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Technical Presentation

January 2014 Aguilar y Salas

2014.

01. HIGHLIGHTS

02. HISTORY

03. HUMAN MEANS

04. EQUIPMENT

05. MATERIALS

06. TECHNICAL MEANS

07. WELDING POSSIBILITIES

08. INTERNAL BORE WELDING

09. QUALITY CONTROL & QUALITY ASSURANCE

10. ENGINEERING DEPARTMENT

11. DESIGN CODES

12. SOFTWARE

13. CERTIFICATES

14. APPROVALS

15. LOCAL CUSTOMER SERVICES

16. REFERENCES

03. 02. 08. 06. 01. 04. 05. 07. 09. 10. 11. 12. 13. 14. 15. 16.

Copyright © 2014. Aguilar y Salas, s.a. All rights reserved www.aguilarysalas.com

01. HIGHLIGHTS


Aguilar y Salas is specialized in the design and fabrication of equipment by the application of the

most advanced manufacturing technologies and quality procedures

The main products which the company designs and manufactures are:

>Heat Exchangers

> Reactors

> Columns / Towers

> Vessels

> Modules and Skids

Highlights:

>Focused on quality and special equipment . Maximum 200 tones, 80m length and 8m diameter.

> Revenues 2013 = 35 m €.

> More than 200 employees worldwide distributed in 3 Production Units.

> More than 80% of turnover are exports.

Geographical distribution of

turnover 2012 – 2013 (m€)

Distribution of turnover by customer

2012 – 2013 (m€)

Distribution of turnover by sector

2012 – 2013 (m€)

USA; 36%

SPAIN; 12% BRAZIL; 11%

AUSTRALIA; 8%

UNITED ARAB

EMIRATES; 4%

Resto; 26%

51% 49%

37%

57%

6%

Chemical

Oil & Gas

Others

Engineering

Industry

01. HIGHLIGHTS

A

C

B

Barcelona (Spain) Porto de SUAPE, PE (Brasil) Casablanca (Morocco) A B C

Nowadays the group has 3 Production Units:


Aguilar y Salas begins its activities as

manufacturer and designer of stainless

steel equipments.

Aguilar y Salas moves to Barcelona

to a larger workshop 3500m2

(37674 sq ft).

Aguilar y Salas starts manufacturing

equipments made out of titanium, nickel

special alloys and other materials.

Aguilar y Salas exports its first

equipments through an European

engineering.

Aguilar y Salas opens a new plant in Les

Franqueses del Vallès. 23.000m2

(247570 sq ft) under roof. 10.000m2

(107639 sq ft) of facilities.

02. HISTORY

1947

1964

1975

1977

1998


Aguilar y Salas develops a specific

production planning system:

MDM (Manufacturing Database

Management).

02. HISTORY

2004

2006

2007

2010

2013

Aguilar y Salas opens a new plant in

Morocco. 5000m2 (53820 sq ft) of

facilities.

Construction of “Clean Area” with

1000m2 (10764 sq ft) for special

equipment.

Aguilar y Salas starts the implementation

of a new business unit in Brazil.

At the end of 2013 the facilities in Porto

de SUAPE (PE, Brazil),

are fully operational.


Aguilar y Salas staff is made up by more than 200 people, distributed in 3 production units

> 10 Senior Engineers

> 12 Technical Intermediate

> 40 Welders

> 2 EWE (European Welding Engineers)

> 1 CWI (Certified Welding Inspector)

> 11 Administration

> 10 Sales

> 3 Logistics

> 9 Quality Control

> 6 Purchase

> 6 Planning

> 135 Production

Continued training and adaptation to

new technologies and advances.

03. HUMAN MEANS


04. EQUIPMENT


Reactors

> Lined Reactors

> Tubular Reactors

> Outer Half Pipe Coil Reactors

> Inner Coil Reactors

> High Pressure and High

Temperature Reactors

> Agitated Reactors

> Lined and Cladded Reactors

Columns

> Distillation and Rectiflying

Columns

> High and Low Presure and

Temperature Columns

Heat Exchangers

> Shell Heat Exchangers

> Coil Heat Exchangers

> Trufin Type Finned Tubes Heat

Exchangers

> High and Low Presure &

Temperature Heat Exchangers

> Internal Bore Welding,

> Hairpin Heat Exchangers

> Double Plate Heat Exchangers

> Higa FluxTM tubes Heat

Exchangers

04. EQUIPMENT


Vessels

> Pressure Vessels

> Heated Vessels

> Mixing Vessels

> High Pressure Vessels

> Storage Vessels

> Dilution Vessels

> Isothermal Vessels

> Sterile Vessels

Modules and Skids

Heat Exchangers

04. EQUIPMENT


Reactors

04. EQUIPMENT


Columns

04. EQUIPMENT


Vessels

04. EQUIPMENT


04. EQUIPMENT


Modules and Skids

> Stainless Steels

> Heat - Resisting Steels

> Highly Alloyed Stainless Steel

> Duplex, Super Duplex

> Carbon Steels

> Low Alloy Carbon Steels

> Special Alloys (Inconel®, Hastelloy®, Monel®, Incoloy® etc.)

> CuproNickel, Copper Alloys

> Aluminium

> Nobles Metals (Nickel, Titanium, Tantalium, Zirconium)

> Clad Materials

05. MATERIALS


Facilities

06. TECHNICAL MEANS

Barcelona (Spain) Porto de SUAPE, PE (Brasil) Casablanca (Moroco)

Premises : 23.000m2

(247.570 sq ft)

Under roof: 10.000m2

(107.640 sq ft)

Premises : 65.000m2

(699.654 sq ft)

Under roof: 11.000m2

(118.403 sq ft)

Premises: 3.000m2

(32.292 sq ft)

Under roof: 3.000m2

(32.292 sq ft)


> 1 Bridge cranes 50tn

> 3 Bridge cranes 32tn, 30m span


> 14 Semi gantry cranes 10tn, 10m span

Elevation means

06. TECHNICAL MEANS

Barcelona (Spain) Porto de SUAPE, PE (Brasil) Casablanca (Morocco)




> 1 Semi gantry crane 15tn, 15m span

> 1 Semi gantry crane 10tn, 12’5m span

> 2 Semi gantry cranes 10tn, 10m span

> 4 Bridge cranes 5 tn


Water jet cutting machine. Plate cutting shear.

> State of the art Water Jet Cutting Machine (CNC)

with a capacity of 12 x 3.5 m (39.5 x 11.5 ft)

without thickness limitation.

> Plasma Cutting Machine with capacity of 12.2 x

3.15 m (40 x 10 ft) plates.

> Bending cylinders up to 90 mm (1-1/2 inches) with

a maximum width of 3000 mm (10 ft).

> Thicker materials can be rolled subcontracted

nearby.

> Plate cutting shears.

> Folding machines.

> Bevelling machines.

> Profile bending machines.

> Half pipe coil profile shaping machine.

Water jet cutting machine. Water Jet cutting control panel.

06. TECHNICAL MEANS


Bending cylinder. Radial drill.

> Two 3500 x 1500 x 900 mm (138 x 59 x 35,5 in)

numerical control milling machine (CNC) for

machining, drilling and reaming tubesheets for heat

exchangers up to 5000 mm (196 in).

> Radial drills.

> Lathes.

> Millers.

Numerical control mlling machine.

06. TECHNICAL MEANS


Warehouse.

Other Facilities

> Radiographic bunker.

> Sand blasting area.

> Warehouse.

> Testing area.

> Finishing (pickling and passivation).

> Pneumatic test zone.

Radiographic bunker. Testing area.

06. TECHNICAL MEANS


> GTAW, GMAW, FCAW, SMAW, SAW (single and twin arc), Submerged Arc Strip Cladding and Electro Slag Strip

Cladding welding proccess.

> Automatic GTAW and GMAW pulsated arc welding equipment.

> Columns for SAW and GMAW.

> Vacuum chamber for titanium and other exotic material welds.

> Welding head for tube to tube welds.

> 2 Weldings heads for tube to tube welds with inert chamber (for Ti applications).

> Automatic circle welding of nozzles ≥ 10 in to shell and heads.

> GTAW orbital and automatic welding equipment for tube-to-tubesheet welds.

> Automated installation for joining tubes to tubesheet exchangers.



GTAW orbital and automatic welding

equipment for tube-to-tubesheet welds.

Automatic column for GTAW & GMAW

weld oververlay inside nozzles ID ≥ 38

mm (1 ½ in).

Robot for tube-to-tubesheet welding

(under construction).

Strip 60 x 0,5 mm (TP347) 5 mm layer thickness (special flux).

Simulation with th robot fot tube-to

tubesheet welding.



SAW machine adapted for nozzles.

> In order to avoid oxidation between the tube sheet and the tube, the tubes are welded gap less on the

rear side of the tubesheet of the Heat Exchanger.

> Orbital welding is the unique possibility to weld this type of weld seam design.

> With or without filler material.

Internal Bore Welding joint design examples

08. INTERNAL BORE WELDING


Weld seam configuration. Inside butt Weld. Weld seam aspect. Weld lance for small I.D.´s.

> 2 EWE (European Welding Engineers).

> 1 CWI (Certified Welding Inspector).

> 7 Engineers.

> PMI, Hardness, Roughness, Ferrite check control, Dye penetrant, pressure and vacuum test performed by A&S.

> Magnetic particles, gamma ray, X-radiographic, ultrasonic, TOFD and laboratoty testing subcontracted.

> PMI (Possitive Material Identification) performed by A&S using a portable NITON.

> Radiographic control of tube-to-tubesheet welds.

> Spectrotest (Portable Optic Spectrometer) subcontracted for check

> Helium leak test (up to 10-4 standard cc/sec).

NITON XLt Helium leak test Helium leak test

09. QUALITY CONTROL & QUALITY ASSURANCE


> 6 Project engineers.

> Mechanical design.

> Thermal design (design, rating and simulation).

> Nozzle loads using WRC or FEM.

> Wind and seismic calculations in accordance with international standards and Country Regulations.

> Fatigue calculations.

> Vibration analysis in Heat exchangers.

10. ENGINEERING DEPARTMENT


Aguilar y Salas designs using the following design codes …

> ASME VIII Div. 1 & 2 – ASME I.

> TEMA.

> AD 2000 Merkblatt (German Code).

> CODAP 2000 (French Code).

> Rules for Pressure Vessel (Dutch Code).

> British Standard PD 5500.

> EN 13445 (European Code).

> PED (Pressure Equipment Directive).

> API 605 & 660.

> UBC / ASCE / IBC / NBC / AS …

> Other Seismic & Wind Country Regulations (Spain, France, Germany, Brazil, CFE Mexico, etc).

> Designs for special services as H2, H2S, Sour Water, Amine, Lethal Service.

> 3D Drawings and Designs – INVENTOR (consult Smartphone/ tablets).

11. DESIGN CODES


12. SOFTWARE


… and using the following software:

- ASME Sect VIII Div. 1 & 2

- ASME UHX – Heat Exchangers

- TEMA Exchangers

- FEA Nozzle

- Nozzle/PRO

- ASME Sect. VIII Div. 1 & 2

- British Standard PD 5500

- EN 13445

- Heat exchangers Thermal design

- Thermal and mechanical design

- ANSYS Workwench

- Design Modeler

- Fatigue Module

- LANTEK Flex3D 5X

- Autodesk AutoCAD

- Autodesk Inventor 3D

- OPEN MIND HyperMILL 5 AXIS

ERP Management Program (Enterprics Resource Planning) developed as control: Planning, Production, Management,

Sales, Purchasing, Technical Department, Quality Control, Planning, Production, Warehouse, etc..

> HTRI

> COMPRESS

> COADEPV Elite

> ASPENTECH

> ANSYS

> LANTEK

> AUTODESK

> HYPERMILL

ISO 9001:2008

13. CERTIFICATES


ISO 9001: 2008

L.R.Q.A.

Number: SGI 3953527

Since: September 1996

Expires: September 2014

Spain Brazil Morocco

13. CERTIFICATES


Group certificates

NB

Manufacture License Special

Equipment People’s Republic of China

The National Board of Boiler &

Pressure Vessel Inspectors

Since: 2000

Expires: March 2016

Approval of the manufacturing

of High pressure vessels and

equipment.

Number: TS2200637-2010

Since: 2002

Expires: June 2014

U2 - Stamp

ASME Certification

SEC. VIII, DIV 1

Number: 34.426

Since: 2004

Expires: March 2016

U- Stamp

ASME Certification

SEC. VIII, DIV 1

Number: 30.150

Since: 1995

Expires: March 2016

PED 97/23/EC

Module H

Number:

038/PED/MAD/0106

Since: January 2004

Expires: October 2016

Lloyd’s Register

PED 97/23/EC

Module H1

Number:

038/PED/MAD/0107

Since: January 2004


Lloyd’s Register

14. APPROVALS


Group approvals

PETROBRAS

Number: 023128

Since: October 2011


KNPC

Certificate of Approval

KNPC

Since: December 2006

V/C-V4558-05-3095L

Certificate of Approval

ARAMCO

Number:

107000039918

Since: August 2006

V/C-V4558-05-3095L

ARAMCO

Sabic Engineering & Project

Management

SABIC

TAKREER

Takreer

Number of

certificate: 905841

Since: 2000

15. LOCAL CUSTOMER SERVICES


16. REFERENCES


Final Customers:

ANHYDRO

APOTEX

AIR LIQUIDE

AIR PRODUCTS

BASF AG

BAYER

BOEHRINGER GROUP

BP

CELANESE

CEPSA

CLARIANT GROUP

CT ENVIRONMENT UK

DSM RESINS FRANCE

DUPONT DE NEMOURS

DOW CHEMICAL

EMS-CHEMIE AG

EMS SERVICES

ENAP CHILE

EVONIK GROUP

EXHEAT

FERROSTAAL AG

FERTIAL

GIVAUDAN

GULF PETROCHEMICAL INDUSTRY CO

HOVIONE

INVENTA FISCHER

INEOS

KEMIRA

KLÖPPER THERM

KÖRTING HANNOVER AG

LANXESS

MERCK GROUP

NAMHAE CHEMICAL CORP

PEERLESS EUROPE LTD

PEMEX

PETROBRAS

PETROLEOS DEL PERU

REPSOL GROUP

RVT RÜHR-UND VERFAHRENSTECHNIK

SOLVAY GROUP

SAMIR

SAUDI ARAMCO

SHELL

SONATRACH

Engineeries:

AKER SOLUTIONS

BERTRAMS CHEMICAL PLANTS LTD

BUSS CHEMTECH AG

CAMBI

DEDERT CORPORATION

FLUOR

INTECSA

INITEC

JACOBS ENGINEERING

KVAERNER PROCESS

LINDE AG

MESSO AG

MITSUBISHI HEAVY INDUSTRIES

SENER

SULZER CHEMTECH

TECHNIP GROUP

TECNICAS REUNIDAS

TOYO ENGINEERING CORP

UHDE GMBH

UOP LLC

WABAG

Sales Office: 17, Place Charles Nicole, Appt 2 Etg 7 20100 Casablanca (Maroc) Tel: + 212 0522592264 [email protected]

Workshop: Parc Industriel Bouskoura CFCIM 109 lot 53 20100 Bouskoura (Maroc) [email protected]

Pol. Ind. Pla de Llerona C/Irlanda, s/n 08520Les Franqueses del Vallès Barcelona (Spain) Tel: +34 93 861 70 70 [email protected] www.aguilarysalas.com

Sales Office: Rua Barão do Triunfo, 520, 15º andar – Cj 152 CEP: 04602-002 Brooklin Paulista São Paulo - SP (Brasil) Tel:+55 (11) 5051 7626 [email protected] Workshop: Complexo Industrial ZL-3 Gleba Leste Engenho Mercês CEP: 55590-000 Ipojuca - PE (Brasil) Tel:+55 (11) 5051 7626 [email protected]

mailto:[email protected]



http://www.aguilarysalas.com/



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