MOTOPPAR INDÚSTRIA E COMÉRCIO DE AUTOMATIZADORES LTDA.Av. Dr. Labieno da Costa Machado, 3526 - Distrito IndustrialCEP 17400-000 - Garça - SP - BrasilFone / Fax: (14) 3407-1100 www.ppa.com.br

Warning:Do not use the product without first reading the instruction

TECHNICAL MANUAL

DZ HOME

MOTOPPAR INDÚSTRIA E COMÉRCIO DE AUTOMATIZADORES LTDA.Av. Dr. Labieno da Costa Machado, 3526 - Distrito IndustrialCEP 17400-000 - Garça - SP - BrasilFone / Fax: (14) 3407-1100 www.ppa.com.br

Warning:Do not use the product without first reading the instruction

TECHNICAL MANUAL

DZ HOME

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INDEX

Important safety instructions .............................................................................3

Technical characteristics ...................................................................................4

Tools required for installation .............................................................................5

Electrical installation ..........................................................................................5

Care with the electrical installation ....................................................................6

Care with the gate before operator ...................................................................7

Installing and fixing the operator .......................................................................8

Equipment dimensions ......................................................................................8

Analog limit switch installation ...........................................................................13

Maintenance ......................................................................................................16

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IMPORTANT SAFETY INSTRUCTION

Recommendation:For the installation of the equipment, it is important that the specialized installer follow all the instructions quoted in this TECHNICAL MANUAL and in the USER MANUAL.

With the USER MANUAL, the installer must present all information, uses and safety items of the equipment to the user.

Before using the DZ NEW HOME ANALOG OPERATOR, read and strictly follow all the instructions contained in this manual.

- Before installing the operator system, make sure that the local electrical network is compatible with the one required on the equipment identification label;

- Do not connect the mains until installation / maintenance is complete. Always make electrical connections to the board with the mains switched off;

- After installation, make sure that the parts of the gate do not extend through the roads and public promenade;

- It is mandatory to use full shutdown devices in the operator system.

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DZ HOME

OPERATOR TYPE SLIDING SLIDING SLIDING

RATED VOLTAGE 220 V 220 V 127 V

NOMINAL FREQUENCY 60 Hz 50 Hz 60 Hz

RATED POWER 460 W 470 W 335 W

MOTOR ROTATION 1740 rpm 1455 rpm 1740 rpm

NOMINAL CHAIN 2,15 A 2,37 A 2,86 A

REDUCTION 1:24 1:24 1:24

LINEAR SPEED 16,4 m/min 13,7 m/min 16,4 m/min

PERFORMANCE 30 cycles/h 30 cycles/h 30 cycles/h

DEGREE PROTECTION IPX 4 IPX 4 IPX 4

TEMPERATURE RANGE -5° C / +50° C -5° C / +50° C -5° C / +50° C

ISOLATION TYPE Class B, 130 ° C Class B, 130 ° C Class B, 130 ° C

LIMIT SWITCH ANALOG ANALOG ANALOG

DZ HOME JET FLEX / DZ HOME BLDC

OPERATOR TYPE BLDC SLIDING JET FLEX SLIDING

RATED VOLTAGE 220 V / 127 V 220 V / 127 V

NOMINAL FREQUENCY 60 Hz 60 Hz

RATED POWER 100W / 130W 100W / 130W

MOTOR ROTATION 4500 rpm 4365 RPM

NOMINAL CHAIN 0,7A / 1,4A 2,75 A / 3,6 A

REDUCTION 1:22 1:22

LINEAR SPEED 36 m/min 41 m/min

PERFORMANCE 100 cycles/h 40 cycles/h

DEGREE PROTECTION IPX 4 IPX 4

TEMPERATURE RANGE -5° C / +50° C -5° C / +50° C

ISOLATION TYPE Class B, 130 ° C Class B, 130 ° C

LIMIT SWITCH Hybrid Hybrid

MAX. MASS FROM THE GATE LEAF 400kg 400kg

MAXIMUM DIMENSION; GATE

HEIGHT = 2,5 m LENGTH = 3,0 m

HEIGHT = 2,5 m LENGTH = 3,0 m

TECHNICAL CHARACTERISTICS

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TOOLS REQUIRED FOR INSTALLATION

Here are some tools required to install the operator:

ELECTRICAL INSTALLATION

For electrical installation, the network shall contain the following characteristics:

- Electric network 127V or 220V;- Have 5A circuit breakers in the electrical distribution box;- 3/4 "diameter conduit between the electrical distribution box and the total disconnect device;- 3/4 "diameter conduit between the total shut-off device and the operator connection point;- 1/2 "diameter conduits for buttonhole, external and optional;- 1/2 "diameter for safety photocells (optional).

PLIERS SAWING BOW SOCKET WRENCH SCREWDRIVER NUT WRENCH

LADDER

WELDING MACHINE HAMMER LEVEL TAPE MEASURE

FRAME DRILL PENCIL SANDER

- The cable for the fixed wiring must comply with NBR NM 247-3;-The power conductor of a product for internal use must be a flexible cable 3 x 0.75 mm²; 500 V, according to the norm NBR NM 247-5;-The power conductor of a product for external use must be a 3 x 0.75 mm² flexible cable; 500 V, according to IEC 60245-57.

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CARE WITH ELECTRICAL INSTALLATION

To avoid damage to the wiring, it is important that all conductors be properly attached to the operator. Wiring must be done through conduits, passing internally through the base of the floor, ensuring that none of the wiring conductors are trapped and damaged.

IMPORTANT

The device must be powered by a residual current (DR) device with a rated residual current of more than 30 mA.

L1

L2

CONDUIT

SLIDING WAY

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CARE WITH THE GATE BEFORE OPERATOR

Before adapting the machine to the gate, check the slide by following the instructions below:

1º Step: Before Installing the operator, check that the gate is in good mechanical condition, ie opening and closing properly. Open the gate manually and observe the effort required. This effort should be minimal over the entire length of the course.

2º Step: Close the gate manually and check whether the exertion exerted was the same as the previous operation.The gate shall have a sturdy and, as far as possible, non-deformable structure. The pulleys shall be of diameter conforming to the dimensions of the gate, are in perfect running condition and are mounted in such a way that the gate leaf has stability throughout its displacement. We recommend sheaves with a diameter of at least 120 mm.The figures below represent the two types of rails and pulleys used. The system that uses straight section (Figure A - angle bracket) presents greater friction and consequently greater wear. The circular section (Figure B) allows a better displacement of the gate and less friction for the operator.

FIGURE A FIGURE B

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3º Step. Make sure that the gate leaf does not jam in the opening and closing movement. The slide rail of the gate must be perfectly rectilinear, level, unobstructed periodically from any element or dirt that makes it difficult to slide the pulleys all the way, as shown in the figure below.

INSTALLATION AND FIXING THE OPERATOR

Before installing the operator, remove all unnecessary cables and disable any equipment or system connected to the mains.

EQUIPMENT DIMENSIONS

226 mm

240 m

m

160 mm

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The correct operation of this equipment depends on the instructions in this manual. To secure the equipment, proceed as follows:

1º Step: Make sure that the floor is firm enough so that the equipment can be screwed so that it is level. If it does not comply with the requirement, provide a concrete base, following the guidelines below:

2º Step: Base dimensions should be appropriate for the dimensions of the operator. The concrete base should be at a distance of approximately 20 mm from the face of the gate leaf.

20 m

m

GATE LEAF

SIDE VIEW

CONCRETE BASE

250 mm300 mm

150 mm

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3º Step: Once the conditions have been fulfilled, open the gate completely and position the operator system near the face of the gate leaf, obeying the 50 mm measurement between the leaf end and the operator.

4º Step: Pre-align the operator to the gate, positioning the rack over the gear and pushing the assembly against the gate. Then mark the fixing holes in the floor or concrete base.

GATE LEAF

MARK THE HOLES OF FIXING THE FLOOR

MARK THE HOLESOF FIXING THE FLOOR

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5º Step: Make the hole for the fixing, positioning the operator aligned to the gate. Before tightening the S ¼ "x 2 ½" bolts, move the gate, making sure that it does not lean against the operator in the course of its course. If this occurs, back off the operator.

6º Step: With the operator unlocked, position the rack bar on the gear and aligned with the gate.It is necessary to leave a gap of approximately 2 mm between the tooth top of the gear and rack tooth bottom.

2 mm GAP

HOLES OF FIXING THE OPERATOR

PLACE 2 SCREWS S ¼ "X 2 ½"WITH S10 BUSHING

PLACE 2 SCREWS S ¼ "X 2 ½"WITH S10 BUSHING

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300 or400 mm

300 or400 mm

7º Step: Fix the rack to the entire length of the gate leaf with solder or screw every 300 or 400 mm.

8º Step: If the door leaf is warped, provide shims to ensure the alignment of the rack. There are cases where the rack should pass the length of the leaf. In this case, provide a french hand so you do not jump the teeth when starting the machine.

FRENCH HAND

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9º Step: After fixing the rack, definitely fix the operator on the floor or concrete base, definitely tightening the screws.

ANALOG LIMIT SWITCH INSTALLATION

1º Step: With the gate closed, place the magnet holder in the rack, positioned in front with the REED of the operator. This magnet will act as a closing limit switch.

TIGHTEN THE 2 SCREWS S ¼ "X 2 ½"FOR FIXATION

TIGHTEN THE 2 SCREWS S ¼ "X 2 ½"FOR FIXATION

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2º Step: Fully open the gate and place the other magnet holder on the rack, facing the REED operator. This will act as a magnet to opening limit switch.

MAGNET SUPORTREED SUPORT

UPPER VIEW

RACK

MAGNETSUPORT

OPENING GATE

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MAGNET SUPORTREED SUPORT

UPPER VIEW

BRACKET ADJUSTMENT

BRACKET ADJUSTMENT

3º Step: Start the engine and see if the REED's are shutting off properly. If necessary, invert the connector on the board.After attaching the magnet holders, make final adjustments by moving to the right or left, depending on the desired setting.

4º Step: To finalize the installation of the operator, it is mandatory before screwing the fairing with 2 x 3.5 x 16 mm screws (available in the kit).

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BOARD COMMANDCheck the label attached to the product (according to the model on the side) which is the board part of the operator. After doing this, refer to the board manual that is available for download at www.ppa.com and make all connections and settings.

Lote:

Code:Model:Reduction:Technology:Voltage:Board:Size:Assembly:Fairing:Gear:

MAINTENANCE

In the table below, we will mention some PROBLEMS - DEFECTS, PROBABLE CAUSES AND CORRECTIONS - which may occur in the operator. Before any maintenance, it is necessary to completely disconnect the mains.

DEFEITOS PROBABLE CAUSES CORRECTIONS

Engine does not start / does not move

A) Power offB) Open/ burned fuse C) Locked gateD) Defective limit switch

A) Make sure the mains power is turned on correctlyB) Replace fuse with the same specificationC) Make sure that there are no objects blocking the operationD) Replace the limit switch system (analog and/ or digital)

Motor blockedA) Inverted motor connectionB) Locked or trigger gate

A) Check the motor wiresB) Set to manual mode and check separately

Electronic board does not accept command

A) Burned fuseB) Power off (power)C) Defect on remote control unloaded D) Transmitter range (remote control)

A) Replace the fuseB) Turn on the power (power)C) Check and replace the batteryD) Check the position of the receiver antenna and, if necessary, reposition the ensure

Motor only turns to one side

A) Inverted motor wiresB) Inverted limit switch systemC) Defect in the command board

A) Check the motor connectionB) Invert the limit switch connector (analog and /or digital)C) Replace the board

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