technical training · 2021. 1. 7. · mentals to in-depth diagnostics on rotating machinery. bently...
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Technical training Technical training
Bently Nevada training centers in Europe
DELFT
FLORENCE
NANTES
MADRID
MOSCOW
BERGEN
WARRINGTON
FRANKFURT
BUDAPEST
A single email address to contact
all European training centers:
Norway | Bergen
Ytrebygdveien 215
Blomsterdalen, 5258
+47 900 90 226
Hungary | Budapest
East Gate Business Park,
Akacos HRSZ: 0221/12 2151 Fot
+36 27 565 000
Netherlands | Delft
Delftechpark 26
2628 XH Delft
+31 15 251 7901
UK | Warrington
Unit 910, Birchwood Bvd
Birchwood, WA3 7QZ
+44 7824 605 193
Russia | Moscow
10, Presnenskaya nab., bld. A, fl. 10
Moscow 123112
+7 495 771 7240
France | Nantes
14 rue de la Haltinière
44 300 Nantes
+33 240 729 944
Italy | Florence
Via Perfetti Ricasoli, 78
Firenze, 50127
+39 055 4263 4000
Germany | Frankfurt
Darmstädter Landstraße 116
60598 Frankfurt
+49 696 6778 0272
Contents
8 - 20
Machinery monitoring courses
21 26
Machinery diagnostics & management courses
27 - 29
ISO 18436 courses
Spain | Madrid
C/Ramirez de Arellano 35 planta 3
Puerto Roja - Madrid, 28043
+34 647 326 383
A worldwide partner for operational excellence
Bently Nevada provides customers with condition monitoring solutions and services, from design to op-eration and expert diagnostics. Experienced field engineers provide technical training on Bently Nevada solutions. You and your team will benefit from comprehensive hands-on courses, starting at funda-mentals to in-depth diagnostics on rotating machinery.
Bently Nevada technical training programs provide you and your team the knowledge and skills re-quired to protect and control your machinery and to optimize the performance of your equipment. Bently Nevada work with you to build a training plan that is best adapted to your needs.
Overall, it will maximize your return-on-investment by ensuring machinery availability and reliability, by avoiding unplanned events and limiting disruption risks and costs.
Enhance your knowledge Bently Nevada training centers provide a full range of training in Bently Nevada so-lutions. These courses encompass all aspects from fundamentals to in-depth solu-tion and diagnostics knowledge, and are based on value-added pillars.
Technical expertise with 22 experienced trainers. Our team combines product installation, operation, maintenance or engineering experience with technical expertise, proven teaching skills and a commitment to knowledge transfer.
Experience from our Bently Nevada field engineers and technical experts. With more than 40 years of technical training experience, Bently Nevada has pioneered the art of long-term skill development.
Hands on workshops to guarantee operational excellence and to ensure trainings combine theory and practice. Workshops include practice with live monitors and racks. Class sizes are kept small ensuring students get the most out of training.
Customizable training formance. With 15 modules in different languages, you will find the courses
ysis, objectives development and skills-based training solutions.
Digital and up-to-date material to optimize learning. Course content and workshops are continually revised to reflect latest technologies, experience and local regulatory standards.
Comprehensive offers to match your specific needs and what works the best for you and your team: modular training at one of Bently Nevada training center or at your site, coaching program or skills development program.
400 Attendees*
27 300 Trainee Hours*
96% Net Promoter Score*
95% Customer
Satisfaction*
*2019 Europe data
I hear and I forget.
I see and I remember.
I do and I understand.
Chinese proverb
Modular training Provide your team with the right skills and knowledge, according to their profile, to increase their motivation, performance and productivity.
Our core curriculum includes 15 training modules with an emphasis on practice. The benefits of training on real
-
Courses are adapted to your profile.
Comprehensive training for your needs
Fundamentals of Vibration
Get an overview on installation, operation and troubleshooting of vibration trans-
ducers, including displacement (proximity), velocity (moving coil & piezoelectric),
acceleration (piezoelectric), and optical phase reference sensors.
3500 Operation & Maintenance
Discover theory and practice on how to install and configure 3500 System. It in-
cludes monitor alarms test, channel values check and monitor system
troubleshoot.
System 1 for Portables
Discover System 1 in a variety of practical daily uses. After learning how to configure
System 1, interface with the Bently Nevada SCOUT series and the Commtest VB
series portable and view collected data through plots, event logs, and machine
diagrams.
System 1 for Turbomachinery
Learn how to use the System 1 for Turbo Machinery efficiently to minimize time
spent looking at non-significant data, and to focus on the information that is
needed to make management decisions.
Reciprocating Compressor Condition Monitoring
Understand the compression process, interpret reciprocating compressor vibration
and analyze malfunctions to diagnose and optimize assets. Analyze several failure
patterns and actual case histories with the RecipKit.
Machinery Diagnostics
Understand how the fundamentals of machine design and behavior are reflected
in the vibration measurements. Learn how to view machine vibration data into
usable plot formats. Learn how to detect causes, affects and indicators of the
typical machine malfunctions.
Applied Diagnostics Workshop
Increase practical knowledge after the Machinery Diagnostics course with over 25
real machine cases and main machine malfunctions diagnosis. Review different
rotating machine types and understand how design and construction characteris-
tics influence behavior and typical malfunctions.
Advanced Field Balancing
Develop a deep understanding of balancing methods and confidence with hands-
on practice on test rotors. Learn how to conduct effective balancing of machine
trains in the field: calculation of trials, evaluation of results, decision making ensu-
ring minimum disruption costs and proper data quality.
Advanced Machinery Dynamics
Get highest level of technical training with Bently Nevada bringing the in depth
machinery dynamic knowledge and 60+ years of experience. Leverage real case
histories analysis. Recognize, explain and account for the effects of more complex
rotor dynamics interaction of rotor mode shapes, bearing design, gears, torsional
and structural vibration.
Advanced Analysis of Electric Motors
Undertand the purpose of Motor Current Signature Analysis (MCSA) and Advanced
Transient Current Signature Analyses (ATCSA) and how the motor design and
behavior are reflected in Current and Vibration Spectrum. Conduct workshops on
efficient use of the AnomAlert and MCSA to support decision making.
MACHINERY MONITORING MAIN MODULES
MACHINERY DIAGNOSTICS & MANAGEMENT MAIN MODULES
Orbit 60 Operation & Maintenance
Discover Orbit 60 components and learn how to use the Orbit 60 Studio software to
configure, verify and troubleshoot the system. Workshops include practice with
actual monitors and racks.
Bently Nevada works with you to develop a comprehensive Skills Development Program specifically designed to address your needs. It will help you to build sustainable competencies and maximize your return on investment in condition monitoring technologies.
The first step in our Skills Development Program is establishing a role-based competency matrix. This will be
Nevada. The team will be assessed against a competency matrix specific to their role to identify skills and compe-tency gaps. Based on the skills gaps identified, condition technologies deployed at site and operational constraints, a roadmap to build sustainable competencies will be developed.
By using customized training content, our certified instructors will conduct training sessions at a Bently Nevada training center or at your site. These power users equipped with plant-specific knowledge and advanced awareness of the systems will be able to extract maximum benefit from the systems deployed and improve the ROI.
Skills development program Bring your team to a higher confidence and competence level with our customer-specific program, based on proven technical competency matrix.
Design
Program design and
planning
Teach Technical training
e-learning, coaching
OJT
Validate Knowledge test
Certify
To evaluate
knowledge level
To optimize learning
To acquire required
skills
To check knowledge acquisition
Coached program Empower employees by combining standard training and personalized on-site coaching to improve their confidence, efficiency and operational excellence.
To get the most out of training, Bently Nevada set up the coached program. Based on their knowledge, trainees will be oriented to the appropriate training program and once completed, will benefit from onsite coaching to leverage what they have learned in class-room on their day-to-day job at site. This program brings in-creased value and confidence to your engineers.
Technical Training
Knowledge Test
On-site Coaching
Remote learning Learn anywhere with engaging online learning with live instructor, virtual machines and step-by-step self-paced workshops. Periodic quizzes and workshops allow to keep trainees on track. A comprehensive final exam at the end of each course ensures the certificate of completion is reflective of the learning.
Bently Nevada Remote Learning courses deliver the same training as our traditional classroom sessions. Your em-ployees can log on from work or home to engage with our expert facilitators.
Analyze Needs analysis
assessment test
Duration
Audience • Technicians with limited experience on vibration
machinery • Technicians working on vibration control with
condition monitoring programs • Engineers involved in condition monitoring • Technicians in preventive maintenance
Program Day 1
• Machinery monitoring: history, benefits, and strate-gies; typically monitored machines and considera-tions
• Basic vibration concepts: definition, understanding relationships of vibration displacement, velocity, ac-celeration, units of amplitude and meaning of vibra-tion amplitude in analysis
• Defining frequency, units of frequency, and frequency in analysis, defining phase and measuring relative and absolute phase, understanding natural frequencies
Day 2
• Vibration transducers: theory of accelerometer ope-ration, theory of velomitor operation, theory of proxi-mity transducer system operation
• Workshops identifying amplitude, frequency and phase from timebase and spectrum plots
• Workshops for transducer and monitoring systems for given machine scenarios
Objectives • Explain the reasons for vibration monitoring and maintenance strategies • Identify key components and describe vibration motion in a measurement plane • Define the parameters used to measure vibration motion and state the units used to express each parameter • Describe the principles of vibration transducer operation, the benefits and disadvantages of each type, and
typical scale factor of output signal • Apply selection criteria to choose a useable vibration transducer for a specific machine vibration. Read values
of amplitude, frequency, phase and recognize sources of vibration indicated by waveform and spectrum plots
Learning path
Next steps
• Machinery Monito-ring courses
• Machinery Diagnos-tics courses
VIBFU
Prerequisites
New in condition monitoring and control of machinery
Benefits
2 days (14 hours)
Learn the basics of measurement, para-meters, monitoring ap-proach and use of transducers
+
Fundamentals of vibration
Delivery
Classroom or remote
VIBFU
Objectives • Explain the role of the 3500 Monitoring System in machinery monitoring and protection • Identify installation conditions affecting the correct operation of proximity transducer systems • Test monitor alarms and verify channel values in a radial vibration monitor • Use Bently Nevada propriety configuration software to configure and/or reconfigure the 3500 monitor system • Troubleshoot the 3500 monitor system and associated transducers using software and hardware techniques
• 3500 monitoring system users • Engineers involved in maintenance and troubleshoo-
ting of the 3500 Monitoring System • Instrument technicians
Program Day 1
• Overview of 3500 Monitoring System • 3300 Proximity Transducer System operation • 3500 Monitor System support components • TDI/RIM hardware connections and communications • Power supply, TDI/RIM and keyphasor configuration
Day 2 • Radial vibration • Thrust position • Relays
Day 3 • 3500 system utilities • Troubleshooting 3500 system • 3500/92 Communications Gateway (Optional) • Data acquisition/DDE server software (Optional) • Reciprocating compressors (Optional)
Optional: The last day focus can vary depending on audience needs.
Learning path
Next steps
• Machinery monito-ring courses
• Machinery diagnostics courses
3500OM
Prerequisites
Fundamentals of
vibration
Benefits
Practice workshops with live monitors and racks
+
3500 operation & maintenance
3500OM
Duration
Audience
3 days (21 hours)
Delivery
Classroom or remote for private session
10 | [email protected]
Objectives • Develop knowledge and skills on troubleshooting the 3500 monitor system • Discover key troubleshooting techniques for the 3500 monitoring system
• 3500 Monitoring System users • Engineers involved in maintenance and troubleshoo-
ting of the 3500 Monitoring System • Instrument technicians
Program 6 self-paced videos + quiz
• Explore the 3500 rack configuration software connection options
• Access event lists to identify problems with the 3500 rack
• Identify problems using LEDs and Buffered Outputs
• Identify faults starting at the rear of a 3500 rack
• Troubleshoot using other 3500 rack configuration software tools
• Perform a linearity check
Optional: Combine this self-paced learning program with one-hour remote coaching with an expert to go one step
further.
Learning path
Next steps
• Machinery monito-ring courses
• Machinery diagnostics courses
3500-TS
Prerequisites
Familiarity with 3500 Monitoring System
Benefits
Self-paced videos
+
3500 troubleshooting
eLearning
3500-TS
Duration
Audience
1 hour
Delivery
eLearning
11 | [email protected]
Objectives • List the basic components of an API-618 reciprocating compressor • Explain the value of monitoring reciprocating compressors and describe a typical monitoring strategy in line
with API-618 and API-670 guidelines • Explain the importance of crank angle reference measurement in recip monitoring and diagnostics • Configure RECIP-specific 3500 monitoring modules • Identify, calibrate, set up, and maintain rod drop and rod position measurements
• 3500 Monitoring System users • Engineers involved in maintenance and troubleshoo-
ting of the 3500 Monitoring System • Instrument technicians
Program • Basic elements of a reciprocating compressors
• Monitoring and protection of reciprocating compressors
• Crankshaft timing
• 3500/25 configuration
• 3500/70M configuration
• Rod drop and rod position
• 3500/72M configuration
• Probe calibration workshop
• 3500/77M configuration
Learning path
Next steps
• Machinery monito-ring courses
• Machinery diagnostics courses
3500-R
Prerequisites
Fundamentals of vibration
Benefits
Practice workshops with live monitors and racks
+
3500 RECIP Monitoring & Protection
3500-R
Duration
Audience
1 day (7 hours)
Delivery
Classroom or remote
12 | [email protected]
Objectives • Explain the role of the Orbit 60 monitoring system in machinery monitoring and protection. • Learn how to configure and maintain the Orbit 60 monitoring system. • Test alarms and troubleshoot the Orbit 60 monitoring system.
• Orbit 60 monitoring system users • Engineers involved in maintenance and troubleshoo-
ting of the Orbit 60 monitoring system • Instrument technicians
Program • Overview on Orbit 60 various components and func-
tions • Proximity Transducer System assembly and field wi-
ring connection • Method in setting gap voltage on Proximity Transduc-
er System used in a thrust or rotor position applica-tion
• Orbit 60 Configuration software layout and capabili-ties. Firmware update.
• Configuration of the Transducer Input Modules for different transducers types (vibration, temperature and speed)
• Configuration of protection channels for Radial Vibra-tion with selected variables and definition of alarm setpoints
• Configuration of protection channels for Thrust and definition of alarm setpoints
• Configuration of the relay logic using the multi-page graphical relay configuration with AND, OR, NOT Oper-ators
• Orbit 60 Protection system security • Offline configuration file • Orbit 60 Rack Configuration Studio verification utility • Event and alarm List • Troubleshooting, errors management • Back up of Orbit 60 configuration • Log file retrieve Program subject to change based on product develop-ment
Learning path
Next steps
• Machinery monito-ring courses
• Machinery diagnostics courses
O60OM
Prerequisites
Fundamentals of
vibration
Benefits
Practice workshops with equipment
+
Orbit 60 operation & maintenance
O60OM
Duration
Audience
3 days (21 hours)
Delivery
Classroom
13 | [email protected]
Objectives • Develop knowledge and skills on 2300 vibration monitor system • Discover key troubleshooting techniques for the 2300 monitoring system
• 2300 vibration monitor users • Instrument technicians
Program • Overview of the 2300 Vibration Monitor hardware and differences between the /20 and the /25 models.
• Interactions with software applications such as the Bently Nevada Monitor Configuration software and different versions of System 1.
• Sensors connections and 2300 Vibration monitor configuration.
Learning path
Next steps
• Machinery monito-ring courses
• Machinery diagnostics courses
2300
Prerequisites
Benefits
Self-paced videos
+
2300 vibration monitor
2300
Duration
Audience
30 minutes
Delivery
eLearning
14 | [email protected]
• System 1 platform users • Reliability engineers • Condition monitoring engineers • Engineers involved in preventive maintenance
Program
Day 1
• System 1 Overview • Viewing Information with System 1 Display • Event Manager and Asset Active Alarm in System 1
Display • Customizing Trend Plots
Day 2
• Vibration Signal Fundamentals • Introduction to Plot Sessions and Plot Groups • Working with Plot Session and Plot Groups • Shaft Centerline Plots • Plotting Dynamic Data and Using Collection Groups
Day 3
• Collecting Data in Transient Mode • System 1 Asset Information Storage • System 1 Administrative Tasks
System 1 version 6.5 and below
Objectives • Use various System 1 software tools and plots to detect subtle changes in asset condition • Retrieve and display data in bar graphs and various plot formats • View alarms and events in the event manager. Enter observations and notes with the journal editor • Use DOCUVIEW to create links to various reference documents • Create reports on monitored plant assets. •
Learning path
Next steps
• Specific courses
• Machinery
diagnostics
courses
S1CL
Prerequisites
Fundamentals of
vibration
Benefits
Practice workshops on efficient use of the platform to support decision making.
+
System 1 Classic
S1CL
Duration
Audience
3 days (21 hours)
Delivery
Classroom or remote
15 | [email protected]
Objectives • Configure and navigate machine and device hierarchy • Create machine databases and machine templates for data collection • Configure, display and manage Spectral bands and fault frequencies • Configure and manager alarm setpoints with statistical tools, data collection routes • Manage alarms and generate diagnostic reports with actionable information • Verify, analyze, and visualize data to report on machine health and determine appropriate actions
• System 1 platform users • Reliability personnel • Condition monitoring engineers • Personnel involved in preventive maintenance
Program • S1 overview
- Hierarchy navigation - Configure space overview - Display space overview - Help
• S1 configuration - Database creation - Preferences - Configure navigration overview - Machine configuration - Measurement point configuration - Templates - Alarm types - Setpoint levels
• S1 visualization
- Status list and visualization - Alarm management - Plots, sets and records - Notes and reports - Case history - Notifications
• S1 management - Machine audit file - Database management - System health - Security and users management
System 1 version 16 and above
Learning path
Next steps
• Specific courses
• Machinery
diagnostics
courses
S1-F
Prerequisites
Benefits
Pratice workshops at
each step of the
course.
+
System 1 fundamentals
S1-F
Duration
Audience
3 days (21 hours) | 2 additional days for remote session
Delivery
Classroom or remote
16 | [email protected]
Objectives • Configure and navigate machine and device hierarchy • Create machine databases and machine templates for data collection • Configure, display and manage Spectral bands and fault frequencies • Configure and manager alarm setpoints with statistical tools, data collection routes • Manage data communication with all the Scouts in the field • Manage alarms and generate diagnostic reports with actionable information • Verify, analyze, and visualize data to report on machine health and determine appropriate actions
• System 1 platform users • Reliability personnel • Condition monitoring engineers • Personnel involved in preventive maintenance
Program • Create database and set preferences • Build machines using library and templates
• Build measurement points using automated methods
• Configure measurement points manually
• Configure machine alarm setpoints with import/
export files and statistical calculations
• Configure fault frequencies and frequency bands • Condition monitoring alarms • Configure and manage data collection routes
• Synch route with Scout using File, Instrument and Re-
mote Com methods • Collect route-based data using Scout • Display and manipulate trends, spectra, orbit and
timebase plots • Manage alarms and display Spectral bands and fault
frequencies • Generate case histories and diagnostic reports • System 1 reports • Database health and management
System 1 version 16 and above
Learning path
Next steps
• Specific courses
• Machinery
diagnostics
courses
S1-P
Prerequisites
Fundamentals of
vibration
Benefits
Pratice workshops at
each step of the
course.
+
System 1 for portables
S1-P
Duration
Audience
3 days (21 hours)
Delivery
Classroom
17 | [email protected]
Objectives • Verify, analyze, and visualize data to report on machine health and determine appropriate actions • Monitor machine health during steady state and transient events • Manage states and alarms
• System 1 platform users • Reliability engineers • Condition monitoring personnel • Personnel involved in preventive maintenance
Program
• Introduction to System 1 • Database preferences • Configure condition monitoring alarms • Define state-based alarms • Define region alarms • 3500 data collection • Acquire real-time data • Alarm management • Steady state data display, verification, and manipula-
tions
• Define and capture transient events • Transient data display, verification, and manipula-
tions • Plot sets and plot records • Generating case histories • System 1 diagnostic reports
System 1 version 16 and above
Learning path
Next steps
• Specific courses
• Machinery diagnostics courses
S1T
Prerequisites
Fundamentals of
vibration
Benefits
Practice workshops at each step of the course.
+
System 1 for turbomachinery
S1T
Duration
Audience
3 days (21 hours) | 2 additional days for remote session
Delivery
Classroom or remote
18 | [email protected]
Objectives • Utilize System 1 data to build rules that detect machinery, process, and auxiliary system issues • Build rules in a graphical user interface and develop analytic insights • View resulting insights within the System 1 platform, leveraging its notification, visualization, and diagnostic
toolset • Manage rules by deploying created rules to multiple assets and by quickly modifying already deployed rules
• Decision Support users • Reliability personnel • Condition monitoring engineers • Personnel involved in preventive maintenance
Program Day 1 • Overview & benefit of Decision Support Systems • Configuration of DS and S1 • Demonstration of rule building & deployment into S1 • Self-paced workshops on:
- Installation, configuration & connections - Build temperature offset rule - Deploy the temperature offset rule - Build a timer counter rule - Deploy the timer counter rule - Problem solving Min/Max/Avg
Day 2 • InsightPaks overview • Solving problems with DS
• Using rules with intermediate values • Demonstration of deployment management • Demonstration of upgrading rules • Demonstration of file libraries • Demonstration of software alarms • Self-paced workshops on:
- Create and deploy rotor property and resonance ratio rules
- List all rule deployments - Upgrade a rule - File Libraries - Set a software alarm based on a DS rule result
Learning path
Next steps
• Specific courses
• Machinery
diagnostics
courses
DS
Prerequisites
Fundamentals of
vibration
Benefits
Self-paced workshops
on online virtual
machine
+
Decision support
DS
Duration
Audience
2 days (14 hours)
Delivery
Classroom or remote
19 | [email protected]
Objectives • Configure ADRE system to collect machinery data • Acquire data effectively for real-time analysis • Display vibration and other data types using various plot types for machine condition analysis • Edit, document and store databases for future use
• ADRE 408 users • Condition monitoring engineers • Engineers involved in preventive maintenance
Program Day 1
• Overview and introduction
• Using the Front Panel
• Communication and networking
• Vibration fundamentals
• Planning data sampling
• Basic sampling
Day 2
• Static data plotting
• Signal processing
• Dynamic data plotting
• Advanced sampling
Day 3
• Using the ADRE 408 Replay Card
• Collecting and replaying raw continuous data
• Sharing and exporting data
• Advanced utilities
Learning path
Next steps
• Specific courses
• Machinery
diagnostics
courses
Prerequisites
Fundamentals of
vibration
Benefits
Advanced database
manipulation tools
+
ADRE 408 DSPi/Sxp
ADRE
ADRE
Duration
Audience
3 days (21 hours)
Delivery
Classroom or remote for private session
20 | [email protected]
Objectives • Use gateways and Ranger Pro software with System 1, learners will successfully install, operate, and maintain
Ranger Pro sensors • Deploy, operate, and manage Ranger Pro wireless condition monitoring system in industrial plants.
• Users of Sytem 1 who have purchased Ranger Pro wireless
• Condition monitoring engineers • Engineers involved in preventive maintenance
Program
Days 1 and 2
Ranger Pro system installation • Wireless device manager and field device
access point hardware • Ranger Pro types • Field considerations • Topology • Sensor mounting
Day 3
Ranger Pro Deployment • Provisioning Ranger Pro Sensors Workshop • Connecting to the WDM • Ranger Pro Software
Days 4 and 5
Ranger Pro Operation • Adding WDM to System 1 • Measurement Settings in System 1 • Displays in System 1 • Reports in System 1
Ranger Pro Maintenance • Ranger Pro Battery Installation
Learning path
Next steps
RP
Prerequisites
Fundamentals of vibration
Benefits
Deploy the latest wireless condition monitoring equipment
+
Ranger Pro using System 1
RP
Duration
Audience
5 days (35 hours)
Delivery
Classroom or remote for private session
21 | [email protected]
Objectives • Explain how the fundamentals of machine design and behavior are reflected in the vibration measurements. • Reduce machine vibration data into usable plot formats. Explain which plot formats are best to use in the
different stages of machine diagnostics. • Describe the causes, effects and indicators of the typical machine malfunctions; including recognition of
problems such as unbalance, misalignment, rubs, shaft cracks and fluid induced instabilities.
• Engineers who interpret machine vibration and position data to determine machine condition
• Engineers involved in the design, acceptance testing, and maintenance of rotating machinery
• Engineers who want to learn about machinery vibration diagnostic
Program
Day 1
• Introduction to machinery management and dia-gnostics
• Phase measurements • Steady state data formats
Day 2
• Fundamental synchronous rotor response • Single plane balance response • Transient data formats
Day 3
• Plot interpretation
• Multiplane balance response • Partial radial rubs
Day 4 • Preloads and radial position measurements • Vibration types and resonances • Fluid-induced instabilities
Day 5 • Shaft crack detection • Case hIstory workshop
Learning path
Next steps
• Applied diagnostics workshops
• Advanced machinery dynamics
MD
Prerequisites
Fundamentals of
vibration
Benefits
Provides the funda-mentals needed to make confident operational decisions
+
Machinery diagnostics
MD
Duration
Audience
5 days (35 hours)
Delivery
Classroom or remote
22 | [email protected]
Objectives • Describe the compression process and interpret vibration
readings of reciprocating compressors. Relate reciprocating compressor components to various failure modes. • Recognize and select plots used to assess the health of reciprocating compressors and interpret PV Plots. Calcu-
late rod load conditions (reversal). • Discover the full application and benefits of rod position instead of rod drop measurements. • Conduct a compressor vibration analysis.
• Engineers who want to learn about reciprocating compressor components, mechanics, and perfor-mance
• Engineers who interpret reciprocating compressor vibration and analyzing malfunctions to diagnose and optimize assets
• Engineers who design and perform acceptance test-ing and maintenance on reciprocating machinery
Program • Basic elements of reciprocating compressors
- Compressor overview
- Reciprocating compressors in industry
- Components and nomenclature
- Lubrication systems
- Compressors types
• How to monitor a reciprocating compressor
• Importance of vibration and pressure measurements
• Which plots are used to evaluate the health of the
Reciprocating compressor
• Monitoring strategies
• Reciprocating compressor diagnostics:
- Crosshead and frame vibration
- Pressure monitoring and diagnostics
- Rod load and rod reversal
- Reciprocating compressor capacity control and the
impact on vibration and pressure monitoring
- Rod position and rod drop analysis
- PV analysis of multistage compressors
- Workshops and presentation of case histories
Learning path
Next steps
RECIP
Prerequisites
Interest in reciproca-ting compressor monitoring and maintenance
Benefits + Hands-on workshops at our recip-kit and actual case histories
Reciprocating compressor condition monitoring & diagnostics
RECIP
Duration
Audience
3 days (21 hours) | 1 additional day for remote session
Delivery
Classroom or remote
23 | [email protected]
• AnomAlert and System 1 platform users • Electrical maintenance engineers and technicians • Reliability engineers • Condition monitoring engineers • Engineers involved in predictive maintenance
Objectives • Explain the purpose of motor current signature analysis (MCSA) and advanced transient current signature anal-
yses (ATCSA) • Describe how the motor and coupled machine design and behavior are reflected in current and vibration spec-
trum • Discuss causes, effects and indicators of the typical machine malfunctions; including recognition of problems
such as unbalance, misalignment, soft foot, rotor broken bars, bearing damage, eccentricity, stator problems
Program Day 1 • Introduction to motor current signature analysis and advanced transient current signature analyses • Winding harmonics, principal slot harmonics • Motor speed calculation using principal slot harmonics of motor current spectrum • Workshop Day 2 • Introduction to AnomAlert Toolkit measuring current spectrums and Scout data collector measuring
vibration spectrums • Workshop on demonstration and diagnostics of motor malfunctions such as unbalance, soft foot,
and rotor broken bars • Using AnomAlert Toolkit and Scout data collector Day 3 • Workshop on demonstration and diagnostics of motor malfunctions as bearing damage, and misalignment • Using AnomAlert Toolkit and Scout data collector
Learning path
Next steps
Machinery diagnostics and management courses
ADVELEC
Benefits
Practice workshops on efficient use of AnomAlert and MCSA to support decision making
+ Prerequisites
Fundamentals of vibration
Advanced analysis of electric motors
ADVELEC
Duration
Audience
3 days (21 hours)
Delivery
Classroom
24 | [email protected]
Objectives • Practice on real data from the field from different rotating machines and learn about their typical malfunc-
tions • Analyze actual machine case histories using System 1 or ADRE databases • Organize data in plot formats believed to be indicative of the machine fault • Present conclusions and make recommendations
• Engineers and technicians involved in analysis and interpretation of vibration data
• New machinery diagnosticians who want to gain knowledge and confidence
• Experienced diagnostics personnel who want addi-tional insight to efficiently solve complex machinery problems
Program Covered Malfunctions
• Unbalance
• Lose parts
• Preload and misalignment
• Instability
• Shaft crack
• Rub
• Thermal unbalance
• Coupling lockup
• ESD...
Machinery Cases
• Steam turbines
• Gas turbines
• Motors
• Centrifugal compressors
• Generators
• Exciters
• Gearboxes
• Pumps
• Fans
Learning path
Next steps
Advanced Machinery
Dynamics ADW
Prerequisites
Machinery diagnostics or ISO18436 category III certification
Benefits
Customized training
according to equipment.
Be proficient in using the
System 1 or ADRE systems.
+
Applied diagnostics workshop
ADW
Duration
Audience
5 days (35 hours)
Delivery
Classroom or remote
25 | [email protected]
• Machinery diagnosticians • Startup engineers • Remote diagnostic center specialists
Program • Fundamentals
- Unbalance and other malfunctions with similar symptoms.
- Making the decision, selecting the strategy - Ensuring the repeatability and minimizing non-
linearity - Trial weight calculations
• Basic calculations and conventions - Vector operations. - Locating the position of unbalance - Finding angular location on a rotor
• Single plane balancing with workshop. • Static/couple balancing with workshop • Influence vector method (multiplane) balancing
• Bently Balance
- introduction and data acquisition process - Configuration and importing data - Calculations and solution evaluation
• Workshop: balancing in two planes, using Bently Bal-ance
• Relation between static/souple and Influence vector methods
• Workshop: influence vectors - import, export, recalcu-lation between methods
• Balancing for compromise conditions • Evaluation of balancing quality: balancing report • Workshop/Examination multiple planes balancing.
Objectives • Conduct effective balancing of machine trains in the field: calculation of trials, evaluation of results, decision
making • Select strategy ensuring minimum disruption costs and proper data quality • Use calculation tools the most applicable to situation, evaluate inputs and outputs and recalculate between
balancing methods and data conventions • Get a deep understanding of balancing process allowing effective supervision of solution weights installation
and troubleshooting data integrity problems.
Learning path
Next steps
AFB
Prerequisites
Machinery
diagnostics
Benefits
Deepen your understan-ding of balancing methods and confi-dence with hands-on practice on test rotors
+
Advanced field balancing
AFB
Duration
Audience
5 days (35 hours)
Delivery
Classroom
26 | [email protected]
Objectives • Extend knowledge on machinery diagnostic techniques and rotor dynamics for rotating machinery • Recognize, explain and account for effects of complex rotor dynamics interaction of modes, mode shapes,
thermal changes, bearing design, torsional vibration and structural modes by using rotor modeling, actual machine data and case history
• Use standard vibration diagnostic tools on machine-simulating rotor kits through demonstration • Analyze and discuss case histories that highlight the vibration documentation, analysis and machine mal-
function corrective techniques
• Engineers who want to advance their machinery vibration diagnostics skills
• Engineers involved in design, acceptance testing, maintenance of rotating machinery
• Academic researchers and professors involved in rotor dynamics
• Post-graduate engineering participants
Program • Rotor modeling as a machinery diagnostics tool
• Bearing design (fluid bearings and magnetic bea-
rings)
• Diagnose and mitigation of fluid Induced Instabilities
• Modal and operating deflection shape analysis
• Tortional vibrations measurements and analysis
• Rotor model
• Anisotropy
• Shaft cracks
• Signal processing
• Balancing machines
• Rotor to stator rubs
• Gear forces analysis
Learning path
Next steps
AMD
Prerequisites
Machinery diagnostics or ISO18436 category III certification
Benefits
For each theme, historic cases show practice of each technique
+
In order to put theory into practice, this training includes
real-life demonstrations and 25 case studies.
Advanced machinery dynamics
AMD
Duration
Audience
5 days (35 hours)
Delivery
Classroom
27 | [email protected]
Objectives • Prepare the participant for the ISO 18436 category I certification test
• Understand the benefits of performing condition monitoring and improving reliability • Learn how machines work and how vibration measurements assess the condition of the machine • Discover Fmax, resolution, averaging and other analyzer settings • Analyze vibration spectra and the basics of fault diagnosis • Set alarm limits (introduction)
• New vibration analysts. • Engineers collecting or analyzing vibration data • Personnel who want to develop skills in the field of
machine condition and vibration analysis • Personnel who want to get certified to international
standards (ISO-18436)
Program • Maintenance practices and condition monitoring • Principles of vibration • Introduction to vibration measurement • An introduction to the time wavefrom • An introduction to the spectrum • An introduction to forcing frquencies • Explaining the different vibration units • A brief introduction to phase • Data acquisition • How do we measure vibration? • Where to place the sensor on the machine • Understanding axial, radial, vertical and horizontal
readings
• A quick introduction to mounting the accelerometer
and surface preparation • Naming conventions • What are « routes » and how do you create them? • Signal processing • A quick tour of your analyzer • Spectral averaging • Vibration analysis • The spectrum analysis process • What is resonance • Diagnosing common fault conditions • Setting alarm limits
Learning path
Next steps
ISO 18436 category II intermediate vibration analyst certification
CAT I
Prerequisites
6 months of expe-rience is required for certification
Benefits
3D animations and software simulations make complex concept easier to understand.
+
ISO 18436 category I Basic vibration analyst
CAT I
Duration
Audience
4 days (28 hours)
Delivery
Classroom or remote
28 | [email protected]
CAT II
Objectives • Prepare the participant for the ISO 18436 Category II Certification test. • Understand how a well-designed program and a reliability centered maintenance approach improve
the bottom line. • Discover the condition monitoring technologies. • Learn how machines work and how to select the correct measurement and the optimum settings. • Analyze vibration spectra , time waveforms, enveloppe and phase measurements. • Diagnose and learn how to balance and align a machine and correct a resonance condition.
• Engineers analyzing a range of fault conditions • Engineers who want to understand balancing and
alignment • Engineers desiring to learn about machinery
vibration diagnostic • Personnel who want to become certified to interna-
tional standards (ISO-18436)
Program • Review of maintenance practices • Review of condition monitoring technologies • Principles of vibration: review of basics, waveform,
spectrum (FFT), phase and orbits • Understanding signals: modulation, beating, sum/
difference • Data acquisition • Signal processing • Vibration spectrum analysis • Introduction to time waveform analysis • Introduction to orbit analysis
• Phase analysis: bubble diagrams and ODS • Enveloping (demodulation), shock pulse, spike energy • Fault analysis • Equipment testing and diagnostics including impact
testing (bump tests) and phase analysis • Corrective action • Running a successful condition monitoring program • Acceptance testing • Review of ISO standards
Learning path
Next steps
ISO 18436 category III
advanced vibration
analyst certification CAT II
Prerequisites
18 months of experience
is required for
certification
Benefits
Competence in quali-ty data acquisition and diagnosing com-mon machine faults
+
ISO 18436 category II Intermediate vibration analyst
CAT II
Duration
Audience
5 days (35 hours)
Delivery
Classroom or remote
29 | [email protected]
Objectives • Prepare the participant for the ISO 18436 Category III Certification test. • Understand how a well-designed program and a reliability centered maintenance approach improve the bot-
tom line. • Discover the condition monitoring technologies. Analyze vibration spectra , time waveforms, enveloppe and
phase measurements. • Diagnose a wide range of fault conditions. Learn how to balance and align a machine, correct resonance con-
ditions and employ isolation.
• Engineers confident in spectrum but who want to learn about signal processing, time waveform and phase analysis
• Engineers involved in condition monitoring • Personnel who want to become certified to interna-
tional standards (ISO-18436)
Program
• Review of condition monitoring technologies and the ISO standards
• Signal processing and data acquisition • Time waveform analysis • Phase analysis • Dynamics (natural frequencies and resonance) • Testing for natural frequencies • Operating Deflection Shape (ODS) analysis • Modal analysis and introduction to FEA • Correcting resonances • Rolling element bearing fault detection
• Journal bearing fault detection • Electric motor testing • Pumps, fans and compressors • Gearbox fault detection • Corrective action • Running a successful condition monitoring program • Acceptance testing • Review of ISO standards
Learning path
Next steps
ISO Category IV
master vibration
analyst
CAT III
Prerequisites
• 36 months of expe-rience is required for certification
• ISO Category II
Benefits
Developing knowledge
of machine dynamics
+
ISO 18436 Category III Advanced vibration analyst
CAT III
Duration
Audience
5 days (35 hours)
Delivery
Classroom or remote
30 | [email protected]
Bently Nevada can help you define the competency matrix and set up the compe-tence development plan to make sure your team is equipped with all the knowledge and confidence to efficiently manage your assets.
For more information, visit:
https://www.bentlytraining.com
31 | [email protected]
bentlytraining.com
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