technical description/ specification - … · technical description/ specification. ... shall base...

Specification - Revised 10/2008

Submersible Pumps For “Naval Live Oaks” Lift Station / Gulf Island National Seashore TECHNICAL DESCRIPTION/ SPECIFICATION

DUPLEX LIFT STATIONS / SUBMERSIBLE VORTEX / SEWAGE PUMPS PART 1 - GENERAL PROJECT DESCRIPTION PERFORMANCE REQUIREMENTS

LS 6: Operating Conditions - Design: 195 GPM @ 25 FT TDH Maximum Motor HP is 5, per pump / Amps is 15.4, per pump Maximum Motor RPM: 1750 RPM Impellers must be VORTEX type capable of passing 4" Spherical Solids. - Supply New Pumps and New Claws to function with existing Rail Systems. - Replace Existing Galv.Rail Pipes with new Sch.40, 316 Series SST Rail pipes. Supply New

Rubber Inserts for Upper Rail Brackets. - Replace existing pump control panel with new panel rated for new pumps and include Omni

Beacon Alarm Telemetry to monitor Loss of power, high level alarm, Low Level Alarm. Panel to be N4X Forest Green Powder Coated 304 SST with integral SST "Air Break" box complete with individual cord "CGB's" to keep gas and insects out of main panel. New Aluminum back board, panel must be powder coated forest green.

- Replace Float Level Switches with new Fiber Optic (Non Mercury / Rated for Explosion Proof Atmospheres).

- Replace Hatch Covers with new aluminum hatches. Hatches to be powder coated forest green. - Remove all brackets (Float Switch hangers, Pump Cord Hangers, upper rail brackets, etc. and

reattach using 316 SST Hardware. Replace Galv.Braces with SST. LS 7: Operating Conditions - Design: 198 GPM @ 36 FT TDH Maximum Motor HP is 7.5, per pump / Amps is 20.2, per pump Maximum Motor RPM: 1752 RPM Impellers must be VORTEX type capable of passing 4" Spherical Solids. - Replace existing guide rail systems, discharge Pipes, pipe spools between valve pit and wet well

and rails with new. Pipe and Rails to be Sch.40, 316 Series. - Replace existing pump control panel with new panel rated for new pumps and include Omni

Beacon Alarm Telemetry to monitor Loss of power, high level alarm, Low Level Alarm. Panel to be N4X Powder Coated 304 SST with integral SST "Air Break" box complete with individual cord "CGB's" to keep gas and insects out of main panel. New Aluminum back board, panel must be powder coated forest green.

- Replace Float Switches with new Fiber Optic (Non Mercury / Rated for Explosion Proof Atmospheres).


reattach using 316 SST Hardware. Upper Rail Brackets to be reinstalled to upper discharge 90 deg. elbows via plate that will bolt to flange bolt design pattern

LS 8: Operating Conditions - Design: 204 GPM @ 36 FT TDH Maximum Motor HP is 10, per pump / Amps is 26.2, per pump Maximum Motor RPM: 1750 RPM Impellers must be VORTEX type capable of passing 4" Spherical Solids. - Replace existing guide rail systems, discharge Pipes, pipe spools between valve pit and wet well

and rails with new. Pipe and Rails to be Sch.40, 316 Series. - Replace existing pump control panel with new panel rated for new pumps and include Omni

Beacon Alarm Telemetry to monitor Loss of power, high level alarm, Low Level Alarm. Panel to be N4X Powder Coated 304 SST with integral "Air Break" box complete with individual cord "CGB's" to keep gas and insects out of main panel. New Aluminum back board, panel must be powder coated forest green.


- Replace Float Switches with new Fiber Optic (Non Mercury / Rated for Explosion Proof Atmospheres).


reattach using 316 SST Hardware. Upper Rail Brackets to be reinstalled to upper discharge 90 deg. elbows via plate that will bolt to flange bolt design pattern

Note: 1. LS 8 will require removal of sections of sidewalk so that dual discharge pipes connecting valve pit to

wet well can be replaced. Sections must be replaced by Contractor. 2. LS 8 Valve Pit must have Hydraulic Cement poured so that floor is pitched back towards drain.

Relocate drain entering wet well so that valve pit drains easily. 3. Replace all valves in LS6, LS7 and LS8. New 4" check valves must have external arms with

hammer assists. Taps in top of check valves with 1/2" SST ball valves and 0-100 Psi oil filled gauges. 4" Plug valves shall be able to 100% full port. All valves must be epoxy coated. Add 4" Emergency Pump Out Connections and same 4" full port ball valves with Alum.Quick connects with dust caps.

4. All pipe and fittings in wet well and valve pit must be Sch.10, 316 Series SST. All hardware must be 316 series SST.

5. Replace Power Meter Sockets and Disconnects. These items to be painted Forest Green. 6. After new back board, Panels, Meter Sockets and Disconnects are operational remove all old and

leave site clean. 7. All panels shall be rated for 10 HP with specific motor overloads rated for each pumps rated amp

draw. QUALITY ASSURANCE - REFERENCED STANDARDS:

American Iron & Steel Institute (AISI) American Society for Testing and Materials (ASTM) Factory Mutual (FM) Hydraulic Institute Standards for Centrifugal, Rotary, and Recip Pumps (HI) National Fire Protection Agency (NFPA) National Electric Code(NEC) National Electrical Manufacturers Association(NEMA) Anti-Friction Bearing Manufacturers Association(AFBMA) International Standards Organization (ISO) - ISO9001

PUMP WARRANTY The pump manufacturer shall warrant the pump and motor to the Owner against defects in workmanship and materials for a period of five (5) years under normal use and service. Warranty shall cover parts and shop labor. Pump manufacturer warranty shall be in published form, and shall apply to all similar units. A copy of warranty shall be provided in Submittal. Pump Manufacturer Certified Motor/Pump Repair Facility must be located in Pensacola, Florida. Certified Test Reports for each pump showing that pumps deliver specified flows shall be supplied to Owner prior to delivery. PART 2 - PRODUCTS ACCEPTABLE PUMP MANUFACTURERS Subject to compliance with the Contract Documents, the following are acceptable:

KSB Equal alternates as approved by the Owner 30 days prior to bid. Alternates will only be considered if

information indicating compliance to specifications is turned in for review 30 days prior to bid. All products, whether named as "acceptable" or proposed as "equal" must fully comply with these specifications. Product that must be modified for compliance will not be acceptable. The Pump Distributor shall base his bid price on KSB Pumps Specified. Deduct for Alternates can be added only if a clear statement of each point of difference between the proposed alternate product and these specifications are included. The Owner reserves the right to reject any bid not based on base bid KSB product. MATERIALS SUBMERSIBLE SEWAGE PUMPS

Pump Case: Cast Iron, ASTM A48, Class 35B Motor Housing: Cast Iron, ASTM A48, Class 35B Impeller: Cast Iron, ASTM A48, Class 35B


Intermediate Housing (Back plate): Cast Iron, ASTM A48, Class 35B Discharge Base Elbow: Cast Iron, ASTM A48, Class 35B Pump/Motor Shaft: Carbon Steel, ASTM A576, Gr.1045 with replaceable ASTM A276 Type 420 shaft

protection sleeve. (NOTE: If sleeve is not supplied, entire shaft is to be ASTM A276 Type 420 stainless steel)

Shaft Sleeve (if used): Stainless Steel, ASTM A276 Type 420 O-Rings: Nitrile Rubber (NBR)

Fasteners (including impeller fastener): Stainless Steel, ASTM A276 Type 316Ti. Lower Seal Faces: Silicon Carbide/Silicon Carbide Upper Seal Faces: Silicon Carbide stationary/Carbon rotating Guide rails/cables and mounting brackets: Stainless Steel, ASTM A276 Type 316 (cables shall be nylon coated) Lifting Chain or cable: Stainless Steel, ASTM A276 Type 316 Oil-all uses (seal lubrication, etc): Ecologically safe, paraffin or mineral base Power/Control Cable Jacket: Chloroprene with non-wicking fillers

ACCESSORIES POWER CABLE Provide 50 ft of power/control cable with each pump, suitable for submersible wastewater application, sized in accordance with NEC requirements. Provide cable terminal box on side of motor housing, with cable entry sealed to insure that no entry of moisture is possible into the high-voltage motor/ terminal area even if the cable is damaged or severed below water level. Cable seal shall include a compressed rubber grommet to seal the cable exterior and epoxy fill to seal the interior passages. A strain relief device, in direct contact with both the cable and the cast iron entry housing, shall be provided. The cable entry shall be rated by Factory Mutual (or UL) for submerged operating depths to 85 feet.

TEMPERATURE PROTECTION Furnish temperature monitoring devices in motor windings for use in conjunction with and supplemental to external motor overload protection. Arrange controls to shut down pump should any of the monitors detect high temperature and automatically reset once motor temperature returns to normal. Set temperature monitors at levels recommended by pump manufacturer SEAL LEAK DETECTION Provide a detector in the motor's stator cavity which allows a control panel mounted relay to indicate leakage into the motor. In addition, on motors 80HP and larger provide a stainless steel float switch in a separate leakage collection chamber to indicate leakage past the inner mechanical seal prior to its entrance into either the motor stator cavity or the lower bearing. Electronic probes which depend on sensing resistance value changes in seal oil will not be acceptable as seal leak indicators. “PumpSafe” MOTOR SENSOR MONITORING RELAY The pump supplier shall furnish all relays required for monitoring all motor sensors. The relays shall be installed by others in the motor control panel and properly wired in accordance with pump manufacturer’s instructions. Relays shall mount in standard 12-pin socket bases (provided) and shall operate on available control voltage of 24-240 VAC. If relays require an input voltage that is not available in the motor control panel an adequate transformer (with fused input) shall be provided by the pump supplier. Relays shall have a power consumption of no more than 2.8 watt, and shall be UL approved. Relays shall be modular in design, with each relay monitoring no more than two motor sensor functions. Each relay module shall include a dual color (red/green) LED to indicate the status of each monitored sensor. Green will indicate “status OK”; red will indicate a failure or alarm condition. A self-corrected fault will allow the relay output contacts to reset, and cause the LED to change from a steady alarm indication to a flashing signal. The LED shall continue to flash until locally cleared, providing the operator an indication of a potential intermittent fault. Each relay shall also include a power-on LED and both “test” and “reset” pushbuttons. An independent fail-safe (switch on power loss) form-C output contact shall be included for each monitored sensor to provide a normally-open / normally-closed dry contact to initiate a remote alarm


device or shut down the motor. Contacts shall be rated for 5 amps at 120 volt. FABRICATION GENERAL Provide pumps capable of handling raw unscreened wastewater. Design pumps to allow for removal and reinstallation without the need to enter the wet well and without removal of bolts, nuts or other fasteners. Provide a pump which connects to a permanently mounted discharge connection by simple downward motion, without rotation, guided by at least two non-load-bearing guides. All system components for guide cable systems, including cable, shall be supplied and warranted by the pump manufacturer. For guide pipe systems the pipe shall be supplied and warranted by the installing contractor. Guide cable systems shall be suitable for proper operation when installed at up to 5 degree misalignment from vertical, pipe guides must be installed perfectly plumb and vertical. Intermediate guide supports (between upper bracket and discharge elbow connections) shall not be required for cable systems but MUST be supplied where needed to maintain perfect alignment for pipe guides. Final connection shall insure zero leakage between pump and discharge connection flange. Provide a discharge connection/ guide system so that no part of the pump bears directly on the floor of the wet well. Provide Type 316 stainless steel chain of sufficient length to properly and safely lift pumps from the wet well. All exposed cast iron and ferrous surfaces shall be cleaned of dirt and grease, sandblasted to near white finish, and coated with an anti-corrosion reaction primer. The pump shall then be coated with two-component thick coat paint, with an epoxy resin base, having at minimum 83% solids by volume. This coating shall be non-toxic and approved for both wastewater and water applications. MAJOR COMPONENTS Furnish major components (pump case, impeller, intermediate housing, motor housing) of cast material as specified with smooth surfaces devoid of blow holes and other irregularities. Pump case design shall incorporate a centerline discharge for stability when mounted on the base elbow. IMPELLER Provide "VORTEX" type impeller, capable of passing at minimum 4" spherical solid. Statically and dynamically balance the impeller. SHAFT Provide common pump/motor shaft of sufficient size to transmit full driver output with a maximum deflection of 0.002 inches measured at the lower mechanical seal. Machine the shaft of carbon steel (for maximum strength and motor efficiency) and isolate the shaft from the pumped media with a replaceable Type 420 stainless steel shaft sleeve under the lower mechanical seal. Do not use carbon steel as shaft material without a stainless steel sleeve. If a sleeve is not used, machine the entire pump/motor shaft of ASTM A276 Type 420 stainless steel SHAFT SEAL Provide two totally independent mechanical shaft seals, installed in tandem, each with its own independent single spring system acting in a common direction. Install the upper seal in an oil-filled chamber with drain and inspection plug (with positive anti-leak seal) for easy access from external to the pump. Provide seals requiring neither routine maintenance nor adjustment, but capable of being easily inspected and replaced. Provide seals which are non-proprietary in design, with replacements available from a source other than the pump manufacturer or its distributors. Do not provide seals with the following characteristics: conventional double mechanical seals with single or multiple springs acting in opposed direction; cartridge-type mechanical seals; seals incorporating coolant circulating impellers, seals with face materials other than those specified BEARINGS Furnish upper and lower bearings, single row (preferred) or double row as needed to provide a B10 life of, at minimum, 100,000 hours at all anticipated axial and radial loadings. Provide sealed/shielded (permanently lubricated) bearings .If open-type (non-shielded) bearings are used, provide re-lubrication ports with positive anti-leak plugs for periodic addition of lubrication from external to the pump


MOTOR Provide a motor which is squirrel cage, induction in design, housed in a completely watertight and air filled chamber, with a min 1.15 service factor. The motor shall be adequately sized and rated for continuous operation at a maximum fluid temperature of 140ºF (60º C)]. Allowable maximum submergence shall not be less than 100ft (30 m). The motor stator shall be wound using Class H monomer-free polyester resin insulation resulting in an overall motor rating of 311 Degrees F (155 degrees C), Class F insulation. The stator windings shall be trickle impregnated resulting in a winding fill factor of at least 95%. The use of a multiple step “dip and bake” type stator insulation method shall not be acceptable. The rotor bars and short circuit rings shall be made of aluminum. The motor and pump set complete shall be designed and manufactured by the same company. Provide temperature protection and seal leak detection as described in section above. Provide adequately rated motor with sufficient surface area for ambient only cooling suited for the intermittent mode of operation in wet well wastewater applications, submerged or partially submerged, without damage. Motors containing di-electric oils used for motor cooling and/or bearing lubrication or motors where the pumped media or externally provided fresh water is directed through the motor shell for cooling are not acceptable. Provide motors which are FM listed for use in Class I Division 1 Groups C&D hazardous locations as defined by the National Electric Code SOURCE QUALITY CONTROL

EQUIPMENT TESTS Tests shall be performed in accordance with the Test Code for Centrifugal Pumps per the Standards of the Hydraulic Institute, Level A. Tests shall be performed on the actual assembled pumps to be supplied. Tests shall cover a range from shut-off to at minimum 20% beyond specified design capacity. Conduct test per above specification on all supplied pumps, generating a curve showing actual flow, head, BHP and hydraulic efficiency. Test for each pump must be provided to Owner for approval prior to delivery. SPECIAL ACCESSORIES 1. Supply 1/2" SST plate that is bent into stand 6" tall and as wide as the Guide Rail System Base Elbows. three 1-1/4" dia. holes shall be located in top of plate so that grout can be poured to assure full fill of cavity. Corners shall have holes to accept 1/2" concrete anchors. 2. Pumps must have lift bails so that pumps may be "snatched" via crane hook easily. 3. Duplex Control Panel shall be as supplied by ECS - Jacksonville, FL. and must have fiber optic, pipe mounted float switches by Opti-float. Special 1" SST pipe with chain shall be supplied to mount the floats. Panel must have the Special "Pump Safe" modules integrated. Panel Enclosure shall be aluminum and must have integral "Air Break" box. Enclosure shall be supplied so that Electrical Contractor can mount onto backboard. Panel Enclosures and Backboards must be powder coated "Forest Green". To assure single source responsibility the panel must be provided by pump supplier. Include following: - Phase Monitor. - Alt. with "Lead-Lag" Selector Switch. - Surge and Lightning Protection. - Elapsed Time Meters for each pump. - Large lugs Terminal Strips. - Pump Manufacturer's Pump Safe Modules Integrated into panel. - Omni Beacon Telemetry Alarm Light. 3. The Electrical Contractor services must be provided by Pump/Panel Supplier to assure proper installation of equipment. Electrical Contractor must be licensed. 4. Supply one set of spare panel parts, per panel. a. Pump Safe Modules.


b. Phase Monitor. c. Alt.Relay. d. Fiber optic power supply and transceivers. e. Control Transformer fuses. f. four (4) fiber optic float switches.

KRT F 100-200/34XG

KSB Aktiengesellschaft, Turmstrasse 92, 06110 Halle (Germany), Phone +49 (345) 48260, Fax +49 (345) 4826 4699, www.ksb.com

Pump type

Project ID Lift Station #6 / Naval Live Oaks - North

Project Gulf Island National Seashore

Created by Branton, F.D."Butch" Branton for Pump & Process Equip.,Inc.

2017-04-17Data sheet

Viscosity

Density

Temperature °F

lb/ft³

ft²/s

Operating data

Design

Make

Frame size

Design

Operating speed rpm

Stages 1

Impeller type

Impeller sizeMax.Min. inch

inchinch71/2

75/16

611/16

To

US g.p.m.

US g.p.m.

195Head ft24.9

Head H(Q=0) ft33.4Required pump NPSH ft

Shaft power hp

Efficiency %36.1

Materials

Pump casingDischarge cover

Bearing bracket

Motor cas ingBolts , nuts Stainless s teel A4 (EN-1.4571) (A 276 Type 316)

Grey cast iron EN-JL1040 (A 48 Class 35)


---Grey cast iron EN-JL1040 (A 48 Class 35)

Flow

Application range

Free passage inch

3.36

Vortex impeller

1750

Open

4

Head Flow33.4 0

5.56 590

Submers ible pump

100-200KRT FSeries

Stainless s teel EN-1.4021+QT800 (A 276 Type 420)

Shaft protection s leeve

Shaft


Grease lubrication, lubricated for lifetimeLubrication

Nos. of bearingsType of bearings Antifriction

2

O-Rings

Impeller wear ring

Casing wear ring

Nitrile rubber (NBR)

Grey cast iron EN-JL1040 (A 48 Class 35)Impeller

Fluid

K41567Curve number

Page 1 / 5

KSB Inc., 4415 Sarellen Road, Richmond, Virginia 23231, Phone: 001-804-222-1818, Fax: 001-804-226-6961

KSB Pumps Inc, 5885 Kennedy Road, Mississauga, Ontario L4Z 2G3 (Canada), Phone: (0905) 568-9200, Fax: (0905) 568-9120

185190170

ftFrom

US g.p.m.ft

Pos.no 1

)(( )

( )

681.08E-5

62.3

Customer pos.no

KSB

205Weight lb

Suction port Pressure rating

Nominal pipe s ize

Norm --

--

Discharge port Pressure ratingNominal pipe s ize

Norm ASME/ANSI B16.1

CLASS 125

Nominal pipe s ize DN3


DN1

DN2

---

4 inch

Suction port: pump, discharge port: discharge elbow

4"

4 inch

KRT F 100-200/34XG

Thermal winding protectionExplosion proof protection

Mechanical seal leakage detectionMotor housing monitoring

Bearing temperature monitoring

By temperature sensitive switches---

By conductive moisture sensor electrode------

Monitoring

Shaft seal

Type of sealArrangement:Seal on medium sideMechanical seal, pump-side

Mechanical seal, bearing-side

Coating

Preparatory treatmentBlasting methodPrimerDry film thickness primerTop coatSolids contentDry film thickness top coat

Colour Ultramarine Blue (RAL 5002 to DIN 6174)

> 150 microns> 82 %2-component epoxy resin> 35 micronsZinc phosphate or Zinc dustSteel grit blastingSa 2 1/2 to ISO 8501-1 / ISO 12 944-4 DIN 55928, Part 4

Carbon / Silicon carbideSilicon carbide / Silicon carbidewith elastomer bellowsTandemDouble mechanical seal

2 / 5Page

Data sheet

Pump type

2017-04-17


Installation

INSTALLATIONType of installation: Wet well installation designed for

automatic connection to a permanently installed discharge elbow

Discharge elbow size (DN2/DN3): 4 inch / 4 inchFlange dimensions to: ASME/ANSI B16.1, CLASS 125Claw: Bolted to the pumpGuide system: Double guide barsGuide bar diameter: 2 x 2 in pipe, outside dia. 60,3 mm (2,4 in), inside dia. 50...54 mm (2,0…2,1 in)Installation depth: 4,5 m (15 ft)Lifting device:Length of lifting device: 10 m (33 ft)Lifting loops: Every 2,5 m (8 ft)Installation accessories: Discharge elbow, 4 inch / 4 inch

fasteners,claw, bracket, lifting chain,but without guide bars

Materials:Discharge elbow: Grey cast iron EN-JL1040 (A 48 Class 35)Claw: Grey cast iron EN-JL1040 (A 48 Class 35)Bracket: Stainless steel EN-1.4571 (A 276 Type 316 Ti)Guide bars: Not part of this specificationLifting device:

ProjectCustomer pos.noProject IDPos.noCreated by Branton, F.D."Butch" Branton for Pump & Process Equip.,Inc.

1Lift Station #6 / Naval Live Oaks - North

Gulf Island National Seashore

Speed 1750 1/min

KSB Inc., Richmond, VA. / KSB Pumps Inc., Mississauga, Ontario / KSB AG, Halle (Germany)

Head

Shaft power P2

Efficiency

Ø 7.48

43.2% Eff.

Ø 6.89

36.2%

Ø 6.693

36.7%

Ø 7.283

38.1%

Application range

24.9 ft

3.36 hp

36.1 %

195 US g.p.m.

10%20%

25%

25%

30%

30%

35%

35%

38%

41%

43%

Ø 7.48 (P2)

Ø 6.693 (P2)

Ø 7.283 (P2)

24.9 ft

3.36 hp

36.1 %

195 US g.p.m.

Ø 7.48

Ø 6.693

Ø 7.283

24.9 ft

3.36 hp

36.1 %

195 US g.p.m.

0

4

8

12

16

20

24

28

32

36

40

[ft]

0 50 100 150 200 250 300 350 400 450 500 550 [US g.p.m.]

1.6

2

2.4

2.8

3.2

3.6

4

[hp]

1.2

1.6

2

2.4

2.8

[kW]

0

5

10

15

20

25

30

35

40

[%]

0 50 100 150 200 250 300 350 400 450 500 550 [US g.p.m.]

(1)

Impeller type

Free passage

Impeller size 75/16"

4"

Vortex impeller Open Curve number

Frequency

K41567

60 Hz

Pump type KRT F 100-200/34XG

Performance curvePage

2017-04-17

3 / 5

Density

Viscos ity

62.322 lb/ft³

1.082E-5 ft²/s

,

)( 185

Project

Customer pos.noProject ID

Pos.noCreated by Branton, F.D."Butch" Branton for Pump & Process Equip.,Inc.

1

Lift Station #6 / Naval Live Oaks - North


Project Project ID Pos.no 1Lif t Station #6 / Naval Live Oaks - NorthGulf Island National Seashore

Pump type

KRT F 100-200/34XG

A

1)

2)

..

stationare Aufstellung

stationary installation

..

installation stationnaire

..

1:10 A3

Paula 0 2005-05-25

KRT F 100-200

a1

527

527

20 3/4

20 3/4

mm inch

Hydraulics

Hydraulique

Hydraulik KSB-Motor KSB-Engine

KSB-Moteur

24

34 F

89

93

196

205

Material version/variant G 29 7 16

17 5 16

6 1 4

24 7 16

19 15 16

min. 21 5/8

min

. 15.

75

Zeichnungs-Nr./Drawing No./NÂ°Plan

0 50 100

A

B

C

D

E

F

US

B

A

C

D

E

F

1 2 3 4 5 6 7 8

1 2 3 4

Modification

D-06110 Halle (Saale)

D-06008 Halle (Saale) Postfach 20 07 43

Bitte grundsatzlich bei Schriftverkehr angeben / Should always be stated in correspondence / A indiquer dans toute correspondance

Anderung/Revision

KSB Aktiengesellschaft

Wasserwirtschaftstechnik Geschaftsbereich Pumpen

Datum/Date Name/Nom

(03 45) 48 26-0

318284 ksbha. (03 45) 48 26 46 99

Tel.:

Telex: Fax:

Betreiber-Nr./Customer No./NÂ°Client

KSB Auftrags-Nr./KSB Order No./NÂ°commande KSB

KSB Werk-Nr./KSB Work No./NÂ° de fabrication KSB

Ma stab/Scale/Echelle Ãx

Turmstra e 92-100 Ãx

Baureihe-Gro e/Type-Size Ãx ..

1)Point d'arr\gt le plus bas en service automatique 1)Lowest shut-off point for automatic operation 1)Tiefster Ausschaltpunkt bei Automatikbetrieb

2)Recouvrement minimal pour service continu 2)Minimum submergence for continuous operation 2)MindestÃ¼berdeckung bei Dauerbetrieb

6 9 16

"

12 7 16

"

12 13

16 "

4 7 8 "

a1

DN1=4 3/8"

8 11 16

"

12 3 16

"

1 3 4 "

7 7 8 "

5 7 8 "

13 16

"

16 15

16 "

9 7 16

"

5 1 2 "

3 3 8 "

Ø2"

3 1 4 "

1 15 16

"

2 3 4 "

Ø 1 2 "

DN3=4"

Gewicht / Weight / Poids

Ibs kg

sous rÃ©serve de modifications technique SEULEMENT POUR LES DEMANDES/LES OFFRES

technische Ã„nderungen vorbehalten

technical modifications reserved

NUR FÃœR ANFRAGE/ANGEBOT

FOR INQUIRY/OFFER ONLY

A-A

A

Page 4 / 5

40 °C (104 °F)

KRT F 100-200/34XG

Rated power P2

Nominal speed

Main cable

Rated voltage

Rated current

Rated frequency

Starting mode

Control cable

DirectF

(FM, CSA) XP Class I, Div. 1, Groups C+D, T3

NEMA MG1 Design B

IP 68

1 x AWG15-8

60

30

5

230

61.6

1750

15.4

Motor manufacturer V

hp

A

Hz

A

A

No. starts / h

Design acc. s tandard

Explos ion protection

Degree of protection

Service factor 1.15

rpm

Starting current

cos phi

Coolant temperature < / =

Cable, outer sheath Waterproof synthetic rubber compound15 mCable length

0.65..0.75 inchDiameterDiameter

ENEMA code letter

0.790.760.650.45

5.03.72.51.2

hp %

Data sheet: Motor data

Motor type

Load

4/43/42/41/4

Insulation class

34XG

Pump type

Grey cast iron EN-JL1040 (A 48 Class 35)Motor cas ing

P2 IP1 eta

76.573.361.9

77.03.662.541.51

9.812.0

8.4

15.4

Starting to rated current 4

4.84

Current input

Efficiency

Power factor

6

8

10

12

14

16

[A]

0

20

40

60

[]

0.2

0.3

0.4

0.5

0.6

0.7

[]

0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 P2 [hp]

kW




Page

2017-04-17

5 / 5

Project


Created byPos.no 1

Branton, F.D."Butch" Branton for Pump & Process Equip.,Inc.




KRT F 100-250/54XG-S


Pump type

Project ID Gulf Island National Seashore

Project Lift Station #7 / Naval Live Oaks - North



Viscosity

Density

Temperature °F

lb/ft³

ft²/s

Operating data

Design

Make

Frame size

Design

Operating speed rpm

Stages 1

Impeller type


inchinch107/16

75/16

69/16

To

US g.p.m.

US g.p.m.

198Head ft36.1


Shaft power hp

Efficiency %33.2

Materials


Bearing bracket




Grey cast iron EN-JL1040 (A 48 Class 35)Grey cast iron EN-JL1040 (A 48 Class 35)

Flow

Application range

Free passage inch

5.41

Vortex

1750

Open

4

Head Flow43.1 0

16.2 632

Submers ible pump

100-250KRT FSeries



Shaft

---



1 / 1

O-Rings

Impeller wear ring

Casing wear ring



Fluid

K42071s/04Curve number

Page 1 / 5



185265166

ftFrom

US g.p.m.ft

Pos.no 1

)(( )

( )

681.08E-5

62.3

Customer pos.no

KSB

351.63Weight lb


Nominal pipe s ize

Norm --

--



CLASS 125



DN1

DN2

---

4 inch


4"

4 inch

KRT F 100-250/54XG-S




By temperature sensitive switchesBy PTC (Explosion proof models only)


Monitoring

Shaft seal



Coating





2 / 5Page

Data sheet

Pump type

2017-04-17


Installation



Discharge elbow size (DN2/DN3): 4 inch / 4 inchFlange dimensions to: ASME/ANSI B16.1, CLASS 125Claw: Bolted to the pumpGuide system: Double guide barsGuide bar diameter: 2 x 2 in pipe, outside dia. 60,3 mm (2,4 in), inside dia. 50...54 mm (2,0…2,1 in)Installation depth: 4,5 m (15 ft)Lifting device: stainless steel lifting chainLength of lifting device: 10 m (33 ft)Lifting loops: Every 2,5 m (8 ft)Installation accessories: Discharge elbow, 4 inch / 4 inch


Materials:Discharge elbow: Grey cast iron EN-JL1040 (A 48 Class 35)Claw: Grey cast iron EN-JL1040 (A 48 Class 35)Bracket: Stainless steel EN-1.4571 (A 276 Type 316 Ti)Guide bars: Not part of this specificationLifting device: Stainless steel EN-1.4401 (A 276 Type 316)


1Gulf Island National Seashore


Speed 1750 1/min


Head

NPSH-values

Shaft power P2

Efficiency

Ø 10.43

56.2% Eff.

Ø 10.24

53.9%

Ø 9.803

53%

Ø 8.465

50.6%

Ø 6.53539% Ø 7.283

45.2%

Application range

36.1 ft

0 ft

5.41 hp

33.2 %

198 US g.p.m.

10% 20% 30%38%

38%

45%49%

52%

55%

Ø 10.43

Ø 6.535Ø 7.283

36.1 ft

0 ft

5.41 hp

33.2 %

198 US g.p.m.

Ø 10.43 (P2)

Ø 6.535 (P2)Ø 7.283 (P2)

36.1 ft

0 ft

5.41 hp

33.2 %

198 US g.p.m.

Ø 10.43

Ø 6.535Ø 7.283

36.1 ft

0 ft

5.41 hp

33.2 %

198 US g.p.m.

05

101520253035404550556065707580859095

100105110115[ft]

0 100 200 300 400 500 600 700 800 900 1000 [US g.p.m.]

0

5

10

15

20

25

30

[ft]

0

5

10

15

20

25

30

[hp]

0

5

10

15

20

[kW]

0

10

20

30

40

50

[%]

0 100 200 300 400 500 600 700 800 900 1000 [US g.p.m.]

(1)

Impeller type

Free passage


4"

Vortex Open Curve number

Frequency

K42071s/04

60 Hz

Pump type KRT F 100-250/54XG-S


2017-04-17

3 / 5

Density

Viscos ity

62.322 lb/ft³

1.082E-5 ft²/s

,

)( 185

Project



1



Project Project ID Pos.no 1Gulf Island National SeashoreLif t Station #7 / Naval Live Oaks - North

Pump type

KRT F 100-250/54XG-S


1)

7 4

5 4

16 4

11 4

781

811 811

781 30 3/4

31 15/16

160

197

202

200

248

254

353

435

446

441

547

560

1)Point d'arrêt le plus bas en service automatique 1)Lowest shut-off point for automatic operation 1)Tiefster Ausschaltpunkt bei Automatikbetrieb

2)Recouvrement minimal pour service continu 2)Minimum submergence for continuous operation 2)Mindestüberdeckung bei Dauerbetrieb

2)

4 4 781 --- --- 160 200 353 441

167 209 368 461

19 4 --- 892 35 1/8 237 291 523 642

21 4 892 237 300 523 662

4 4K 811 --- --- 202 --- 446 ---

5 4K 202 --- 446 ---

7 4K 237 --- 523 ---

--- ---

--- ---

--- ---

--- ---

--- ---

--- ---

--- ---

--- ---

--- ---

--- ---

781 781 30 3/4

811 811 31 15/16

892 35 1/8

811 811 31 15/16

892 892 35 1/8

0 50 100

U S

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

1 2 3 4 5 6 7 8 9 10 11 12

1 2 3 4 5 6 7 8

Z ei chnungs- N r . / D r aw i ng N o. / N ° P l an

M aß st ab/ S cal e/ E chel l e

Ä nder ung/ R evi si on

B i t t e gr undsät zl i ch bei S chr i f t ver kehr angeben / S houl d al w ays be st at ed i n cor r espondence / A i ndi quer dans t out e cor r espondance

G eschäf t sber ei ch P um pen Wasser w i r t schaf t st echni k

K S B A kt i engesel l schaf t P ost f ach 20 07 43 D - 06008 H al l e ( S aal e) T ur m st r aß e 92- 100 D - 06110 H al l e ( S aal e)

B aur ei he- G r öß e/ T ype- S i ze

D at um / D at e N am e/ N om

( 03 45) 48 26 46 99 318284 ksbha.

( 03 45) 48 26- 0 F ax: T el ex:

T el . :

B et r ei ber - N r . / C ust om er N o. / N ° C l i ent

K S B A uf t r ags- N r . / K S B O r der N o. / N ° com m ande K S B

K S B Wer k- N r . / K S B Wor k N o. / N ° de f abr i cat i on K S B M odi f i cat i on

sous réserve de modifications technique SEULEMENT POUR LES DEMANDES/LES OFFRES

technische Änderungen vorbehalten


NUR FÜR ANFRAGE/ANGEBOT


Hydraulique

Hydraulics Hydraulik KSB-Motor

KSB-Engine

KSB-Moteur

50 Hz 60 Hz

mm mm inch

a1

Ibs kg Ibs kg Ibs kg

A A

A-A

0


2010- 03- 01

stationäre Aufstellung

1:10 A2

KRT 100-250/16 4

S - E A 133


G H C1, C2

Class 125 ANSI B 16.1

min.25 9 16

"

min

.19 1

1 16 "

32 11 16

"

DN1=4"

min

.14 3

8 "

a1 4 7

16 "

16 15

16 "

9 7 16

"

27 3 4 "

23 1 4 "

19 1 8 "

6 1 4 "

14 7 8 "

8"

5 1 2 "

DN3=4"

F

8 11 16

"

12 3 16

"

1 3 4 "

7 7 8 "

5 7 8 "

13 16

"

3 3 8 "

Ø2"

3 1 4 "

1 15 16

"

2 3 4 "

Ø 1 2 "

Page 4 / 5

40 °C (104 °F)

KRT F 100-250/54XG-S

Rated power P2

Nominal speed

Main cable

Rated voltage

Rated current

Rated frequency

Starting mode

Control cable

DirectF

Class I, Div. 1, Groups C,D, T3

-

IP68

---1 x AWG 13-12

60

30

7.5

230

113

1752

20.2


hp

A

Hz

A

A

No. starts / h




Service factor 1.15

rpm

Starting current

cos phi




GNEMA code letter

0.810.740.630.41

7.55.63.71.9

hp %


Motor type

Load

4/43/42/41/4

Insulation class

54XG

Pump type


P2 IP1 eta

86.184.276.0

86.04.873.331.84

13.216.4

11.2

20.2

Starting to rated current 5.6

6.50

Current input

Efficiency

Power factor

Speed

8

10

12

14

16

18

20

22

24

[A]

0

20

40

60

[]

0

[]

1740

1760

1780

[rpm]

0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 P2 [hp]

kW




Page

2017-04-17

5 / 5

Project


Created byPos.no 1





KRT F 100-250/74XG-S


Pump type

Project ID Lift Station #8 / Naval Live Oaks - South

Project Gulf Island National Seashore



Viscosity

Density

Temperature °F

lb/ft³

ft²/s

Operating data

Design

Make

Frame size

Design

Operating speed rpm

Stages 1

Impeller type


inchinch107/16

87/16

69/16

To

US g.p.m.

US g.p.m.

204Head ft54.9


Shaft power hp

Efficiency %34.6

Materials


Bearing bracket




Grey cast iron EN-JL1040 (A 48 Class 35)Grey cast iron EN-JL1040 (A 48 Class 35)

Flow

Application range

Free passage inch

8.18

Vortex

1750

Open

4

Head Flow63.3 0

21.7 740

Submers ible pump

100-250KRT FSeries



Shaft

---



1 / 1

O-Rings

Impeller wear ring

Casing wear ring



Fluid

K42071s/04Curve number

Page 1 / 5



215265166

ftFrom

US g.p.m.ft

Pos.no 1

)(( )

( )

681.08E-5

62.3

Customer pos.no

KSB

367.06Weight lb


Nominal pipe s ize

Norm --

--



CLASS 125



DN1

DN2

---

4 inch


4"

4 inch

KRT F 100-250/74XG-S




By temperature sensitive switchesBy PTC (Explosion proof models only)


Monitoring

Shaft seal



Coating





2 / 5Page

Data sheet

Pump type

2017-04-17


Installation



Discharge elbow size (DN2/DN3): 4 inch / 4 inchFlange dimensions to: ASME/ANSI B16.1, CLASS 125Claw: Bolted to the pumpGuide system: Double guide barsGuide bar diameter: 2 x 2 in pipe, outside dia. 60,3 mm (2,4 in), inside dia. 50...54 mm (2,0…2,1 in)Installation depth: 4,5 m (15 ft)Lifting device: stainless steel lifting chainLength of lifting device: 10 m (33 ft)Lifting loops: Every 2,5 m (8 ft)Installation accessories: Discharge elbow, 4 inch / 4 inch


Materials:Discharge elbow: Grey cast iron EN-JL1040 (A 48 Class 35)Claw: Grey cast iron EN-JL1040 (A 48 Class 35)Bracket: Stainless steel EN-1.4571 (A 276 Type 316 Ti)Guide bars: Not part of this specificationLifting device: Stainless steel EN-1.4401 (A 276 Type 316)


1Lift Station #8 / Naval Live Oaks - South


Speed 1750 1/min


Head

NPSH-values

Shaft power P2

Efficiency

Ø 10.43

56.2% Eff.

Ø 10.24

53.9%

Ø 9.803

53%

Ø 7.283

45.2%

Ø 6.53539%

Ø 8.465

50.6%

Application range

54.9 ft

0 ft

8.18 hp

34.6 %

204 US g.p.m.

10% 20% 30%38%

38%

45%49%

52%

55%

Ø 10.43

Ø 6.535

Ø 8.465

54.9 ft

0 ft

8.18 hp

34.6 %

204 US g.p.m.

Ø 10.43 (P2)

Ø 6.535 (P2)

Ø 8.465 (P2)

54.9 ft

0 ft

8.18 hp

34.6 %

204 US g.p.m.

Ø 10.43

Ø 6.535Ø 8.465

54.9 ft

0 ft

8.18 hp

34.6 %

204 US g.p.m.

05

101520253035404550556065707580859095

100105110115[ft]

0 100 200 300 400 500 600 700 800 900 1000 [US g.p.m.]

0

5

10

15

20

25

30

[ft]

0

5

10

15

20

25

30

[hp]

0

5

10

15

20

[kW]

0

10

20

30

40

50

[%]

0 100 200 300 400 500 600 700 800 900 1000 [US g.p.m.]

(1)

Impeller type

Free passage


4"

Vortex Open Curve number

Frequency

K42071s/04

60 Hz

Pump type KRT F 100-250/74XG-S


2017-04-17

3 / 5

Density

Viscos ity

62.322 lb/ft³

1.082E-5 ft²/s

,

)( 215

Project



1

Lift Station #8 / Naval Live Oaks - South


Project Project ID Pos.no 1Lif t Station #8 / Naval Live Oaks - SouthGulf Island National Seashore

Pump type

KRT F 100-250/74XG-S


1)

7 4

5 4

16 4

11 4

781

811 811

781 30 3/4

31 15/16

160

197

202

200

248

254

353

435

446

441

547

560

1)Point d'arrêt le plus bas en service automatique 1)Lowest shut-off point for automatic operation 1)Tiefster Ausschaltpunkt bei Automatikbetrieb

2)Recouvrement minimal pour service continu 2)Minimum submergence for continuous operation 2)Mindestüberdeckung bei Dauerbetrieb

2)

4 4 781 --- --- 160 200 353 441

167 209 368 461

19 4 --- 892 35 1/8 237 291 523 642

21 4 892 237 300 523 662

4 4K 811 --- --- 202 --- 446 ---

5 4K 202 --- 446 ---

7 4K 237 --- 523 ---

--- ---

--- ---

--- ---

--- ---

--- ---

--- ---

--- ---

--- ---

--- ---

--- ---

781 781 30 3/4

811 811 31 15/16

892 35 1/8

811 811 31 15/16

892 892 35 1/8

0 50 100

U S

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

1 2 3 4 5 6 7 8 9 10 11 12

1 2 3 4 5 6 7 8

Z ei chnungs- N r . / D r aw i ng N o. / N ° P l an

M aß st ab/ S cal e/ E chel l e

Ä nder ung/ R evi si on

B i t t e gr undsät zl i ch bei S chr i f t ver kehr angeben / S houl d al w ays be st at ed i n cor r espondence / A i ndi quer dans t out e cor r espondance

G eschäf t sber ei ch P um pen Wasser w i r t schaf t st echni k

K S B A kt i engesel l schaf t P ost f ach 20 07 43 D - 06008 H al l e ( S aal e) T ur m st r aß e 92- 100 D - 06110 H al l e ( S aal e)

B aur ei he- G r öß e/ T ype- S i ze

D at um / D at e N am e/ N om

( 03 45) 48 26 46 99 318284 ksbha.

( 03 45) 48 26- 0 F ax: T el ex:

T el . :

B et r ei ber - N r . / C ust om er N o. / N ° C l i ent

K S B A uf t r ags- N r . / K S B O r der N o. / N ° com m ande K S B

K S B Wer k- N r . / K S B Wor k N o. / N ° de f abr i cat i on K S B M odi f i cat i on

sous réserve de modifications technique SEULEMENT POUR LES DEMANDES/LES OFFRES

technische Änderungen vorbehalten


NUR FÜR ANFRAGE/ANGEBOT


Hydraulique

Hydraulics Hydraulik KSB-Motor

KSB-Engine

KSB-Moteur

50 Hz 60 Hz

mm mm inch

a1

Ibs kg Ibs kg Ibs kg

A A

A-A

0


2010- 03- 01

stationäre Aufstellung

1:10 A2

KRT 100-250/16 4

S - E A 133


G H C1, C2

Class 125 ANSI B 16.1

min.25 9 16

"

min

.19 1

1 16 "

32 11 16

"

DN1=4"

min

.14 3

8 "

a1 4 7

16 "

16 15

16 "

9 7 16

"

27 3 4 "

23 1 4 "

19 1 8 "

6 1 4 "

14 7 8 "

8"

5 1 2 "

DN3=4"

F

8 11 16

"

12 3 16

"

1 3 4 "

7 7 8 "

5 7 8 "

13 16

"

3 3 8 "

Ø2"

3 1 4 "

1 15 16

"

2 3 4 "

Ø 1 2 "

Page 4 / 5

40 °C (104 °F)

KRT F 100-250/74XG-S

Rated power P2

Nominal speed

Main cable

Rated voltage

Rated current

Rated frequency

Starting mode

Control cable

DirectF

Class I, Div. 1, Groups C,D, T3

-

IP68

---1 x AWG 11-7+15-5

60

30

10

230

147

1747

26.2


hp

A

Hz

A

A

No. starts / h




Service factor 1.15

rpm

Starting current

cos phi




GNEMA code letter

0.840.780.690.47

10.07.55.02.5

hp %


Motor type

Load

4/43/42/41/4

Insulation class

74XG

Pump type


P2 IP1 eta

85.082.974.8

85.16.584.502.49

16.421.2

13.3

26.2

Starting to rated current 5.6

8.77

Current input

Efficiency

Power factor

Speed

12

16

20

24

28

32

[A]

0

20

40

60

[]

0.4

[]

1740

1760

1780

[rpm]

0 1 2 3 4 5 6 7 8 9 10 11 P2 [hp]

kW




Page

2017-04-17

5 / 5

Project


Created byPos.no 1


Lift Station #8 / Naval Live Oaks - South



ENCLOSURE: SPN4SS-363012 (36"H x 30"W x 12"D) NEMA 4X RATED, 304 SST, PAINTED FOREST GREEN. INCLUDES BOLT-ON DRIP SHIELD. OUTER DOOR HAS 3-POINT PADLOCKING HANDLE & 90° DOOR STOP.BACK PANEL: SPP-3630 (33"H x 27"W) FABRICATED FROM 12ga. CARBON STEEL WITH WHITEPOWDER COAT FINISH.INNER DOOR: HID-3630 FABRICATED FROM .125 BLACK ENGRAVED ALUMINUM WITH CONTINUOUSHINGE, TWIST LATCH, & 90° DOOR STOP.

OMNI BEACONALARM LIGHT

100A GEN.RECEPTACLEHBL4100R9W

6"

INNER DOOR LAYOUT(OUTER DOOR REMOVED FOR CLARITY)

8"

ALARMHORN

ALARMSILENCE

12"

24"

LOCK

UNLOCK

h0 0 0 0 0 1 2

GRASSLIN

UWZ 48 - L 110 - 127V ≈ 60Hz

RESETRESE

TTESTTEST

TEST MONTHLY

SEE INSTRUCTIONS

CAUTION!INTENDED FOR PROGRAMMINGAND DIAGNOSTIC USE ONLY

15 AMPS MAX

PUMPPROCESSequipment incorporated

&

WARNING! DISCONNECT ALLPOWER BEFORE SERVICING

PUMP 1

RUN

SEAL LEAK

OFFHAND AUTO

h0 0 0 0 0 1 2

GRASSLIN

UWZ 48 - L 110 - 127V ≈ 60Hz

PUMP 2

RUN

SEAL LEAK

OFFHAND AUTO

CON GFI PUMP 1 PUMP 2 MAIN EMERGENCY

JAR SLY

04/19/2017 N.T.S.

ENCLOSURE LAYOUT

SUBMITTAL

GULF ISLAND NATIONAL SEASHORE

NAVAL LIVE OAKSLIFT STATIONS 6, 7, 8

218121 1 8 ---SHEET OF

CUSTOMER:

PROJECT:

JOB No:

DRAWN BY: CHECKED BY:

DATE: SCALE:

DRAWING:

TYPE:

PUMPPROCESS

&REV. INITIALDATE

00 04/19/17 JARDESCRIPTION


AutoCAD SHX Text

OFF

AutoCAD SHX Text

ON

AutoCAD SHX Text

15

AutoCAD SHX Text

OFF

AutoCAD SHX Text

ON

AutoCAD SHX Text

15

AutoCAD SHX Text

OFF

AutoCAD SHX Text

ON

AutoCAD SHX Text

15

AutoCAD SHX Text

100

AutoCAD SHX Text

COMMON

AutoCAD SHX Text

TRIP

AutoCAD SHX Text

100

AutoCAD SHX Text

COMMON

AutoCAD SHX Text

TRIP

AutoCAD SHX Text

OFF

AutoCAD SHX Text

ON

AutoCAD SHX Text

15

AutoCAD SHX Text

GFCI

AutoCAD SHX Text

FLASHES

AutoCAD SHX Text

REPLACE

AutoCAD SHX Text

IF LIGHT

AutoCAD SHX Text

RESET

AutoCAD SHX Text

RESET

AutoCAD SHX Text

TEST

AutoCAD SHX Text

TEST

AutoCAD SHX Text

TEST MONTHLY

AutoCAD SHX Text

SEE INSTRUCTIONS

LOCK

UNLOCK

h0 0 0 0 0 1 2

GRASSLIN

UWZ 48 - L 110 - 127V ≈ 60Hz

RESETRESE

TTESTTEST

TEST MONTHLY

SEE INSTRUCTIONS

CAUTION!INTENDED FOR PROGRAMMINGAND DIAGNOSTIC USE ONLY

15 AMPS MAX

PUMPPROCESS

&

WARNING! DISCONNECT ALLPOWER BEFORE SERVICING

PUMP 1

RUN

SEAL LEAK

OFFHAND AUTO

h0 0 0 0 0 1 2

GRASSLIN

UWZ 48 - L 110 - 127V ≈ 60Hz

PUMP 2

RUN

SEAL LEAK

OFFHAND AUTO

CON GFI PUMP 1 PUMP 2 MAIN EMERGENCY

JAR SLY

04/19/2017 N.T.S.

INNER DOOR DETAIL

SUBMITTAL

GULF ISLAND NATIONAL SEASHORE.


218121 1A 8 ---SHEET OF

CUSTOMER:

PROJECT:

JOB No:


DATE: SCALE:

DRAWING:

TYPE:

PUMPPROCESS

&REV. INITIALDATE

00 0419/17 JARDESCRIPTION


AutoCAD SHX Text

OFF

AutoCAD SHX Text

ON

AutoCAD SHX Text

15

AutoCAD SHX Text

OFF

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ON

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15

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OFF

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ON

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15

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100

AutoCAD SHX Text

COMMON

AutoCAD SHX Text

TRIP

AutoCAD SHX Text

100

AutoCAD SHX Text

COMMON

AutoCAD SHX Text

TRIP

AutoCAD SHX Text

OFF

AutoCAD SHX Text

ON

AutoCAD SHX Text

15

AutoCAD SHX Text

GFCI

AutoCAD SHX Text

FLASHES

AutoCAD SHX Text

REPLACE

AutoCAD SHX Text

IF LIGHT

AutoCAD SHX Text

RESET

AutoCAD SHX Text

RESET

AutoCAD SHX Text

TEST

AutoCAD SHX Text

TEST

AutoCAD SHX Text

TEST MONTHLY

AutoCAD SHX Text

SEE INSTRUCTIONS

TB

MS1

SR

MS2

VENTILATED AIRBREAK BOX:SPLN1SS-123012 (12"H x 30"W x 12"D) FABRICATED FROM 304 STAINLESS STEEL,PAINTED FOREST GREEN. HINGED ACCESS DOOR IS EQUIPPED WITH STAINLESS STEELEXPANDED METAL & INSECT SCREEN AND WITH PAD-LOCKABLE SUITCASE LATCH.

ECBMCBCB2CB1CCB

N

TERMINALS MOUNTED ON 30° STAND-OFF

BATT6VDC, 1.3AH

SDSA3650

DRB

1.5" WIREWAY X 2"D - GRAY

1.5" W

IREW

AY X

2"D

- GRA

Y

414"

RESET RESETPOWER

MOISTURE THERMAL

A

Pump

Safe

RESET RESETPOWER

MOISTURE THERMAL

A

Pump

Safe

OMNI BEACONALARM LIGHT

NORMALRESTARTREVERSALLOSS/UBLOW VOLTHIGH VOLT

STATUSGRN

RED

250500

240480230

460

220440

208416

200400

190380

VOLTAGELINE - LINE

BACK PANEL LAYOUT



1.5" WIREWAY X 2"D - GRAYALARMHORN

ALARMSILENCE

100A GEN.RECEPTACLEHBL4100R9W

ALT PSM1 PSM2

ISO XFMR PMR F1 F2 F3 F4 F5SPD

PDBSURGECAPACITOR

CA603R

LA

TR1

RC2

R1

PWR

R2

+12V

-

RC1

TR2

R1

R2

+ -

PS

NL

TR1

RC2

R1

PWR

R2

+12V

-

RC1

TR2

R1

R2

PSXC1

XC2

LOAD 1

LOAD 2

JAR SLY

04/19/2017 N.T.S.

ENCLOSURE LAYOUT

SUBMITTAL



218121 2 8 ---SHEET OF

CUSTOMER:

PROJECT:

JOB No:


DATE: SCALE:

DRAWING:

TYPE:

PUMPPROCESS

&REV. INITIALDATE


GULF ISLAND NATIONAL SEASHORE STANDARD

AutoCAD SHX Text

OFF

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ON

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15

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OFF

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ON

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15

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OFF

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ON

AutoCAD SHX Text

15

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9070T100D24

AutoCAD SHX Text

SQUARE D

AutoCAD SHX Text

D

AutoCAD SHX Text

SQUARE D

AutoCAD SHX Text

D

AutoCAD SHX Text

SQUARE D

AutoCAD SHX Text

D

AutoCAD SHX Text

SQUARE D

AutoCAD SHX Text

D

AutoCAD SHX Text

100

AutoCAD SHX Text

COMMON

AutoCAD SHX Text

TRIP

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100

AutoCAD SHX Text

COMMON

AutoCAD SHX Text

TRIP

AutoCAD SHX Text

RESET

AutoCAD SHX Text

RESET

AutoCAD SHX Text

OFF

AutoCAD SHX Text

ON

AutoCAD SHX Text

15

TB

MS1

SR

MS2

ECBMCBCB2CB1CCB

N

TERMINALS MOUNTED ON 30° STAND-OFF

BATT6VDC, 1.3AH

SDSA3650

DRB


1.5" W

IREW

AY X

2"D

- GRA

Y

RESET RESETPOWER

MOISTURE THERMAL

A

Pump

Safe

RESET RESETPOWER

MOISTURE THERMAL

A

Pump

Safe

NORMALRESTARTREVERSALLOSS/UBLOW VOLTHIGH VOLT

STATUSGRN

RED

250500

240480230

460

220440

208416

200400

190380

VOLTAGELINE - LINE




ALT PSM1 PSM2

ISO XFMR PMR F1 F2 F3 F4 F5SPD

PDBSURGECAPACITOR

CA603R

LA

TR1

RC2

R1

PWR

R2

+12V

-

RC1

TR2

R1

R2

+ -

PS

NL

TR1

RC2

R1

PWR

R2

+12V

-

RC1

TR2

R1

R2

PSXC1

XC2

LOAD 1

LOAD 2

JAR SLY

04/19/2017 N.T.S.

BACK PANEL DETAIL

SUBMITTAL



218121 2A 8 ---SHEET OF

CUSTOMER:

PROJECT:

JOB No:


DATE: SCALE:

DRAWING:

TYPE:

PUMPPROCESS

&REV. INITIALDATE



AutoCAD SHX Text

OFF

AutoCAD SHX Text

ON

AutoCAD SHX Text

15

AutoCAD SHX Text

OFF

AutoCAD SHX Text

ON

AutoCAD SHX Text

15

AutoCAD SHX Text

OFF

AutoCAD SHX Text

ON

AutoCAD SHX Text

15

AutoCAD SHX Text

9070T100D24

AutoCAD SHX Text

SQUARE D

AutoCAD SHX Text

D

AutoCAD SHX Text

SQUARE D

AutoCAD SHX Text

D

AutoCAD SHX Text

SQUARE D

AutoCAD SHX Text

D

AutoCAD SHX Text

SQUARE D

AutoCAD SHX Text

D

AutoCAD SHX Text

100

AutoCAD SHX Text

COMMON

AutoCAD SHX Text

TRIP

AutoCAD SHX Text

100

AutoCAD SHX Text

COMMON

AutoCAD SHX Text

TRIP

AutoCAD SHX Text

RESET

AutoCAD SHX Text

RESET

AutoCAD SHX Text

OFF

AutoCAD SHX Text

ON

AutoCAD SHX Text

15

230 VAC3 PHASE4 WIRE

G

(90A)ECB

(50A)CB1

(50A)CB2

T3

T2

T1

GND

PUMP 110 HP

26.2 FLA

MS1 OL1

SURGEPROTECTION

DEVICE

#4AWG

N1

CONTROL POWERCCB (15A)

NOTE: FINAL ADJUSTMENTMUST BE MADE AT START-UP

1L1 2T1

3L2 4T2

5L3 6T3

GFI

CAUTION! 15 AMPS MAX INTENDED FORPROGRAMMING AND DIAGNOSTIC USE ONLY

DUPLEX15A GFIRECEPT.

100AGENERATORRECEPTACLE(HBL4100R9W)

X

Y

Z

100 A3 P

4 W

L3

L1

MECH.INTL'K

(90A)MCB

L2

N

#16AWGRED

#6AWG

#14AWG

#8AWG

L2A

SPD(SDSA3650)

HIGH LEG

L3A

L1A

L2A

L3A

L1A

T3

T2

T1

GND

PUMP 210 HP

26.2 FLA

MS2 OL2

1L1 2T1

3L2 4T2

5L3 6T3

L2A

L3A

L1A

GFI RECEPT.DRB (15A)

#16 AWGRED

#16AWGWHT

LOAD CALCULATIONSMOTORS:

PUMP 1 10 HP, 230 VAC, 3Ø, 26.2 FLA PUMP 2 10 HP, 230 VAC, 3Ø, 26.2 FLA

CONTROLS: 15.0 FLATOTAL FLA: 67.4 FLA

#8AWG

#4AWG

#4AWG

PDB(9080LBA363206)

PHASEMONITOR

RELAY

(PMPU-FA8)3

4

5

PMR

F2(1A)

F3 (1A)

FNQ-R-1

F1(1A)

LA (CA630R)LIGHTNINGARRESTOR

JAR SLY

04/19/2017 N.T.S.

INCOMING POWER

SUBMITTAL



218121 3 8 ---SHEET OF

CUSTOMER:

PROJECT:

JOB No:


DATE: SCALE:

DRAWING:

TYPE:

PUMPPROCESS

&REV. INITIALDATE



N1

N1

6 5

PSM1(MODULE A)

11 12

2 317 19

SEAL PROBESPUMP 1

A PUMP 1SEAL FAIL

18A

1 4

16

MOISTURE

8 7

THERMAL

N.O.H.C.

N.C.H.O.

18O/T1

NOTE: REMOVE YELLOW JUMPER AFTER CONNECTINGOVERTEMP CONTACT FROM PUMP (IF APPLICABLE)

JUMPER(YELLOW)

6 5

PSM2(MODULE A)

11 12

2 327 29

SEAL PROBESPUMP 2

A PUMP 2SEAL FAIL

28A

1 4

26

MOISTURE

8 7

THERMAL

N.O.H.C.

N.C.H.O.

28O/T2

NOTE: REMOVE YELLOW JUMPER AFTER CONNECTINGOVERTEMP CONTACT FROM PUMP (IF APPLICABLE)

JUMPER(YELLOW)

#16AWGRED

#16AWGWHT

1413 TO MS1SHEET 5

FROM HOA1SHEET 5

2423 TO MS2SHEET 5

FROM HOA2SHEET 5

JAR SLY

04/19/2017 N.T.S.

PUMP FAULT CIRCUITS

SUBMITTAL



218121 4 8 ---SHEET OF

CUSTOMER:

PROJECT:

JOB No:


DATE: SCALE:

DRAWING:

TYPE:

PUMPPROCESS

&REV. INITIALDATE



1

3

8

6

2 7

ALT(ARP120A3R)

PUMP 1RUN

PUMP 2RUN

2

21

HAND

OFF

AUTO

PUMP 1

HAND

OFF

AUTO

PUMP 2

YELLOW

12

ALTERNATOR, DPDT, CROSS-WIRED, SELECTOR SWITCH

MS1 (aux)

MS2 (aux)

OL1

OL2

G

G

ETM

ETM

MS1

MS2

14 15

24 25

BA

XC1 (R1)

BA

XC2 (R1)

BA

XC1 (R2)

OFF LEVEL

LAG LEVEL

LEAD LEVELPMR

1 8

13

23

1 N

#16AWGRED

#16AWGWHT

3A4A

F4(1A)

F5 (1A)

FNM-1

4A 4B

1A1

3A

11

20

10

#16AWGRED

#16AWGWHT

ISO XFMR

VAX2X1 120VAC

H1H2120VAC

100

0.83A

0.83A

OVERTEMPTO/FROM PSM1

SHEET 5

OVERTEMPTO/FROM PSM2

SHEET 5

JAR SLY

04/19/2017 N.T.S.

ALTERNATOR CIRCUIT

SUBMITTAL



218121 5 8 ---SHEET OF

CUSTOMER:

PROJECT:

JOB No:


DATE: SCALE:

DRAWING:

TYPE:

PUMPPROCESS

&REV. INITIALDATE



3A4A

SR

A1 A2

SR

11 14

SILENCE

SR

11 12

120 VACALARM HORN

OmniBeaconALARM LIGHTW/ BATTBACK-UP

WHT

9A

#16AWGRED

3

9

3A

TEST

RESET

GFCILINE

LOAD4

9B

3 HORN SILENCERELAY

#16AWG

XC2 (R2)

A B9

GRN/YEL

R BATT6 VDC - 1.3 Ah

RED

BLU

BLK

YEL

3

YEL

WHT

4

#16AWGRED

#16AWGWHT

OPT-FLT1

OPT-FLT2

OPT-FLT3

OPT-FLT4

LEADLEVEL

OFFLEVEL

HIGHLEVEL

LAGLEVEL

TR1

RC2

R1

PWR

R2

+12V

-

RC1

TR2

R1

R2

TR1

RC2

R1

PWR

R2

+12V

-

RC1

TR2

R1

R2

+ -

PS

NL

XC1 XC2PS

JAR SLY

04/19/2017 N.T.S.

ALARM & OPTI FLOAT CIRCUITS

SUBMITTAL


NAVAL LIVE OAKSLIFT STATIONS 6, 7, 8L

218121 6 8 ---SHEET OF

CUSTOMER:

PROJECT:

JOB No:


DATE: SCALE:

DRAWING:

TYPE:

PUMPPROCESS

&REV. INITIALDATE



AutoCAD SHX Text

+

AutoCAD SHX Text

-

JAR SLY

04/19/2017 N.T.S.

BILL OF MATERIALS

SUBMITTAL



218121 7 8 ---SHEET OF

CUSTOMER:

PROJECT:

JOB No:


DATE: SCALE:

DRAWING:

TYPE:

PUMPPROCESS

&REV. INITIALDATE



1. CONTROL TERMINAL

2.

3.

4.

FIELD WIRING (EXTERNAL TO CONTROL ENCLOSURE)

5.

PANEL WIRING

6.

SEAL ALL CONDUITS ENTERING CONTROL PANEL

7.

CONTROL PANEL IS UL508A LABELED

INSTALL IN ACCORDANCE WITH ARTICLE 504 OF THE N.E.C.

MINIMUM #16 AWG CONTROL WIRE AT 600V

120VAC HOT RED

120VAC NEUTRAL WHITE

12 or 24VAC HOT BLUE

12 or 24VAC NEUTRAL YELLOW

24VDC POSITIVE (+) ORANGE

24VDC NEGATIVE (-) BROWN

12VDC POSITIVE (+) RED

12VDC NEGATIVE (-) BLACK

8.

NEUTRAL BLOCK AND GROUND LUGS

NOTES:

CONTROL WIRE CODE:

TORQUE TABLES:

CONTROL TERMINALS

RECOMMENDED TIGHTENING TORQUE

SIZE 2.5 mm 6 in/lb.8 in/lb.SIZE 4.0 mm8 in/lb.SIZE 6.0 mm

18 in/lb.SIZE 16.0 mm27 in/lb.SIZE 35.0 mm

GROUND LUG

RECOMMENDED TIGHTENING TORQUE

AWG 3 - 2

AWG 14 - 10AWG 8AWG 6 - 4

35.0 in/lb.TORQUETERMINAL TORQUEWIRE SIZE

40.0 in/lb.45.0 in/lb.50.0 in/lb.

JAR SLY

04/19/2017 N.T.S.

DRAWING NOTES

SUBMITTAL



218121 8 8 ---SHEET OF

CUSTOMER:

PROJECT:

JOB No:


DATE: SCALE:

DRAWING:

TYPE:

PUMPPROCESS

&REV. INITIALDATE

