technical manual - dryfast...g. all calorex dehumidifiers are by design as quiet as is practicable,...
TRANSCRIPT
Page 24SD208060 ISSUE 33
Technical Manual
DH150/DH300/DH600(SD208060 Iss 33)
10/01/13
Please read these instructions carefully as they will enableyou to get maximum efficiency and reliability from your new
Calorex Dehumidifier.
HEALTH AND SAFETY WARNINGAs the dehumidifier embodies electrical and rotational equipment, ONLY competent
persons should carry out any work on this type of machine. (See Guarantee).
Page 25SD208060 ISSUE 33
CONTENTS
1.0 WHAT ARE THE CALOREX DEHUMIDIFIERS DESIGNED TO DO ? ........................................................... 2
2.0 ORDERING PROCEDURE (MODEL DESIGNATION) .................................................................................... 3
3.0 INSTALLATION .......................................................................................................................................... 3
3.1 SITING ................................................................................................................................... 3
3.2 DUCTING (See figs 3, 4, 5 and 6) .......................................................................................... 4
3.3 PLUMBING ............................................................................................................................. 6
3.4 ELECTRICAL (MACHINE WIRING AND SUPPLY) ................................................................... 7
4.0 CONTROLS AND INDICATION LAMPS ...................................................................................................... 9
5.0 DEHUMIDIFIER MALFUNCTION............................................................................................................... 10
6.0 DEHUMIDIFIER TECHNICAL DATA SHEET ............................................................................................... 11
7.0 INSTALLATION DRAWINGS ..................................................................................................................... 12
8.0 LOW PRESSURE HOT WATER (LPHW) HEATER BATTERY OPTION....................................................... 14
9.0 DH150 WITH TOP DISCHARGE BOX OPTION ......................................................................................... 15
10.0 DH600 WITH TOP DISCHARGE BOX OPTION ....................................................................................... 16
11.0 ELECTRICAL CIRCUIT DIAGRAMS ........................................................................................................ 17
12.0 WARRANTY CONDITIONS ..................................................................................................................... 24
13.0 MACHINE RECORD LOG ........................................................................................................................ 25
14.0 PERFORMANCE GRAPHS ..................................................................................................................... 26
15.0 REFRIGERATION DIAGRAMS ................................................................................................................. 27
16.0 WIRING DIAGRAMS .............................................................................................................................. 30
17.0 SPARE PARTS ....................................................................................................................................... 36
17.1 CONSOLE ASSEMBLIES ................................................................................................... 36
17.2 SWITCH BRACKET ASSEMBLIES ..................................................................................... 38
17.3 ELECTRIC BOX ASSEMBLIES ........................................................................................... 39
17.4 MAIN ASSEMBLIES ........................................................................................................... 51
17.5 HEATER BOXES .................................................................................................................. 71
17.6 LPHW KIT .......................................................................................................................... 77
17.7 DUCTING ............................................................................................................................ 78
17.8 CONDENSATE PUMP KITS ................................................................................................. 86
Page 3SD208060 ISSUE 33
3.0 INSTALLATION
Great care should be exercised in following the installation procedure to ensure that your Calorex dehumidifierperforms as it was designed.
3.1 SITING
a. Ensure dehumidifier on site is as ordered, i.e. model, electrical supply and factory fitted options.
b. Inspect unit for damage, in particular inspect the evaporator (finned side) to ensure that it is undamaged.(Minor indentations in the fins do not affect performance). If severely damaged, endorse delivery note in presence ofthe driver and send a recorded delivery letter to transport company giving details.
c. Protect unit if installation is delayed.
d. Provide a firm level base capable of supporting operational weight of unit; spread load if on timber floor.
e. Ensure water cannot collect under unit, recommend units are installed on plinths 100mm above finishedfloor level and to also aid condensate drainage.
f. Allow adequate clearance to service panels on unit; recommend 500mm minimum (see installation drawings).
g. All Calorex dehumidifiers are by design as quiet as is practicable, however, due consideration should begiven to siting in order to fully exploit this feature, i.e. orientate inlet/outlet parallel to occupied premises.
h. Ensure loose debris will not block air inlet filters or grilles.
2.0 ORDERING PROCEDURE (MODEL DESIGNATION)
EXAMPLE:- DH 600 B Y S R F
High output fan to combat extended duct work.
Remote control facilities.
‘S’ signifies soft start kit fitted. To be used ONLY where local electric-ity boards demand lower instantaneous starting amps and not toovercome a suspect supply line, ie low voltage.
‘X’ models ambient air temperatures down to 0ºC (DH150 only).‘Y’ models ambient air temperatures down to -15ºC (DH300/600only).
A = 230V ~1phN 50Hz (model 150 only).B = 400V ~3phN 50Hz.D = 208-230V ~1ph 60Hz (model 150 only).E = 200-230V ~3ph 60Hz.
00 = R407c models design limitations are:-Max air on temperature = 35ºC.
DH = Dehumidifier with heat reclaim to air.
Page 7SD208060 ISSUE 33
3.4 ELECTRICAL (MACHINE WIRING AND SUPPLY)
a. To be in accordance with I.E.E. standards, latest issue, or local codes of practice as applicable.
b. Protected supply to incorporate fuses or motor rated circuit breakers to specified rating, (see Data Sheet).H.R.C. fuses are recommended. An isolator which disconnects all poles must be fitted adjacent to machine.
c. All units must be correctly earthed/grounded. An earth leakage trip of the current operating type isrecommended to be fitted to all electrics. (If a heater box is fitted, the same R.C.D. (residual current device)must feed both supplies.
d. IMPORTANT:- Inconsistent Electrical Supply.The following Iimits of operation list not be exceeded if Calorex machines are to be guaranteed either inperformance or warranty terms:
Single phase machines (nominal 230V); Voltage limits = 207V/253V min/max.Three-phase machines (nominal 400V); Voltage limits = 360V/440V min/max.Cycle (nominal 50Hz); Frequency limits = 47·5Hz/52·5Hz min/max.
N.B. This voltage must be available at the Dehumidifier whilst it is running under full load.
The machine should be installed in accordance with EMC2004/108/EC.
Note: DH300 & DH600 machines are fitted with a phase protection relay and will not run if the phases are notconnected in correct order (phase sequence) or if the supply voltage is 15% less than the nominal voltage. (415Vfor 3~N 50Hz). The lamp on the phase rotation relay, situated in the electric box, is illuminated when the phasesare correctly connected and the voltage is sufficient.
Fig.7. DH150, Location of Machine Supply Terminal Blocks
MAINS IN TERMINAL BLOCK AND
EARTHING POINT
MAINS SUPPLY IN
REMOVE SERVICE PANEL
(1/4 TURN FASTENERS)
REMOVE SERVICE
PANEL(6 SCREWS)
ACCESS TO HEATER BOX TERMINALS(WHEN HEATER KIT FITTED)
TOP DISCHARGE BOX (IF FITTED)
Page 9SD208060 ISSUE 33
4.0 CONTROLS AND INDICATION LAMPS
External Control Console.
a. MAINS LAMP - RED - Illuminates whenever the electrical supply to the dehumidifier is on.
b. FAULT LAMP - AMBER - Illuminates if the internal limit switches detect a problem, or if the external interlockfacility is open circuit.
c. DEFROST - WHITE - Illuminates whenever the dehumidifier is in defrost mode, this will happen at lower airtemperatures and is not a fault condition, the dehumidifier will revert to normal run automatically when thedefrost cycle is complete.
d. ON/OFF SWITCH - This will only be found on DH150 models and should always be used if for some reasonthe dehumidifier is not required to be running or prior to isolating the dehumidifier from the mains electricalsupply.
e. STANDBY SWITCH - This will only be found on DH300/600 models and must always be used if for somereason the dehumidifier is not required to be running or prior to isolating the dehumidifier from the mainselectrical supply.IMPORTANT - On initial start up or if the mains electrical supply has been interrupted for any length of time(greater than 1 hour), then the standby switch must be set to “standby” before the mains electrical supply isreinstated, the dehumidifier must be left in this condition for 12 hours before normal run is selected on thestandby switch.
Internal Controls.
f. An adjustable internal humidistat effects control of humidity. Range 20/80%. Normal setting is 60% forachieving comfort conditions and minimising condensation. (20% setting will remove more moisture from thedehumidified space than a 80% setting).
g. An adjustable thermostat effects control of the air temperature and should be set to the maximum desiredair temperature for the dehumidified space.
h. Fan mode switch. This gives the user the option of having the fan cycle under control of the humidistat (withthe compressor), or the fan can run continuously which will promote better air circulation which again helps toreduce condensation by preventing stagnant air pockets.
i. If the Turning Hood Top Box Heater assembly option is fitted, then the adjustable air temperature thermostatcontrol, located on the side of the Top Box Heater assembly should be set to the desired minimum airtemperature required.
Page 10SD208060 ISSUE 33
5.0 DEHUMIDIFIER MALFUNCTION
WARNING : ISOLATE MACHINE ELECTRICALLY BEFORE ENTERING MACHINE OR REMOVING PANELS.The user check list should be carried out by a competent electrician before initiating a service call.Do not attempt to interfere with any internal control settings as these have been factory calibrated and sealed.If in doubt or if advice is required.Contact Calorex Service Department :-
Phone +44(0)1621 857171 or +44(0)1621 856611.
Fax +44(0)1621 850871.
Any sign of abnormal operation, such as water dripping should be reported immediately to an installer or Calorex
LAMP TYPE. LAMP COLOUR. LAMP STATE. ACTION.MAINS. RED. OFF.FAULT. AMBER. OFF.
DEFROST WHITE. OFF. Check that the on/off rocker switch is "ON" (DH150 only).ON/OFF. RED. OFF.
MAINS. RED. ON Check control MCB is on (DH300/600 three phase machines only)FAULT. AMBER. OFF.
DEFROST WHITE. OFF.ON/OFF. RED. OFF.
LAMP TYPE. LAMP COLOUR. LAMP STATE. ACTION.MAINS. RED. ON.FAULT. AMBER. OFF.
DEFROST WHITE. OFF. Check internal fuses/overloads. Check "Standby" switch "ON" (if fitted).ON/OFF. RED. ON.
LAMP TYPE. LAMP COLOUR. LAMP STATE. ACTION.MAINS. RED. ON. Check air flows are not restricted. Re-set HP switch on DH300 & DH600.FAULT. AMBER. ON. Check thermal cut out on soft start and heater hood if fitted.
DEFROST WHITE. OFF. Check fan for correct rotation (DH300/600).ON/OFF. RED. ON.
LAMP TYPE. LAMP COLOUR. LAMP STATE. ACTION.MAINS. RED. ON.FAULT. AMBER. OFF.
DEFROST WHITE. ON.ON/OFF. RED. ON.
FAN AND COMPRESSOR BOTH OFF.USER CHECK LIST
FAN ON, COMPRESSOR OFF.
Check that the air temperature is above 0ºC for DH150's, and above -15ºC for DH300/600.Note :- It is acceptable for the dehumidifier to cycle on the defrost light once per hour at low air temperatures.
Check that the electrical supply and supply fuse (or MCB) to the dehumidifier are healthy and switched on.
Check humidistat is calling for the dehumidifier to run and that the air temperature thermostat is not exceeded.
Page 11SD208060 ISSUE 33
6.0 DEHUMIDIFIER TECHNICAL DATA SHEET
MODEL NUMBER 1Ø DH150AX3Ø DH150BX
PERFORMANCE DATADehumidification Rate l/hr 6·25 12·5 25Output to Air Nett (DH model) kW 5·5 15·5 25Total Electrical Input (STD fan) kW 2·5 6·7 10·0Total Electrical Input ("F" fan) kW 2·9 7·3 10·4ELECTRICAL DATASupply Details 1Ø |---230V~1N 50Hz-----| N/A N/ASupply Details 3Ø |------------------------------------ 400V ~3N 50Hz -------------------------------------|Fan Option Type STD "F" STD "F" STD "F"Maximum Supply Fuse 1Ø amps 28 30 N/A N/A N/A N/AMaximum Supply Fuse 3Ø amps 13 16 30 30 35 35Maximum Running Amps 1Ø amps 18 21 N/A N/A N/A N/AMaximum Running Amps 3Ø amps 8 11 18.9 19.1 26 27Starting Current Amps 1Ø STD M/C amps 62 N/A N/AStarting Current Amps 1Ø "S" M/C amps 28 N/A N/AStarting Current Amps 3Ø STD M/C amps 42 66 102Starting Current Amps 3Ø "S" M/C amps 16 29 34AIR HEATER OPTIONIf Turning Hood with Heater fitted:-Separate Supply for heatersMaximum Power Output kW 9 N/A N/AMaximum Full Load Amps 1Ø amps 36 N/A N/AMaximum Full Load Amps 3Ø amps 12 N/A N/AMaximum Supply Fuse 1Ø amps 50 N/A N/AMaximum Supply Fuse 3Ø amps 16 N/A N/AAIR FLOW DATAAir Flow Nominal m³/hr 2200 5000 9000Ducting Max' Static Pressure STD M/C mmWG 3 6 8Ducting Max' Static Pressure "F" M/C mmWG 19 14 16If Turning Hood with Heater fitted:-Ducting Max' Static Pressure STD M/C mmWG 0 N/A 0Ducting Max' Static Pressure "F" M/C mmWG 16 N/A 8WATER FLOW DATACondensate Water Connection Size ¾"Domestic Waste 1½"BSPM 1½"BSPMPHYSICAL DATAWidth (unpacked) mm 660 980 1730Depth (unpacked) mm 660 720 1250Height (unpacked) mm 1313 1435 1600Weight (unpacked) kg 130 220 497MISC' DATAHermetic SystemRefrigeration charge R407c (STD DH) kg 2·5 9.5 14Refrigeration charge R407c (DH300BLY) kg 10Sound Level at 3m dbA 58 66 63NOTES:-1) Performance data based on air at 20ºC, 75%RH (Water at 26ºC).2) Weight and dimensions nett.3) Allow 500mm clearance to service panels.4) Minimum air temperature 0ºC for "X" models and -15ºC for "Y" models.5) Calorex reserve the right to change or modify models without prior notice.6) R407c Global Warming Potential (GWP) 1700
N/ADH600BYDH300BL(Y)
N/A
Page 12SD208060 ISSUE 33
100 510
557
50
1262
51
MAINS INLET
FRONT SERVICE PANEL
50
186
660
152
355
660 AIR
OUTLET
SERVICE PANEL
FRONT SERVICE PANEL
TOP VIEW
268
SEE NOTE AT FOOT OF PAGE
WATER IN
(DHW MODEL ONLY)
DISCHARGE
LIQUID
A/C RCU MODELS ONLY
139
190524
129
156
197
645
50WATER OUT
DRAIN
L H SIDE
*
280
940
265
75*
720*
OPTIONAL AIR
OUTLET
REAR VIEW
AIR INLET
AIR SAMPLING
POINT
527
517
7.0 INSTALLATION DRAWINGS
DH150 DEHUMIDIFIER.
NOTE:- Dimensions marked * refer to dimensions of inlet DUCT FLANGE KIT OPTION (50mm Deep).
DH150 DEHUMIDIFIER - WHEELS AND HANDLES OPTION (DH150BX ONLY)
660934
1087
55
7472
0
251
330
DRAIN
100 510
660
152 355
1252
50
FRONTSERVICE PANEL
FRONT VIEW
OPTIONAL AIR OUTLET
935
266
AIRINLET
AIRSAMPLING
POINT
REAR VIEW
152
355
197 266
660
660 AIR
OUTLET
TOP VIEW
Page 13SD208060 ISSUE 33
7.0 INSTALLATION DRAWINGS. cont’
680
613
475
216 547
980
AIR INLET
SERVICE PANEL
DISPLAY CONSOLE
*740
AIR OFF
SERVICE PANEL
SE
RV
ICE
PA
NE
L
278 423
2036
9
980
640
1435
*775
NOTES :- Dimensions marked * refer to dimensions of INLET DUCT FLANGE KIT OPTION (50mm Deep). ‡ When the condensate pump is fitted service access may be necessary.
126‡ 110
AIR OFF40
700
DRAIN
SERVICE PANEL
DH300 DEHUMIDIFIER.
DH600 DEHUMIDIFIER.
1020
1050
1240
100
700
*810
173084
2
SERVICE CONTROL PANEL
*1380
1542
1600
29549695
FRONT VIEW
AIR INLET
AIR SAMPLING POINT
REAR VIEW
576.5 570
732
496
OPTIONALAIR OUTLET
605
188
MAINS INLET
100
AIR OUTLET
SERVICE PANEL
FRONT SERVICE PANEL
SERVICE PANEL
OPTIONAL FRONTACCESS FILTER /DUCT
FLANGE KIT
DRAIN
NOTE: Dimensions marked * refer to dimensions of inlet DUCT FLANGE KIT OPTION (50mm DEEP)Dimensions are the same for FRONT ACCESS FILTER KIT.
THE ALTERNATIVE SIDE ACCESS FILTER KIT IS 157mm DEEP.
TOP VIEW
OPTIONAL SIDEACCESS FILTER KIT
Page 15SD208060 ISSUE 33
9.0 DH150 WITH TOP DISCHARGE BOX OPTION
WITH OR WITHOUT 9kW HEATER OPTION.
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Page 16SD208060 ISSUE 33
10.0 DH600 WITH TOP DISCHARGE BOX OPTION
1550.00
SE
RV
ICE
CO
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RO
L P
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965.00
FR
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LET
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490.
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FR
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EQ
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Page 17SD208060 ISSUE 33
D206050
WHERE CONTACTS ARE MARKED (N/O) OR (N/C) ON CIRCUIT DIAGRAM,THEY ARE SHOWN IN DE-ENERGISED STATE WITH REFRIGERATION CIRCUIT FULLY CHARGED
FUSE VALUES
HO
UR
S R
UN
ME
TE
R
FA
N F
US
E
(F1)
(F2)
CO
NT
RO
L FU
SE
(F
3)
MA
KE
S 1-3 O
N
TE
MP
FA
LLING
DE
FR
OS
T V
ALV
E
DE
FR
OS
T
TH
ER
MO
ST
AT
DE
FR
OS
T LA
MP
MA
INS
LAM
P
CO
NT
RO
L SW
ITC
H
FAN MODE
SWITCH
CYCLE FAULT LAMP
FA
N C
AP
'
HUMIDISTAT
CO
NT
AC
TO
R
CO
MP
RE
SS
OR
SO
FT
ST
AR
T
(IF F
ITT
ED
)
PU
MP
FU
SE
(N/C
) L
LP S
WIT
CH
B
RE
AK
S O
N
PR
ES
SU
RE
F
ALLIN
G
N
5312(N
O)
4(NO
)
6(NO
)
A1
A2
C
S
R
INTERLOCK
RE
MO
VE
LINK
IF
PU
MP
FIT
TE
D
(CO
M)
2
(N/O
)
(N/C
)
1
BA
(CO
M) 7
4 (N/O
)
32
1
13
4
INTERLOCK
FA
N M
OT
OR
HIGH AIR
LIMIT STAT
DE
LAY
TIM
ER
CO
ND
EN
SA
TE
PU
MP
(IF F
ITT
ED
)
CONT
L1
L3
L2
1 1 22H (N
/C)
C (C
OM
)
C (C
OM
)
RE
LAY
(R1)
HP
SW
ITC
H
BR
EA
KS
ON
P
RE
SS
UR
E
RIS
ING
PUMP (F1) FAN (F2) CONTROL (F3)
DH150BX 1A 7A 3A
DH150BX 1A 10A 3A
205951
WHERE CONTACTS ARE MARKED (N/O) OR (N/C) ON CIRCUIT DIAGRAM,THEY ARE SHOWN IN DE-ENERGISED STATE WITH REFRIGERATION CIRCUIT FULLY CHARGED
FUSE VALUES
13
4
INTERLOCK
RE
MO
VE
LINK
IF
PU
MP
FIT
TE
D
HO
UR
S R
UN
ME
TE
R
2(NO
)
6(NO
)51A
1A
2
2112H(N
/C)
C(C
OM
)
C(C
OM
)
(N/C
)L
32
1
(CO
M)
2
(N/O
)
(N/C
)
MA
KE
S 1-3 O
N
TE
MP
FA
LLING
MA
INS
LAM
P
CO
NT
RO
L S
WIT
CH
CO
NT
RO
L FU
SE
DE
FR
OS
T V
ALV
E
DE
FR
OS
T
TH
ER
MO
ST
AT
FAN MODE
SWITCH
CYCLE FAULT LAMP
LP S
WIT
CH
BR
EA
KS
ON
PR
ES
SU
RE
FA
LLING
HP
SW
ITC
HB
RE
AK
S O
N
PR
ES
SU
RE
RIS
ING
INTERLOCK
DE
FR
OS
T LA
MP
FA
N M
OT
OR
FA
N C
AP
'
HU
MID
IST
AT
HIG
H A
IR
LIMIT
ST
AT
DE
LAY
T
IME
R
CO
NT
AC
TO
R
CO
MP
RE
SS
OR
CO
ND
EN
SA
TE
PU
MP
(IF F
ITT
ED
) P
UM
P F
US
E
RU
N
CA
P
SO
FT
ST
AR
T
(IF F
ITT
ED
)
RE
LAY
/HA
RD
ST
AR
T C
AP
(IF F
ITT
ED
)
L N
C
S R
CONT
1
CONTROL CONDENSATE PUMP
DH150AX 7A 1A
DH150AXF 10 1A
ELECTRICAL CIRCUIT DIAGRAM DH150AX SINGLE PHASE 230V 50Hz (~1N)
11.0 ELECTRICAL CIRCUIT DIAGRAMS
ELECTRICAL CIRCUIT DIAGRAM DH150BX STANDARD MACHINE THREE PHASE 400V 50Hz (~3N)
Page 18SD208060 ISSUE 33
N
CO
NT
INU
OU
S
MAINS LAMP
CONTROL SWITCH
FA
N M
OD
E
SW
ITC
H
CY
CLE
FA
ULT
LA
MP
FAN MOTOR
FAN
CAP'
DELAY
TIMER
CONTACTOR
COMPRESSOR
CONDENSATE
PUMP
PUMP FUSE
HUMIDISTAT
FLOAT SWITCH
RELAY No 1
ISOLATOR
RELAY No 2
HIGH LEVEL
PUMP RUN FLOAT SWITCH
L1 L3 L2
HOURS RUNMETER
FAN FUSE
RELAY No 3
FUSE VALUES
WHERE CONTACTS ARE MARKED (N/O) OR (N/C) ON CIRCUIT DIAGRAM,THEY ARE SHOWN IN DE-ENERGISED STATE WITH REFRIGERATION CIRCUIT FULLY CHARGED
3 2
1
1
2
(COM)
2
(N/O)
(N/C)
MAKES 1-3 ON
TEMP FALLING
DEFROST VALVE
DEFROST
THERMOSTAT
DEFROST LAMP
(COM) 7
(N/C) 1 A
B
C
S
R
1
3
5 6 (N/O)
4 (N/O)
2 (N/O)
A2A1
9(COM)
(N/O) 6 A
B
B A
(COM) 7
4 (N/O)
13
4
1
C(COM)
(N/C)L
LP S
WIT
CH
BR
EA
KS
ON
PR
ES
SU
RE
FA
LLIN
G
H(N/C)
C(COM)
HP
SW
ITC
H
BR
EA
KS
ON
PR
ES
SU
RE
RIS
ING
(F3)
(F2)
CO
NT
RO
L F
US
E
(F1)
D582250
CONTROL (F1) PUMP (F2) FAN (F3)
DH150BX 3A 1A 7A
DH150BXF 3A 1A 10A
ELECTRICAL CIRCUIT DIAGRAM DH150BX WHEELS AND HANDLES VERSIONTHREE PHASE 400V 50Hz (~3N)
Page 19SD208060 ISSUE 33
363450
MCB CONTACTS / MCB ALARM CONTACTS / MCB AUX CONTACTS SHOWN WITH CIRCUIT BREAKER MANUALLY SWITCHED TO THE ON CONDITION
ALL OTHER CONTACTS SHOWN IN DE-ENERGISED STATE BUT WITH REFRIGERATION CIRCUIT FULLY CHARGED
WHERE CONTACTS ARE MARKED (N/O) OR (N/C) ON CIRCUIT DIAGRAM ABOVE CONDITIONS APPLY
THERMAL
O/LOAD
AND
LIGHT IF
INT
ER
LOC
K T
ER
MIN
ALS
SOFT START
FITTED
INT
ER
LOC
K
TE
RM
INA
LS
X
CLOSE ON ABOVE CLOSE ON BELOW
HUMIDITY SETTING TEMP SETTINGTIMER
DELAY
HUMIDISTAT
DEFROST
LIGHT
CONTACTORS
HE
AT
ER
(S)
AIR LIMIT
STAT
1 2
FA
ULT
LIG
HT
FAN
MCB AUX NC
COMPRESSOR
MAINS LIGHT
L2 L1 L3
3
MCB AUX NC
VALVE REVERSING
CONDENSATE PUMP/
CONTROL BOX
2
DEFROST
STAT
CONT CYCLE
SELECT
SWITCH
CO
MP
AU
X (
NC
)
N
MCB's
L3
L2
L1 1411
PHASE ROTATION
RELAY
X
X
X
CONTROL MCB
CONTROL BOX MCB
CONDENSATE PUMP/
53
53
54
54
6(N/O)
4(N/O)
2(N/O)
6(N/C)
4(N/C)
2(N/C) 11
3 3
55
6(N/O)
4(N/O)
2(N/O)
6(N/C)
4(N/C)
2(N/C) 11
3 3
55
A2 A1
A1A2
U
W
V
FAN
COMPRESSOR
L(N/C)
C(COM)
C(COM)
H(N/C)L(N/O)
H(N/O)
LP SWITCH(BREAKS TO 'H' ON PRESSURE FALLING)
HP SWITCH(BREAKS TO 'L' ON PRESSURE RISING)
C
6
7
8
9
2122
14(N/O)
11(COM)
X
6(N/C)
4(N/C)
2(N/C)1
3
5
1 2(N/C)
(COM) 1
STANDBY SWITCH
RUN (N/O) 2 3 (N/C) STANDBY
MAKES 1 TO 3 ON
TEMP FALLING
(N/O
)
(N/C
)
(CO
M)
1
3
4
DESCRIPTION COMPRESSOR FAN F FAN CONTROLPUMP
CONTROL
VALUE 16.8 2.1 2.3 2.5 2.0
MCB SETTING VALUES
U1
W1
V1
11.0 ELECTRICAL CIRCUIT DIAGRAMS. cont’
ELECTRICAL CIRCUIT DIAGRAM DH300BY THREE PHASE 400V 50Hz (~3N)
Page 20SD208060 ISSUE 33
11.0 ELECTRICAL CIRCUIT DIAGRAMS. cont’
MCB CONTACTS / MCB ALARM CONTACTS / MCB AUX CONTACTS SHOWN WITH CIRCUIT BREAKER MANUALLY SWITCHED TO THE ON CONDITION
ALL OTHER CONTACTS SHOWN IN DE-ENERGISED STATE BUT WITH REFRIGERATION CIRCUIT FULLY CHARGED
WHERE CONTACTS ARE MARKED (N/O) OR (N/C) ON CIRCUIT DIAGRAM ABOVE CONDITIONS APPLY
DEFROST
STAT
MCB's
L(N/C)
C(COM)
C(COM)
H(N/C)
54
54
53
53
L3
L2
L1
14(N/O)
11(COM)
PHASE ROTATION
RELAY
X
X
X
CONTROL MCB
6(N/C)
4(N/C)
2(N/C)
X
CLOSE ON CLOSE ON
ABOVE HUMIDITY BELOW TEMP SETTING SETTING
6(N/O)
4(N/O)
2(N/O)
6(N/C)
4(N/C)
2(N/C) 11
3 3
55
6(N/O)
4(N/O)
2(N/O)
6(N/C)
4(N/C)
2(N/C) 11
3 3
55
A2 A1
A1A2
U
W
V
(COM) 1
1
3
5
22
21
L(N/O)
H(N/O)
C
TIMER
DELAY
HUMIDISTAT
THERMAL
O/LOAD
AND
LIGHT IF
DEFROST
LIGHT
INT
ER
LO
CK
TE
RM
INA
LS
CONTACTORS
FAN
COMPRESSOR
HE
AT
ER
(S)
AIR LIMIT
STAT
1 2
LP SWITCH(BREAKS TO 'H' ON PRESSURE FALLING)
HP SWITCH(BREAKS TO 'L' ON PRESSURE RISING)
FA
ULT
LIG
HT
FAN
MCB AUX NC
COMPRESSOR
MAINS LIGHT
L2 L1 L3
3
MCB AUX NC
CONTROL BOX MCB
CONDENSATE PUMP/
CONTROL BOX
SOFT START
FITTED
INT
ER
LO
CK
TE
RM
INA
LS
CONT CYCLE
SELECT SWITCH
STANDBY SWITCH
RUN (N/O) 2 3 (N/C) STANDBY
CONDENSATE PUMP/
CO
MP
AU
X (
NC
)
N
C(COM)
L(N/C)
6
7
8
9
1 2(N/C)
MCB SETTING VALUES
DESCRIPTION COMPRESSOR FAN F FAN CONTROLPUMP
CONTROL
VALUE 16.8 2.1 2.3 2.5 2.0
U1
W1
V1
ELECTRICAL CIRCUIT DIAGRAM DH300BL THREE PHASE 400V 50Hz (~3N)
Page 21SD208060 ISSUE 33
209850
MCB CONTACTS / MCB AUX CONTACTS SHOWN WITH CCT BREAKER MANUALLY SWITCHED TO THE ON CONDITION.ALL OTHER CONTACTS SHOWN IN DE-ENERGISED STATE BUT WITH REFRIGERATION CIRCUIT FULLY CHARGED.WHERE CONTACTS ARE MARKED (N/O) OR (N/C) ON CCT DIAGRAM ABOVE CONDITIONS APPLY.
L3
L2
L1 1411
PHASE ROTATION RELAY
X
X
X
L3
COMPRESSOR
MOTOR
PROTECTOR
TO HIGH LEVELCONDENSATE PUMPFLOAT SWITCH(IF FITTED)
54
54
53
53
C (COM)
H (N/C)
C (COM)
L (N/C)
(COM)
(COM)
(N/O)
4(N/O)
6(N/O)5
3
1
21
22
A2 A1
4(N/C)
6(N/C)5
3
1 2(N/C)
4(N/C)
6(N/C)5
3
1 2(N/C)
4(N/O)
6(N/O)5
3
1
A2 A1
2(N/O)
TRIP/OFF =
BREAK CONTACT
TRIP/OFF = BREAK CONTACT
(COM)
(N)
(N/C) (N/O)
MAKES 1 TO 3 ON TEMP FALLING
INT
ER
LO
CK
TE
RM
INA
LS
L (N/O)
H (N/O)
2 1
1
W
V
U
L2
L1
TIMER
DELAY
HUMIDISTAT
THERMAL
O/LOAD
AND
LIGHT IF
DEFROST
LIGHT
MCBS
CONTACTORS
FAN
COMPRESSOR
HE
AT
ER
(S)
AIR LIMIT
STAT
1 2
LP SWITCHBREAKS TO 'H' ON PRESSURE FALLING
HP SWITCHBREAKS TO 'L' ON PRESSURE RISING
FA
ULT
LIG
HT
FAN MCB AUX
(NC)
COMPRESSOR
CONTROL MCB
MAINS LIGHT
L2 L1 L3 N
3
MCB AUX
VALVE REVERSING
CONDENSATE PUMP/ CONTROL BOX
(IF FITTED)
2
1 3 4 DEFROST
STAT
SOFT START
FITTED
INT
ER
LO
CK
TE
RM
INA
LS
CONT CYCLE
SELECT SWITCH
STANDBY SWITCH
RUN (N/O) STANDBY (N/C)
CONDENSATE PUMP/ CONTROL BOX MCB
(IF FITTED)
CO
MP
AU
X (
NC
)
1
3
5 6(N/C)
4(N/C)
2(N/C)
1
2 3
(NC)
2(N/O)
DESCRIPTION COMPRESSOR FAN F FAN CONTROLPUMP
CONTROL
TRIPPING CURRENT
28.37 3.36 3.62 3.0 N/A
SETTING VALUE
23.6 2.9 3.0 2.5 2.0
ELECTRICAL CIRCUIT DIAGRAM DH600BY THREE PHASE 400V 50Hz (~3N)
11.0 ELECTRICAL CIRCUIT DIAGRAMS. cont’
Page 22SD208060 ISSUE 33
D318451
B 6,0
R 6,0
R 6,0
R 6,0
R 6,0
R 6,0
B 2,5
B 2,5
B 2,5
(SOPAC JAEGER)(1) (2)
P 1 TECASA
2 4 6 NC
13
14
A1 A2
95 96
CONTACTOR& O/LOAD
NO
1 3 5
2 4 6
13
14
A1 A2
CONTACTOR NO
1 3 5
2 4 6
BL 0,5
R/B
L 0,5
B 1,0
N L
50A
ISOLATOR SWITCH
B 2,5
2 4 6
1 3 5
R 2,5
R 2,5
R 2,5
B 2,5
B 2,5
AIR
HE
AT
ER
S
THERMAL CUTOUT W 0,5 W 0,5
DELAY TIMER HIGH LIMIT
STAT
V 0,5
R/B
L 0,5
BL 0,5
W/R 0,5
R 1,0 GR 1,0
B 1,0
BL 1,0
R 1,0
W/B
L 0,5
R 1,0
O 1,0
GR
/B 0,5
P 1,0
GR
1,0
W/B
L 0,5
B 1,0
BL 1,0
P 1,0
GR
/B 0,5
O 1,0
R 1,0
W/R 0,5
1 2 3
AIR STAT
G/Y
6,0
G/Y
1,5
G/Y
1,5
EA
RT
H S
TU
D
SEE D319052 FOR WIRING INSTRUCTIONS
SINGLE PHASE HEATER BOX WIRING 230V 50Hz (~1N)
G/R GREEN/RED GRUN/ROT
BL
B
BR
GR
O
P
R
W
G/Y GREEN/YELLOW
WHITE
RED
PINK
ORANGE
GREY
BROWN
BLUE
BLACK SCHWARZ
BLAU
BRAUN
GRAU
ORANGE
ROSA
ROT
WEIB
GRUN/GELB
V VIOLET VIOLETT
G GREEN GRUN
GERMAN
G/R GREEN/RED VERT/ROUGE
BL
B
BR
GR
O
P
R
W
G/Y GREEN/YELLOW
WHITE
RED
PINK
ORANGE
GREY
BROWN
BLUE
BLACK NOIR
BLEU
MARRON
GRIS
ORANGE
ROSE
ROUGE
BLANC
VERT/JAUNE
V VIOLET VIOLETTE
G GREEN VERT
FRENCH
SPANISH
G/R GREEN/RED VERDE/ROJO
BL
B
BR
GR
O
P
R
W
G/Y GREEN/YELLOW
WHITE
RED
PINK
ORANGE
GREY
BROWN
BLUE
BLACK NEGRO
AZUL
MARRÓN
GRIS
NARANJA
ROSA
ROJO
BLANCO
VERDE/AMARILLA
V VIOLET VIOLETTA
G GREEN VERDE
G/R GREEN/RED
BL
B
BR
GR
O
P
R
W
G/Y GREEN/YELLOW
WHITE
RED
PINK
ORANGE
GREY
BROWN
BLUE
BLACK
V VIOLET
G GREEN
Page 23SD208060 ISSUE 33
D3
18
45
0
(SOPAC JAEGER)(1) (2)
P 1 TECASA
2 4 6 NC
W/B
L 0
,5
13
14
13
14
A1 A2
CONTACTOR NO
1 3 5
2 4 6
R/B
L 0,5
N L1 L2 L3
A1 A2
95 96
16A 16A 16A
ISOLATOR SWITCH
BL 2
,5
R 2,5
R 2,5
R 2,5
P 2
,5
P 2
,5
P 2
,5
BL 2,5
2 4 6
1 3 5
N
N
R 2,5
W 2,5
B 2,5
B 2,5 B 2,5
AIR
HE
AT
ER
S
THERMAL CUTOUT W 0,5 W 0,5
DELAY TIMER HIGH LIMIT
STAT
V 0,5
R/B
L 0,5
BL 0,5
W/R 0,5
R 1,0 GR 1,0
CONTACTOR NO
1 3 5
2 4 6
BL 1,0
R 1,0
B 1,0
R 1
,0
O 1,0
G
R/B
0,5
P 1
,0
GR
1,0
W/B
L 0
,5
B 1
,0
BL 1,0
P 1,0
GR
/B 0,5
O 1
,0
R 1,0
W/R 0,5
1 2 3
AIR STAT
G/Y
1,5
G/Y
1,5
G/Y
1,5
EA
RT
H S
TU
D
SEE D319050 FOR WIRING INSTRUCTIONS
THREE PHASE HEATER BOX WIRING 400V 50Hz (~3N)
G/R GREEN/RED GRUN/ROT
BL
B
BR
GR
O
P
R
W
G/Y GREEN/YELLOW
WHITE
RED
PINK
ORANGE
GREY
BROWN
BLUE
BLACK SCHWARZ
BLAU
BRAUN
GRAU
ORANGE
ROSA
ROT
WEIB
GRUN/GELB
V VIOLET VIOLETT
G GREEN GRUN
GERMAN
G/R GREEN/RED VERT/ROUGE
BL
B
BR
GR
O
P
R
W
G/Y GREEN/YELLOW
WHITE
RED
PINK
ORANGE
GREY
BROWN
BLUE
BLACK NOIR
BLEU
MARRON
GRIS
ORANGE
ROSE
ROUGE
BLANC
VERT/JAUNE
V VIOLET VIOLETTE
G GREEN VERT
FRENCH
SPANISH
G/R GREEN/RED VERDE/ROJO
BL
B
BR
GR
O
P
R
W
G/Y GREEN/YELLOW
WHITE
RED
PINK
ORANGE
GREY
BROWN
BLUE
BLACK NEGRO
AZUL
MARRÓN
GRIS
NARANJA
ROSA
ROJO
BLANCO
VERDE/AMARILLA
V VIOLET VIOLETTA
G GREEN VERDE
G/R GREEN/RED
BL
B
BR
GR
O
P
R
W
G/Y GREEN/YELLOW
WHITE
RED
PINK
ORANGE
GREY
BROWN
BLUE
BLACK
V VIOLET
G GREEN
Page 24SD208060 ISSUE 33
12.0 WARRANTY CONDITIONS
The following exclusions apply to the Warranty given by Calorex Heat Pumps Ltd.No claims will be accepted if :-
1. The dehumidifier is incorrectly sized for the application.
2. The dehumidifier is installed in any way that that is not in accordance with the current procedures as definedby Calorex Heat Pumps Ltd.
3. The dehumidifier has been worked upon or is adjusted by anyone other than a person authorised to do so byCalorex Heat Pumps Ltd.
4. The air flow through the machine is outside the specified limits.
5. The water flow through the machine is outside the specified limits.
6. The electrical supply is insufficient or in any way incorrect.
7. The dehumidifier has suffered frost damage.
IF IN ANY DOUBT PLEASE ASK.
Note:- The Reply Paid Warranty Registration Card must be returned, to ensure that the correct warranty is given. Ifyou do not find a Registration Card with your Dehumidifier please contact the Calorex Service Department givingyour name, address and serial number of yourDehumidifier. A card will be sent to you for completion.
Please give MODEL NUMBER and SERIAL NUMBER of your dehumidifier when making technical or serviceenquiries. This will assist in correct diagnosis and ensure service can be provided with a minimum delay.
PHONE +44(0)1621 857171 FAX +44(0)1621 850871
Email [email protected] Web Site http://www.calorex.com
Page 25SD208060 ISSUE 33
Plant Name Serial NumberLocation of Plant
Plant Operator1
Operator Contact2
Refrigerant Type Refrigerant Quantity installed (kg)Plant manufacturer Year of installation
Company Name
Company Name
Company Name
Company Name
Company Name
1 Name and address of company operating plant.2 Contact details for operator's nominated person responsible for F Gas compliance.3 Company and technician carrying out work, with details to provide evidence of compliance.
EngineerDate
Engineer
Test Result Follow up action required
Date Test Result Comments
Testing of Automatic Leak Detection System (if fitted)
Engineer
Reason for removal What done with recovered refrigerant
General Information
Refrigerant Additions
Engineer3
EngineerDate
Date Amount Added kg Reason for addition
Date
Related to test on Actions taken
Follow up Actions
Refrigerant Removals
Leak Tests
Calorex Heat Pumps Limited
Amount Removed kg
13.0 MACHINE RECORD LOGIn order to comply with European Union F-Gas regulations, it is necessary to leak test hermetically sealedsystems with more than 6kg refrigerant annually. The operator of the unit is responsible for seeing that the test iscarried out.For machines affected see datasheet section 7.0. A sample log sheet can be seen below.
Page 26SD208060 ISSUE 33
14.0 PERFORMANCE GRAPHS
DH150 30 40 50 60 70 80 9010 0 0.42 1.22 2.1 3.5 5 7.2920 0.81 1.68 2.64 3.86 5.23 7.11 9.1630 1.98 3.2 4.58 6.25 7.9 10 11.6635 2.59 4.17 5.589 7.57 9.3 11.63 14.58
DH150 30 40 50 60 70 80 90
10ºC 0 10.08 29.28 50.4 84 120 174.9620ºC 19.44 40.32 63.36 92.64 125.52 170.64 219.8430ºC 47.52 76.8 109.92 150 189.6 240 279.8435ºC 62.16 100.08 134.136 181.68 223.2 279.12 349.92
SENSIBLE HEAT OUTPUT kW* TO AIR
ELECTRICAL INPUT kW*
10.8 3.2
9.4 3.0
8.2 2.8
7.0 2.7
6.2 2.6
5.4 2.5
*At 75% RH
DH150X
10ºC
15ºC
20ºC
25ºC
30ºC
35ºC
0 50 100 150 200 250 300 350
LITRES/ 24 HOURS
AIR
TE
MP
ER
AT
UR
E (
ºC)
30%RH
40%RH
50%RH
60%RH
70%RH
80%RH
30% 40% 50% 60% 70% 80%
DH300 30 40 50 60 70 80 9010 0.49 1.47 2.94 5.88 8.56 12.25 15.8320 1.84 3.19 5.76 8.82 12 16.42 20.8330 3.68 5.88 9.56 12.5 16.5 21.57 26.6635 5.02 7.594 11.52 15.07 19.6 24.75 30.8340 6.66 10 14.16 17.5 23.33 28.33 35.41
DH300 30 40 50 60 70 80 9010ºC 11.76 35.28 70.56 141.12 205.44 294 379.9220ºC 44.16 76.56 138.24 211.68 288 394.08 499.9230ºC 88.32 141.12 229.44 300 396 517.68 639.8435ºC 120.48 182.256 276.48 361.68 470.4 594 739.9240ºC 159.84 240 339.84 420 559.92 679.92 849.84
*SENSIBLE HEAT OUTPUT *kW TO AIR
ELECTRICAL INPUT *kW
22.4 6.8
19.8 6.2
17.5 5.9
15.1 5.5
13.3 5.1
11.4 4.7
*AT 75% RH
DH300Y
10ºC
15ºC
20ºC
25ºC
30ºC
35ºC
40ºC
0 100 200 300 400 500 600 700 800
LITRES/ 24 HOURS
AIR
TE
MP
ER
AT
UR
E (
ºC)
30%RH
40%RH
50%RH
60%RH
70%RH
80%RH
DH300Y
10ºC
15ºC
20ºC
25ºC
30ºC
35ºC
40ºC
0 100 200 300 400 500 600 700 800
LITRES/ 24 HOURS
AIR
TE
MP
ER
AT
UR
E (
ºC)
30%RH
40%RH
50%RH
60%RH
70%RH
80%RH
DH300Y
10ºC
15ºC
20ºC
25ºC
30ºC
35ºC
0 100 200 300 400 500 600 700 800
LITRES/ 24 HOURS
AIR
TE
MP
ER
AT
UR
E (
ºC)
30%RH
40%RH
50%RH
60%RH
70%RH
80%RH
30% 40% 50% 60% 70% 80%
DH600 30 40 50 60 70 80 9010 0 1.52 4.95 9.9 15.6 22.9 30.220 3.13 6.25 10.4 16.67 22.9 31.2 39.5830 7.3 11.88 18.2 24.5 32.8 42.19 5235 10.16 15.6 22.4 30.2 39 48.4 5940 14.2 19.5 26 35 44.5 54 68.75
DH600 30 40 50 60 70 80 9010 ºC 0 36.48 118.8 237.6 374.4 549.6 724.820 ºC 75.12 150 249.6 400.08 549.6 748.8 949.9230 ºC 175.2 285.12 436.8 588 787.2 1012.56 124835 ºC 243.84 374.4 537.6 724.8 936 1161.6 141640 ºC 340.8 468 624 840 1068 1296 1650
SENSIBLE HEAT OUTPUT *kW TO AIR
ELECTRICAL INPUT *kW
43 13.0
38 12.0
34 11.3
29 10.5
25 9.8
22 9.0* AT 75% RH
10 ºC
15 ºC
20 ºC
25 ºC
30 ºC
35 ºC
0 200 400 600 800 1000 1200 1400
LITRES/ 24 HOURS
DH600Y
30%RH
40%RH
50%RH
60%RH
70%RH
80%RH
30% 40% 50% 60% 70% 80%
AIR
TE
MP
ER
AT
UR
E (º
C)
Page 27SD208060 ISSUE 33
15.0 REFRIGERATION DIAGRAMS
EVAPORATOR
CO
MP
AIR CONDENSER
RECEIVER
DRIER
LIQUID INDICATOR
TE
V
VALVE SOLENOID
PHIAL INE-3-GA
SUCTION ACCUMULATOR
SCHRADER SERVICE
LP
SCHRADER
SERVICE HP
HP LP
RECEIVER/DRIER ASSY
1/2 EQUI TEE 1/2 X 1/2 3/8 TEE
1/4
1/2 1/2 1/2 1/2 5/8
5/8 X 5/8 X 3/8 TEE
5/8 X 5/8 X 1/4 TEE
5/8 5/8 5/8
5/8
1/4
1/8
1/2
3/8
3/8
3/8
3/8 5/8
3/8
5/8
5/8 X 5/8 X 3/8 TEE
INSULATION DH150 BX
1/2 X 1/2 X 1/4 TEE
PROCESS PORT
3/8 EQUAL TEE
PR
OP
FA
N
EVAPORATOR
CO
MP
AIR CONDENSER
RECEIVER DRIER
LIQUID INDICATOR
TEV
PHIAL INE-3-GA
SUCTION ACCUMULATOR
SCHRADER SERVICE
LP
SCHRADER SERVICE
HP
HP
LP
NRV
BA
R S
TO
CK
V
ALV
E
VALVE SOLENOID
BA
R S
TO
CK
V
ALV
E
AIR
CO
ND
EN
SE
R
VA
LVE
S
OL
EN
OID
VA
LVE
A
VALVE B
D
E
VA
LVE
C
SO
LE
NO
IDV
ALV
E
RCU PACK
3/8 EQUI TEE
3/8 X 3/8 X 1/4
1/4
3/8 3/8 1/2 3/4
5/8 X 5/8 X 1/4
5/8 5/8 3/4
5/8
1/4
1/8
3/8
3
/8
3/8
3/8
3/8 5/8
3/8
5/8
5/8 X 5/8 X 3/8 TEE
INSULATION
DHAC150AX/BX
ISSUE 1 03:02:97 DRG.No D207753
3/8 X 3/8 X 1/4 TEE
PROCESS
5/8 X 5/8 X 1/4 TEE
1/4
7/8M X 3/4F RED (2 OFF)
3/4F X 5/8F RED
ORIENTATION IS IMPORTANT
3/8 3/8
1/2
1
/2
3/8 3/8
3/8
3/4 X 3/4 X 1/2 TEE
1/2 X 1/4 RED
3/8 EQUAL TEE
VALVE B DISCHARGE TO RCU (NC)
VALVE A MAIN DISCHARGE LINE TO UNIT (NC)
VALVE C DEFROST (NC)
VALVE D RCU SHUT OFF VALVE
VALVE E RCU SHUT OFF VALVE
VALVE FUNCTION
WHEN VALVES ENERGISED
VALVE A OPEN, VALVE B & C CLOSED
VALVE B OPEN, VALVE A & C CLOSED
VALVE C OPEN, VALVE A & B CLOSED
DHAC150 AX/BX
5/8 X 5/8 X 3/8 TEE
DH150 AX
EVAPORATOR
CO
MP
AIR CONDENSER
RECEIVER
DRIER
LIQUID INDICATOR
TE
V
VALVE SOLENOID
PHIAL INE-3-GA
SUCTION ACCUMULATOR
SCHRADER
SERVICE
LP
SCHRADER
SERVICE
HP
HP LP
PORT
PROCESS
RECEIVER/DRIER ASSY
INSULATION
Page 28SD208060 ISSUE 33
DH300BL
5/8 X 5/8 X 1/4 TEE
REDUCER 3/4 X 5/8
LP MOUNTED IN ELEC BOX
EVAPORATOR
COMP
RECEIVER DRIER
LIQUID INDICATOR
TEV
HEAT
EXCHANGER
PORT
PROCESS
HP
LP
ISSUE 1. 12:02:07
DRG.No. D538050
AIR CONDENSER
SUCTION
ACCUMULATOR
NR
V
PHIAL TEV
SE
RV
ICE
H
P
SE
RV
ICE
LP
3/8
3/8
5/8
7/8
7/8
3/8
3/8
REDUCER 1 1/8 X 7/8
5/8
3/4
3/8 3/8
5/8
IN 2 POS'NS
5/8
5/8
5/8
INSULATION 7/8 X 3/4
REDUCER
REDUCER 3/4 X 5/8
REDUCER 1/2 X 3/8F
ELBOW 7/8
7/8
1/4
1/
8
5/8 X 5/8 X 1/4 TEE
FIT IN 5 O'CLOCK POS'N ON HORIZONTAL PIPE
7/8 X 7/8 X 5/8 TEE
HP MOUNTED IN ELEC BOX
150 min
DH300BLY
3/8 EQUAL TEE
REDUCER 3/8 X 1/4
LP MOUNTED IN ELEC BOX
COMP
LIQUID INDICATOR
TEV
HEAT
EXCHANGER
PORT
PROCESS NRV
DRIP TRAY HEATER
RECEIVER
3/8
3/8
3/8
REDUCER 1 1/8 X 7/8
3/8
3/8
3/8
IN 2 POS'NS
5/8 X 5/8 X 3/8 TEE
3/8
CRIMP & BRAZE 5/8 X 5/8 X 3/8 TEE
7/8 X 3/4
REDUCER
REDUCER 1/2 X 3/8F
3/8
3/8 EQUAL TEE
7/8 X 7/8 X 5/8 TEE
CAPILLARY 1/4 DIA 21 SWG X 300 (12")
NRV 3/8
HP
NR
V
RECEIVER
3/4
1/4
1
/8
LP
REDUCER 5/8 X 1/21/2
DEFROSTPROBE
EVAPORATOR
REVERSING VALVE
COIL
COMP
DRIER
ISSUE 4. 17:06:08
DRG.No. D363850
AIR
CONDENSER
SUCTION
ACCUMULATOR
PHIAL TEV
SE
RV
ICE
H
P
SE
RV
ICE
L
P
3/8
3/8
5/8
7/8
3/4
3/4
7/8
3/4
5/8
3/4
3/8
5/8
IN 2 POS'NS
5/8
3/8 5/8
3/4
INSULATION
REDUCER 3/4 X 5/8
ELBOW 7/8
7/8
5/8 X 5/8 X 1/4 TEE
FIT IN 5 O CLOCK POS'N ON HORIZONTAL PIPE
HP MOUNTED IN ELEC BOX
150 min
INLET PORT BLANKED OFF
Page 29SD208060 ISSUE 33
DH600BY
NRV
EVAPORATOR
REVERSING VALVE
COIL
COMP
RECEIVER DRIER
LIQUID INDICATOR
TE
V PHIAL
EDCM
HEAT
EXCHANGER
PHIAL TEV
PORT
PROCESS
HP
LP
ISSUE 12. 28:07:10
DRG.No. D64204956
NRV
AIR CONDENSER
DRIP TRAY HEATER
SC
HR
AD
ER
S
ER
VIC
E
LP
SC
HR
AD
ER
S
ER
VIC
E
HP
SUCTION
ACCUMULATOR
NR
V
7/8
5/8
5/8
3/4
1 3/8
1 3/8
1 3
/8
1 3/8
1 3/8
7/8
5/8
5/8
5/8 7/8
7/8
1 3
/8
5/8
5/8 5/8
5/8
5/8 X 5/8 X 1/4 TEE
1/4
5/8 X 5/8 X 5/8 TEE
5/8
5/8 5/8
CRIMP & BRAZE
5/8
7/8
INSULATION
7/8 X 7/8 X 5/8 TEE
1 3/8F -1 5/8M
REDUCER
1 5/8M -1 3/8F
REDUCER
3/4M - 1 1/8F
REDUCER
1 3/8M - 7/8F
REDUCER
HP & LP
5/8 1/2
ON HORIZONTAL PIPE.
FIT IN 5 0 CLOCK POSITION
1 3
/8
1 3/8
SD-490-50
SWITCH.MOUNTED
IN ELECTRIC BOX.
SD-3048-50
DRILL HOLE (REMOVE SWARF)
7/8
CAPILLARY 5/16 DIA 21 SWG X 300mm (12")
Page 30SD208060 ISSUE 33
16.0 WIRING DIAGRAMS
B
B 0,5
B 1
.0
TO HOURS RUN METER
B 1.0 B 0.5
13
4
12
SW
ITC
H C
OL
OU
RS
CH
AN
GE
D F
OR
CL
AR
ITY
14
76
K
W
17
/06
/10
13
H
OU
RS
RU
N M
ET
ER
WIR
E C
OL
OU
RS
SW
ITC
HE
D1
636
KW
1
7/0
8/1
1
INT
ER
LO
CK
R 1.5
R 1.5
INTERLOCK
14
AD
DIT
ION
AL
IN
TE
RL
OC
K T
ER
MIN
AL
S A
DD
ED
16
67
K
W
04
/10
/11
W 0
.5
W 0.5
P 0.5
P 0
.5
L N NO
C NC
RE
MO
VE
LIN
K
IF P
UM
P F
ITT
ED
PU
MP
SE
NS
OR
RE
MO
VE
LIN
K IF
PU
MP
FIT
TE
D
5 2
15
'F
' FA
N W
IRIN
G C
OR
RE
CT
ED
17
11
K
W
2
3/1
1/1
1
16
18
81
PJ
2
3/0
7/1
2F
AN
SD
12
710
6 :
WIR
ING
CH
AN
GE
D,
FA
N C
AP
NO
W P
AR
T O
F F
AN
N L
1 2 3 4 5
MOTORFA
N
CA
P
G/Y
O BL
WBR
G/Y
1
.5
B 1
.0
BR
1.0
LO
OM
FA
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OT
OR
SD
12
71
06
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B 1
.0
BR
1.0
O
HO
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UN
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W 1
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B 1,0
HO
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S R
UN
ME
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B 1,0
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AS
SIS
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1
3
5
A1
A
2
CO
NT
AC
TO
R
13
14
NO
2 4
6
W 1,0 W/R 0.5
W/R 0,5
2(N
O)
6(N
O)
5 1 A1
A2
2 1 1 2 H(N
/C)
C(C
OM
)
C(C
OM
)
(N/C
)L
32
1
(CO
M)
2
(N/O
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(N/C
)
MA
KE
S 1
-3 O
N
TE
MP
FA
LLIN
G
CO
MP
RE
SS
OR
SO
LE
NO
ID C
OIL
2
3
1
4
DE
FR
OS
T
TH
ER
MO
ST
AT
G/Y
1,5
G/Y
1,5
G
/Y 1
,5
G/Y
1,5
EA
RT
H B
OLT
ON
F
AN
D
IAP
HR
AM
SW
ITC
H B
RA
CK
ET
OU
TL
INE
INT
ER
LO
CK
N
L
HP
S
WIT
CH
L
P
SW
ITC
H
H
C
L
C
B 2.5
BR 2.5
W/BL 0.5
V 0,5
V 0,5
GR/B 0,5
R/O 0,5
W/BL 0.5
W/R 0.5
G/Y
1,5
2
1
3
ON
/OF
F S
WIT
CH
CO
NS
OL
E A
SS
Y
MA
INS
(R
ED
)
FA
ULT
(A
MB
ER
)
DE
FR
OS
T
(WH
ITE
)
B 2.5
BR 2.5
W/R
0.5
GR
/B
0,5
P 0.5
GR
0
.5
B 0.5
B 0.5
R/O 1.0
R 1
.0
BR
B
G/Y
B 0.5
GR
0
,5
G/Y
1,5
TIM
ER
W 0,5
G/Y
1,5
B 1.0
BR
1,0
B 0.5
GR 0.5
GR 0.5
W 1,0
BR 1,0
BR 2.5
BR 1,0
CO
NT
RO
L
FU
SE
HIG
H
AIR
TH
ER
MO
ST
AT
2
3
1
W 0,5
O 0
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R/BL 0,5
1
CO
NT
INU
OU
S
CY
CL
E
MO
DE
S
WIT
CH
R/O
1.0
R/O
0,5
W 1
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O 0
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R/BL 0,5
P 0.5
1
2
HU
MID
IST
AT
1
---
JAC
1
4:1
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N
TS
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EC
TR
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OX
AS
SY
B 0.5
CO
ND
EN
SA
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PU
MP
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CO
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SA
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PU
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(IF
FIT
TE
D)
BR
BR
B
PUMP LEAD
EA
RT
H
BO
LT
RU
N
CA
P
P 2.5
B 2.5
C
S
R
R 2
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P 2
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BL
2.5
BR
2.5
BR 2.5 BR 2.5
B 2.5
B 0.5
B 2.5
B 1.0
R 2.5
BL 2.5
B 2.5
B 0.5
R 1
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BL
B
BR
GR
O
P
R
V
W
G/R
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G/Y
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R/B
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R/B
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R/O
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R/B
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GR
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W
OR
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K
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BL
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OR
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64
07
31
50
(IF
FIT
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D)
SO
FT
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(IF
FIT
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MA
INS
L
AM
P
CO
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WIT
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ALV
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FR
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TH
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MO
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FAN MODE
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LP S
WIT
CH
BR
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ON
PR
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SU
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FA
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G
HP
SW
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HB
RE
AK
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NP
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INTERLOCK
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HU
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L
N
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WIR
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D
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D20
5951
LABEL D207551 ISSUE 16
DH
150
AX
D2
05
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1
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CONT
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C/N
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SD
1271
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CO
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DE
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FR
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P
DH
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7
A
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DH
150
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F
1
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1A
1
SEE FIG 1 FOR 'F' VERSIONT
.B.
6 1
FA
N
CR
IMP
T
OG
ET
HE
R
R
BR
B
BL
G/Y
FA
N C
ON
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ION
S P
RE
DC
R1
053
FIG
1
WIR
ING
FO
R 'F
' VE
RS
ION
FA
N
FA
N
CA
P
N
L
FAN MOTOR F VERSION
SA088851 (S+P)
GR
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N/Y
ELL
OW
BL
AC
K
BLU
E
YE
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B 1
.0
BR
1,0
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TO CONTACTOR A2 (N)
R 1.0
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TO DEFROST STAT
FAN CAP
WH
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GR
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N
RE
D
NO
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QD
.
CA
P O
FF
Page 31SD208060 ISSUE 33
HO
UR
S R
UN
ME
TE
R
N
TO DEFROST STAT (2) BL 0.5
FA
N F
US
E
A
B
13
4 7
6 9
(F1
)
BL 0.5
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BL
2.5
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W/R 0.5
B 0
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GR
0.5
R 1.0 BR
R 2
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)
R/B
L 1
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1.0
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BL 0.5
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B
PU
MP
F
AN
CO
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L(F
1)
(
F2
)
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DH
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5 3 12
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4(N
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21
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16
36
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23
'F' F
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24
18
81
PJ
23
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FA
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6 :
WIR
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B 1
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BR
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BR
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OT
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SD
12
71
06
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AM
P
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BA
(CO
M)
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32
1
13
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MP
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OR
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OID
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1 2
HU
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IST
AT
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X A
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MP
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LABEL D207650 ISSUE 24
1
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Page 32SD208060 ISSUE 33
UN
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LABEL D582251 ISS 10
13
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Page 33SD208060 ISSUE 33
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Page 35SD208060 ISSUE 33
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ING
INTERLOCK TERMINALS
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N/O
)
H (
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1
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INTERLOCK TERMINALS
CO
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SE
LE
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S
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CH
ST
AN
DB
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TR
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CB
(IF
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TE
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COMP AUX (NC)
LABEL D210050 ISSUE 16
V
VIO
LET
R 6.0
P 6.0
B 6.0
R 6.0
R 6.0
P 6.0
B 6.0
R 6.0
R 6.0
P 6.0
P 6.0
B 6.0
B 6.0
A1
A2
A1
A2
G/Y 1.5
G/Y 4,0
BL 0,5
W/BL 0,5
O 0,5
1
2 3
AIR
LIM
IT
ST
AT
DE
FR
OS
T
FA
ULT
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P 2.5
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BL 1.5
W 0
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0.5
T
IME
R
R 2.5
BL
0,5
GR 1.0
P 2.5
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W/BL 0.5
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5 1
3 5
2 4
6 2
4 6
CO
NT
AC
TO
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CO
NT
AC
TO
R
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M
EA
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N
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PP
LY
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BL 0,5
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VE
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VA
LVE
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BL 0,5
BL 0,5
BL
0,5
BL
0,5
W/B
L 0
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GR
0.5
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0.5
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M
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RU
N
V 0
,5
W/BL 0,5
BL 0,5
BL
0,5
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V 0,5
1
2 3
GR/B 0,5
G/Y 4,0
C
SW
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H
W/R
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GR
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BL 0,5
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CO
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SA
TE
PU
MP
/
(IF
FIT
TE
D)
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MP
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N
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CO
NT
RO
L B
OX
GR/B 0,5
INT
ER
-
W 0,5
ST
AN
DB
Y
AUX
53 54
CO
MP
RE
SS
OR
M
CB
1 3
5
2 4
6
FA
N M
CB
1 3
5
2 4
6
AUX
53 54
PUMPCONTROL MCB(IF FITTED)
BL 0,5
BL 0,5
LOC
K
21 22
AU
X
N/C
R 2,5
P 2,5
B 2,5
G/Y 1,5
L1
L2
L3
CO
MP
RE
SS
OR
TE
RM
INA
LS
LOO
M
O 0,5
R 6.0
BR 1,5
BR 1,5
GR/B 0,5
G/R 0,5
W 0
,5
V 0
,5
W/R
0,5
O 0,5
BL 1,5
BL 1,5
BL 1,5
BR 1,5
G/Y 1,5
W/R 0,5
V 0,5 V 0,5
V 0,5 V 0,5
NO
TE
S
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9850
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9850
W
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AC
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MC
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CH
AN
GE
D, S
UP
PL
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IRE
S T
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CB
s C
HA
NG
ED
FR
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2,5
mm
PJ
12/0
3/10
1443
13 14
AU
X
N/O
GR/B 0.5
1 3 56
(N/O
)4
(N/O
)2
(N/O
)
1
23
(NO
)
2(N
/O)
ISS
C/N
AP
PD
DA
TE
R
c
U.C
.C.C
ALO
RE
X H
EA
T P
UM
PS
LT
D
MA
TE
RIA
L
FIN
ISH
TO
LER
AN
CE
UN
LES
S S
PE
CIF
IED
HO
LES
TO
BS
450
0 E
12
INS
PE
CT
ION
LE
VE
LD
IMS
SH
T N
o.C
ON
T'
DR
AW
N
ALL
SH
AR
P E
DG
ES
AN
D B
UR
RS
TO
BE
RE
MO
VE
D
DR
G N
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AP
PR
OV
ED
DA
TE
SC
ALE
DO
NO
T S
CA
LE P
RIN
T3r
d A
NG
LE P
RO
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TIO
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IN D
OU
BT
AS
K
TIT
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Page 36SD208060 ISSUE 33
17.0 SPARE PARTS17.1 CONSOLE ASSEMBLIES
FAULT
DEFROST
CALOREX
MAINS
4
3
2
5
M/C ON
1
CONSOLE ASSY DH150
ITEM No PART No DESCRIPTION QTY UNITS
1 SD041759 CONSOLE MOULDING 1 off 2 SD023050 PILOT LIGHT RED RECTANGULAR 250V 1 off 3 SD023051 PILOT LIGHT AMBER RECTANGULAR 1 off 4 SD023052 PILOT LIGHT WHITE RECTANGULAR 1 off 5 SD084850 ROCKER SWITCH ILLUMINATED RED 1 off
Page 37SD208060 ISSUE 33
FAULT
DEFROST
MAINS
4
3
2
5
RUN STANDBY
1
CONSOLE ASSY DH300/DH600
ITEM No PART No DESCRIPTION QTY UNITS
1 SD041753 CONSOLE MOULDING 1 off 2 SD023050 PILOT LIGHT RED RECTANGULAR 250V 1 off 3 SD023051 PILOT LIGHT AMBER RECTANGULAR 1 off 4 SD023052 PILOT LIGHT WHITE RECTANGULAR 1 off 5 SD188950 ROCKER SWITCH 1 POLE C/O 1 off
Page 38SD208060 ISSUE 33
3
SA025304
ITEM PART No. DESCRIPTION QUAN UNITS
003 SD025450 TERMINAL BLOCK 4 WAY MELAMINE 1.00 off
009 SD025550 TERMINAL BLOCK 2 WAY MELAMINE 1.00 off
L N INTERLOCK
INTERLOCK
9
43
SA025314
ITEM PART No. DESCRIPTION QUAN UNITS
003 SD025450 TERMINAL BLOCK 4 WAY MELAMINE 1.00 off
004 SD025550 TERMINAL BLOCK 2 WAY MELAMINE 2.00 off
INTERLOCK
INTERLOCK
L2L1 L3 N
SWITCH BRACKET ASSEMBLY, SINGLE PHASE
SWITCH BRACKET ASSEMBLY, THREE PHASE
17.2 SWITCH BRACKET ASSEMBLIES
Page 39SD208060 ISSUE 33
1218
HARD START CAPACITOR(IF FITTED)
12 131813
1 6
1 6
F7
A
F7A F1A
F1
A
1
11
15
16
9
10
17
1 3 5 13
14642
A1 A2
14
DH150AX ONLY
24
DH150AXF ONLY
ELECTRIC BOX ASSY DH150AX(F) (230V ~1N 50Hz)
17.3 ELECTRIC BOX ASSEMBLIES
Page 40SD208060 ISSUE 33
SA205601. ELECTRIC BOX ASSY DH150AX
ITEM NO. PART No. DESCRIPTION QUAN UNITS
1 SD062001 ELEC BOX STEEL PLATED 1 off9 SD612053 CONTACTOR 25A 3+1 N/O AUX 1 off10 SD486650 CAPACITOR 60μF 470V 50Hz ± 10% 1 off11 SD089550 DELAY TIMER 7 SEC TO 9 MIN 1 off12 SD216550 FUSE HOLDER 2 off13 SD035352 FUSE 1/4 X 1 1/4 7A 2 off14 SD653201 FAN LOOM 1 off15 SD072650 TERMINAL BLOCK 6 WAY 1 off16 SA205702 LOOM ASSY 1 off17 SA145801 DEFROST STAT 1 off18 SD035353 FUSE 1/4 X 1 1/4 1A 2 off
SD073150 HARD START CAPACITOR (IF FITTED)
SA205602. ELECTRIC BOX ASSY DH150AXF
ITEM NO. PART No. DESCRIPTION QUAN UNITS
1 SD062001 ELEC BOX STEEL PLATED 1 off9 SD612053 CONTACTOR 25A 3+1 N/O AUX 1 off10 SD486650 CAPACITOR 60μF 470V 50Hz ± 10% 1 off11 SD089550 DELAY TIMER 7 SEC TO 9 MIN 1 off12 SD216550 FUSE HOLDER 2 off13 SD035354 FUSE 10A 2 off15 SD072650 TERMINAL BLOCK 6 WAY 1 off16 SA205701 LOOM ASSY 1 off17 SA145801 DEFROST STAT 1 off18 SD035353 FUSE 1/4 X 1 1/4 1A 2 off24 SD304350 CAPACITOR RUN CAP 16μF ± 5% 330V 1 off
SD073150 HARD START CAPACITOR (IF FITTED)
Page 41SD208060 ISSUE 33
R3
11
10
6
F3
A
F1
A
F7
A
F1A F7A F3A
17 13271227 12 17 12 13
1 14
16
29
1 3 5 13
14642
A1 A2
5
15
19
DH150BX ONLY
DH150BXF ONLY
1
6
1
6
ELECTRIC BOX ASSY DH150BX(F) (400V ~3N 50Hz)
Page 42SD208060 ISSUE 33
SA208201 . ELECTRIC BOX ASSEMBLY DH150BX
ITEM NO. PART No. DESCRIPTION QUAN UNITS
1 SD062001 ELEC BOX STEEL PLATED 1 off5 SD614450 PHASE PROTECTION RELAY 1 off6 SD189550 RELAY C/O 2 POLE 16A 230VAC COIL 1 off10 SD612050 CONTACTOR 9A 3+1 N/O AUX 1 off11 SD089550 DELAY TIMER 7 SEC TO 9 MIN 1 off12 SD216550 FUSE HOLDER 5 off13 SD035352 FUSE 1/4 X 1 1/4 7A 2 off14 SD072650 TERMINAL BLOCK 6 WAY 1 off15 SA205802 LOOM ASSY 1 off16 SA145801 DEFROST STAT 1 off17 SD035353 FUSE 1/4 X 1 1/4 1A 2 off19 SD653201 FAN LOOM 1 off27 SD035350 FUSE 3A 4 off31 SD403950 END BRACKET EW35 (8.5) 1 off
SA208202. ELECTRIC BOX ASSY DH150BXF
ITEM NO. PART No. DESCRIPTION QUAN UNITS
1 SD062001 ELEC BOX STEEL PLATED 1 off5 SD614450 PHASE PROTECTION RELAY 1 off6 SD189550 RELAY C/O 2 POLE 16A 230vac COIL 1 off10 SD612050 CONTACTOR 9A 3+1 N/O AUX 1 off11 SD089550 DELAY TIMER 7 SEC TO 9 MIN 1 off12 SD216550 FUSE HOLDER 5 off13 SD035354 FUSE 10A 2 off14 SD072650 TERMINAL BLOCK 6 WAY 1 off15 SA205801 LOOM ASSY 1 off16 SA145801 DEFROST STAT 1 off17 SD035353 FUSE 1/4 X 1 1/4 1A 2 off27 SD035350 FUSE 3A 4 off29 SD304350 CAPACITOR RUN CAP 16µF+/-5% 330V 1 off31 SD403950 END BRACKET EW35 (8.5) 1 off
Page 43SD208060 ISSUE 33
ELECTRIC BOX ASSY DH150BX WHEELS AND HANDLES (400V ~3N 50Hz)
R3
11
10
6
R1 R2
3 POS'NS.
F1
A
F7
A
F1A F7A F3A
5 18 28 121829 12 291228
1
1 6
1 6
F3
A
15
16
17
1 3 5 13
14642
A1 A2
14
SA582501 ISS 4. ELECTRIC BOX ASSY DH150BX (WHEELS AND HANDLES)
ITEM NO. PART No. DESCRIPTION QUAN UNITS
1 SD062001 ELEC BOX STEEL PLATED 1 off5 SD403950 END BRACKET EW35 (8.5) 1 off6 SD189550 RELAY C/O 2 POLE 16A 230vac COIL 3 off10 SD612050 CONTACTOR 9A 3 + 1 N/O AUX 1 off11 SD089550 DELAY TIMER 7 SEC TO 9 MIN 1 off12 SD216550 FUSE HOLDER 3 off14 SD653201 FAN LOOM 1 off15 SD072650 TERMINAL BLOCK 6 WAY 1 off16 SA582602 LOOM ASSY 1 off17 SA145801 DEFROST STAT/TIMER 1 off18 SD035353 FUSE 1/4 x 1 1/4 1A 2 off28 SD035350 FUSE 3A 2 off29 SD035352 FUSE 1/4 x 1 1/4 7A 2 off
Page 44SD208060 ISSUE 33
SA582502 ISS 4. ELECTRIC BOX ASSY DH150BXF(WHEELS AND HANDLES)
ITEM NO. PART No. DESCRIPTION QUAN UNITS
1 SD062001 ELEC BOX STEEL PLATED 1 off5 SD403950 END BRACKET EW35 (8.5) 1 off6 SD189550 RELAY C/O 2 POLE 16A 230V AC COIL 3 off10 SD612050 CONTACTOR 9A 3 + 1 N/O AUX 1 off11 SD089550 DELAY TIMER 7 SEC TO 9 MIN 1 off12 SD216550 FUSE HOLDER 3 off14 SD304350 CAPACITOR RUN CAP 16μF+/-5% 330V 1 off15 SD072650 TERMINAL BLOCK 6 WAY 1 off16 SA582601 LOOM ASSY 1 off17 SA145801 DEFROST STAT/TIMER 1 off18 SD035353 FUSE 1/4 x 1 1/4 1A 2 off28 SD035350 FUSE 3A 2 off29 SD035354 FUSE 10A 2 off
R3
11
10
6
R1 R2
3 POS'NS.
F1
A
F7A
F1A F7A F3A
5 18 28 121829 12 291228
1
1 6
1 6
F3A
15
16
17
1 3 5 13
14642
A1 A2
14
Page 45SD208060 ISSUE 33
VIEW ON ARROW A
FAN CONTINUOUS
CYCLE FAN
46 47
10
16
42
44 19IN 8 POS'NSIN 4 POS'NS
IN 4 POS'NS
1415
20
48
43
22
17
12 12
11
1818
9
28
27
25
26
50
12
34
N L1 L2 L3
1 2 3 4 5 6 7 8 9
10
11
12
13
ARROW A
LP PUSH TO RESET
HP PUSH TO RESET
L1 L2 L3
11 14
21
ELECTRIC BOX ASSY DH300BLY(F) (400V ~3N 50Hz)
Page 46SD208060 ISSUE 33
ASSY No SA366601 AT ISS 15 (14/11/2012). ELECTRIC BOX ASSY DH300 BLY
ITEM NO. PART No. DESCRIPTION QUAN UNITS
9 SD611353 CONTACTOR 25A 3+1N/C AUX 1 off10 SD316550 MCB 2A 1 POLE 1 off11 SD611350 CONTACTOR 9A 3P+1N/C Aux 1 off12 SD611650 ALARM (N/C) + AUX (N/O) CONTACT BLK 2 off14 SA368401 LOOM ASSY FAN 1 off15 SA368301 LOOM ASSY COMP 1 off16 SD089550 DELAY TIMER 7 SEC TO 9 MIN 1 off17 SD611555 MOTOR STARTER O/LOAD 13-18A 3PH 1 off18 SD611550 MOTOR STARTER O/LOAD 1.6-2.5A 2 off19 SD403750 TERMINAL BLOCK WDU4 8 off20 SA079301 HUMIDISTAT ASSY 1 off21 SA368201 LOOM ASSY INTERNAL 1 off22 SD614450 PHASE PROTECTION RELAY 1 off25 SD384550 LP SWITCH MANUAL RESET 1 off26 SA062553 HP SWITCH 400psi 1 off42 SD403550 TERM BLOCK EARTH (WPE6) 1 off43 SD403850 TERMINAL BLOCK BARRIER WAP 2.5 4 off44 SD403650 TERM BLOCK WDU6 4 off46 SD188950 ROCKER SWITCH 1 POLE C/O 1 off47 SD189050 LABEL ROCKER SWITCH 1 off48 SD023150 POOL THERMOSTAT 0-60 1 off50 SA095453 THERMOSTAT PRESET (DEFROST) 1 off
ASSY No SA366611 AT ISS 15 (14/11/2012). ELECTRIC BOX ASSY DH300 BLYF
SPARES AS ABOVE
Page 47SD208060 ISSUE 33
VIEW ON ARROW A
FAN CONTINUOUS
CYCLE FAN
47 48
L1 L2 L3 11 21
12 14 22 24 (N)
1 2 3 4 5 6 7 8 9
10
11
49
9 13
11
1024
12
17
12
18
16
43
45
19IN 6 POS'NS
IN 4 POS'NS
22
N L1 L2 L3
IN 4 POS'NS
ARROW A
LP PUSH TO RESET
14
15
20
21
26
27
HP PUSH TO RESET
46
44
ELECTRIC BOX ASSY DH300BL(F) (400V ~3N 50Hz)
Page 48SD208060 ISSUE 33
ASSY No SA366603 AT ISS 2 (22/06/2010). ELECTRIC BOX ASSY DH300BL
ITEM NO. PART No. DESCRIPTION QUAN UNITS
9 SD611353 CONTACTOR 25A 3+1N/C AUX 1 off10 SD316550 CIRCUIT BREAKER MINIATURE 2A 1 off11 SD611350 CONTACTOR 9A 3P+1N/C Aux 1 off12 SD611650 CONTACT BLK ALARM (N/O)+AUX (N/O) 2 off14 SA368401 LOOM ASSY FAN 1 off15 SA368301 LOOM ASSY COMP 1 off16 SD089550 DELAY TIMER 7 SEC TO 9 MIN 1 off17 SD611557 MOTOR STARTER O/LOAD 17.0-23.0A 3P 1 off18 SD611550 MOTOR STARTER O/LOAD 1.6-2.5A 2 off19 SD403750 TERMINAL BLOCK WDU4 6 off20 SA079301 HUMIDISTAT ASSY 1 off21 SA368203 LOOM ASSY INTERNAL 1 off22 SD614450 PHASE PROTECTION RELAY 1 off25 SD384550 LP SWITCH MANUAL RESET 1 off26 SA062553 HP SWITCH 400psi 1 off42 SD403550 TERM EARTH WPE6 8mm 1 off43 SD403850 TERMINAL BLOCK BARRIER WAP 2.5 4 off44 SD403650 TERM BLOCK WDU6 4 off46 SD188950 ROCKER SWITCH 1 POLE C/O 1 off47 SD189050 LABEL ROCKER SWITCH 1 off48 SD023150 POOL THERMOSTAT 0-60 1 off
ASSY No SA366613 AT ISS 2 (22/06/2010). ELECTRIC BOX ASSY DH300 BLFSPARE PARTS AS ABOVE BUT DROP AND FIT THE FOLLOWING
DROPITEM NO. PART No. DESCRIPTION QUAN UNITS
18 SD611550 MOTOR STARTER O/LOAD 1.6-2.5A 2 off
FITITEM NO. PART No. DESCRIPTION QUAN UNITS
18 SD611551 MOTOR STARTER O/LOAD 2.5-4.0A 2 off
Page 49SD208060 ISSUE 33
ELECTRIC BOX ASSY DH600BY/BYF (400V ~3N 50Hz)
DRAWN 1:1
VIEW ON ARROW A
FAN CONTINUOUS
CYCLE FAN
41 42
2 4 6
1 3 5
15
4533
14 11
L1 L2 L3
PHASE
ROTATION
RELAY
1 3 5 13
14642
A1 A2
AU
X
53
54
AU
X
53
54
2 4 6
1 3 5 21
22
N/C
N/C
N/O
N/O
A1 A2
CONTROL
MCB
COMPRESSOR
MCB
FAN MCB
46
N L1 L2 L3
N L1 L2 L3
IN 10POS'NS
1 2 3 4 5 6 7 8 9
12 13
14
IN 6 POS'NS
IN 4 POS'NS 10 11
ARROW A
2 4 6
1 3 5
2A
2 4 6
1 3 5
10
19
38
4 5 910 12
13
14
15
16
17
34
35
36
39
20
43
21
2212
34
47
Page 50SD208060 ISSUE 33
SA209901 ELECTRIC BOX ASSY DH600BY/BYF
ITEM NO. PART No. DESCRIPTION QUAN UNITS
4 SD611559 MOTOR STARTER O/LOAD 20.0-25.0A 3P 1 off5 SD611551 MOTOR STARTER O/LOAD 2.5-4.0A 3P 1 off9 SD316550 CIRCUIT BREAKER MINIATURE 2A 1 off10 SD611650 ALARM (N/O) + AUX (N/O) CONTACT BLK 2 off12 SD611354 CONTACTOR 32A 3+1N/C AUX 1 off13 SD612050 CONTACTOR 9A 3+1 N/O AUX 1 off14 SA079801 LOOM ASSY (FAN) 1 off15 SA079907 LOOM ASSY SCROLL COMP 1 off16 SD089550 DELAY TIMER 7 SEC TO 9 MIN 1 off17 SD403750 TERMINAL BLOCK WDU4 10 off19 SA210301 LOOM ASSY INTERNAL 1 off20 SD080650 COMPONENT BOX ABS DRILLED 1 off21 SD062350 HUMIDISTAT 1 off22 SD041450 CONTROL KNOB 1 off33 SD611550 MOTOR STARTER O/LOAD 1.6-2.5A 1 off34 SD403550 TERM EARTH WPE6 8mm 1 off35 SD403850 TERMINAL BLOCK BARRIER WAP 2.5 5 off36 SD403650 TERM BLOCK WDU6 4 off38 SA062553 HP SWITCH 400psi 1 off39 SD062650 LOW PRESSURE LTB-X325 1 off41 SD188950 ROCKER SWITCH 1 POLE C/O 1 off42 SD189050 LABEL ROCKER SWITCH 1 off43 SD023150 THERMOSTAT 0-60 1 off45 SD614450 PHASE PROTECTION RELAY 1 off46 SD403950 END BRACKET EW35 (8.5) 1 off47 SA095453 THERMOSTAT PRESET (DEFROST) 1 off
Page 51SD208060 ISSUE 33
60
LN
INT
ER
LOC
K
INT
ER
LO
CK
3
6
2
15
2
18
RE
FR
IGE
RA
NT
PA
RT
DE
TA
IL O
F R
EA
R O
UT
LE
T V
ER
SIO
NS
152
6 i3
2
81
16 727
17
26
28
23
14
13 3
3
24
25
14
21
54
22
86 9 78
59 803 19
43
0
20 810
MAIN ASSEMBLY DH150AX17.4 MAIN ASSEMBLIES
Page 52SD208060 ISSUE 33
ITEM NO. PART No. DESCRIPTION QUAN UNITS
2 SD071750 OUTLET GRILLE 1 off3 SA205501 CONSOLE ASSY 1 off4 SA205601 ELEC BOX ASSY 1 off6 SD127106 FAN ASSEMBLY (DRILLED) 1 off7 SD117950 BRACKET 1 off8 SD287601 DRIP TRAY 1 off9 SD649450 COMPRESSOR CTHU33WC6-U 1 off10 SD141553 EVAPORATOR 1 off13 SD086951 TEV BBINE-3-GA-B10 1 off14 SP066350 SCHRADER VALVE 2 off15 SD071650 DUCT FLANGE 1 off16 SD086350 SUPPORT BKT 1 off17 SD080650 COMPONENT BOX ABS DRILLED 1 off18 SD149650 RECEIVER/DRIER 1 off19 SD156351 HOURS RUN METER (PANEL MOUNT) 1 off20 SD097250 EVAP SPACER 2 off21 SD266450 HP SWITCH ACB-DB88 400PSI 1 off22 SD266550 LP SWITCH LCB-DA15 7 PSI 1 off23 SD188950 ROCKER SWITCH 1 POLE C/O 1 off24 SD166250 SOLENOID VALVE 3/8 1 off25 SD166550 SOLENOID COIL 230V 50HZ 1 off26 SD062350 HUMIDISTAT 1 off27 SD041450 CONTROL KNOB 1 off28 SP152150 M20 PLASTIC GLAND BACK NUT 1 off30 SD062150 ELECTRIC BOX LID 1 off32 SD208050 OWNERS MANUAL 1 off33 SD011450 SIDE PANEL 2 off54 SP182554 REFRIGERANT R407c 2.49 kg59 SD046650 TERMINAL BLOCK COVER FOR 4 WAY 1 off60 SD023150 POOL THERMOSTAT 0-60 1 off78 SD520854 SPACER MOUNTING TUBE 73mm LONG 3 off80 SA025315 SWITCH BRACKET ASSY 1 off81 SD193950 CONDENSATE DRAIN SOCKET 1 off86 SD046550 TERMINAL BLOCK COVER 2 WAY 1 off
ASSY No A505201/03 AT ISS 34 (30/05/2012). MAIN ASSY DH150AX TOP/REAR OUTLET
Page 53SD208060 ISSUE 33
MAIN ASSEMBLY DH150AX(F)
PA
RT
DE
TA
IL O
F R
EA
R O
UT
LET
VE
RS
ION
S
i32
60
LN
INT
ER
LOC
K
INT
ER
LOC
K
3
6
2
30
RE
FR
IGE
RA
NT
6
2 15
81
5
15
10 20 8
18
7
16 26 281727
23
13 2425
33
14 21
54
1422
9 7880 8659193
4
2
Page 54SD208060 ISSUE 33
A505202/04 MAIN ASSEMBLY DH150AXF TOP/REAR OUTLET
ITEM NO. PART No. DESCRIPTION QUAN UNITS
2 SD071750 OUTLET GRILLE 1 off3 SA205501 CONSOLE ASSY 1 off4 SA205602 ELECTRIC BOX ASSEMBLY 1 off5 SD012451 FAN ADAPTOR PLATE 1 off6 SD088851 FAN ASSEMBLY (DRILLED) 1 off7 SD117950 BRACKET 1 off8 SD287601 DRIP TRAY 1 off9 SD649450 COMPRESSOR CTHU33WC6-U 1 off10 SD141553 EVAPORATOR 1 off13 SD086951 TEV BBINE-3-GB10 1 off14 SP066350 SCHRADER VALVE 1 off15 SD071650 DUCT FLANGE 1 off16 SD086350 SUPPORT BKT 1 off17 SD080650 COMPONENT BOX ABS DRILLED 1 off18 SD149650 RECEIVER/DRIER 1 off19 SD156351 HOURS RUN METER (PANEL MOUNT) 1 off20 SD097250 EVAP SPACER 2 off21 SD266450 HP SWITCH ACB-DB88 400PSI 1 off22 SD266550 LP SWITCH LCB-DA15 7 PSI 1 off23 SD188950 ROCKER SWITCH 1 POLE C/O 1 off24 SD166250 SOLENOID VALVE 3/8 1 off25 SD166550 SOLENOID COIL 230V 50Hz 1 off26 SD062350 HUMIDISTAT 1 off27 SD041450 CONTROL KNOB 1 off28 SP152150 M20 PLASTIC GLAND BACK NUT 1 off30 SD062150 ELECTRIC BOX COVER 1 off32 SD208050 OWNERS MANUAL 1 off33 SD011450 SIDE PANEL 2 off54 SP182554 REFRIGERANT R407c 2.49 kg59 SD046650 TERMINAL BLOCK COVER FOR 4 WAY 1 off60 SD023150 POOL THERMOSTAT 0-60 1 off78 SD520854 SPACER MOUNTING TUBE 78mm LONG 3 off80 SA025315 SWITCH BKT ASSY 1 PH 1 off81 SD193950 CONDENSATE DRAIN SOCKET 1 off86 SD046550 TERMINAL BLOCK COVER 2 WAY 1 off
A505202/04 MAIN ASSEMBLY DH150BXF TOP/REAR OUTLET
AS ABOVE BUT DROP AND FIT THE FOLLOWINGDROPITEM NO. PART No. DESCRIPTION
4 SA205602 ELEC BOX ASSY 1 off9 SD515551 COMPRESSOR PG480X3CS-4MU1 1PH 230V 1 off82 SA025302 SWITCH BKT ASSY 1 PH 1 off
FITITEM NO. PART No. DESCRIPTION
4 SA208202 ELEC BOX ASSY 1 off9 SD515552 COMPRESSOR YG480X3CS-9MU1 3PH 415V 1 off82 SA025301 SWITCH BKT ASSY 3 PH 1 off
Page 55SD208060 ISSUE 33
MAIN ASSEMBLY DH150BX(F)
8
10
20
i3
2
81
3
RE
FR
IGE
RA
NT
23
92
52
4
60
43
0
13
PA
RT
DE
TA
IL O
F R
EA
R O
UT
LE
T V
ER
SIO
NS
6
2 15
6
2
15
16 7
33
17 2726
1428
14
21
22
86
80
59
87 14
19 18
54
Page 56SD208060 ISSUE 33
A503501/03 AT ISS 38. MAIN ASSY DH150BX TOP/REAR OUTLET
ITEM NO. PART No. DESCRIPTION QUAN UNITS
2 SD071750 OUTLET GRILLE 1 off3 SA205501 CONSOLE ASSY 1 off4 SA208201 ELEC BOX ASSY 1 off6 SD127106 FAN ASSEMBLY (DRILLED) 1 off7 SD117950 BRACKET 1 off8 SD287601 DRIP TRAY 1 off9 SD133055 COMPRESSOR 1 off10 SD141553 EVAPORATOR 1 off13 SD086951 TEV BBINE-3-GA-B10 1 off14 SP066350 SCHRADER VALVE 2 off15 SD071650 DUCT FLANGE 1 off16 SD086350 SUPPORT BKT 1 off17 SD080650 COMPONENT BOX ASSY DRILLED 1 off18 SD149650 RECEIVER/DRIER 1 off19 SD064750 SUCTION ACCUMULATOR 1 off20 SD097250 EVAP SPACER 2 off21 SD266450 HP SWITCH ACB-DB88 400PSI 1 off22 SD266550 LP SWITCH LCB-DA15 7 PSI 1 off23 SD188950 ROCKER SWITCH 1 POLE C/O 1 off24 SD166250 SOLENOID VALVE 3/8 1 off25 SD166550 SOLENOID COIL 230V 50HZ 1 off26 SD062350 HUMIDISTAT 1 off27 SD041450 CONTROL KNOB 1 off28 SP152150 M20 PLASTIC GLAND BACK NUT 1 off30 SD062150 ELECTRIC BOX LID 1 off32 SD208050 OWNER MANUAL 1 off33 SD011450 SIDE PANEL 2 off54 SP182554 REFRIGERANT R407c 2.49 kg59 SD046650 TERMINAL BLOCK COVER FOR 4 WAY 1 off60 SD023150 POOL THERMOSTAT 0-60 1 off80 SA025314 SWITCH BRK ASSY 3 PHASE 1 off81 SD193950 CONDENSATE DRAIN SOCKET 1 off86 SD046550 TERMINAL BLOCK COVER 2 WAY 2 off87 SD156351 HOURS RUN METER (PANEL MOUNT) 1 off
Page 57SD208060 ISSUE 33
A503502/04 AT ISS 38. MAIN ASSEMBLY DH150BXF TOP/REAR OUTLET
ITEM NO. PART No. DESCRIPTION QUAN UNITS
2 SD071750 OUTLET GRILLE 1 off3 SA205501 CONSOLE ASSY 1 off4 SA208202 ELECTRIC BOX ASSEMBLY 1 off5 SD012451 FAN ADAPTOR PLATE 1 off6 SD088851 FAN ASSEMBLY (DRILLED) 1 off7 SD117950 BRACKET 1 off8 SD287601 DRIP TRAY 1 off9 SD133055 COMPRESSOR 1 off10 SD141553 EVAPORATOR 1 off13 SD086951 TEV BBINE-3-GA-B10 1 off14 SP066350 SCHRADER VALVE 2 off15 SD071650 DUCT FLANGE 1 off16 SD086350 SUPPORT BKT 1 off17 SD080650 COMPONENT BOX ABS DRILLED 1 off18 SD149650 RECEIVER/DRIER 1 off19 SD064750 SUCTION ACCUMULATOR 1 off20 SD097250 EVAP SPACER 2 off21 SD266450 HP SWITCH ACB-DB88 400PSI 1 off22 SD266550 LP SWITCH LCB-DA15 7 PSI 1 off23 SD188950 ROCKER SWITCH 1 POLE C/O 1 off24 SD166250 SOLENOID VALVE 3/8 1 off25 SD166550 SOLENOID COIL 230V 50HZ 1 off28 SP152150 M20 PLASTIC GLAND BACK NUT 1 off30 SD062150 ELECTRICS BOX COVER 1 off32 SD208050 OWNER MANUAL 1 off33 SD011450 SIDE PANEL 2 off54 SP182554 REFRIGERANT R407c 2.49 kg59 SD046650 TERMINAL BLOCK COVER FOR 4 WAY 1 off60 SD023150 POOL THERMOSTAT 0-60 1 off80 SA025314 SWITCH BRK ASSY 3 PHASE 1 off81 SD193950 CONDENSATE DRAIN SOCKET 1 off86 SD046550 TERMINAL BLOCK COVER 2 WAY 2 off87 SD156351 HOURS RUN METER (PANEL MOUNT) 1 off
Page 58SD208060 ISSUE 33
i80
F M
OD
ELS
ON
LY
2827
56
OF
F
ON
LO
OM
RO
UT
E
5
416
18
3 39 20 21 62 61 63
1418
10132281
82
31 37
792
5051
42 40 41 31 20 30
AD
JUS
TA
BLE
DA
MP
ER
PLA
TE
FIX
ED
IN T
HIS
PO
SN
WH
EN
DU
CT
ING
IS
NO
T R
EQ
D
60
3611
2
6
54 57 58 7033
2499
9190
15
17
128
2389
3525
5
32
PA
RT
DE
TA
IL O
F R
EA
R O
UT
LE
T V
ER
SIO
NS
F M
OD
ELS
ON
LY
6
5322
4744
4645
48
49
34
MAIN ASSEMBLY DH150/BX(F) WHEELS AND HANDLES VERSION
Page 59SD208060 ISSUE 33
A582401 AT ISS 11 DH150BX MAIN ASSY WHEELS AND HANDLES
ITEM NO. PART No. DESCRIPTION QUAN UNITS
1 SD062150 ELEC BOX LID 1 off2 SD071750 OUTLET GRILLE 1 off3 SA205501 CONSOLE ASSY 1 off4 SA582501 ELECTRIC BOX ASSY 1 off6 SD127106 FAN ASSEMBLY (DRILLED) 1 off7 SD133055 COMPRESSOR 1 off8 SD304401 DRIPTRAY 1 off9 SD141553 EVAPORATOR 1 off10 SD289750 FRAME (LEFT SIDE) 1 off11 SD289751 FRAME (RIGHT HAND) 1 off12 SD291850 CRASH BAR 1 off13 SD289850 AXLE 1 off14 SD292250 WHEEL 2 off15 SD288750 SUPPORT BRACKET 2 off16 SD290150 BRACKET 2 off17 SD288850 BLANKING PANEL 1 off18 SD289550 SADDLE WASHER 16 off20 SD011450 SIDE PANEL 2 off21 SD232150 ISOLATOR SWITCH 1 off22 SD174151 MAINS IN BOX 1 off24 SD294350 FLOAT SWITCH (62-00-554) 2 off25 SD294454 PERISTALTIC PUMP 11 Ltr per Hr 1 off27 SD294650 BULKHEAD CONNECTOR 1 off28 SD294750 LOCKING COLLET 2 off30 SD086951 TEV BBINE-3-GA-B10 1 off31 SP066350 SCHRADER VALVE 2 off32 SD071650 DUCT FLANGE 1 off33 SD086350 SUPPORT BKT 1 off34 SD080650 COMPONENT BOX ASSY DRILLED 1 off35 SD300550 PUMP BRACKET 1 off36 SD149650 RECEIVER/DRIER 1 off37 SD064750 SUCTION ACCUMULATOR 1 off38 SD097250 EVAP SPACER 2 off39 SD156351 HOURS RUN METER (PANEL MOUNT) 1 off40 SD266450 HP SWITCH ACB-DB88 400PSI 1 off41 SD266550 LP SWITCH LCB-DA15 7 PSI 1 off42 SD188950 ROCKER SWITCH 1 POLE C/O 1 off44 SD085150 DUCT FLANGE TOP & BOTTOM 2 off45 SD085250 DUCT FLANGE SIDE 1 off46 SD085251 DUCT FLANGE SIDE 1 off47 SD175750 FILTER BRACKET 1 off48 SD175850 FILTER BRACKET 1 off49 SD293250 FILTER WASHABLE 1 off50 SD166250 SOLENOID VALVE 3/8 1 off51 SD166550 SOLENOID COIL 230V 50HZ 1 off54 SP152150 M20 PLASTIC GLAND BACK NUT 1 off56 SD295250 TUBE INSERT (62-00-094) 1 off57 SD062350 HUMIDISTAT 1 off58 SD041450 CONTROL KNOB 1 off60 SD293050 DAMPER PLATE 1 off61 SD098950 TERMINAL BLOCK EARTH EK4 1 off62 SD099050 TERMINAL BLOCK SAK6N 4 off63 SD120550 DIN RAIL 1 off70 SD117950 BRACKET 1 off80 SD208052 OWNER MANUAL 1 off81 SD188550 M25 BUSH 1 off82 SD188450 LOCKNUT M25 1 off90 SD304501 SUMP 1 off91 SD306050 WATER FILTER 1 off92 SP182554 REFRIGERANT R407c 2.49 kg99 SD295550 SUMP TUBE 1 off
Page 60SD208060 ISSUE 33
A582402 AT ISS 11 (31/05/2012). DH150BXF SHOP BUILD WHEELS & HANDLES
ITEM NO. PART No. DESCRIPTION QUAN UNITS
1 SD062150 ELEC BOX LID 1 off2 SD071750 OUTLET GRILLE 1 off3 SA205501 CONSOLE ASSY 1 off4 SA582502 ELECTRIC BOX ASSY 1 off5 SD012451 FAN ADAPTOR PLATE 1 off6 SD088851 FAN ASSEMBLY (DRILLED) 1 off7 SD133055 COMPRESSOR 1 off8 SD304401 DRIPTRAY 1 off9 SD141553 EVAPORATOR 1 off10 SD289750 FRAME (LEFT SIDE) 1 off11 SD289751 FRAME (RIGHT HAND) 1 off12 SD291850 CRASH BAR 1 off13 SD289850 AXLE 1 off14 SD292250 WHEEL 2 off15 SD288750 SUPPORT BRACKET 2 off16 SD290150 BRACKET 2 off17 SD288850 BLANKING PANEL 1 off18 SD289550 SADDLE WASHER 16 off20 SD011450 SIDE PANEL 2 off21 SD232150 ISOLATOR SWITCH 1 off22 SD174151 MAINS IN BOX 1 off24 SD294350 FLOAT SWITCH (62-00-554) 2 off25 SD294454 PERISTALTIC PUMP 11 Ltr per Hr 1 off27 SD294650 BULKHEAD CONNECTOR 1 off28 SD294750 LOCKING COLLET 2 off30 SD086951 TEV BBINE-3-GA-B10 1 off31 SP066350 SCHRADER VALVE 2 off32 SD071650 DUCT FLANGE 1 off33 SD086350 SUPPORT BKT 1 off34 SD080650 COMPONENT BOX ABS DRILLED 1 off35 SD300550 PUMP BRACKET 1 off36 SD149650 RECEIVER/DRIER 1 off37 SD064750 SUCTION ACCUMULATOR 1 off38 SD097250 EVAP SPACER 2 off39 SD156351 HOURS RUN METER (PANEL MOUNT) 1 off40 SD266450 HP SWITCH ACB-DB88 400PSI 1 off41 SD266550 LP SWITCH LCB-DA15 7 PSI 1 off42 SD188950 ROCKER SWITCH 1 POLE C/O 1 off44 SD085150 DUCT FLANGE TOP & BOTTOM 2 off45 SD085250 DUCT FLANGE SIDE 1 off46 SD085251 DUCT FLANGE SIDE 1 off47 SD175750 FILTER BRACKET 1 off48 SD175850 FILTER BRACKET 1 off49 SD293250 FILTER WASHABLE 1 off50 SD166250 SOLENOID VALVE 3/8 1 off51 SD166550 SOLENOID COIL 230V 50HZ 1 off54 SP152150 M20 PLASTIC GLAND BACK NUT 1 off56 SD295250 TUBE INSERT (62-00-094) 1 off57 SD062350 HUMIDISTAT 1 off58 SD041450 CONTROL KNOB 1 off60 SD293050 DAMPER PLATE 2 off61 SD098950 TERMINAL BLOCK EARTH EK4 1 off62 SD099050 TERMINAL BLOCK SAK6N 4 off63 SD120550 DIN RAIL 1 off70 SD117950 BRACKET 1 off80 SD208052 OWNER MANUAL 1 off81 SD188550 M25 BUSH 1 off82 SD188450 LOCKNUT M25 1 off90 SD304501 SUMP 1 off91 SD306050 WATER FILTER 1 off92 SP182554 REFRIGERANT R407c 2.49 kg99 SD295550 SUMP TUBE 1 off
Page 61SD208060 ISSUE 33
TO
LP
SW
ITC
H
67
- R
EF
RIG
ER
AN
T R
40
7c
- C
AS
TR
OL
ICE
MA
TIC
SW
68
OIL
PO
SIT
ION
OF
AIR
ST
AT
PR
OB
E
SO
FT
ST
AR
T
(IF
FIT
TE
D)
i4
5S
OF
T S
TA
RT
(IF
FIT
TE
D)
LP P
US
H T
O
RE
SE
T
HP
PU
SH
TO
R
ES
ET
L1
L2
L3
N
L1
L2
L3
11
14
1
2
3
4
3
4 5
24 25
22
04
6
31 37
22 23
14
12
90 69 7
77
48
5
89
26
22
21
18
28
27
1134
32
33
41
2947
97
6
44 7
75
8 678
79
DH
30
0B
LY
SU
B A
SS
EM
BL
Y
SA
65
35
35
DH
30
0B
LY
FS
UB
AS
SE
MB
LY
S
A6
53
53
6
MAIN ASSEMBLY DH300BLY/BLYF
Page 62SD208060 ISSUE 33
A363301 MAIN ASSEMBLY DH300BLY TOP OUTLETITEM NO. PART No. DESCRIPTION QUAN UNITS
2 SD095602 EVAPORATOR 1 off3 SD272101 MOTOR PLATE 1 off4 SD064060 FAN FOOT LH 1 off5 SD064061 FAN FOOT RH 1 off6 SD259150 FAN MOTOR 0.75kW 3PH 1410RPM 1 off7 SD048450 PULLEY 200PCDx1SPA C/IRON 1 off8 SD070360 BELT SPA875 PB 1 off9 SD363950 PULLEY 112 PCD 1 off11 SA366601 ELEC BOX ASSY 1 off12 SD096250 DRIP TRAY 1 off14 SD096450 DRIPTRAY PLATE 1 off18 SD023250 DRIER 3/8 SWEAT 053 1 off20 SD031150 SIGHT GLASS 3/8 ODS SOLDER 1 off21 SD177850 RECEIVER (180.395.A) 1 off22 SD084550 NRV 3/8 2 off23 SD070950 N.R.V. 5/8 SOLDER 1 off24 SD061750 REV VALVE 1 off25 SD085450 REV VALVE COIL 1 off26 SD064950 HEAT EXCHANGER (SLHE12012009) 1 off27 SD066650 SUCTION ACCUMULATOR PA6125-18-9C 1 off28 SD065050 ANGLE BRACKET 1 off29 SD065150 ANGLE BRACKET 1 off31 SD084350 VALVE TEV (SVE8VGA) 1 off32 SD075052 TANK CONNECTOR 22x3/4 BSPF 1 off33 SD111050 FLEXIBLE PIPE CLEAR PVC 16mm BORE 0.85 m34 SD111150 HOSE CLIP NYLON 66 SIZE 22/25 2 off37 SD090150 COPPER EARTH STRAP 0.07 m41 SA205502 CONSOLE ASSY 1 off43 SD064050 25mm BEARING & RUBBER CUP ASSY 2 off44 SD064001 FAN AT12-12 1 off45 SD208050 OWNERS MANUAL 1 off46 SD057553 TOP PANEL 1 off47 SD070451 INLET GRILLE 1 off67 SP182554 REFRIGERANT R407c 10 kg69 SD066350 SCHRADER VALVE 2 off74 SD627050 COMPRESSOR ROTARY C-SBN453H8A SANYO 1 off75 SD048650 TAPERLOCK BUSH 2012xDIA25 BORE 1 off76 SD364050 TAPER LOCK BUSH 1610x19 DIA 1 off77 SD189150 RECEIVER VERTICAL DIA130x265H 1 off78 SD623784 LABEL, FAN EFFICIENCY 1 off79 SP072453 LABEL COVER 1 off85 SD404253 CRANKCASE HEATER 35W 1 off89 SP148253 REFRIGERATION OIL ICEMATIC SW68 0.4 ls90 SD057303 SERVICE PANEL (LH) 1 off
A363311 MAIN ASSEMBLY DH300BLYF TOP OUTLETAS ABOVE BUT DROP AND FIT THE FOLLOWING
DROPITEM NO. PART No. DESCRIPTION QUAN UNITS
6 SD259150 FAN MOTOR 0.75kW 3PH 1410RPM 1 off7 SD048450 PULLEY 200PCDx1SPA C/IRON 1 off8 SD070360 BELT SPA875 PB 1 off9 SD363950 PULLY 112 PCD 1 off11 SA366601 ELECTRIC BOX ASSY 1 off75 SD048650 TAPERLOCK BUSH 2012xDIA25 BORE 1 off76 SD364050 TAPER LOCK BUSH 1610x19 DIA 1 off78 SD623784 LABEL FAN EFFICIENCY 1 off
FITITEM NO. PART No. DESCRIPTION QUAN UNITS
6 SD288151 MOTOR 3 PH 1.1kW 80 FRAME 1 off7 SD087850 PULLEY 196 PCD 1 off8 SD070373 BELT SPA825 PB 1 off9 SD103650 PULLEY 63PCDx1SPA 1 off11 SA366611 ELECTRIC BOX ASSY 1 off78 SD623785 LABEL FAN EFFICIENCY 1 off
Page 63SD208060 ISSUE 33
SO
FT
ST
AR
T
(IF
FIT
TE
D)
- R
EF
RIG
ER
AN
T R
40
7c
- C
AS
TR
OL
ICE
MA
TIC
SW
68
OIL
26
N
L1
L2
L3
LP P
US
H T
O R
ES
ET
HP
PU
SH
TO
RE
SE
T
L1
L2
L3
11
14
21
18
67
86
PO
SIT
ION
OF
AIR
S
TA
T P
RO
BE
TO
LP
S
WIT
CH
28
27
11
47
29
41
33
32
34
i4
5
2
121
4
74
82
46
20
SO
FT
ST
AR
T
(IF
FIT
TE
D)
69
3
37
23
31
90
6844 7
75
97
6
4 5
78
79
DH
30
0B
LS
UB
AS
SE
MB
LY
SA
65
35
35
DH
30
0B
LF
SU
B A
SS
EM
BL
YS
A6
53
53
6
MAIN ASSEMBLY DH300BL/BLF
Page 64SD208060 ISSUE 33
A363303 MAIN ASSEMBLY DH300BL
ITEM NO. PART No. DESCRIPTION QUAN UNITS
2 SD095602 EVAPORATOR 1 off3 SD272101 MOTOR PLATE 1 off4 SD064060 FAN FOOT LH 1 off5 SD064061 FAN FOOT RH 1 off6 SD259150 FAN MOTOR 0.75kW 3PH 1410RPM 1 off7 SD048450 PULLEY 200PCDx1SPA C/IRON 1 off8 SD070360 BELT SPA875 PB 1 off9 SD363950 PULLEY 112 PCD 1 off11 SA366603 ELEC BOX ASSY 1 off12 SD096250 DRIP TRAY 1 off14 SD096450 DRIPTRAY PLATE 1 off18 SD023250 DRIER 3/8 SWEAT 053 1 off20 SD031150 SIGHT GLASS 3/8 ODS SOLDER 1 off21 SD177850 RECEIVER (180.395.A) 1 off23 SD070950 N.R.V. 5/8 SOLDER 1 off26 SD064950 HEAT EXCHANGER (SLHE12012009) 1 off27 SD066650 SUCTION ACCUMULATOR PA6125-18-9C 1 off28 SD065050 ANGLE BRACKET 1 off29 SD065150 ANGLE BRACKET 1 off31 SD084350 VALVE TEV (SVE8VGA) 1 off32 SD075052 TANK CONNECTOR 22x3/4 BSPF 1 off33 SD111050 FLEXIBLE PIPE CLEAR PVC 16mm BORE 0.85 m34 SD111150 HOSE CLIP NYLON 66 SIZE 22/25 2 off37 SD118351 THERMOSTAT PRESET 1 off41 SA205502 CONSOLE ASSY 1 off43 SD064050 25mm BEARING & RUBBER CUP ASSY 2 off44 SD064001 FAN AT12-12 1 off45 SD208050 OWNER MANUAL 1 off46 SD057553 TOP PANEL 1 off67 SP182554 REFRIGERANT R407c 9.5 kg69 SD066350 SCHRADER VALVE 2 off74 SD627050 COMPRESSOR ROTARY C-SBN453H8A SANYO 1 off75 SD048650 TAPERLOCK BUSH 2012xDIA25 BORE 1 off76 SD364050 TAPER LOCK BUSH 1610x19 DIA 1 off78 SD623784 LABEL FAN EFFICIENCY 1 off79 SP072453 LABEL COVER 1 off82 SD404253 CRANKCASE HEATER 35W 1 off86 SP148253 REFRIGERATION OIL ICEMATIC SW68 0.4 ls90 SD057303 SIDE PANEL (LH) 1 off
A363313 MAIN ASSEMBLY DH300BLFAS ABOVE BUT DROP AND FIT THE FOLLOWING
DROPITEM NO PART No. DESCRIPTION QUAN UNITS
6 SD259150 FAN MOTOR 0.75kW 3PH 1410RPM 1 off7 SD048450 PULLEY 200PCDx1SPA C/IRON 1 off8 SD070360 BELT SPA875 PB 1 off9 SD363950 PULLEY 112 PCD 1 off11 SA366603 ELEC BOX ASSY 1 off75 SD048650 TAPERLOCK BUSH 2012xDIA25 BORE 1 off76 SD364050 TAPER LOCK BUSH 1610x19 DIA 1 off78 SD623784 LABEL FAN EFFICIENCY 1 off
FITITEM NO PART No. DESCRIPTION QUAN UNITS
6 SD288151 MOTOR 3 PH 1.1kW 80 FRAME 1 off7 SD087850 PULLEY 196 PCD 1 off8 SD070373 BELT SPA825 PB 1 off9 SD103650 PULLEY 63PCDx1SPA 1 off11 SA366613 ELECTRIC BOX ASSY 1 off78 SD823785 LABEL FAN EFFICIENCY 1 off
Page 65SD208060 ISSUE 33
EV
AP
TO
P O
UT
LE
T V
ER
SIO
NS
58
32
1213
15
79
69
8
18
i3
5
SO
LVE
NT
CL
EA
NE
R
SO
LVE
NT
CE
ME
NT
33 1
/8
1/4
7/8
3/4
6
17
21
23
241
2526
27
27
58
1 3/8
1 3
/8
1 3/8
1 3
/8
1 3/8
1/4
5/8
97
63
32
34
20
90
36
31
1 3
/8
10
2 4
6
1 3
5
L1
2 4
6
1 3
5
2 4
6
1 3
5
CA
LOR
EX
HP
SW
ITC
H
CA
PIL
LA
RY
LP
SW
ITC
H
CA
PIL
LA
RY
11
14
16
19
28
29
8
62
2
4
70
75
76
75 7677 78
79 80
81
99
MAIN ASSEMBLY DH600BY/BYF TOP OUTLET
Page 66SD208060 ISSUE 33
A479701. MAIN ASSEMBLY DH600BY TOP OUTLET
ITEM NO. PART No. DESCRIPTION QUAN UNITS
1 SD047550 DRIP TRAY STAINLESS STEEL 1 off2 SD305950 PLATE DRIP TRAY HEATER 1 off3 SA209901 ELEC BOX ASSY DH600BY 1 off4 SA205502 CONSOLE ASSY 1 off6 SD183201 FIN COIL EVAPORATOR FIN AREA813Hx1382W 1 off7 SD402453 COMPRESSOR C-SCN903H8H 1 off8 SD332752 OVERLOAD PROTECTOR 1 off10 SP066350 SCHRADER VALVE 2 off11 SA048102 FAN ASSY WITH DIA 50mm HOLE 1 off12 SD048250 MOTOR 1.1KW 3PH 900RPM 1 off13 SD048351 PULLEY 100 PCDx2 SPA C/IRON 1 off14 SD048451 PULLEY 200PCDx2SPA C/IRON 1 off15 SD048550 TAPERLOCK BUSH 1610xDIA 24 BORE 1 off16 SD195850 TAPERLOCK BUSH 2517xDIA 25 BORE 1 off17 SD048850 HEAT EXCHANGER 1 off18 SD070304 BELTS SPA1120 MATCHED SET OF 2 1 off19 SD177850 RECEIVER (180.395.A) 1 off20 SD304850 SUCTION ACCUMULATOR 1 off21 SD311050 TEV SVE-15-GA 1 off23 SD049350 DRIER 5/8 SWEAT 1 off24 SD049450 SIGHT GLASS 5/8 ODS SOLDER 1 off25 SD060050 REVERSING VALVE V39-321 1 off26 SA200701 REV VALVE COIL ASSY 1 off27 SD070950 NRV 5/8 SOLDER 1 off28 SP049650 FLARE BONNET 5 off29 SP015853 FLARE NUT 1/4 BRASS 6 off31 SD284250 N.R.V. 3/4 SOLDER 1 off32 SD047451 INLET GRILLE 1 off33 SD050750 OUTLET GRILLE 1 off34 SD113450 BLANKING PLATE 1 off35 SD208050 MANUAL DH150/300/600 1 off36 SD459550 VERMICULITE LOOSE INSULATION 3.5 kg58 SD019050 FLAT BACK NUT 1 1/2 BSP 1 off63 SD182950 ADAPTOR 42Fx42F MULTI FIT PLASTIC 1 off90 SP148253 REFRIGERATION OIL ICEMATICSW68 1.7 ls96 SP182554 REFRIGERANT R407c 14 kg97 SD406850 VIBRATION ELIMINATOR 3/4 S/STEEL 1 off98 SD406851 VIBRATION ELIMINATOR 1 3/8 S/STEEL 1 off99 SD404254 SUMP HEATER 85W 2 off62 SD406854 VIBRATION ELIMINATOR 7/8 S/STEEL 1 off70 SP090150 COPPER EARTH STRAP 0.1 m74 SD243450 PVC-U GREY PIPE 1.5in DIA 0.78 m76 SD203552 ELBOW 1.5in x 1.5in 90 DEG (PVC-U) 2 off77 SD466754 1.5in BSPM TANK CONNECTOR (PVC-U) 1 off78 SD466755 SOCKET PLAIN-1.5in BPSF U-PVC 1 off79 SP197253 PVC-U SOLVENT CEMENT 0.001 ls80 SP197252 MEK SOLVENT/CLEANER 0.001 ls81 SD203651 1.5in x 1.5in PLAIN SOCKET (PVC-U) 1 off
A479703 MAIN ASSEMBLY DH600BYF TOP OUTLETBUILD AS ABOVE BUT DROP AND FIT THE FOLLOWING
DROPITEM NO. PART No. DESCRIPTION QUAN UNITS
12 SD048250 MOTOR 1.1KW 3PH 900RPM 1 off18 SD070304 BELTS SPA1120 MATCHED SET OF 2 1 off
FITITEM NO. PART No. DESCRIPTION QUAN UNITS
12 SD093550 MOTOR 1.5KW 3PH 1420RPM (MT90/L4) 1 off18 SD070306 BELTS SPA1220 MATCHED SET OF 2 1 off
Page 67SD208060 ISSUE 33
58
15
NO
TE
:PIP
E A
RR
AN
GE
ME
NT
FO
R R
EA
R O
UT
LE
T V
ER
SIO
NS
2 4
6
1 3
5
L1 L
2 L
3 1
1 2
1
12 1
4 2
2 2
4 NL2
L1L3
N
L1
L2
L3
N
L1
L2
L3
1 2
3 4
5 6
7 8
9
12 13
14
10 11
2 4
6
1 3
5
2A
2 4
6
1 3
5
3
31
4
99
2
12
13
15
1 3
/8
79
69
8
75
FO
R R
EA
R O
UT
LE
T V
ER
SIO
N
14
16
11
18
FA
ULT
DE
FR
OS
T
CA
LOR
EX
MA
INS
RU
N
ST
AN
DB
Y
i3
58
0
79
SO
LVE
NT
CL
EA
NE
R
SO
LVE
NT
CE
ME
NT
34 1
/8
1/4
7/8
3/4
17
23
25
26
27
27
1 3/8
1 3
/8
1 3
/8
1 3/8
1/4
5/8
7533
70 2 24
58
97636
21
32
1
20
90
36
HP
SW
ITC
HC
AP
ILLA
RY
LP
SW
ITC
H
CA
PIL
LA
RY
10
8
19
28
29
62
767
6 77
78
MAIN ASSEMBLY DH600BY/BYF REAR OUTLET
Page 68SD208060 ISSUE 33
A479702. MAIN ASSEMBLY DH600BY REAR OUTLET
ITEM NO. PART No. DESCRIPTION QUAN UNITS
1 SD047550 DRIP TRAY STAINLESS STEEL 1 off2 SD305950 PLATE DRIP TRAY HEATER 1 off3 SA209901 ELEC BOX ASSY DH600BY 1 off4 SA205502 CONSOLE ASSY 1 off6 SD183201 FIN COIL EVAPORATOR FIN AREA813Hx1382W 1 off7 SD402453 COMPRESSOR C-SCN903H8H 1 off8 SD223752 OVERLOAD PROTECTOR 1 off10 SP066350 SCHRADER VALVE 2 off11 SA048102 FAN ASSY WITH DIA 50mm HOLE 1 off12 SD048250 MOTOR 1.1KW 3PH 900RPM 1 off13 SD048351 PULLEY 100 PCDx2 SPA C/IRON 1 off14 SD048451 PULLEY 200PCDx2SPA C/IRON 1 off15 SD048550 TAPERLOCK BUSH 1610xDIA 24 BORE 1 off16 SD195850 TAPERLOCK BUSH 2517xDIA 25 BORE 1 off17 SD048850 HEAT EXCHANGER 1 off18 SD070302 BELT SPA1250 (MATCHED SET OF 2) 1 off19 SD177850 RECEIVER (180.395.A) 1 off20 SD304850 SUCTION ACCUMULATOR 1 off21 SD311050 TEV SVE-15-GA 1 off23 SD049350 DRIER 5/8 SWEAT 1 off24 SD049450 SIGHT GLASS 5/8 ODS SOLDER 1 off25 SD060050 REVERSING VALVE V39-321 1 off26 SA200701 REV VALVE COIL ASSY 1 off27 SD070950 NRV 5/8 SOLDER 1 off28 SP049650 FLARE BONNET 5 off29 SP015853 FLARE NUT 1/4 BRASS 6 off31 SD284250 N.R.V. 3/4 SOLDER 1 off32 SD047451 INLET GRILLE 1 off33 SD050750 OUTLET GRILLE 1 off34 SD113450 BLANKING PLATE 1 off35 SD208050 MANUAL DH150/300/600 1 off36 SD459550 VERMICULITE, LOOSE INSULATION 3.5kg off58 SD019050 FLAT BACK NUT 1 1/2 BSP 1 off63 SD182950 ADAPTOR 42Fx42F MULTI FIT PLASTIC 1 off90 SP148253 REFRIGERATION OIL ICEMATICSW68 1.7 ls96 SP182554 REFRIGERANT R407c 14 kg97 SD406850 VIBRATION ELIMINATOR 3/4 S/STEEL 1 off98 SD406851 VIBRATION ELIMINATOR 1 3/8 S/STEEL 1 off99 SD404254 SUMP HEATER 85W 2 off
102 SD406854 VIBRATION ELIMINATOR 7/8 S/STEEL 1 off110 SP090150 COPPER EARTH STRAP 0.1 m115 SD243450 PVC-U GREY PIPE 1.5in DIA 0.78 m116 SD203552 ELBOW 1.5in x 1.5in 90 DEG (PVC-U) 2 off117 SD466754 1.5in BSPM TANK CONNECTOR (PVC-U) 1 off118 SD466755 SOCKET PLAIN-1.5in BPSF U-PVC 1 off119 SP197253 PVC-U SOLVENT CEMENT 0.001 ls120 SP197252 MEK SOLVENT/CLEANER 0.001 ls
A479704. MAIN ASSEMBLY DH600BY REAR OUTLETBUILD AS ABOVE BUT DROP AND FIT THE FOLLOWING
DROPITEM NO. PART No. DESCRIPTION QUAN UNITS
12 SD048250 MOTOR 1.1KW 3PH 900RPM 1 off18 SD070302 BELT SPA1250 (MATCHED SET OF 2) 1 offFIT
ITEM NO. PART No. DESCRIPTION QUAN UNITS12 SD093550 MOTOR 1.5KW 3PH1420RPM 1 off18 SD070307 BELT SPA1320 (MATCHED SET OF 2) 1 off
Page 69SD208060 ISSUE 33
SIDE PANEL OPTIONS FOR DH150 TOP BOX ASSEMBLY
SD283901DEFLECTION GRILLE
1 PER FACEMAX 3 PER ASSY
SD276250BLANKING PLATE
1 PER UNUSED FACE
SD27530112" DUCT SPIGOT
1 PER FACEMAX 3 PER ASSY
SD2753038" DUCT SPIGOT
1 PER FACE MAX 3 PER ASSY
SD27530516" DUCT SPIGOT
1 PER FACEMAX 3 PER ASSY
Page 70SD208060 ISSUE 33
SIDE PANEL OPTIONS FOR DH600 TOP BOX ASSEMBLY
SD283902DEFLECTION GRILLE
1 PER FACEMAX 4 PER ASSY
SD276251BLANKING PLATE
1 PER UNUSED FACE
SD27530212" DUCT SPIGOT
1 PER FACEMAX 4 PER ASSY
SD2753048" DUCT SPIGOT
1 PER FACEMAX 4 PER ASSY
Page 71SD208060 ISSUE 33
MAIN ASSEMBLY DH150A HEATED TOP BOX
OF
F
ON
9
FIG
.2
10 11
3161
67
68
14
SE
T T
O M
INIM
UM
68
SE
T O
VE
RLO
AD
TO
3.3
OR
4.1
FO
R 'F
' VE
RS
ION
S O
F M
/C
30
52
1
1 3
513
24
614N
O
NO
1 3
513
24
614N
O
NO
NO
NC
9897
9596
2 4
6 T
1T
2T
3
N
L1
JUMO PROBE
EA
RT
H S
TU
D
SE
T T
HE
RM
OS
TA
T T
O
RE
QU
IRE
D A
IR T
EM
PE
RA
TU
RE
134
3
15 36
17.5 HEATER BOXES
Page 72SD208060 ISSUE 33
A276004 AT ISS 6 (14/09/2011). HEATER BOX ASSY DH150A
ITEM NO. PART No. DESCRIPTION QUAN UNITS
1 SD318901 HEATER CONTROL BOX 1 off2 SD276253 COVER 1 off3 SD253650 3kW HEATER ELEMENT 3 off4 SP090150 COPPER EARTH STRAP 0.002 m5 SD612052 CONTACTOR 18A 3+1N/O AUX 1 off6 SD612050 CONTACTOR 9A 3+1 N/O AUX 1 off8 SD612453 CONTACTOR O/LOAD 2.5 - 4.0 A 1 off9 SD232152 SWITCH ROTARY 3POLE ON/OFF 63A 1 off10 SD098950 TERMINAL BLOCK EARTH EK4 1 off11 SD198450 TERMINAL BLOCK SAK10 1 off13 SD103253 THERMAL CUTOUT MANUAL RESET 1 off14 SD089550 DELAY TIMER 7 SEC TO 9 MIN 1 off15 SD253954 CALIBRATED THERMOSTAT (YELLOW) 1 off30 SP098755 TERMINAL BLOCK 2 WAY (6A) 1 off31 SD126150 TERMINAL BLOCK SAKS5 1 off36 SD023150 POOL THERMOSTAT 0-60 1 off61 SD126251 FUSE 50A 1 off67 SD196550 ELEC COMP PARTITION MELAMINE 1 off68 SD051250 TERMINAL BLOCK END BRACKET 1 off
Page 73SD208060 ISSUE 33
(SOPAC JAEGER) (1)(2)
P1TECASA
2 4 6 NC
13
14
A1A2
95 96
CONTACTOR& O/LOAD
NO
1 3 5
2 4 6 W/R 0,5
R 1,0 GR 1,0
B 1
,0
BL
1,0
R 1
,0
W/B
L 0,
5
R 1
,0
0 1,
0 G
R/B
0,5
P
1,0
W/R 0,5
DIS
CO
NN
EC
T G
R/B
WIR
E F
RO
M T
ER
M 'C
'
LEA
VE
R/O
WIR
E
CO
NN
EC
TE
D
B 1
,0
B 1
,0
BR
1,0
2 W
AY
T.B
. 6
WA
Y F
AN
TE
RM
BLO
CK
D
ISC
ON
NE
CT
TH
ES
E W
IRE
S F
RO
M
BR
1,0
BR 2.5 GR 1,0
12 U
PD
AT
E D
H15
0 M
/C C
ON
NE
CT
ION
S16
36
KW
03/0
8/11
FIG
1
WIR
ING
FO
R 'F
' VE
RS
ION
FA
N
FAN MOTOR F VERSION
SA088851 (S+P)
GR
EE
N/Y
ELL
OW
BLA
CK
BLU
E
YE
LLO
W
BL
1.0
P 0
.5
R 1
,0G/Y 1,5
TO FAN O/LOAD (2)
R 1,0
R 1,0
TO FAN O/LOAD (6)FAN CAP
WH
ITE
GR
EE
N
RE
D
NO
T
RE
QD
.
CA
P O
FF
B 0,5
G/Y
1.5
B 0
.5
G/Y
B (
IF F
ITT
ED
)
16
25
13 '
F' F
AN
WIR
ING
CO
RR
EC
TE
D17
11
KW
23/
11/1
1
NO
TE
S
ISOLATOR
SWITCH
B 6
,0
R 6
,0
R 6
,0
B 2
,5
2 4 6
1 3 5
AIR
HE
AT
ER
S
THERMAL CUTOUT W 0,5 W 0,5
DELAY TIMER HIGH LIMIT
STAT
V 0
,5
R/B
L 0,
5
BL 0,5
W/R 0,5 W
/BL
0,5
B 1
,0
GR
/B 0
,5
O 1
,0
R 1
,0
1 2 3
REQUIRED AIR
2
1
3
R/0
1,0
ON
/OF
F S
WIT
CH
D
H M
AC
HIN
E C
ON
SO
LE
B 0,5
R 1,0
ON
/OF
F S
WIT
CH
TE
RM
No
1
V 0
,5
R/O
0,5
GR
/B 0
,5
LP S
WIT
CH
LO
CA
TE
D IN
SID
E D
H M
/C
L C
BL
1,0
P 1
,0
6 W
AY
FA
N T
ER
M B
LOC
K
LOC
AT
ED
IN D
H M
/C
ELE
CT
RIC
BO
X
CO
NT
RO
L F
US
E
SUPPLY VIA FUSED ISOLATOR. SEE MANUAL
OR
4.0
FO
R D
H15
0 'F
'
HE
AT
ED
TU
RN
ING
HO
OD
TEMP THERMOSTAT
G/Y
6,0
G/Y
1,5
G/Y
1,5
BLU
E
BR
OW
NF
AN
1. R
OU
TE
LO
OM
CA
BLE
FR
OM
HE
AT
ER
HO
OD
TH
RO
UG
H H
OLE
IN S
IDE
OF
DH
MA
CH
INE
( A
DJA
CE
NT
TO
DIS
PLA
Y C
ON
SO
LE)
2. C
ON
NE
CT
WIR
ES
AS
SH
OW
N A
BO
VE
3. R
OU
TE
PR
OB
E F
RO
M H
OO
D (
AIR
TE
MP
ST
AT
) T
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AM
PLI
NG
PO
INT
, A
T R
EA
R O
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AC
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E A
BO
VE
EV
AP
OR
AT
OR
.
BU
TT
CO
NN
EC
TO
R
DIS
CO
NN
EC
T T
HIS
WIR
E F
RO
M
BU
TT
CO
NN
EC
TO
R
SE
T O
VE
RLO
AD
TO
3.3
FO
R D
H15
0
B 2
,5
B 2
,5
R 6
,0
R 6
,0
R
P 1
,0
BL
1,0
1 2 3 4 5 6
6 W
AY
FA
N T
ER
M B
LOC
K
LOC
AT
ED
IN D
H M
/C
ELE
CT
RIC
BO
X
FA
N
CA
P
BR
B
BL
FA
N
TO
FA
N O
/LO
AD
6
FA
N C
ON
NE
CT
ION
S P
RE
DC
R 1
053
SEE FIG 1 FOR 'F' VERSION
TO
B1,
0 IN
NE
W 2
WA
Y
TE
RM
BLO
CK
FR
OM
M/C
TO
FA
N
O/L
OA
D 2
13
14
A1A2
CONTACTOR NO
1 3 5
2 4 6
BL
0,5
R/B
L 0,
5
R 2
,5
R 2
,5
R 2
,5
R 6
,0
N L
50A
WIR
ING
INS
TR
UC
TIO
N L
AB
EL
D31
9052
D319053 ISS 14
1 --
- G
M
13:1
:93
NT
S
H
EA
TE
R H
OO
DT
O D
H15
0 M
/C S
ING
LE P
HA
SE
D31
9052
1370
PJ
29/
01/1
09
FA
N W
IRIN
G A
ME
ND
ED
1443
PJ
23/0
3/10
10C
ON
TA
CT
OR
S C
HA
NG
ED
11
TH
ER
MA
L C
UT
OU
T'O
TT
ER
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MO
VE
D
15
76
DH
2
1:02
:11
14 S
TD
FA
N W
IRIN
G C
HA
NG
ED
1881
P
J
30/
08/1
2
DIM
S
AP
PD
ALL
SH
AR
P E
DG
ES
AN
D B
UR
RS
TO
BE
RE
MO
VE
D
3rd
AN
GLE
PR
OJE
CT
ION
IF IN
DO
UB
T A
SK
ISS
CA
LOR
EX
HE
AT
PU
MP
S L
TD
U
.C.C
.
MA
TE
RIA
L
FIN
ISH
INS
PE
CT
ION
TO
LER
AN
CE
UN
LES
S S
PE
CIF
IED
TIT
LES
HT
No
CO
NT
'D
RA
WN
DA
TE
SC
ALE
LEV
EL
DR
AW
ING
CH
AN
GE
D
IMS
AP
PD
ALL
SH
AR
P E
DG
ES
AN
D B
UR
RS
TO
BE
RE
MO
VE
D
DO
NO
T S
CA
LE P
RIN
T3r
d A
NG
LE P
RO
JEC
TIO
N
IF IN
DO
UB
T A
SK
DR
G N
o.
C/N
AP
PD
DA
TE
MA
TE
RIA
L
FIN
ISH
INS
PE
CT
ION
TO
LER
AN
CE
UN
LES
S S
PE
CIF
IED
TIT
LES
HT
No
CO
NT
'D
RA
WN
DA
TE
SC
ALE
R
DR
G N
o.LE
VE
L
HO
LES
TO
BS
450
0 E
12C
DH150A HEATER BOX INSTRUCTIONS
Page 74SD208060 ISSUE 33
MAIN ASSEMBLY DH150B HEATED TOP BOX
SE
T T
HE
RM
OS
TA
T T
O
RE
QU
IRE
D A
IR T
EM
PE
RA
TU
RE
50.00
134
IN 2
PO
SIT
ION
S
3
15
36
ON
OF
F
9
FIG
.2
10 11
12
67
68
61
IN 3
PO
S'N
S
1 3
513
26
414N
O
31
5
24
6
13
14
NO
NO
JUMO PROBE
14
SE
T T
O M
INIM
UM
68
SE
T O
VE
RLO
AD
TO
3.3
OR
4.1
FO
R 'F
' VE
RS
ION
S O
F M
/C
30
52
1
EA
RT
H S
TU
D
N
L1
L2
L3
Page 75SD208060 ISSUE 33
A276003 AT ISS 7 (14/09/2011). HEATER BOX ASSY DH150B
ITEM NO. PART No. DESCRIPTION QUAN UNITS
1 SD318901 HEATER CONTROL BOX 1 off2 SD276253 COVER 1 off3 SD253650 3kW HEATER ELEMENT 3 off4 SP090150 COPPER EARTH STRAP 0.2 m5 SD612052 CONTACTOR 18A 3+1N/O AUX 1 off6 SD612050 CONTACTOR 9A 3+1 N/O AUX 1 off8 SD612453 CONTACTOR O/LOAD 2.5 - 4.0 A 1 off9 SD232150 ISOLATOR SWITCH 1 off10 SD051850 TERMINAL BLOCK EARTH EK2.5N 1 off11 SD099050 TERMINAL BLOCK SAK6N 1 off12 SD051950 TERMINAL BLOCK SAKS3 3 off13 SD103253 THERMAL CUTOUT MANUAL RESET 1 off14 SD089550 DELAY TIMER 7 SEC TO 9 MIN 1 off15 SA253954 THERMOSTAT CALIBRATED (YELLOW) 1 off30 SP098755 TERMINAL BLOCK 2 WAY (6A) 1 off36 SD023150 POOL THERMOSTAT 0-60 1 off61 SD035355 FUSE 1/4x1 1/4 16A 1 off67 SD196550 ELEC COMP PARTITION MELAMINE 1 off68 SD051250 TERMINAL BLOCK END BRACKET 1 off
Page 76SD208060 ISSUE 33
(SOPAC JAEGER) (1)(2)
TECASA
2 4 6 NC
W/B
L 0,
5 13
14
A1 A2
95 96
BL 0,5
W/R 0,5
R 1,0 GR 1,0
CONTACTOR NO
1 3 5
2 4 6
BL
1,0
R 1
,0
B 1
,0
R 1
,0
O 1
,0
GR
/B 0
,5
P 1
,0
W/R 0,5
13
14
A1A2
CONTACTOR NO
1 3 5
2 4 6
R/B
L 0,
5
N L1 L2 L3
16A 16A 16A
ISOLATOR SWITCH
BL
2,5
R 2
,5
R 2
,5
R 2
,5
P 2
,5
P 2
,5
P 2
,5
BL
2,5
2 4 6
1 3 5
N
N
R 2
,5
W 2
,5
B 2
,5
G/Y
1,5
EA
RT
H S
TU
D
BR
1,0
DIS
CO
NN
EC
T G
R/B
WIR
E F
RO
M T
ER
M 'C
'
LEA
VE
R/O
WIR
E
CO
NN
EC
TE
D
BL
0.5
12 U
PD
AT
E D
H15
0 M
/C C
ON
EC
TIO
NS
1636
KW
02/0
8/11
R 2.5
WH
ITE
GR
EE
N
RE
D
NO
T
RE
QD
CA
P O
FF
FIG
1
WIR
ING
FO
R 'F
' VE
RS
ION
FA
N
FAN MOTOR F VERSION
SA088851 (S+P)
GR
EE
N/Y
ELL
OW
BLA
CK
BLU
E
YE
LLO
W
BL
1,0
P 1
.0
R 1
,0G/Y 1,5
TO FAN O/LOAD (2)
R 1,0
R 1,0
TO FAN O/LOAD (6)FAN CAP
BL 0,5
G/Y
1,5
BL
0,5
B 0
,5
G/Y
B (
IF F
ITT
ED
)
16
25
13 '
F' F
AN
WIR
ING
CO
RR
EC
TE
D17
11
K
W
23/
11/1
1
NO
TE
S
P1
B 2,5 B 2,5
AIR
HE
AT
ER
S
THERMAL CUTOUT W 0,5 W 0,5
DELAY TIMER HIGH LIMIT
STAT
V 0
,5
R/B
L 0,
5
W/R 0,5
W/B
L 0,
5
B 1
,0
GR
/B 0
,5
O 1
,0
R 1
,0
1 2 3
REQUIRED AIR
2
1
3
R/O
0.5
ON
/OF
F S
WIT
CH
D
H M
AC
HIN
E C
ON
SO
LE
BL 0,5
BR 1,0
ON
/OF
F S
WIT
CH
TE
RM
No
1
V 0
,5
R/O
0,5
GR
/B 0
,5
LP S
WIT
CH
LO
CA
TE
D IN
SID
E D
H M
/C
L C
BL
1,0
R/B
L 1,
0
2 W
AY
T.B
.
BL
1,0
P 1
,0
GR 1,0
FA
N F
US
E (
F2)
SUPPLY VIA FUSED
ISOLATOR. SEE MANUAL
OR
4.0
FO
R D
H15
0 'F
'
HE
AT
ED
TU
RN
ING
HO
OD
TEMP THERMOSTAT
6 W
AY
FA
N T
ER
M B
LOC
K
G/Y
1,5
G/Y
1,5
FA
N
1. R
OU
TE
LO
OM
CA
BLE
FR
OM
HE
AT
ER
HO
OD
TH
RO
UG
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IN S
IDE
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DH
MA
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INE
( A
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CE
NT
TO
DIS
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Y C
ON
SO
LE)
2. C
ON
NE
CT
WIR
ES
AS
SH
OW
N A
BO
VE
3. R
OU
TE
PR
OB
E F
RO
M H
OO
D (
AIR
TE
MP
ST
AT
) T
O A
IR S
AM
PLI
NG
PO
INT
, A
T R
EA
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.
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R
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NN
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M
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R
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ES
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SE
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VE
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R D
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0
R
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BL
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1 2 3 4 5 6
6 W
AY
FA
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ER
M B
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ED
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M/C
E
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IC B
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/LO
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6
FA
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CT
ION
S P
RE
DC
R 1
053
TO
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0 IN
NE
W 2
WA
Y
TE
RM
BLO
CK
FR
OM
M/C
TO
FA
N
O/L
OA
D 2
SEE FIG 1 FOR 'F' VERSION
6 W
AY
FA
N T
ER
M B
LOC
K
LOC
AT
ED
IN D
H M
/C
ELE
CT
RIC
BO
X
BLU
E
BR
OW
N
WIR
ING
INS
TR
UC
TIO
N L
AB
EL
D31
9050
D319051 ISS 14
1 --
- G
M
13:1
:93
NT
S
HE
AT
ER
HO
OD
DH
150B
X
(NO
T W
HE
ELS
AN
D H
AN
DLE
S)
D31
9050
DIM
S
AP
PD
DO
NO
T S
CA
LE P
RIN
TIF
IN D
OU
BT
AS
K
ISS
CA
LOR
EX
HE
AT
PU
MP
S L
TD
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.C.C
.
MA
TE
RIA
L
FIN
ISH
INS
PE
CT
ION
TO
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LES
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PE
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IED
TIT
LES
HT
No
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NT
'D
RA
WN
DA
TE
SC
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EL
DR
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ING
CH
AN
GE
D
IMS
AP
PD
DO
NO
T S
CA
LE P
RIN
TIF
IN D
OU
BT
AS
KD
RG
No.
C/N
AP
PD
DA
TE
MA
TE
RIA
L
FIN
ISH
INS
PE
CT
ION
TO
LER
AN
CE
UN
LES
S S
PE
CIF
IED
TIT
LES
HT
No
CO
NT
'D
RA
WN
DA
TE
SC
ALE
R
DR
G N
o.LE
VE
L
HO
LES
TO
BS
450
0 E
12C
1370
P
J
29/0
1/10
9F
AN
WIR
ING
AM
EN
DE
D
1443
P
J
05/0
3/10
10C
ON
TA
CT
OR
S C
HA
NG
ED
11 T
HE
RM
AL
CU
TO
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TE
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EM
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ED
1576
D
H
21:0
2:11
14 S
TD
FA
N W
IRIN
G C
HA
NG
ED
1881
PJ
30/
08/1
2
DH150B THREE PHASE HEATER BOX INSTRUCTIONS
Page 77SD208060 ISSUE 33
SA199801 LPHW ASSY
ITEM NO. PART No. DESCRIPTION QUAN UNITS
1 SD195550 BOX ASSY 1 off3 SD170601 LPHW FIN AREA 508Hx534Wx3 ROWS 1 off4 SD284450 1/8 BSPM BLEED VALVE (PEGLER) 2 off
1
3
4
4
L.P.H.W. ASSEMBLY DH150
17.6 LPHW KIT
Page 78SD208060 ISSUE 33
D085650
ITEM PART No. DESCRIPTION QUAN UNITS
001 SD085150/51 DUCT FLANGE TOP & BOTTOM 2.00 off
002 SD085251 DUCT FLANGE SIDE 1.00 off
003 D087650 SEALING STRIP BLK FOAM 12x4 2000.00 mm
004 SD085250 DUCT FLANGE SIDE 1.00 off
005 P012350 RIVET POP 4 x 8.5 LNG 12.00 off
006 P025850 RIVET POP 4.8 x 12.7 LNG 10.00 off
ASSEMBLE ITEMS 1,2 AND 4 TOGETHER USING ITEM 5 POP RIVETS.
REMOVE PLUGS FROM CABINET SIDES, ENSURE GASKET ITEM 3 IS
PLACED BETWEEN DUCT ITEM 1 (TOP AND BOTTOM) AND CABINET.
THEN FIX DUCT FLANGE INTO POSITION USING ITEM 6 RIVETS.
NOTE POSN
OF NOTCH OUT.
1
2
3
4
6
5
D085650
D085650
GSM 1 2
DUCT FLANGE
ASSEMBLY INSTRUCTIONS1 AS DRAWN
2 NOTE ADDED
3 ITEM 4 ADDED
4 SH 2, 3 NOTE 5 ADDED
4:10:84
19:2:85
27:4:87
22:9:87
334
357
5 SH 2, 3 NOW ON CAD 949 17:9:97JAC
3rd ANGLE PROJECTION DRG No.
DRAWING CHANGE
ISS C/N APPD DATE
CALOREX HEAT PUMPS LTD C
U.C.C
TITLE
MATERIAL
DRAWN CHECKED APPD DATE SCALE SHT No CONT'
DRG No.
BURRS TO BE REMOVEDALL SHARP EDGES AND INSPECTION
LEVEL
IF IN DOUBT ASK
DIMS
TOLERANCE UNLESS SPECIFIED
HOLES TO BS 4500 E12
FINISH
R
DO NOT SCALE PRINT
EVAP DUCT FLANGE KIT DH150
17.7 DUCTING
Page 79SD208060 ISSUE 33
D085651
D085651
DUCT FLANGEASSEMBLY
INSTRUCTIONS
JAC 17:09:97 NTS 23 A3
949 JAC 16:09:97
1. ASSEMBLE ITEMS 1,2,3 AND 4 USING ITEM 5 POP RIVETS SUPPLIED.
2. REMOVE PLASTIC CAPS AND SCREWS FROM CABINET INLET GRILLE (DO NOT REMOVE GRILLE).
3. POSITION DUCT FLANGE OVER INLET GRILLE AND RELOCATE WITH EXISTING SCREWS
THROUGH DUCT AND GRILLE HOLES TO CABINET.
4. REPLACE PLASTIC CAPS.
5. VARIHEAT/DEHUMIDIFIER MACHINES - AIR SAMPLING TUPE TO BE FITTED TO CUSTOMER
DUCTING, SEE BELOW.
1
5
4
3
2
IN 8 POSITIONS
SMALL RETURN
ON DUCT BOTTOM AIR SAMPLING TUBE TO BE EXTENDED
D085651
ITEM PART No. DESCRIPTION QUAN UNITS
001 D187351 DUCT FLANGE TOP 1.00 off
002 D187451 DUCT FLANGE BOTTOM 1.00 off
003 D187750 DUCT FLANGE SIDE L/H 1.00 off
004 D187751 DUCT FLANGE SIDE R/H 1.00 off
005 P012350 RIVET POP 4 x 8.5 LNG 8.00 off
3rd ANGLE PROJECTION DRG No.
DRAWING CHANGE
ISS C/N APPD DATE
CALOREX HEAT PUMPS LTD C
U.C.C
TITLE
MATERIAL
DRAWN CHECKED APPD DATE SCALE SHT No CONT'
DRG No.
BURRS TO BE REMOVEDALL SHARP EDGES AND INSPECTION
LEVEL
IF IN DOUBT ASK
DIMS
TOLERANCE UNLESS SPECIFIED
HOLES TO BS 4500 E12
FINISH
R
DO NOT SCALE PRINT
CUSTOMERS DUCTING
EVAP DUCT FLANGE KIT DH300
Page 80SD208060 ISSUE 33
D085652
D085652
DUCT FLANGE ASSEMBLY
INSTRUTIONS
JAC 17:09:97 NTS 3
949 JAC 19:09:97
1. ASSEMBLE ITEMS 1,2,3,4 AND 5 USING ITEM 6 POP RIVETS SUPPLIED.
2. REMOVE PLASTIC CAPS AND SCREWS FROM CABINET INLET GRILLE (DO NOT REMOVE GRILLE).
3. POSITION DUCT FLANGE OVER INLET GRILLE AND RELOCATE WITH EXISTING SCREWS
THROUGH DUCT AND GRILLE HOLES TO CABINET.
4. REPLACE PLASTIC CAPS.
5. VARIHEAT/DEHUMIDIFIER MACHINES - AIR SAMPLING TUPE TO BE FITTED TO CUSTOMER
DUCTING, SEE BELOW.
6
IN 12 POSITIONS
SMALL RETURN
ON DUCT BOTTOM
AIR SAMPLING TUBE TO BE EXTENDED AND FITTED INTO
CUSTOMERS DUCTING, SEE NOTE 5.
CUSTOMERS DUCTING1
2
3
4
5
D085652
ITEM PART No. DESCRIPTION QUAN UNITS
001 D187550 CENTRE BRACKET 1.00 off
002 D187350 DUCT FLANGE TOP 1.00 off
003 D187450 DUCT FLANGE BOTTOM 1.00 off
004 D187250 DUCT FLANGE SIDE L/H 1.00 off
005 D187251 DUCT FLANGE SIDE R/H 1.00 off
006 P012350 RIVET POP 4 x 8.5 LNG 12.00 off
3rd ANGLE PROJECTION DRG No.
DRAWING CHANGE
ISS C/N APPD DATE
CALOREX HEAT PUMPS LTD C
U.C.C
TITLE
MATERIAL
DRAWN CHECKED APPD DATE SCALE SHT No CONT'
DRG No.
BURRS TO BE REMOVEDALL SHARP EDGES AND INSPECTION
LEVEL
IF IN DOUBT ASK
DIMS
TOLERANCE UNLESS SPECIFIED
HOLES TO BS 4500 E12
FINISH
R
DO NOT SCALE PRINT
EVAP DUCT FLANGE KIT DH600
Page 81SD208060 ISSUE 33
1
7
8
FILTER FITTING INSTRUCTIONS
ITEM PART No. DESCRIPTION QUAN UNITS
001 SD175750 FILTER BRACKET 1.00 off
002 SD085251 DUCT FLANGE SIDE 1.00 off
003 D087650 SEALING STRIP BLK FOAM 12x4 1320.00 mm
004 SD085250 DUCT FLANGE SIDE 1.00 off
005 P012350 RIVET POP 4 x 8.5 LNG 12.00 off
006 P025850 RIVET POP 4.8 x 12.7 LNG 10.00 off
007 SD175850 FILTER BRACKET 1.00 off
008 SD197150 FILTER 24 X 24 X 2 WITH SPARE 2.00 off
PLACED BETWEEN DUCT ITEM 1 (TOP AND BOTTOM) AND CABINET.
ASSEMBLE ITEMS 1,2, 4 AND 7 TOGETHER USING ITEM 5 POP RIVETS.
REMOVE PLUGS FROM CABINET SIDES, ENSURE GASKET ITEM 3 IS
FIT FILTER ITEM 8.
THEN FIX DUCT FLANGE INTO POSITION USING ITEM 6 RIVETS.
NOTE POSN
OF NOTCH OUT.
2
3
4
6
5
FILTER SPARES DH150
PART NUMBER FOR SPARE FILTERS SD197003
Page 82SD208060 ISSUE 33
1. ASSEMBLE ITEMS 1,2,3 AND 4 USING ITEM 5 POP RIVETS SUPPLIED.
2. REMOVE PLASTIC CAPS AND SCREWS FROM CABINET INLET GRILLE (DO NOT REMOVE GRILLE).
3. POSITION DUCT FLANGE WITH FILTER OVER INLET GRILLE AND RELOCATE WITH EXISTING SCREWS
5. AIR SAMPLING TUPE TO BE FITTED TO CUSTOMER DUCTING, SEE BELOW.
THROUGH DUCT AND GRILLE HOLES TO CABINET.
4. REPLACE PLASTIC CAPS.
6. FIT FILTER INTO FRAME.
FITLTER FITTING INSTRUCTIONS
ITEM PART No. DESCRIPTION QUAN UNITS
001 D187351 DUCT FLANGE TOP 1.00 off
002 D187451 DUCT FLANGE BOTTOM 1.00 off
003 D187750 DUCT FLANGE SIDE L/H 1.00 off
004 D187751 DUCT FLANGE SIDE R/H 1.00 off
005 P012350 RIVET POP 4 x 8.5 LNG 8.00 off
006 SD197152 27" x 29" x 2" FILTER (WITH SPARE) 2.00 off
1
5
4
2
3
IN 8 POSITIONS
SMALL RETURN
ON DUCT BOTTOM
AIR SAMPLING TUBE TO BE EXTENDED AND FITTED INTO CUSTOMERS DUCTING, SEE NOTE 5.
CUSTOMERS DUCTING
6
FILTER SPARES DH300
PART No FOR SPARE FILTERS SD199002
Page 83SD208060 ISSUE 33
1. ASSEMBLE ITEMS 1,2,3,4 AND 5 USING ITEM 6 POP RIVETS SUPPLIED.2. REMOVE PLASTIC CAPS AND SCREWS FROM CABINET INLET GRILLE (DO
NOT REMOVE GRILLE).3. POSITION DUCT FLANGE OVER INLET GRILLE AND RELOCATE WITH
EXISTING SCREWS THROUGH DUCT AND GRILLE HOLES TO CABINET.4. REPLACE PLASTIC CAPS.5. VARIHEAT/DEHUMIDIFIER MACHINES - AIR SAMPLING TUBE TO BE FITTED
TO CUSTOMER DUCTING, SEE BELOW.6. PLACE FILTERS BEHIND DUCT.
6
IN 12 POSITIONS
SMALL RETURN
ON DUCT BOTTOM
AIR SAMPLING TUBE TO BE EXTENDED AND FITTED INTO
CUSTOMERS DUCTING, SEE NOTE 5.
CUSTOMERS DUCTING1
2
4
5
7
FILTER FITTING INSTRUCTIONS
ITEM PART No. DESCRIPTION QUAN UNITS
001 D187550 CENTRE BRACKET 1.00 off
002 D187350 DUCT FLANGE TOP 1.00 off
003 D187450 DUCT FLANGE BOTTOM 1.00 off
004 D187250 DUCT FLANGE SIDE L/H 1.00 off
005 D187251 DUCT FLANGE SIDE R/H 1.00 off
006 P012350 RIVET POP 4 x 8.5 LNG 12.00 off
007 SD197153 26" x 31" x 2" FILTER (WITH SPARE) 4.00 off
PART No FOR SPARE FILTERS SD199102
FILTER SPARES DH600
FRONT ACCESS FILTER KIT
Page 84SD208060 ISSUE 33
D085653
ITEM PART No. DESCRIPTION QUAN UNITS
1 D320454 DUCT FIXING FLANGE SIDE 1.00 off
2 D320455 DUCT FIXING FLANGE SIDE 1.00 off
3 D309907 INLET DUCT FLANGE TOP/BOTTOM 2.00 off
4 D309856 INLET DUCT FLANGE 2.00 off
5 SD310158 FILTER ACCESS PANEL 2.00 off
6 D310057 FILTER BRACKET 2.00 off
7 D649750 BRACE 1.00 off
8 P012350 RIVET POP DIA 4 x 8.5 LNG 28.00 off
9 P018650 SCREW M5x16 POZI PAN HEAD 4.00 off
10 SD197153 FILTER 26 x 31 x 2 INS 4.00 off
NOTES.
1. ASSEMBLE ITEMS 1-4, 6 AND 7 USING ITEM 8 POP RIVETS SUPPLIED.
NOTE HOLES FOR ITEM 7 TO FRONT
GRILLE
3
3
784
10 10
1
2
84
84 8
8
4
4
6
6
SIDE ACCESS FILTER KIT
Page 85SD208060 ISSUE 33
HEAT PUMP 5
4
1 EACH END
1 EACH END
84
92
2. REMOVE PLASTIC CAPS AND SCREWS FROM CABINET INLET GRILLE (BUT NOT THE GRILLE)
3. POSITON ASSEMBLED DUCT FLANGE OVER INLET GRILLE AND RELOCATE WITH EXISTING SCREWS THROUGH DUCT AND GRILLE HOLES TO CABINET.
4. REPLACE PLASTIC CAPS.
*
*
*
*
*
*
SEE NOTE 2
5. FIT FILTERS ITEM 10.
6. FIT FILTER ACCESS PANELS ITEM 5 SECURE WITH ITEM 9.
7. FIT AIR SAMPLING TUBE INTO THE CUSTOMERS DUCTING.
8. IF ACCESS IS NOT AVAILABLE TO BOTH SIDES OF THE MACHINE, TAPE THE FILTERS TOGETHER TO AID REMOVAL
PART No FOR SPARE FILTERS SD199102
Page 86SD208060 ISSUE 33
17.8 CONDENSATE PUMP KITS
DH150 KIT
SA275001
ITEM PART No. DESCRIPTION QUAN UNITS
001 SD274550 PUMP MOUNTING BOX 1.00 off
006 SD272201 CONDENSATE PUMP (BOXED) 1.00 off
009 SD275450 PLAIN END CAP 1/2 ABS 1.00 off
2. LOCATION OF PUMP, INSULATED BOX & HOSE.NOTE SWITCH PUMP ONTO FULL MODE.
FIG 2.
SWITCH TO FULL
POWER CONNECTOR LEAD FROM ELECTRIC BOX DH150 SEE FIG 4.
CABINET SIDE
INSULATEDBOX
OPEN GROMMET
SELF TAPPING SCREWS
HOSE
HOSE TO CONDENSATE TRAY SENSOR SEE FIG 3.
PUMP
L N
FROM CONDENSATE TRAY SENSOR CONNECTOR
BLUE BROWN
FIG 1.
FIG 4.
FIG 2.
FIG 3.
1. ISOLATE SUPPLY BEFORE REMOVING PANELS.
FIG 3.
3. FITTING OF SENSOR TO CONDENSATE TRAY.
HOSE TO PUMP
SPACER
CONDENSATE TRAY
SENSOR
CLIP
5. SEAL OFF OLD CONDENSATE DRAIN LOCATED ON SAME FACE
AS NEW CONDENSATE OUTLET WITH PLASTIC CAP PROVIDED.
6. REPLACE ALL PANELS BEFORE RECONNECTING POWER.
7. PUMP WILL RUN WHENEVER POWER SUPPLY IS ON & WATER IS
PRESENT IN DRIP TRAY
FIG 4.
4. PUMP LEAD TERMINATIONS IN DEHUMIDIFIER.
L
N
NO
C
NC
CONDENSATE PUMP
6
1
PUMP FUSE
(1A)
INTERLOCK INTERLOCK
REMOVE LINK
FAN WIRE
SIDE
6 WAY TERMINAL BLOCK IN ELEC BOX
MAINS IN
TERM BLOCKS
BR
B
W 0.5
P 0.5
PUMP LEAD
Page 87SD208060 ISSUE 33
5. SEAL OFF OLD CONDENSATE DRAIN LOCATED ON SAME FACE
AS NEW CONDENSATE OUTLET WITH PLASTIC CAP PROVIDED.
6. REPLACE ALL PANELS BEFORE RECONNECTING POWER.
7. PUMP WILL RUN WHENEVER POWER SUPPLY IS ON & WATER IS
PRESENT IN DRIP TRAY
FIG 4.
4. PUMP LEAD TERMINATIONS IN DEHUMIDIFIER.
L
N
NO
C
NC
CONDENSATE PUMP
6
1
PUMP FUSE
(1A)
INTERLOCK INTERLOCK
REMOVE LINK
FAN WIRE
SIDE
6 WAY TERMINAL BLOCK IN ELEC BOX
MAINS IN
TERM BLOCKS
BR
B
W 0.5
P 0.5
PUMP LEAD
Page 88SD208060 ISSUE 33
36
18
741
PR
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No.
00
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INSTRUCTIONS/SPARE PARTS COMBINED
DH300 KIT
Page 89SD208060 ISSUE 33
ASSY No SA275003 AT ISS 1 (27/07/12) CONDENSATE PUMP KIT FOR DH300
ITEM NO. PART No. DESCRIPTION QUAN UNITS
1 SD336001 CONDENSATE PUMP UNIT 1 off2 SD346350 WATER TANK 18 LITRES 1 off3 D334750 MOUNTING BRACKET 1 off4 D533050 SUPPORT BRACKET 1 off5 SD180250 FILTER AIR POLYUREATHANE 20PPI 6mm THK 1 off6 SP111050 HOSE CLEAR 16mm ID 1.5 m7 SP076050 FLEXIBLE PIPE CLEAR PVC 10mm I/D 1.5 m8 D053650 CONDUIT END ADAPTER (20mm) 2 off9 D053550 CONDUIT 20mmODx15ID FLEXIBLE GREY 1.15 m10 P081650 WIRE 1.0mm GREEN/YELLOW 1.7 m11 P081550 WIRE 1.0mm BROWN 1.65 m12 P109350 WIRE 1.0mm BLACK 1.45 m13 P031850 WIRE 0.5mm VIOLET 2.9 m14 P036052 WIRE PIN FLARED ENTRY RED 4 off15 P092250 0.187 PUSH ON FLARED ENTRY RED 2 off16 D334950 TERMINAL PUSH ON (0.110) 1 off17 P036550 TERMINAL CLOSED END CONNECTOR 1 off18 P028851 RING M4 FLARED ENTRY BLUE 1 off19 P077051 RING M5 FLARED ENTRY BLUE 1 off20 P017750 CABLE TIE 5mm x 380mm LONG 4 off21 P017751 CABLE TIE 2.5mm x 100mm LONG 3 off22 D022450 PIPE CLIP 15mm WHITE 1 off23 D022451 PIPE CLIP 22mm WHITE 2 off24 SD110156 HOSE CLIP S/STEEL SIZE 20 1 off25 A623901 DRAIN PIPE ASSY 1 off26 P532951 INSTRUCTION SHEET 1 off27 P015651 No 8 x 3/4 SELF TAPPING SCREW 1 off28 P574450 M5 CAP RING COMPLETE (GREY) 2 off29 D610650 CAGE NUT M5 2 off30 P080251 SCREW POSI PAN HEAD M3 x 20 1 off31 P069650 M3 HALF NUT 1 off32 P080350 WASHER SPRING M3 1 off33 P316351 SCREW POZI PAN M4 x 20 1 off34 P011950 M4 FULL NUT (PLATED) 1 off35 P012250 WASHER SPRING M4 1 off36 P018650 SCREW M5x16 POZI PAN HEAD 8 off37 P020950 M5 FULL NUT (PLATED) 4 off38 P020750 WASHER PLAIN M5 2 off
Page 90SD208060 ISSUE 33
4
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TO
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14
INSTRUCTIONS/SPARE PARTS COMBINED
DH600 KIT
Page 91SD208060 ISSUE 33
ASSY No SA275002 AT ISS 5 (27/10/2011). CONDENSATE PUMP KIT FOR DH600
ITEM NO. PART No. DESCRIPTION QUAN UNITS
1 SD336001 CONDENSATE PUMP UNIT 1 off2 SD346350 WATER TANK 18 LITRES 1 off3 D334750 MOUNTING BRACKET 1 off4 SP076050 FLEXIBLE PIPE CLEAR PVC 10mm I/D 5 m5 D053751 SADDLE PLASTIC 1 off6 D053650 CONDUIT END ADAPTER (20mm) 2 off7 D053550 CONDUIT 20mmODx15ID FLEXIBLE GREY 2 m8 P081650 WIRE 1.0mm GREEN/YELLOW 2.5 m9 P081550 WIRE 1.0mm BROWN 2.55 m10 P109350 WIRE 1.0mm BLACK 2.55 m11 P031850 WIRE 0.5mm VIOLET 5.4 m12 P036052 WIRE PIN FLARED ENTRY RED 4 off13 P117850 RING M8 FLARED ENTRY BLUE 1 off14 P092250 0.187 PUSH ON FLARED ENTRY RED 2 off15 P036550 TERMINAL CLOSED END CONNECTOR 1 off16 P077051 RING M5 FLARED ENTRY BLUE 1 off17 SD466755 SOCKET PLAIN-1.5in BPSF U-PVC 1 off18 SD324650 REDUCING BUSH 1 1/2Mx1F PVC-U 1 off19 SD324651 REDUCING BUSH 1M X 1/2F PVC-U 1 off20 SD203950 PIPE PVC-U NOMINAL DIA 1/2IN 0.03 m21 SD216450 PVC-U PIPE NOMINAL DIA 3/8 GREY 0.06 m22 SP111050 HOSE CLEAR 16mm ID 2 m23 SP111150 HOSE CLAMP 1 off24 D335750 ANGLE BRACKET 1 off25 SD180250 FILTER AIR POLYUREATHANE 20PPI 6mm THK 1 off26 P017750 CABLE TIE 5mm x 380mm LONG 4 off27 P017751 CABLE TIE 2.5mm x 100mm LONG 4 off28 P018650 SCREW M5x16 POZI PAN HEAD 6 off29 P020950 M5 FULL NUT (PLATED) 4 off30 P015654 SCREW SELF TAP No.8x3/8 1 off31 P020750 WASHER PLAIN M5 2 off32 SP197253 PVC-U SOLVENT CEMENT 0.1 ls33 D334950 TERMINAL PUSH ON (0.110) 1 off34 P532950 INSTRUCTION SHEET 1 off35 D533050 SUPPORT BRACKET 1 off