass vertical up andoverhead welds with 6010 and 7018 electrodes which will beevaluated by an instructor before being permitted to start course.A basic understanding of TIG welding is helpful.
Class is two weeks long, Monday thru Friday, 6 hours per day.30 hours per week.
Course Fee:$600.00 Per Week
2015 Course Dates:February 2 - 13March 16 - 27April 27 - May 8June 8 - 19July 20 - 31August 31 - September 11October 12 - 23November 23 - December 4
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THE LINCOLN ELECTRIC WELDING SCHOOL
CWI Prep Course, Seminar and Exam
Lincoln Electric CWI Prep CourseThis is a course taught by the Lincoln Electric Welding School togive you an extra week of low cost preparation for the AWS CWISeminar and Exam. Included in the program are demonstrations/
discussions of the various welding processes, including but notlimited to metallurgy, discontinuities, preheat, welding symbols,etc. It is offered the week before the AWS CWI Seminar.
(Student is responsible for providing their own code book.) Register for the CWI Prep Course through the Lincoln ElectricWelding School.
AWS CWI Seminar and ExamLincoln Electric is a host site for the American Welding Society’s(AWS) Certified Welding Inspector (CWI) seminar and examination.In the seminar you will be taught by an AWS instructor how toreference AWS code, examine welds and prepare for the CWIexam on that following Saturday (proctored by AWS).
Seminar starts at 1:00 p.m. on Sunday. Please register for theseminar and exam through AWS.
Note: You must register 8 weeks prior to CWI exam date in orderto reserve your spot.
RequirementsContact Lincoln Electric Welding School and download CWI packetfrom http://www.aws.org/certification/CWI or call AWS at800-443-9353 ext. 273 to register for exam.
Note: 5 year detailed work history must be completed beforetesting. Not a Résumé.
Course Fee:$300.00
2015 Course Dates:July 6 - 10October 19 - 23(Monday through Friday)
Seminar and Exam Fee:
(For fee, please contact AWS)
2015 Seminar Dates:July 12 - 18October 25 - 31
For Information Contact:Lincoln Electric Welding School216-383-2259216-383-8088 (fax)
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Qualification and Certification Training
Qualification Test TainingShielded Metal Arc Welding Additional training is available to graduates of the Lincoln BasicPlate and Sheet Metal Welding who wish to take an operator
qualification test for AWS structural code work, and to graduatesof the Lincoln Pipe Welding Course who wish to take similar testsfor ASME (vertical-up) or API (vertical down) code work. Welderswith equivalent experience may also qualify for this training.
Flux Cored Arc Welding Self Shielded/Gas Shielded Classes are available to companies and/or individuals who want topractice welding techniques for passing an operator qualificationtest or procedure qualification test. This course is also designedto give the proper application skills to an instructor for in-planttraining of FCAW-S (Innershield®) and/or FCAW-G (UltraCore®).
Qualification Test Training » AWS Test Semiautomatic Flux Cored Arc Welding Self Shielded » 3/8” AWS Fillet Test Shielded Metal Arc Welding » AWS Test Shielded Metal Arc Welding » ASME Test Shielded Metal Arc Welding » ASME/API Pipe Welding » Low Hydrogen Pipe » API Butt/Branch/Sleeve
Please Note for Qualification Courses » One week is usually sufficient for anyone with welding
experience in the process being tested.
» Customers must furnish plate of the type to be used inpracticing for the qualification tests.
» The cost of testing ranges from $150.00 to $300.00 for AWS,ASME or API codes and is paid directly to an independenttesting laboratory where the test sample is taken. Actual testcosts vary throughout the country depending upon the facility.
Training/CertificationThe Lincoln Electric Welding School can meet your needs forcustomized training and/or certification at Lincoln ElectricCorporate in Cleveland, Ohio or at your particular location.
Please Note: Actual testing done by an independenttesting facility.
Course Fees:AWS Test Semiautomatic FCAW$450.00
3/8” AWS Fillet Test-SMAW (stick)$350.00
AWS/ASME Test-SMAW (stick)
$350.00
ASME or API Pipe Welding Test$500.00
Low Hydrogen Pipe Welding Test$500.00 (certification fee extra)
TIG, MIG, FCAW$500.00
Any Questions?
Contact our Weld School216-383-2259
THE LINCOLN ELECTRIC WELDING SCHOOL
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TECHNICAL TRAINING PROGRAMS
Overview of Technical Training
Training OfferingLincoln Electric has a long history of providing customerswith expert training on our various products, as well as generalarc welding fundamentals. Our technical trainers have many
years of experience in the welding industry and a verycomprehensive knowledge of Lincoln Electric products andwelding processes. They also have backgrounds in technicalsales and/or technical support.
Lincoln Electric’s Technical Training group offers a variety ofseminars and workshops, ranging from basic weldingfundamentals training to high level programs on welding designissues, Nextweld® Technologies, etc. We conduct various “train thetrainer” seminars for welding educators. We also provide trainingfor our authorized distributors who are at all levels of experience.Programs are held at both our headquarters in Cleveland, Ohio
and in the field. Students spend about 50% classroom time and50% hands-on lab time. Also included are tours of Lincoln Electric’smanufacturing and R&D facilities.
The Technical Training group also produces state-of-the-arttraining curriculums and materials for teaching arc welding.Many of this is available at a “no charge” basis for weldinginstructors, including our “No Teacher Left Behind™”educational support program.
Dan Klingman
Jason Schmidt
Charles Cross
Jason Scales
Chelsie Colvin
Vicki WilsonRegistration
Carl PetersDirector of Training
Branden MuehlbrandtSoutheast RegionalTraining SpecialistMobile, AL Office
Joel GibbonMarika Megyimori Debbie Zele
Olivia Boylan
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TECHNICAL TRAINING PROGRAMS
Design of Welded Connections: Steel StructuresThis seminar is for individuals who design steel structures, such asbuildings, bridges and towers. Attendees typically include structuralengineers and others associated with welded structures, such asfabricators, erectors and inspectors. AISC 360 and AWS D1.1 standardsare used to support the engineering principles presented in the course.Connections subject to static, cyclic and seismic loading are reviewed.Specific topics include the following :
Seminar LeaderDuane K. Miller, Sc.D., P.E.Manager, Engineering Services and Welding Design ConsultantDr. Miller is a recognized authority on the design of welded connections. His enthusiasticteaching style and technical expertise have resulted in him being a much sought afterspeaker around the world. He is currently the Chair of the AWS D1 Structural WeldingCommittee, a member of the AWS D14 Committee, and a member of the AISC SpecificationsCommittee. He has received numerous awards, including the AISC TR Higgins LectureshipAward and AISC Lifetime Achievement Award. He is a three times recipient of the AWS SilverQuill Award for excellence in his published work.
» Weld Process Basics » Basics of Welded Connections » Details of Welded Connections » Principles of Connection Design
» Welded Connections for Cyclic Service » Welded Connections for Seismic Service » How to Achieve Ductile Behavior » Distortion: Causes and Cures » Welding Metallurgy: Why
Connections Crack and Tear
Blodgett’s Seminars on the Design of Welded Connections
Course Fee:$695.00
2015 Steel Structures Course Dates:April 21 - 24October 13 - 16
» “Listen to the Steel”: (LearningFrom Failures)
» Fracture Mechanics: Theory andPractical Applications
» Practical Solutions to CommonConstruction Challenges
» Cost Reduction Ideas » Welding Demonstration » Plant Tour
Design of Welded Connections: Steel WeldmentsThis seminar is for individuals who design equipment used forconstruction, agriculture, material handling and other general purposes.Attendees typically include design engineers and those associated withthe production of steel weldments, such as manufacturing and weldingengineers. AWS D14 standards are used to support the engineeringprinciples presented in the course. Connections subject to static, cyclicand shock loading are reviewed, with concentrated emphasis on cyclicloading (fatigue). Specific topics include the following:
» Weld Process Basics » Basics of Welded Connections » Details of Welded Connections » Principles of Connection Design » Theory of Fatigue of Welded
Connections » Design of Fatigue Resistant
Welded Connections » Designing for Shock Loading
» Designing for Torsional Loading » Distortion: Causes and Cures » Welding Metallurgy: Why
Connections Crack and Tear » “Listen to the Steel”: (Learning
From Failures) » Cost Reduction Ideas » Welding Demonstration » Plant Tour
Course Fee:$695.002015 Steel Weldments Course Dates:March 10 - 13June 2 - 5November 3 - 6
For over 60 years, Lincoln Electric has hosted design seminars that have provided the attendees with ideas of howto make welded products more dependable, lower in cost, and welded in a safe manner. Thousands of engineershave attended these seminars, made popular by Dr. Omer W. Blodgett after whom the seminars are named. Twoapplication-focused design seminars are offered.
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TECHNICAL TRAINING PROGRAMS
Welding Educator’s Workshop
Who Is It For?This course is geared for welding instructors who want to takewelding education to the next level.
What Is It?The program is a four day course, with an optional fifth day. Theworkshop is limited to 24 attendees that is approximately 60%classroom and 40% hands-on.
ORIGINAL WEW (June 15 - 19, 2015)This course will focus on utilizing new technologies to increasestudent competence and knowledge related to welding. Thewelding process focus areas are GMAW, FCAW, SMAW, OxyFuel,Plasma, and Torchmate® (CNC).
ADVANCED WEW (August 3 - 7, 2015)
This course will focus on advanced technologies used in thewelding industry and how they can be employed in a weldingeducation program. The welding process focus areas are GMAW(Advanced), FCAW, GTAW, and Robotic Welding. Other topicsinclude welding of Aluminum and Stainless Steels.
Each of these classes will give you the tools to develop moreinteractive curriculum, an understanding of all career pathways inwelding, and ways to integrate STEM into your program.
What’s Included? » Morning snack and lunch daily
» Group dinner one night » Plant tours » Library of Lincoln Electric resources » All welding consumables and coupons » Certificate and souvenir » Free shuttle from hotel to Lincoln Electric
“Welding with the Experts”If interested, you are invited to stay through Friday to weld withLincoln Electric Welding Instructors to further sharpen your skills.Times for welding will be from 8:00 a.m. to noon.
Course Fee:$200.00
2015 Workshop Dates:
Original WEW: June 15 - 19Advanced WEW: August 3 - 7
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Beyond The Booth
Who Is It For?This course is designed for new welding instructors entering theclassroom for the first time. Current welding instructors will alsobenefit from learning new instructional techniques and ways to
engage students at a higher level.
What Is It?A five day course limited to 60 participants that will be taught byboth current welding instructors and guest instructors.
This course will cover curriculum design, lesson plan development,lab management, presentation skills, classroom management andmore. The course is intended for new welding instructors at boththe high school and community college levels. Participants willleave this workshop with the tools for a successful year teachingwelding education.
What’s Included? » Morning snack and lunch daily » Group dinner one night » Plant tours » Library of Lincoln Electric resources » All welding consumables and coupons » Certificate and souvenir » Free shuttle from hotel to Lincoln Electric
Course Fee:$695.00
2015 Course Dates:
July 20 - 24
TECHNICAL TRAINING PROGRAMS
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TECHNICAL TRAINING PROGRAMS
VRTEX® Customer Training
Who Is It For?This course is designed for professionals and educators whoteach welding using the VRTEX virtual reality training tool.Let Lincoln Electric show you how to put the latest education
technologies to work!
Time:7:30 am to 3:30 pm
Location:Lincoln Electric Automation Division, 22221 Saint Clair Avenue,Cleveland, OH 44117
RSVP and More Information:www.lincolnelectric.com/vrtex-registration
Attire:PPE for weld demonstration will be provided. Appropriate weldingattire is required, e.g. long pants, steel toe shoes, etc.
Additional Information: » Space is limited - 15 attendees only » Shuttle service between the hotel and Lincoln Electric
Automation will be provided.
Course Fee:FREE
2015 Course Dates:February 10 - 11April 7 - 8
June 16 - 17July 7 - 8August 11 - 12October 13 - 14December 8 - 9
TOPICWelcome and SafetyIntroduction to VRTEX and Hands-on: DemoWelding Procedure Specification (WPS)BreakHands-on Lab 1: Basic OperationsInstructor ModeChanging TolerancesLunchAutomation TourHands-on Lab 2: Changing Tolerances
TOPIC
VRAW Curriculum - Education ServicesUpgradesHands-on Lab 3: UpgradesBreak: Travel to Corporate HeadquartersMachine Division TourLunchPreventive Maintenance and TroubleshootingBreakComplete LabsSurvey and Program Close
Day 1:TIME7:30 am8:00 am9:15 am9:30 am9:45 am11:00 am11:30 am12:00 pm1:00 am2:00 am
----------
8:00 am9:15 am9:30 am9:45 am
11:00 am11:30 am12:00 pm
1:00 pm2:00 pm3:30 pm
Day 2:TIME7:30 am8:15 am9:00 am10:30 am11:00 am12:00 pm1:00 pm2:00 pm2:15 pm3:00 pm
8:15 am9:00 am
10:30 am11:00 am12:00 pm
1:00 pm2:00 pm2:15 pm3:00 pm 3:30 pm
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TECHNICAL TRAINING PROGRAMS
Regional Programs
Lincoln Electric conducts several training seminars at variouslocations around North America that have been arranged by ourlocal District Sales offices. Courses vary in length from 1/2 dayto one week. These programs cover various topics, including, but
not limited to, State Welding Educator Workshops, Nextweld® technology seminars, Power Wave® AC/DC 1000® seminars,Distributor Training programs and Service School programs.
RequirementsDepending upon the course, there may be minimum attendanceand/or fee requirements.
For more information on course dates and type(s) of trainingbeing provided locally, please contact your Lincoln ElectricDistrict Sales office.
Regional Programs:Contact the Lincoln Electric DistrictSales office nearest you. Visit ourwebsite: www.lincolnelectric.comfor a complete office listing withlocations and phone numbers.
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TECHNICAL TRAINING PROGRAMS
International Basic and Advanced Distributor Training
2015 Dates:Basic Distributor TrainingAugust 31 - September 11, 2015
Advanced Distributor TrainingSeptember 14 - 25, 2015
Advanced Customer TrainingSeptember 28 - October 2, 2015
What is the Daily Schedule?Week One (Basic)
» Orientation to Lincoln Electric and U.S. » Welding Safety » Plant Tours » Basic Electricity - Types of Power Sources
» Basic Welding Processes (SMAW, GTAW,GMAW, FCAW, SAW) and Equipment forEach Process
» Hands-on Welding with Each Process » Fume Extraction Products
Week Two (Basic) » Basic Welding Processes and Equipment
Continued » Plasma Cutting Process and Equipment » Basic Troubleshooting » Sales and Service Support for International
Distributors » Lincoln Electric Website Overview » Welding Aluminum Alloys and Hardfacing
Week Three (Advanced) » Welding Metallurgy » New Technologies and Processes
» Advanced Equipment and Consumables » Advanced Subarc Systems (Single and
Mulitple Arc) » Field Service Shop Training » Applications
- Pressure Vessels - LNG Tanks
- Pipe ASME and API Welding Codes- Pipelines » Introduction to Products from Recent
Lincoln Electric Acquisitions
Week Four (Advanced) » Robotic Welding Training » CWI Welding Training » Weld Quality and Testing » Consumables Quality System and Certification » Final Exam - Product Sales Presentation
by each class participant to instructorsand classmates.
What Is It?A four week comprehensive distributor training programcovering general process information for the five main arcwelding processes; stick, TIG, MIG, flux cored and submerged
arc. Also includes extensive product knowledge training for theLincoln Electric products related to each of these processes. Inaddition, there is considerable practice time for participants toimprove their arc welding skills with each process. The programis 50% classroom instruction and 50% hands-on product set-upand welding or tours.
Who Is It For?The Basic course is geared for Lincoln Electric’s internationaldistributors of all experience levels. Topics include arc weldingsafety, basic electricity and welder components, plasma arccutting, basic metallurgy for welding of common low alloy and
high alloy materials (aluminum, stainless steel, hardfacing andcast iron), fume extraction and machine troubleshooting. Inaddition, there will be tours of Lincoln Electric’s plant facilities.International sales and service support will also be covered.
The Advanced course is for personnel with at least 2 years ofexperience or have completed the Basic course. The Advancedcourse will focus on new products and advanced processesincluding Power Wave® platform and automation.
What is Included? » Each attendee will receive:
» Personal welding gear package » Morning and afternoon refreshments including lunch daily » One night’s dinner and entertainment per week » Hand-out training materials and books » All welding consumables and coupons » Certificate and souvenir
For Reservations Contact:Dajana Talan – International Sales DepartmentPhone: 216-383-2673email: [email protected]
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TECHNICAL TRAINING PROGRAMS
Field Service Shop Training
What Is It?Lincoln Electric offers a variety of training courses for ournetwork of authorized field service shops. The courses coverdetailed instruction on how to troubleshoot and repair various
Lincoln Electric welding equipment. They also include discussionson basic electricity and welder components, basic circuitry andtheory of operation. In addition there are instructions on usingLincoln Electric’s Service Navigator software and completingwarranty repair claims. The classes are approximately 50%classroom instruction and 50% hands-on demonstrations andpractice in the repair lab. The courses are offered at both ourworld headquarters in Cleveland, Ohio and at various DistrictSales Office locations throughout North America.
Who’s It For?These courses are intended for the service and repair personnel
at all authorized field service locations. Courses vary fromstandard training for newer, less experienced technicians, toadvanced training on high technology products and robotics forveteran technicians. New product courses are also offered tokeep your shop updated on the latest Lincoln Electric equipment.
Al Nystrom John Serwatka
Instructors
For Questions or Complete Information:Contact our Service School Coordinator at:(216) 383-2310 or (888) 935-3877 orGo to:www.lincolnelectric.com orwww.mylincolnelectric.comGo to: Education; Select: Service School
Course Name Date Training Location Class Days Course Fee
LASF Certification Course(4 Days)
January13 - 16 Cleveland, OH Tuesday - Friday $350.00
March 3 - 6 Atlanta, GA $400.00
May 19 - 22 Tulsa, OK $400.00August 4 - 7 Denver, CO $400.00
October 13 - 16 Chicago, IL $400.00
Power Wave® Technology(4 Days)
January 20 - 23 Cleveland, OH Tuesday - Friday $300.00
June 9 - 12 Chicago, IL $350.00
August 11 - 14 Atlanta, GA $350.00
November 17 - 20 Dallas, TX $350.00
LASF RecertificationCourse (3 Days)
February 10 - 12 Los Angeles, CA Tuesday - Thursday $275.00
April 7 - 9 Houston, TX $275.00
May 5 - 7 Cleveland, OH $225.00
June 2 - 4 Salt Lake City, UT $275.00
July 28 - 30 Minneapolis, MN $275.00
September 15 - 17 Philadelphia, PA $275.00
October 20 - 22 Toronto, Ontario, CAN $275.00
December 1 - 3 Cleveland, OH $225.00
All Registration For Lincoln Electric Service School is Online.Go To:www.lincolnelectric.com or www.mylincolnelectric.comGo To: Education; Select: Service School; Click: Online ClassRegistration “View”.
Dave Hall
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TECHNICAL TRAINING PROGRAMS
Automation School Training
Course Offerings/PrerequisitesAll courses are conducted in a lecture-lab format. Since seatingcapacity is limited, early registration is advised. Students attendingany Advanced Robotic Programming Course are expected to have
successfully completed the Basic Robotic Programming Course.
Transportation will be furnished to and from Lincoln each day onlyto the Lincoln authorized hotel (Cleveland schools only). If you arestaying in another location you will be responsible for your owntransportation.
If you are attending our Power Wave® or Robotic Service ShopCourses, we suggest that you take the Entry Level StandardCourse Exam found at the Lincoln Electric website. This exam willevaluate your electrical skill level necessary to pass the course.The Standard Level Test can be found on the Service School page:http://www.lincolnelectric.com/en-us/education-center/seminars-and-workshops/Pages/service-school.aspx.
2015 Automation School Courses
Course Name Date Training Location Class Days Course Fee Prerequisite
Basic RoboticProgramming•
Weekly (Non-Holiday) Cleveland, OH Monday - Wednesday $1,600.00Each additional day-$400.00
None
Advanced RoboticProgramming
January 19 - 23 Cleveland, OH Monday - Friday $2,800.00 Basic
April 27 - May 1
September 14 - 18
November 2 - 6
Robotic ServiceTraining
February 2 - 6 Cleveland, OH Monday - Friday $2,000.00 None
October 5 - 9
CRAW SeminarTraining
March 2 - 4/5 Cleveland, OH Monday - Wednesday/Thursday
$2,000.00 Basic/Advanced
October 19 - 21/22
WeldPro™ Training Per Specific CustomerQuote
Cleveland, OH TBD $4,800.00 Basic/Advanced
All registration and questions for Lincoln Electric AutomationSchool Training is via phone at 1-888-935-3878.A confirmation email will be sent once registration is complete.
Please note that classes fill up quickly. Register at least 6 weeksin advance of the course start date in order to assure the bestchance of getting into the class of your choice. Courses will beheld if three or more students enroll. All cancellations must bedone via email at least 10 days prior to the class start date. Anycancellations with less than one week notice from the coursestart date will be charged the course fee.
Notes: » Additional options training including Touch
Sensing, Thru-Arc Seam Tracking, and
Vision will be covered on Thursday andFriday of the Basic training week. Checkavailability of Basic Training Programduring holiday weeks (typically no class).
» All classes end by Noon Friday. » CRAW class length depends on number of
attendees (3-4 days). » WeldPro™ Training does not include
customer model of system.
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TECHNICAL TRAINING PROGRAMS
Basic Robotic Programming
Course DurationThe duration is 3 days.Frequency of course offering weekly Monday-Wednesday.If you have purchased additional options such as Touch Sensing,
and Thru-Arc-Seam-Tracking, you will be scheduled for 1-2additional days for these options.
Robotic Programming Training Course PrerequisitesThe robotic programming training course is conducted ona combination lecture-laboratory basis. Typically, studentsare grouped (2) per robot and work as a team in performingthe hands-on exercises. The course is intensive. Studentsattending are expected to have some experience in one ormore of the following:
Welding, Electrical, Computer, C.N.C
Prior robot programming experience is a plus. Assignments aremade which require some evening study. The proper selection ofthe employees to be trained and their interest in being trained arecritical success factors in any robot installation.
Students should have experience in GMAW and weldingprocesses. The basic robot programming class is geared towardsprogrammers responsible for maintaining their systems.
Course ObjectivesParticipants will be able to: » Safety precautions while programming and operating the
robot system » Fundamental of teach pendant and arc tool programming
language » Structured programming language techniques and edit
commands » Instructional commands and menu structure
» Operator controls and indicators on the teach pendantand operator panel
» Correct positioning of the robot using the teach pendantand various motion types
» Welding program structure and operation including straight line,circles, and weaving fundamentals
» Proper editing procedures and programs commands and functions » Basic error recovery » Torch and wrist alignment checks
» How to setup a Tool Center Point » Home program, Zero program » Backing up programs to a memory card » Setting up a jog frame » Wait and timer instructions » Program copy, delete, comment and write protect » Torch cleaning program (option) » Password protect (option) » Turntable (option)
Course Fee:$1,600.00($400.00 for each additional day)
Any Questions?
Contact our Automation SchoolCoordinator at: (888) 935-3878
NOTE:Attendees with robotic vision are requiredto supply their own laptop for the trainingprogram. The laptop should not havesecurity blocks.
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TECHNICAL TRAINING PROGRAMS
Advanced Robotic Programming
Course DurationThe duration is 5 days. Frequency of course offering 4 timesper year.
Course DescriptionA 5-day training program covering advanced tasks andprocedures that an operator, technician, engineer or programmerneeds to maximize productivity and quality with a Lincoln/FANUC®-RJ-Series Robotic Welding System. Class size is limitedto 12 participants.
Course PrerequisitesThe person attending must have completed the LincolnAutomation Basic Robotic Programming Course.
Course Objectives
» Edit programs while another is running » Make temporary adjustments to weld points to
compensate for batch runs » Make on-the-fly changes to weld procedures
» Copy/Shift programs to new locations to reduceprogramming time.
» Add explanatory text to programs including customalarm messages
» Full controller memory backup and restore » Use tool offset utility to minimize programming when
changing to new style of torch » Use Find, Replace, Copy and Paste commands
» Setup the Reference Position Utility to establish a safeposition for the robot
» Change weld procedures in the middle of weld » Monitor weld command and feedback signals » Use Test Cycle to speed up the programming testing process » Use logic instructions to simplify programming of parts with
multiple, similar weld joints » Setup/incorporate a User Frame into programming » Fast Start » APPLIED ROBOTIC WELDING:
Modes of Metal Transfer » Short-Arc Transfer
» Globular Transfer » Axial Spray Transfer » Pulsed Spray Metal Transfer » Surface Tension Transfer® (STT®) » Power Mode » RapidArc™
» Pulse-on-Pulse®
» Tandem MIG®
» Synchronized Tandem MIG® Effects of Variables » Torch angles » Various shielding gases
Course Fee:$2,800.00
2015 Course Dates:Jan 19 - 23April 27 - May 1September 14 - 18November 2 - 6
Any Questions?Contact our Automation SchoolCoordinator at: (888) 935-3878
» Current density » Electrode efficiency
» Deposition rate » Electrode extension and Contact Tip
To Work Distance (CTWD)Recognition and Recovery fromCommon Weld Discontinuities » Porosity » Spatter » Undercut » Incomplete Fusion/Inadequate
Penetration » Incorrect weld shape and sizeBasic System Maintenance
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TECHNICAL TRAINING PROGRAMS
Robotic Service Training
Course DurationThe duration is 5 days.Frequency of course offering 2 times per year.
Course DescriptionAn intensive training program covering schematic level theory,disassembly and reassembly, as well as electrical troubleshootingon a Fanuc® robot and controller.
This course is intended for persons who must perform electricaland mechanical maintenance and troubleshooting as well asperforming preventative maintenance.
PrerequisitesStudents should have previous training with electrical/electronics,previous training/or experience in related field involving
mechanical disassembly, repair and assembly.
Daily ScheduleDay 1 Registration and Welcome Robotic Safety Considerations Basic Programming Lab Motion Fundamentals Program Editing Weld Programming Preventative Maintenance Using a Memory Card to Download/Upload Programs
Day 2 Tool Frame Setup Setup and Operation of Torchmate Option Power Wave® Setup Operator Stand/Safety Equipment Setup and Operation Home Program Zero ProgramDay 3 Overview of Robot Controller and Mechanical Arm Unit Block Diagram-Level Theory of Operation Schematic-Level Theory of Operation Disassemble and Detail of Robot Controller
Fault Assessment/TroubleshootingDay 4 Mastering/Calibration of Robot Arm Full Controller Memory Backup and Restore Installing Software
Replacing Motors and EncodersDay 5 Auxiliary Axis Local Stop Circuit Review
Course Fee:$2,000.00
2015 Course Dates:February 2 - 6October 5 - 9
Any Questions?Contact our Automation SchoolCoordinator at: (888) 935-3878
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TECHNICAL TRAINING PROGRAMS
WeldPro™ - Offline Robot Programming
Course DurationThe duration is 2 daysFrequency of course taught on an as-requested basis
Course DescriptionWeldPro™ is FANUC® Robotics’ plug-in to the RoboGuide off-lineprogramming tool, allowing users to simulate a robotic arc weldingprocess in 3-D space. Driven exclusively by a FANUC ® RoboticsVirtual Robot Controller, WeldPro™ is empowered with the mostaccurate program teaching tools and cycle time informationavailable in any simulation package.
A user can easily navigate through WeldPro™ to create completeworkcells by importing actual tooling and workpiece CAD files.Anyone familiar with programming a FANUC® robot will be able toeasily create new weld paths with proper torch angles and process
parameters. All programs and settings from the virtual workcellcan be transferred to the real robot to decrease installation time.
PrerequisitesThe person attending must have completed the LincolnAutomation Basic Robotic Programming and SystemTraining Course.
Main Topics » Software Introduction - Getting started with WeldPro™
RoboGuide Features » Creating Workcells
Using the Workcell Creation Wizard » The Cell Browser » End of Arm Tooling » Using the Navigation
Zooming, panning and rotating the view » Jogging the Robot » Using the Move to Quick bar
Move To Retry Function » Adding Objects using the Cell Browser
Selecting ObjectsUsing the Objects Property Page
» Working with Fixtures
» Working With PartsCreating a Robot Program » Automatic Path Generation (CAD to Path)
Using Features and Segments » Running a Program » Using the Virtual Teach Pendant » Workcell Calibration » Building a Positioner
Building an Aux AxisProgramming a Positioner
Any Questions?Contact our Automation School
Coordinator at: (888) 935-3878
» Defining Coordinated PairsProcedure to Use Actual Robot Data
» Using the FANUC® License Manager » Setting Weld Angles » Programming Circles
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TECHNICAL TRAINING PROGRAMS
Course Fee:$2,000.00
2015 Course Dates:February 2 - 4/5October 19 - 21/22
Any Questions?Contact our Automation SchoolCoordinator at: (888) 935-3878
CRAW Prep Course and Exam
The Lincoln Electric Company is pleased to offer Certificationfor Robotic Arc Welding (CRAW) program for Operators andTechnicians. This certification allows welding personnelemployed in various welding sectors to measure themselves
against standards for their occupation. It also signifies that theCRAW Operator or Technician has demonstrated the capabilityof working with various codes, standards, and specifications.Since proof of active practice or re-examination is requiredevery three years, certification also signifies that the CRAWOperator or Technician is current with the welding industry.
AWS CRAW ExamLincoln Electric is a host site for the American Welding Society’s(AWS) Certified Robotic Arc Welder (CRAW) seminar andexamination. In the seminar you will be taught by a certifiedinstructor how to reference AWS code and prepare for the CRAW
exam. (Proctored by an AWS Certified Weld Inspector).
Seminar is limited to 8 attendees. You can register for the seminarand exam through Lincoln Electric Automation Division.
RequirementsContact Lincoln Electric Automation Division and downloadCRAW packet from http://www.aws.org/certification/CRAW.
Please Note: Detailed work history must be completed beforetesting. Not a Résumé.
Lincoln Electric CRAW Prep CourseThis course offered by the Lincoln Electric Automation Divisiongives you an extra 2 days of low cost preparation for the AWSCRAW exam. Included in the program are demonstrations/discussions of the various welding processes, a discussion andreview of AWS D16.1-4, and an overview of practice questions.It is offered the day before the exam. Register for the CRAWPrep Course through the Lincoln Electric Welding School.
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REGISTRATION
Online Course Registration
Registration InformationRegister online for all Lincoln Electrictraining courses, including ProfessionalSeminars, Distributor Training Programs,
Service School Courses, Robotic TrainingCourses, and Welding School Courses.
How To RegisterRegister for all courses with a few simplesteps:Go to the Lincoln Electric website atwww.lincolnelectric.com.
1. Click EDUCATION from the home pageand select WELDING SCHOOL
2. Select a COURSE
3. Select a COURSE DATE4. Complete the REGISTRATION
INFORMATION
Technical Training Questions?Contact Vicki WilsonPhone: (216) 383-2240email: [email protected]
Welding School Questions?Contact Danette JanecekPhone: (216) 383-7525
email: [email protected]
Service School Questions?Contact Nikki TrivisonnoPhone: (216) 383-2310email: [email protected]
Automation School Questions?Phone: (888) 935-3878
Exception! International DistributorTraining Program
Contact the Lincoln Electric InternationalDepartment to register for this program.Dajana Talan - International Sales Dept.Phone: (216) 383-2673Fax: (216) 486-1363email: [email protected]
1
2
3
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REGISTRATION
Welding School Information
The following additional informationapplies to the Lincoln Electric WeldingSchool attendees.
AgeAll participants must be 18 years of ageor older.
CafeteriaThe cafeteria is available to studentsbetween the hours of 7:30 to 8:00 a.m.and between 10:50 and 11:20 a.m.
WeldingNo welding or grinding will be allowed whenthe blowers are “OFF”. Welding is restricted
to the welding “arm” in the booth. Do NOTweld on the tabletops!
Legal HolidaysThe Welding School is open 51 weeks a year.Closed days are: Good Friday, Memorial Day,4th of July, Labor Day, Thanksgiving Day,Christmas Day and New Year’s Day.
Attendance PolicyStudents must be in attendance for atleast 80% of each program attempted to
successfully complete that program.
Passing RequirementsDuring and at the end of each program,written tests and welding samples will betested to determine the student’s abilityto successfully complete and pass eachprogram. Weld samples are tested to AWS,ASME and API welding codes. Written testsare graded on the following scale: 100 – 90% = A 80 – 89% = B 70 – 79% = C 60 – 69% = D
59% or < = F and will NOT pass theschool’s standards.
To File A GrievanceTo file a grievance, all students shouldpersonally submit a written complaint tothe Manager of Training and schedule anappointment to discuss the complaint. If astudent is not satisfied with the results of thediscussion, he or she has the right to file aformal complaint with the Ohio StateBoard at:
The State Board of Career Colleges and Schools 30 East Broad Street, Suite 2481 Columbus, OH 43215-3414 Phone: (614) 466-2752 Fax: (614) 466-2219 Toll Free: 1-877-275-4219
Lincoln School Number: 71-02-0059T
Spare Time ActivitiesThere are many interesting things to do in Cleveland during your freetime. Cleveland is home to three professional sports teams. You canenjoy the Cleveland Orchestra, Rock & Roll Hall of Fame and Museum,and the Cleveland Art Museum and Gardens. Water sports, live theaterand other entertainment are also available to enjoy.
If you would like to receive a complete directory of things to seeand do in Cleveland, call the Ohio Tourism and Travel Bureau at1-800-BUCKEYE. You can also find information on the internet at
www.cleveland.com.
Refund PolicyA registered student who withdraws before the first class will notreceive a refund of the registration fee deposit.
For students who attend part of a class then withdraw, refundsshall be made per the Ohio State Board of Career Colleges andSchools’ policy for “clock hour” programs in accordance with thefollowing procedures:
1. A student who starts class and withdraws before it is 15%
completed will be obligated for 25% of the tuition and refundablefees plus the registration fee.
2. A student who starts class and withdraws after it is 15% completebut before it is 25% completed will be obligated for 50% of thetuition and refundable fees plus the registration fee.
3. A student who starts class and withdraws after it is 25% completebut before it is 40% completed will be obligated for 75% of thetuition and refundable fees plus the registration fee.
4. A student who starts class and withdraws after it is 40% completedwill not be entitle to a refund of the tuition fees.
A student’s withdrawl date used to calculate refunds shall be thestudent’s last date of attendance in the class. Your Diploma - A Source of Pride and AccomplishmentAsk any of the graduates of the Lincoln Welding School about theirtraining. They will tell you Lincoln trained people have practicaltraining as well as theory. Lincoln graduates have made a tremendousreputation for the school and the diploma you will receive will be proofof your accomplishments.
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REGISTRATION
General Information
Where/WhenThe Welding School classes and TechnicalTraining programs are conducted at theLincoln Electric Company Global
Headquarters in Cleveland, Ohio.Hours are:
» Welding School 8:00 a.m. – 2:30 p.m.» Technical Training 8:00 a.m. – 4:30 p.m.
SafetyAll participants will be required to wear safetyfootwear and safety glasses with sideshields.
Welding School » Ankle High Leather Shoes with SafetyToes Required
» If Wearing Glasses, They Must Be theSafety Type
Technical Training ProgramsWe will provide safety gear as needed.
Please NoteLincoln Electric has an Emergency Plan inplace, which will be explained to you at thestart of the program in the event that anevacuation of the facility is necessary.
Equipment - Welding SchoolLocks and lockers are furnished. All otherequipment is the responsibility of thestudent. Students should furnish anypersonal items such as a flashlight, channellocks and/or helmet. Items such as helmets,lenses, gloves, leathers and caps areavailable in the school at special studentprices. If equipment is purchased at theschool, the cost will range from $25.00 to$250.00, depending upon the number andthe type of article purchased. Please note
the school is not responsible for articles leftin lockers.
Equipment - Technical Training ProgramsWelding accessories like jackets, helmets andgloves will be provided but you may wish tobring your own.
Included in Course Fee - Welding SchoolPrice of classes includes: training handouts,welding consumables, steel practice coupons(also stainless steel and aluminum when
applicable) and certificate.
Included in Course Fee - Technical Training ProgramsPrice of seminar includes: lunch daily, snack at breaks, technicalbooks, training handouts, tours, a group dinner (typically first nightof program) and any incidentals.
Parking
Participants may use the Lincoln Electric parking lot, but mustobserve our same employee rules:
» Do NOT Park in Areas that are “Reserved” » Do NOT Park in Areas Painted “Red”
» Do NOT Park in “Guest Parking”
TravelPlease do NOT make any travel arrangements until your reservationfor class has been confirmed. The Cleveland Hopkins InternationalAirport serves the Cleveland area.
No Smoking
The Lincoln Electric Company strictly prohibits smoking on companypremises, including the Lincoln Electric Welding School and traininglab facilities and the parking lot. (Ask instructor for designatedsmoking area)
Restricted AreasUnless accompanied by an instructor, ALL areas of the plant are offlimits. Furthermore, the Lincoln Electric Welding School or training labsshould not be occupied unless accompanied by an instructor.
Personal ConductAll participants are expected to conduct themselves in a respectable
manner at all times. Misconduct such as fighting, use of illegal drugsor alcohol, or carrying of weapons will not be tolerated. Deliberatedamage, theft or any vandalism to tools, equipment or facilities willnot be tolerated. During class, cellular phones and pagers are asked tobe turned off. Appropriate time will be allotted throughout the coursefor conducting personal business.
Personal BusinessLincoln phones are for company business and therefore should notbe used for personal calls. Make all personal calls on the pay phonesprovided throughout the building.
Cancellation Policy - Technical Training ProgramsAn enrollment agreement may be cancelled within five calendardays of signing, provided the school is notified of the cancellation inwriting. The school shall promptly refund in full all tuition and fees paidpursuant to the enrollment egreement. This provision does not applywhen the student has already started classes.
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HOTEL AND CONTACT INFORMATION
Wyndham Playhouse Square1260 Euclid AvenueCleveland, OH 44115Phone: (216) 615-7500Fax: (216) 615-3355Shuttle service available
Approx. 10 miles from Lincoln Electric
Doubletree Hotel - Cleveland Downtown/Lakeside1111 Lakeside Avenue ECleveland, OH 44114Phone: (216) 928-3230Ask for Lincoln Electric’s rate. Daily rateincludes free hot breakfast buffet.
The Lincoln Electric Company22801 St. Clair AvenueCleveland, OH 44117-1199
The Lincoln ElectricWelding SchoolPhone: (216) 383-2259Fax: (216) 383-8088email:[email protected]
The Lincoln Electric CompanyTechnical Training DepartmentPhone: (216) 383-2240Toll Free: (886) 635-4709Fax: (216) 383-8025email:[email protected]:[email protected]
O H I O T U R N P I K E
422
322
20
6
62
10
218
CUYAHOGACOUNTYAIRPORT
BURKELAKEFRONT
AIRPORT
LAKE ERIE
FREEWAY
INTERCHANGE
U.S. OR STATE HWY.
HOTELS
DIRECT LIMOUSINE BETWEENAIRPORT & DESIGNATED HOTELS
CLEVELANDHOPKINSAIRPORT
I-X CENTER
SNOW RD.
ROCKSIDE RD.
CLEVELAND
CHAGRIN BLVD.
E U C L
I D A V E
.
90
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I D A V
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D S T .
B A B B I T T R D .
THE LINCOLN ELECTRIC COMPANY
22801 ST. CLAIR AVE.
CLEVELAND, OH 44117-1199
216/481-8100
80
99A
480
10
90
71
11
12 80
480
271
90
90
2
2
13
422
422
77
7177
480
271
237
For Welding School AttendeesFor students staying long term, severalresidents near the Lincoln Electric WeldingSchool have rooms for rent. Prices range from$40 to $100 per week–room only, no board.Contact the Lincoln Electric Welding School
for a list of homes. Make arrangements inadvance of your arrival in Cleveland. Mealsare available at nearby restaurants. LincolnElectric’s cafeteria serves noon meals at avery reasonable price.
Red Roof InnI-90 at SR 306 (Exit 193)4166 State Route 306Willoughby, OH 44094Phone: (440) 946-9872Website: www.redroof.com
Approx. 9 miles from Lincoln Electric.Ask for Lincoln Electric Rate
Radisson - Eastlake35000 Curtis BoulevardEastlake, OH 44095Phone: (440) 953-8000Fax: (440) 953-1706Website: www.radisson.com/eastlakeohShuttle service availableApprox. 8 miles from Lincoln Electric
For Technical Training Program AttendeesA block of rooms is reserved at one of thefollowing hotels for each seminar. Afterregistering online, you must contact thehotel directly to make your specific roomreservations. Lincoln Electric has negotiated
a discounted rate for you.
H O T E L S
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EDUCATIONAL MATERIALS
Arc Welding Process Training Materials
The Lincoln Electric Company is dedicated to the advancement,training and safe practice of the art and science of arc welding.
One of the main initiatives in this effort is the production and
distribution of some of the most effective training materials inthe industry. These materials are made available for little or nocost to welding instructors and include:
Arc Welding Safety – Materials and Products
No Teacher Left Behind™ CD’s » Comprehensive curriculum in SMAW, GTAW, FCAW, SAW,and Oxyfuel.
» AWS EG2.0-95 S.E.N.S.E. Program compatible. » Modular format for easy customization. » Includes MS PowerPoint® presentations, additional talking points,
safety information, troubleshooting, video clips, glossary, sampletests and additional materials in PDF format.
“Welding Connects Your World” online curriculum » Developed in conjunction with Team AgEd and the FFA. » Includes an e-learning course, PowerPoint™ presentations,facilitator guides, SAE welding project ideas andeducational resources.
» Website designed for individual student or classroom use.
Technical Literature and Posters » “How To/Procedure Guides” on many arc welding topics.
» Order “Welding Instructor’s Educational Resources Handbook”(BK-259) for samples of all free literature.
» Posters include Careers in Welding, Process Selection Chart,Welding Positions, Weld Defects, and more.
» Order individually or as the “Educators Poster Pack (BK-296).
For more information, to register or to order visit;
www.agedlearning.comhttp://www.jflf.org/
manufaCTurinG/
faBriCaTion/
repair
Owner
Supervisor
Foreman
Welder
hiGh SChool
diploma
Welding/Academic
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CerTifiCaTe
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Private
Industry
Welding Program
Apprentice
2-year aSSoCiaTe deGree
Welding4-year BaChelor’S deGree
Welding Engineering Technology
Welding Engineering
GraduaTe and phd deGree
Welding Engineering
MC04-211 © LincolnGlobal, Inc. AllRights Reserved. www.lincolnelectric.com
GovernmenT/
miliTary
Officer
Warrant OfficerNon Commissioned Officer
Enlisted Welder
reSearCh
Scientist
Engineer
Technologist
Technician
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Metallurgist
TeChniCal SaleS
Distributor Owner
Manufacturer Sales Rep
Distributor Outside SalesDistributor Counter Sales
eduCaTion
Post-Secondary:
Administrator
Professor
Associate Professor
Secondary:
Administrator
Teacher – Welding
inSpeCTion
Owner
Non Destructive Testing
Senior Certified Welding Inspector
Certified Welding Inspector
ConSTruCTion
Owner
Supervisor
Foreman
Welder
Skilled TradeS
National Officer
Business Manager
Instructor
Journey Person
manufaCTurinG/
faBriCaTion/
repair
Owner
Supervisor
Foreman
Welder
hiGh SChool
diplomaWelding/Academic
Courses
CerTifiCaTe
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Industry
Welding Program
Apprentice
2-year aSSoCiaTe deGree
Welding4-year BaChelor’S deGreeWelding Engineering Technology
Welding Engineering
GraduaTe and phd deGree
Welding Engineering
MC04-211 © LincolnGlobal,Inc. All Rights Reserved. www.lincolnelectric.com
GovernmenT/
miliTary
Officer
Warrant Officer
Non Commissioned Officer
Enlisted Welder
reSearChScientist
Engineer
Technologist
Technician
Welder
Metallurgist
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EDUCATIONAL MATERIALS
JFLF OverviewThe James F. Lincoln Arc WeldingFoundation is a non-profit, weldingeducation organization founded in 1936to promote welding as a better method of joining metals and to promote welding asa career choice. Today numerous low costwelding educational textbooks, videos,DVDs, teaching aids and no cost periodicalsand technical papers are available throughthe Foundation.
In addition, the JFLF awards over $45,000in cash and prizes each year to the winnersof its welding design project contests, aswell as the state and national SkillsUSAwelding competition winners. See theirwebsite, www.jflf.org for details onspecific contest rules, regulations andapplication forms.
James F. Lincoln Foundation
The Arc Welding BookshelfThe James F. Lincoln Arc WeldingFoundation was created through a deedof trust “to encourage and stimulate
scientific interest in and scientific study,research and education in respect of thedevelopment of the arc welding industrythrough advance in the knowledge anddesign and practical application of thearc welding process.” As a contributionto scientific progress and to promoteindustrial progress through education,the Foundation produces and publishesbooks and other educational materialsas a non-profit service to the industry.
JFLF.org
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EDUCATIONAL MATERIALS
James F. Lincoln FoundationArc Welding BookshelfA Few of the Popular Textbooks and Videos
The Procedure Handbook of Arc Welding (PH)14th EditionPublished by The James F. Lincoln Arc Welding Foundation
With over 500,000 copies of previous editions published since 1933,the Procedure Handbook is considered by many to be the “Bible” of thearc welding industry. The hardbound book contains over 750 pages ofwelding information, techniques, procedures, photographs, drawingsand charts. Much of this material has never been included in any otherbook. A must for all welders, supervisors, engineers and designers.Many welding instructors will want to use the book as a reference forall students.
Metals and How to Weld Them (MHW)2nd Edition
by T.B. JEFFERSON and GORHAM WOODSThis book describes the internal structure of metals and its relationto mechanical and physical properties and weld ability. This dualpurpose textbook and reference manual is written in non-technicallanguage so students, welders, supervisors, engineers and educatorswill easily understand all data. The 400 page book is 6”x9” with goldembossed hard cover.
Arc Welded Projects IV (AP-IV) Published by The James F. Lincoln Arc Welding Foundation
The projects described in this 200 page book represent the range ofentries submitted in the James F. Lincoln Arc Welding Foundation AwardPrograms both as to the type and size of the project, and the nature of
the descriptive information included. Each project is detailed, includingprints and bills of material, so the do-it yourself person can understandand build these helpful projects. It also provides great ideas for weldingschool class projects. Arc Welding Projects II and III also available.
$10
$10
$25
Learn To Weld–The Lincoln Way: An excellentvisual guide for shielded metal arc welding. Thistape concentrates on the fundamental techniquesof horizontal, vertical up, and overhead welding.Safety section and technical welding guides included.Running Time: 18 minutes. ED201 DVD, $10.00
Welding–Making It Happen: An excellent videoportraying how welding affects our daily lives. Greatfor teachers and career counselors with students,parents, and the general public. Produced by N.E.M.A.Running Time: 16 minutes. ED204 DVD, $10.00
Welding Safely–The Way the Pros Do It: Thoroughpresentation on general shop safety, hazards in theworkplace, and information on the subject of weldingsafely. Produced by N.E.M.A. Running Time: 35 min.ED209 DVD, Pay $5.00 S. & H. only
Introduction to Semiautomatic Wire Welding:Provides the fundamental expertise necessary tosuccessfully apply both gas-shielded and flux-coredwelding wire. Running Time: 41 minutes. ED221 DVD,$10.00
Basic Electricity for Arc Welding: Introduces the
beginning welder to basic component parts andterminology of arc welding. Running Time: 9 minutes.ED222 DVD, $10.00
Introduction to Inverter Technology: Invertersreflect the trend in industry for greater efficiency andhigher quality welding machinery with inverters beingdesigned to satisfy that demand. Running Time: 28minutes. ED223 DVD, $10.00
Modern Marvels - The History Channel: The DVDcovers the science and art of welding. EDHC DVD,$9.98
V I D E O
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EDUCATIONAL MATERIALS
James F. Lincoln FoundationArc Welding Bookshelf
Method of Payment: (Sorry, No C.O.D. Orders)CHECK ONE:
❏ Cash Order – Check or Money Order Enclosed, U.S. Funds only.❏ Make checks payable to: The James F. Lincoln Arc Welding Foundation
❏ Credit Card – ❏ ❏ Exp. Date:
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Please print or type your name and address in the space below. Enclose check or money order with your order, do not send cash through the mail.
Name DATE OF ORDER
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(Cannot deliver to PO Box)
Shipping Policy:1. Continental U.S. Shipping Policy
UPS Shipping1. All prepaid orders by check use chart below for
UPS charge.2. Order will ship within 7 days from receipt of
order.
2. Outside Continental U.S. Shipping Policy• Payment must be prepaid in U.S. Funds on all
orders. Please add $15.00 per book for airparcel post shipment.
Shipping/Handling
Order Value Per Order
$ 0- 35.99 $ 7.00$ 36.00- 69.99 $12.00$ 70.00- 99.99 $15.00$100.00-149.99 $20.00$150.00-Over Consult Book Division at
www.jflf.org
ORDER FROM: Educational Resources Division, The Lincoln Electric Company, P.O. Box 17188, Cleveland, OH 44117FAX NO. 1-440-354-0453 or 1-800-959-2727 OR www.jflf.org To check on your order, call Book Division – 216-383-2211.
The James F. Lincoln Arc Welding Foundation and Lincoln Electric Company produce textbooks and teaching aids devoted to furthering knowledge of thearc welding process, engineering design information, procedural data and skill development techniques are illustrated and explained in detail. This publishing effort is provided as a non-profit service to industry and education. Books arepriced accordingly. (Caution Purchasing Agents: Purchase Orders must be“Check with Order” including UPS charge from chart above.) • Credit card charge, cash, check or money order MUST accompany all orders. Any ordersreceived without payment will be returned.
CODE/TITLES PRICE COPIES COST
PH – Procedure Handbook $25.00
AP-II – Arc Welded Projects, Vol. II 10.00
AP-III – Arc Welded Projects, Vol. III 10.00
AP-IV – Arc Welded Projects, Vol. IV 10.00FEG – Fabricators & Erectors 7.00
MHW – Metals and How To Weld Them 10.00
DWS – Design of Welded Structures 22.00
DW – Design of Weldments 15.00
PI – Principles of Industrial Welding 15.00
D417 – Weight of Weld Metal Tables 2.00
TS – Tubular Steel Struct., Theory & Design 24.00
SBL – Weld Steel Bridges 6.00
TIG – Gas Tungsten Arc Weld. Guide Book 5.00
C4.200 – GMAW Welding Guide 5.00
L – New Lessons in Arc Welding 10.00
H – How to Read Shop Drawings 10.00
IM – Incentive Management 5.00
NA – A New Approach to Ind. Economics 5.00
AC – The Am. Century of John C. Lincoln 5.00LEH-S – Lincoln Electric - A History, Paper 8.50
D810.17 – Solutions to Design of Weldments 3.50
EDUCATIONAL & DESIGN AIDS
WC-8 – Welding Preheat Calculator 5.00
WC-332 – TIG Calculator Tri Lingual 3.50
LTW1 – Learning to Weld 10 for 5.00
C2.410 – Welding Guide 4 for 5.00
COPIES COST
DVDS
ED-201 DVD – Learn to Weld - The Lincoln Way 10.00
ED-204 DVD – Welding - Making It Happen 10.00
ED-209 DVD – Welding Safely 5.00ED-221 DVD – Intro. to Semiautomatic Wire Welding 10.00
ED-222 DVD – Basic Electricity for Arc Welding 10.00
ED-223 DVD – Intro. to Inverter Technology 10.00
ED-HC DVD – Modern Marvels The History Channel 9.98
MERCHANDISE TOTAL
SUB TOTAL
SHIPPING/HANDLING $0-35.99/ $7
$36-69.99/ $12 $70-99.99/ $15
$100-149.99/ $20
$150-Over/Consult Book Division
SUB TOTAL
TAX Ohio Residents Pay .0775% TaxMust pay OH tax on handling charges
All orders outside ofContinental U.S.must be prepaid inU.S. FUNDS ONLY.
Please email forShipping/HandlingCharges.
JFLF 040404 2009 Edition
TOTAL AMOUNT
Make checks payable to: The James F. Lincoln Arc Welding Foundation
Pay S&H only
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NOTES
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