tech. bulletin - · pdf file52 sp stt t 2 | cg t 51 5 f 51 51 ... cg t 51 5 f 51 51 | nfocspca...
TRANSCRIPT
652 BISHOP STREET UNIT 2A | CAMBRIDGE ON N3H 4V6 T. (519) 650-8080 | F. (519) 650-8081 | [email protected] | www.cspi.ca
TECH. BULLETIN
THIS DOCUMENT PERTAINS TO CSPI MEMBERS AND STAKEHOLDERS ONLY. CO-AUTHORED BY ATLANTIC, ARMTEC, FRONTIER, HUBBELL, ACI, ARCELORMITTAL, IRONSIDE, LELAND, VALFILM AND WARNER. USE OF THIS DOCUMENT OUTSIDE OF CSPI MEMBERSHIP WITHOUT APPROVAL FROM CSPI, ATLANTIC, ARMTEC, FRONTIER OR HUBBELL IS PROHIBITED.
ISSUE NINETEEN | 07.06.16
Table of Contents
1 Preface 2 Scope 3 Definitions 4 ReferencePublications 5 General 6 ManufacturerRequirements 7 CertificationBodyRequirements 8 RevisionstoProgram 9 CertificationMark 10 MiscellaneousAppendixA PipeProductManufacturingProcessQC/QAFundamentalsAppendixB ProductTestReportsAppendixC TheMarkAppendixD ApprovedCB’sbytheStandardCouncilofCanadaTable1 StructuralPlateCorrugatedSteelPipeInspectionandTestingPlanduringFabrication
Certification Program for Structural Plate Corrugated Steel Pipe Products and Deep Corrugated Structural Plate Products
652 BISHOP STREET UNIT 2A | CAMBRIDGE ON N3H 4V6 T. (519) 650-8080 | F. (519) 650-8081 | [email protected] | www.cspi.ca
TECH. BULLETIN
THIS DOCUMENT PERTAINS TO CSPI MEMBERS AND STAKEHOLDERS ONLY. CO-AUTHORED BY ATLANTIC, ARMTEC, FRONTIER, HUBBELL, ACI, ARCELORMITTAL, IRONSIDE, LELAND, VALFILM AND WARNER. USE OF THIS DOCUMENT OUTSIDE OF CSPI MEMBERSHIP WITHOUT APPROVAL FROM CSPI, ATLANTIC, ARMTEC, FRONTIER OR HUBBELL IS PROHIBITED.
ISSUE NINETEEN | 07.06.16
1 – Preface
ThisProgramhasbeenwrittenanddevelopedbytheCSPI(CorrugatedSteelPipeInstitute)tosupportmembersandstakeholdersandhasbeenauditedbyCWB.UseoutsideofCSPImembershipisstrictlyprohibited.
TheCorrugatedSteelPipeInstitute,orCSPI,isafederallycharteredindustrialtradeassociationofcorrugatedsteelpipe(CSP)andstructuralplatecorrugatedsteelpipe(SPCSP)manufacturers,steelproducers,andsupplierstotheCSPindustry.
ThisisthefirstversionoftheProgramforSPCSP,toreflectthe2014versionofCSAstandardG401andtheMTOPerformanceBasedSpecificationforDesignandConstructionofStructuralCulverts.
2 – Scope
2.1 ThisProgramprescribesrequirementsforthecertificationtoCSAG401-CorrugatedSteelProductsof: • StructuralPlateCorrugatedSteelPipeproductsandDeepCorrugatedStructuralPlateproducts.
2.2 CertificationofSPCSPandDCSPtothisProgramisplantandproductspecific.
2.3 ThisProgramislimitedto: SPCSPandDCSPofallshapesandsizes.
3 – Definitions
3.1 CertificationBody(CB) AthirdpartyagencyapprovedbyCSPIandaccreditedbytheStandardsCouncilofCanada(SCC)toGuide65.
SeeAppendixD.
3.2 Conformance Compliancewithspecifiedrequirements.
3.3 Control Toexerciseauthorityoverandregulate.
3.4 CorrectiveAction Action(s)takentopreventtherecurrenceofanonconformity.
Certification Program for Structural Plate Corrugated Steel Pipe Products and Deep Corrugated Structural Plate Products
652 BISHOP STREET UNIT 2A | CAMBRIDGE ON N3H 4V6 T. (519) 650-8080 | F. (519) 650-8081 | [email protected] | www.cspi.ca
TECH. BULLETIN
THIS DOCUMENT PERTAINS TO CSPI MEMBERS AND STAKEHOLDERS ONLY. CO-AUTHORED BY ATLANTIC, ARMTEC, FRONTIER, HUBBELL, ACI, ARCELORMITTAL, IRONSIDE, LELAND, VALFILM AND WARNER. USE OF THIS DOCUMENT OUTSIDE OF CSPI MEMBERSHIP WITHOUT APPROVAL FROM CSPI, ATLANTIC, ARMTEC, FRONTIER OR HUBBELL IS PROHIBITED.
ISSUE NINETEEN | 07.06.16
3 – Definitions
3.5 DayorDays Inmeasuringtime,theterm“day”or“days”,asusedinthisProgram,referstocalendarandnotbusinessdays.
3.6 Disposition Immediatecorrectionofanonconformity,typically: a) scrap; b) rework; c) repair; d) useasis,withconcession;and, e) reclassifyforalternateuse.
3.7 Documentation Recordedinformation.
3.8 Inspection Randomaudit,testing,andevaluation
3.9 Manufacturer AnyCSPImember(manufacturer)producingSPCSPandDCSPforcertificationunderthisProgram.
3.10 Mark Referstoapermanentlabeling,printing,orstampingonaplateindicatingtheplateiscertifiedunderthisProgram.
TheMarkmayalsobeusedinpromotionalliterature.
3.11 MaterialFinishes Platefinishesincludeblack(uncoated),galvanizedandthermoplasticcopolymercoatedsteel.
3.12 Nonconformity Non-fulfillmentofaspecifiedrequirement.
Nonconformitiesareclassifiedintotwocategories: Minor: a) AlapseintheManufacturer’sQualityProgram,whichisnot likelyto impactthequalityofproduct(e.g.
identificationofanobsoletedocumentinuse,oronepieceofmeasuringequipmentoutofcalibration)
Certification Program for Structural Plate Corrugated Steel Pipe Products and Deep Corrugated Structural Plate Products
652 BISHOP STREET UNIT 2A | CAMBRIDGE ON N3H 4V6 T. (519) 650-8080 | F. (519) 650-8081 | [email protected] | www.cspi.ca
TECH. BULLETIN
THIS DOCUMENT PERTAINS TO CSPI MEMBERS AND STAKEHOLDERS ONLY. CO-AUTHORED BY ATLANTIC, ARMTEC, FRONTIER, HUBBELL, ACI, ARCELORMITTAL, IRONSIDE, LELAND, VALFILM AND WARNER. USE OF THIS DOCUMENT OUTSIDE OF CSPI MEMBERSHIP WITHOUT APPROVAL FROM CSPI, ATLANTIC, ARMTEC, FRONTIER OR HUBBELL IS PROHIBITED.
ISSUE NINETEEN | 07.06.16
3 – Definitions
Major: a) Alapsewhichislikelyto,orhasimpactedthequalityofproduct. b) Systemic lapses in theManufacturer’sQualityProgram(e.g. identificationofaseriesofobsolete
documentsinuse,orwhenthemajoritysampleofmeasuringequipmentisoutofcalibration). c) ApreviouslyidentifiedMinor,whichhasnotbeencorrected.
3.13 StructureGeometry SPCSPandDCSP–allshapes. 3.14 Product Anyofthevarioustypesofproductasdescribedinsection2.1and2.3,asapplicable.
3.15 QualityAssurance Thoseplanned,systematic,andpreventiveactionsthatarerequiredtoensurematerialsandproductswillmeet
specifiedrequirements.
3.16 QualityControl Inspection, testing,orexamination toensurematerialsandproductswereproduced toconform tospecified
requirements.
3.17 QualityProgram Manufacturer’sfacilityspecific,established,documentedsystemtoensurequality.
3.18 Program Refers to thisCSPICertificationProgramforStructuralPlateCorrugatedSteelPipe(SPCSP)andDeep
CorrugatedStructuralPlate(DCSP).
OtherdefinitionsasapplicablemaybefoundinSection3,CSAG401-14,Corrugatedsteelpipeproducts.
4 – Reference Publications
CSAG401-14CorrugatedSteelPipeProductsMTODBSP-3271PerformanceBasedSpecificationForDesignandConstructionofStructuralCulverts
Certification Program for Structural Plate Corrugated Steel Pipe Products and Deep Corrugated Structural Plate Products
652 BISHOP STREET UNIT 2A | CAMBRIDGE ON N3H 4V6 T. (519) 650-8080 | F. (519) 650-8081 | [email protected] | www.cspi.ca
TECH. BULLETIN
THIS DOCUMENT PERTAINS TO CSPI MEMBERS AND STAKEHOLDERS ONLY. CO-AUTHORED BY ATLANTIC, ARMTEC, FRONTIER, HUBBELL, ACI, ARCELORMITTAL, IRONSIDE, LELAND, VALFILM AND WARNER. USE OF THIS DOCUMENT OUTSIDE OF CSPI MEMBERSHIP WITHOUT APPROVAL FROM CSPI, ATLANTIC, ARMTEC, FRONTIER OR HUBBELL IS PROHIBITED.
ISSUE NINETEEN | 07.06.16
5 – General
5.1 CSPIperformsanoversightroleintheadministrationoftheprograms,CB’sandManufacturers.
5.2 CSPIshallmaintainalistofManufacturers’certifiedProducts,approvedCB’sandtheCBMark(s).CSPIshallpromptlyadvisetheparticipatingManufacturerswhenrevisionsorchangeshavebeenmadetotheProgram,andtheeffectivedateofimplementationunderthisProgram.
5.3 A diligent effort has beenmade to select appropriate standards. However, CSPImakes no representation,warrantyorguaranteeinconnectionwiththestandardortheprogramandexpresslydisclaimsanyliabilityorresponsibilityforlossordamageresultingfromparticipation,foranyviolationoffederal,provincial,ormunicipalregulationwithwhichtheunderlyingCSAstandardmayconflict,orfortheinfringementofanypatentresultingfromtheuseoftheCSAstandard.
6 – Manufacturer requirements
6.1 General TheManufacturermustbeaCSPImemberandshallestablish,implementandmaintainaqualitysystemthat
conformstothisProgramandmanufacturecertifiedproduct(s)totherequirementsofCSAG401-14(seeAppendixA).
6.2 TheManufacturershallestablishandmaintainadocumentedQualityControlPlan(QCP) toassurecertifiedproduct(s)meetorexceedtherequirementsofG401-14.
6.3 TheQCPshalldetailtheprocessesfor(seeAppendixA): a) Materialscontrol(suchasmaterialspecifications,purchasingpractices,sourcing,receiving,storage,inventory,
andstockingmethods) b) Fabricationensuringconsistentqualityofproduct c) Identificationandtraceability d) Handling,StorageandTransportation e) Inspection f) Testing(ProductTestReports–AppendixB) g) ControlofRecords h) Self-AssessmentofPlantStandards i) Nonconformingproductandprocesses j) ControlanduseofMarks
Certification Program for Structural Plate Corrugated Steel Pipe Products and Deep Corrugated Structural Plate Products
652 BISHOP STREET UNIT 2A | CAMBRIDGE ON N3H 4V6 T. (519) 650-8080 | F. (519) 650-8081 | [email protected] | www.cspi.ca
TECH. BULLETIN
THIS DOCUMENT PERTAINS TO CSPI MEMBERS AND STAKEHOLDERS ONLY. CO-AUTHORED BY ATLANTIC, ARMTEC, FRONTIER, HUBBELL, ACI, ARCELORMITTAL, IRONSIDE, LELAND, VALFILM AND WARNER. USE OF THIS DOCUMENT OUTSIDE OF CSPI MEMBERSHIP WITHOUT APPROVAL FROM CSPI, ATLANTIC, ARMTEC, FRONTIER OR HUBBELL IS PROHIBITED.
ISSUE NINETEEN | 07.06.16
6 – Manufacturer requirements
Note: 1 Testingincludesthemethodsandfrequencyofsamplingandtestingforallrawmaterialsandproductspur-
chasedormanufacturedatthatlocation. 2 QualityControlandQualityAssurancedatashallberetainedbytheManufacturerfornotlessthantwoyears
andmadeavailabletothespecifyingagencyuponrequest. 3 QualityControltestreportsshallincludethelotidentification. 4 Unlessspecifiedinacontract,testreportsdonothavetobefiledforspecificprojects. 5 ManufacturerQualityControlsamplesshallbeuniquelyidentifiedbyeachproducingplant.
6.4 TheManufacturershalllabelconforming,fullyassembledstructurewiththecertificationMarkandManufacturernameorlogo,traceabletothefacilityofmanufacture.Labelingoptionsincludeeitheranameplateontheentirestructureatbothends,orindividualmarksoneachplate.
6.5 TheManufacturerisresponsibletocontactandarrangefortheCBauditandtestingfortheinitialandannual
plant(s)andproductaudits.TheCBshallexecuteavalidAgreementwithaCertificationBodyunderthisPro-graminordertoconductsuchauditsandtesting.
6.6 TheManufacturershallprovidetheQCPtotheCBforreview.Thefollowinginformationshallbeincludedwiththisqualitycontrolplan:
a) alistofmanufacturingfacilitiesandlocationofplants; b) alistoftheapplicableProduct(s)producedateachplant;and c) thenameandtitleoftheindividualresponsibleforthequalitycontrolprogramateachplant.
6.7 ChangesattheManufacturer TheManufacturershallnotifytheCBofanysubsequentchangeinmanufacturingconditionsthatimpactonthe
qualityofthesystemorproduct.TheCBmayrequirepartialorcompleterequalificationbasedontheevidencesubmittedtoit,astothenatureandeffectofthechanges.
6.8 Anychangeinthepointofmanufactureshallrequirere-certification.
6.9 ModificationofCertifiedProducts
6.9.1 WhendesignchangesaremadeinacertifiedProductandtheManufacturerbelievesthatthischangewillstillresultinaProductequivalenttothecertifiedProduct(s),ManufacturershallnotifytheCBinwritingpriortoshipment.ManufacturershallsubmitasummaryofpropertiestotheCBtodemonstratecompliance.
Certification Program for Structural Plate Corrugated Steel Pipe Products and Deep Corrugated Structural Plate Products
652 BISHOP STREET UNIT 2A | CAMBRIDGE ON N3H 4V6 T. (519) 650-8080 | F. (519) 650-8081 | [email protected] | www.cspi.ca
TECH. BULLETIN
THIS DOCUMENT PERTAINS TO CSPI MEMBERS AND STAKEHOLDERS ONLY. CO-AUTHORED BY ATLANTIC, ARMTEC, FRONTIER, HUBBELL, ACI, ARCELORMITTAL, IRONSIDE, LELAND, VALFILM AND WARNER. USE OF THIS DOCUMENT OUTSIDE OF CSPI MEMBERSHIP WITHOUT APPROVAL FROM CSPI, ATLANTIC, ARMTEC, FRONTIER OR HUBBELL IS PROHIBITED.
ISSUE NINETEEN | 07.06.16
6 – Manufacturer requirements
6.9.2 ThisprocessalsoappliestochangesinProductformulation(rawmaterials).Equivalencycanbeestablishedbysuppliertechnicaldata,plateproducertesting,orgenerallyrecognizedindustrypractices.
6.9.3 ThelegalresponsibilityfortheauthenticityofsubmitteddatarestsontheManufacturer.
6.9.4 ThisprocedureisonlyintendedforuseincasesofdesignchangesorProductformulationchangesdeemednottoaffectcompliance.
6.9.5 TheCBmayrequirepartialorcompleterequalificationbasedontheevidencesubmittedtoit,astothenatureandeffectofthechanges.
6.10 Ifanonconformityisidentified,theManufacturershall: a) identifyandimplementdispositionandcorrectiveaction(s), b) determinetheextentofnonconformityandtheimpactonProduct(s)ininventorytodeterminewhataction(s)
shouldbetaken, c) reportshipmentsofpossiblenonconformingproductstotheirclients, d) documentthenonconformity,dispositionandcorrectiveactions(s).
7 – Certification Body Requirements
7.1 TheCBprovidesCertificationtothisProgram. 7.2 InitialCertificationActivities TheCBshall: a) Performinitialplantinspection/auditbasedonthelistofplateproductstobecertified. b) Identifyanddocumentnonconformity,whererequired. c) Issueaproductcertificationtotheplantuponsuccessfulcompletionoftheinvestigation.
7.3 Inspectiontestingshallbeperformedonasampleorsamples,selectedatrandom,byCBfromtheProductlineeitherinproductionorininventoryattheManufacturer’sfacility.
7.4 CB’s inspectorshallselect testsamples,appropriatelymarkthem,andseetheyarepreparedfor testingwithoutalteration.
Certification Program for Structural Plate Corrugated Steel Pipe Products and Deep Corrugated Structural Plate Products
652 BISHOP STREET UNIT 2A | CAMBRIDGE ON N3H 4V6 T. (519) 650-8080 | F. (519) 650-8081 | [email protected] | www.cspi.ca
TECH. BULLETIN
THIS DOCUMENT PERTAINS TO CSPI MEMBERS AND STAKEHOLDERS ONLY. CO-AUTHORED BY ATLANTIC, ARMTEC, FRONTIER, HUBBELL, ACI, ARCELORMITTAL, IRONSIDE, LELAND, VALFILM AND WARNER. USE OF THIS DOCUMENT OUTSIDE OF CSPI MEMBERSHIP WITHOUT APPROVAL FROM CSPI, ATLANTIC, ARMTEC, FRONTIER OR HUBBELL IS PROHIBITED.
ISSUE NINETEEN | 07.06.16
7 – Certification Body Requirements
Note: ProductswithsimilarattributesthatcanlogicallybeplacedinaProductattributegroupmaybecertifiedbasedonthetestingofarepresentativeProductorProductsfromtheProductattributegrouping.PlatesamplesshallbemadeavailableuponrequesttotheCBinasufficientquantitytoconductalltesting.
7.5 TheProductsample(s)selectedmaybe transported to theCB’s laboratory. IfManufacturerhas itsown testfacilitiesthatareacceptabletoCB,testingofManufacturer’splateatitsownfacilityispermissibleprovidedthatCB’sinspectororrepresentativewitnessesit.
7.6 ThecostofallinspectiontestswillbebornebyManufacturer.
7.7 AnnualCertificationActivities Asurveillanceinspectionoftheplantoperationswillbeperformedannually.Typicallythesurveillanceauditwill
randomlysampletheelementscoveredintheinitialcertification.Eachproductwillbetestedatleasttwicewithinthecertificationperiod(onceatinitialandatleastonceinyears1to4).
7.8 Re-CertificationActivities: Priortoexpirationofthecertification(fiveyearsfromthedateofgrantingcertification),oratthediscretionofthe
CBaninspectionsimilartotheinitialshallbeperformed.
7.9 Additionalinspectionsandtesting,ifrequired,torenewtheplant’scertificationstatusisattheCB’sdiscretion.
7.10 TheCBwillmakepublicallyavailablethelistofcertifiedproducts.
7.11 Inaddition,theCBwillnotifyprogramparticipantsastohowitwillmanagere-testingofcertifiedProduct(s)andvalidationofnewProduct(s).
7.12 NoticeofProductCertification
7.12.1 AnoticeshallbeissuedtoManufacturerstatingthedateonwhichcertificationhasbeengrantedandtheProductdesignation.
7.12.2 TheNoticeofProductCertificationshallcontainthefollowinginformation: a) manufacturer’sname,plantlocation,platetypeandallappropriateclasses, b) reportnumberandcertificationandexpirydates, c) certificationProgram
Certification Program for Structural Plate Corrugated Steel Pipe Products and Deep Corrugated Structural Plate Products
652 BISHOP STREET UNIT 2A | CAMBRIDGE ON N3H 4V6 T. (519) 650-8080 | F. (519) 650-8081 | [email protected] | www.cspi.ca
TECH. BULLETIN
THIS DOCUMENT PERTAINS TO CSPI MEMBERS AND STAKEHOLDERS ONLY. CO-AUTHORED BY ATLANTIC, ARMTEC, FRONTIER, HUBBELL, ACI, ARCELORMITTAL, IRONSIDE, LELAND, VALFILM AND WARNER. USE OF THIS DOCUMENT OUTSIDE OF CSPI MEMBERSHIP WITHOUT APPROVAL FROM CSPI, ATLANTIC, ARMTEC, FRONTIER OR HUBBELL IS PROHIBITED.
ISSUE NINETEEN | 07.06.16
7 – Certification Body Requirements
7.13 NoticeofProductFailuretoCertify:
7.13.1 IfthetestedProduct(s)doesnotcomplywithalltherequirementsoftheProgram,awrittennoticewillbesenttoManufacturerstatingthatitsProduct(s)didnotcertifytothisProgram.De-certificationbasedonunsatisfactoryinspectionisaddressedseparately.
7.13.2 Thenoticewillinclude: a) manufacturer’sname,plantlocation,platetypeandallappropriateclasses, b) reportnumberanddate;and, c) thespecifictestfailureorfailuresonwhichnonconformityisbased.
7.14 RecognitionofPriorTests AtthediscretionofCB,resultsfromtestsconductedbeforethisProgrambecameeffective,ortestsconducted
beforearevision toCSAG401-14 ispublished,maybedeemedtosatisfy theapplicable testingrequirementprovidedthat:
a) ThetestsandreportsfullycomplywiththeProductCertificationRequirementsofAppendixBandprovidetheinformationneededbyCBtovalidateManufacturer’scertificationunderCSAG401-14;
b) CBdeemsthetestinglaboratorytobecertifiedtoperformthetestsconducted; c) ManufacturercertifiesthattherehasbeennochangeintheProduct(s)orproductionprocessesthatwould
affecttheProduct’scompliance,and; d) TheCBmayrequestadditionalinformationorevidencesupportingtherequestforrecognitionofpriortestresults.
7.15 NonconformityandCorrectiveAction: CBwillcompletelydescribeanddocumenttheclassofnonconformityandevidencefornonconformityand
informtheManufacturer.
7.16 IftheCBdeterminesthataProductisnonconformingduringaplantinspection,theManufacturerwillbegiventheopportunitytocorrectitimmediately(dispositionandcorrectiveaction).
7.17 ForaMinornonconformitythatcannotbeimmediatelycorrected: a) TheManufacturershallidentifydispositionanddeterminecorrectiveactionandsubmittotheCBwithin
thirtydaysoftheinspection. b) IftheCBdoesnotapprovetheresponse,theCBwillnotifyanddiscusswiththeManufacturer. c) IftheManufacturerdoesnotnotifytheCBwithinthirty(30)days,theCBwillescalatethenonconformityto
aMajor.
Certification Program for Structural Plate Corrugated Steel Pipe Products and Deep Corrugated Structural Plate Products
652 BISHOP STREET UNIT 2A | CAMBRIDGE ON N3H 4V6 T. (519) 650-8080 | F. (519) 650-8081 | [email protected] | www.cspi.ca
TECH. BULLETIN
THIS DOCUMENT PERTAINS TO CSPI MEMBERS AND STAKEHOLDERS ONLY. CO-AUTHORED BY ATLANTIC, ARMTEC, FRONTIER, HUBBELL, ACI, ARCELORMITTAL, IRONSIDE, LELAND, VALFILM AND WARNER. USE OF THIS DOCUMENT OUTSIDE OF CSPI MEMBERSHIP WITHOUT APPROVAL FROM CSPI, ATLANTIC, ARMTEC, FRONTIER OR HUBBELL IS PROHIBITED.
ISSUE NINETEEN | 07.06.16
7 – Certification Body Requirements
7.18 ForaMajornonconformity, a) TheManufacturershall takeactionwithoutunduedelay toprevent theproductionofproduct thatmay
beaffectedbythenonconformityandshallprovidetheCBwithevidenceofimplementationofthisactionwithinseven(7)daysofthenonconformitybeingraised.
b) IftheCBdoesnotapprovetheresponse,theCBwillnotifyanddiscusswiththeManufacturer.
7.19 IfaMajornonconformityisnotresolvedtothesatisfactionoftheCBwithinthirtydays,orwithinsuchtimeastheManufacturerandCBagreetoextendtheperiodoftheresponsetime,
a) TheManufacturershallimmediatelyceaseapplyingMark(s)totheProductlistedinthenonconformity,asapplicable. b) TheManufacturershallsuspendtheuseofliteraturethatrepresentstheProduct(s)ascertifiedunderthisProgram. c) Toresumeparticipationintheprogram,theManufacturershallconfirmtotheCBthatcorrectiveactionhas
beenimplemented. d) Inaddition,a retest forProduct(s) identifiedshallbescheduledwithin thirty (30)dayssubmissionof the
correctiveaction.AllcostsforthisextraProduct(s)testingwillbebornebytheManufacturer. e) TheManufacturershallnotresumemarkingProduct(s)ascertifiedunderthisProgramuntiltheCBapproves
thecorrectiveactionandtheretestisincompliance.AnyProductmanufacturedbeforethisoccursshallnotbemarkedascertified.
f) Ifanyoftherequiredtimelinesarenotmet,ortheCBdoesnotapprovethedispositionandcorrectiveaction,orifthereteststillresultsinnonconformity,theCBshallproceedwithde-certification.
g) TheCBshallinformtheManufacturerandCSPIofde-certification.CSPIwillremovethatProduct(s)fromthecertifiedProduct(s)list.
7.20 TheManufacturermayappealadecisionoftheCBinaccordancetotheCB’sappealprocess.
7.21 Re-certification Tore-certifyProduct(s)followingdecertificationundertherequirementsofsection7.19,theManufacturershall
reapplyandsubmittotheInitialCertificationprocess.
7.22 InspectionReports: CBshallcommunicatewithManufacturer regardinganymatters requiringclarificationorotheractionon the
partofManufacturer.AllofficialcommentsordecisionswithrespecttoconformityofcertifiedProduct(s)willbeconfirmedinwritingfromtheCBwithinthirty(30)daysofthesitevisit.
TheinspectionreportisconfidentialandissubmittedonlytotheManufacturerordesignatedrepresentative.
Certification Program for Structural Plate Corrugated Steel Pipe Products and Deep Corrugated Structural Plate Products
652 BISHOP STREET UNIT 2A | CAMBRIDGE ON N3H 4V6 T. (519) 650-8080 | F. (519) 650-8081 | [email protected] | www.cspi.ca
TECH. BULLETIN
THIS DOCUMENT PERTAINS TO CSPI MEMBERS AND STAKEHOLDERS ONLY. CO-AUTHORED BY ATLANTIC, ARMTEC, FRONTIER, HUBBELL, ACI, ARCELORMITTAL, IRONSIDE, LELAND, VALFILM AND WARNER. USE OF THIS DOCUMENT OUTSIDE OF CSPI MEMBERSHIP WITHOUT APPROVAL FROM CSPI, ATLANTIC, ARMTEC, FRONTIER OR HUBBELL IS PROHIBITED.
ISSUE NINETEEN | 07.06.16
7 – Certification Body Requirements
7.23 General TheCBshall: a) Invoke certification limitations or cancellations on a plantwhere an inspection has noted deficiencies,
whichhascompromisedthequalityofplateproduction.Limitationswouldapplytocertainplateproductswhilecancellationswouldapplytoallplateproductsproducedattheplant.Thelimitationsorcancellationswillbeinplacewhiletheplantundertakeseffortstocorrectthenoteddeficiencies;
b) Issueinterimcertificates,unlesseachplateproductproducediscoveredunderonecertificate,totheplantandonlyforthosepipeproductsnotaffectedbytheplantoperationaldeficiencies;
c) Revokeorcancelplantcertificateswheretheplantisnotincompliancewiththecertificaterequirementsandhasfailedtodemonstratesatisfactorycorrectionofthedeficienciesnotedduringaninspection.
d) Applytheconditionsforre-instatementofcertificationduetocancellationofcertificateorlapsingofcertificateasoutlinedintheircertificationproceduresorprogram.
e) InformCSPIofaplateproductionplant’slimitedorcancelledcertificationstatus. f) Provideinspection/auditreportstotheManufactureraftereachcertificationactivity.
7.24 TheManufacturershall,priortotheinstallationofaculvertprovidethecustomer’sContractAdministrationwithacopyoftheCertificateprovidedbytheCB.
8 – Revisions to Program
8.1 WhenCSApublishesarevisiontotheProgram,theCBshallnotifyprogramparticipantsofhowtheywillhandletestingandvalidationofProducts.
8.2 TheManufacturershallreviseitsqualitysystemandprocessesforcompliancewithanyrevisiontotheProgram.
8.3 Testingtothepreviousspecificationsormostrecentpriorrevisionwillbeacceptedforaperiodofninety(90)daysafterpublicationoftherevision.AllcertifyingProductsshallbeproducedincompliancewiththelatestrevisionoftheProgramwithinsix(6)monthsofthepublicationoftherevisionunlesstheCBnotifiesparticipantsthatalongerperiodisneededfortesting.TheCBcanwaivere-testingundertherevisedProgramwhenprevioustestresultsadequatelydemonstratecompliancewiththerevisedProgramoriftherevisedProgramestablisheslessstringentcriteria.
Certification Program for Structural Plate Corrugated Steel Pipe Products and Deep Corrugated Structural Plate Products
652 BISHOP STREET UNIT 2A | CAMBRIDGE ON N3H 4V6 T. (519) 650-8080 | F. (519) 650-8081 | [email protected] | www.cspi.ca
TECH. BULLETIN
THIS DOCUMENT PERTAINS TO CSPI MEMBERS AND STAKEHOLDERS ONLY. CO-AUTHORED BY ATLANTIC, ARMTEC, FRONTIER, HUBBELL, ACI, ARCELORMITTAL, IRONSIDE, LELAND, VALFILM AND WARNER. USE OF THIS DOCUMENT OUTSIDE OF CSPI MEMBERSHIP WITHOUT APPROVAL FROM CSPI, ATLANTIC, ARMTEC, FRONTIER OR HUBBELL IS PROHIBITED.
ISSUE NINETEEN | 07.06.16
9 – Certification Mark
9.1 TheManufacturershallusetheMarkprovidedbytheCBwithitscertifiedproduct(s).SeeAppendixC.
9.2 TheCertificationMarkrepresentsthattheplateManufacturerisproducingaproductthatisafaithfulrepresenta-tionofthetestedproduct.TheCBdoesnotrepresent,warrantorguaranteethatproductsbearingtheProgramMarkdoinfactconformtoCSAG401requirements.
9.3 TheCertificationMarkshallbeinformtothatnotedinAppendixC,ExhibitA.TheMarkshallbelegibleandaffixedtotheproductstructureorindividualplateinamannerthatisresistanttoenvironmentalconditionsfortwoyearsbeyondthepointofitsinstallation.
9.4 TheCertificationMarkmaynotbemodifiedandshallnotbeusedorplacedinsuchamannerastoimplyanyotherendorsementsorcertificationsbytheCB.
9.5 TheplateManufacturershallnotknowinglyreleaseaproductforsalewiththeCertificationMarkaffixedtoanorderthatdoesnotmeettherequirementsofCSAG401-14.IfaManufacturerknowinglyreleasesanorderthatdoesnotcomplywiththerequirementsofCSAG401-14,allpreviouslycertifiedproductsinthenon-compliantfacilitywillbeautomaticallyde-listedpendinginspectionandre-certification.
9.6 PlateManufacturersarepermittedtousetheCertificationMarkintheirpromotionalmaterialsandliteratureonlyafteranappropriateagreementoftheCB.
9.7 Toavoidmisunderstanding,referencestocertificationinManufacturerliteratureshallspecifytheparticularproductsthatarecertified,unlessalloftheproductsmentionedintheliteratureoradvertisingarecertifiedunderthisProgram.
9.8 MarkingontheplateshallincludetheapprovedlogosofthecertificationbodyandofCSPI.
Certification Program for Structural Plate Corrugated Steel Pipe Products and Deep Corrugated Structural Plate Products
652 BISHOP STREET UNIT 2A | CAMBRIDGE ON N3H 4V6 T. (519) 650-8080 | F. (519) 650-8081 | [email protected] | www.cspi.ca
TECH. BULLETIN
THIS DOCUMENT PERTAINS TO CSPI MEMBERS AND STAKEHOLDERS ONLY. CO-AUTHORED BY ATLANTIC, ARMTEC, FRONTIER, HUBBELL, ACI, ARCELORMITTAL, IRONSIDE, LELAND, VALFILM AND WARNER. USE OF THIS DOCUMENT OUTSIDE OF CSPI MEMBERSHIP WITHOUT APPROVAL FROM CSPI, ATLANTIC, ARMTEC, FRONTIER OR HUBBELL IS PROHIBITED.
ISSUE NINETEEN | 07.06.16
9.9 – Product Categories
FigureI:Plate
10 – Miscellaneous
10.1 UseofNon-participatingProducts:Thisprogramisnotintendedinanywaytoinhibitthesale,purchaseoruseofProductsnotapprovedtousetheProgramMark.
10.2 Nothingcontainedinthisprogramistobeconstruedasgrantinganyrights,byimplicationorotherwise,forthemanufacture,sale,oruse inconnectionwithanymethod,apparatus,orProductcoveredbypatents,norasinsuringanyoneagainstliabilityforinfringementofpatents.
Appendix A: Plate Product Manufacturing Process QC/QA Fundamentals
The following information isprovidedasanaid to thePlateProductManufacturers indevelopingQA/QC (QAP)procedurestoobtaincertificationstatusfromanacceptedCertificationBody(CB).Theinformationprovidedshouldnotbeconstruedasbeingallinclusivetomeettheexpectationsofthecertifyingbodyorgroup.Theactualinformationalrequirements,qualitydocumentationneeds,testsandothercertificationaspectsrequiredisdependentontheplateproductbeingmanufactured.AllactualrequirementsshallbedictatedbytheacceptedCertificationBodyundertakingtheauditoftheproductionplantforthepurposeofcertifyingplateproduct(s).Thefollowingisalistofconsiderationareasintheproductionofplateproductsbeginningwiththerawmaterials,throughoutthemanufacturingoperationsandfinallyendingwith thefinishedproductproducedconforming tospecification. Inall cases theCSAG401-14specificationwillgovern.
Certification Program for Structural Plate Corrugated Steel Pipe Products and Deep Corrugated Structural Plate Products
Corrugation152mm x 51mm
230mm x 64mm
381mm x 140mm
400mm x 150mm
500mm x 237mm
TypeCorrugated Structural Plate(With or without flange connections)Corrugated Structural Plate(With or without flange connections)Deep Corrugated Structural(With or without flange connections)Deep Corrugated Structural
Deep Corrugated Structural(With or without flange connections)
Group A Galvanized
•••••
Group B Thermoplastic Copolymer
•••••
652 BISHOP STREET UNIT 2A | CAMBRIDGE ON N3H 4V6 T. (519) 650-8080 | F. (519) 650-8081 | [email protected] | www.cspi.ca
TECH. BULLETIN
THIS DOCUMENT PERTAINS TO CSPI MEMBERS AND STAKEHOLDERS ONLY. CO-AUTHORED BY ATLANTIC, ARMTEC, FRONTIER, HUBBELL, ACI, ARCELORMITTAL, IRONSIDE, LELAND, VALFILM AND WARNER. USE OF THIS DOCUMENT OUTSIDE OF CSPI MEMBERSHIP WITHOUT APPROVAL FROM CSPI, ATLANTIC, ARMTEC, FRONTIER OR HUBBELL IS PROHIBITED.
ISSUE NINETEEN | 07.06.16
Appendix A: Plate Product Manufacturing Process QC/QA Fundamentals
1. RawMaterials 1.1ReceivingConsiderations: Checksand/orteststodetermineiftherawmaterialcompositionisasrequiredtomanufacturethespecified
product.Checksand/orteststoassessmayinclude,butarenotlimitedto: • Platequality(chemistryreport,gaugereport,measurementsverification); • ConformanceofnutsandboltstoqualityanddimensionalrequirementsofG401-14, • Documentmatchingtoproductmarking(milltestcertificates).
1.2StorageConsiderations: Suitablefacilitiestostorerawmaterialtopreventorretard: • Physicaldamagetoplateand/orcoating; • Formationofwetstoragestain 1.3HandlingConsiderations: Suitableequipmenttomoverawmaterialtothemanufacturinglinetoprevent: • Damagetotherawmaterialandfinalproduct;
2. FormingorManufacturingProcessConsiderationsrelativeto: • Corrugatingandpunchingofsteelplates; • Curvingofsteelplate; • WeldingofFlanges,shearstudstosteelplates • Hotdipgalvanizingofsteelplate;or • Bondingofprotectivecoatings.
3. TestingandMeasuringConsiderations(Table1) • Forfinishedproducts(i.e.dimensions);and/or • Duringdifferentstagesofproduction(i.e.dimensions).
4. EquipmentCalibrationConsiderationsfor: • Testsdoneatdifferentproductionplantsofthesameproductsproducethesameresults;or • Testsconductedatdifferentproductionplantsofthesameproductsarereflectiveofthetypeofmaterialused.
Certification Program for Structural Plate Corrugated Steel Pipe Products and Deep Corrugated Structural Plate Products
652 BISHOP STREET UNIT 2A | CAMBRIDGE ON N3H 4V6 T. (519) 650-8080 | F. (519) 650-8081 | [email protected] | www.cspi.ca
TECH. BULLETIN
THIS DOCUMENT PERTAINS TO CSPI MEMBERS AND STAKEHOLDERS ONLY. CO-AUTHORED BY ATLANTIC, ARMTEC, FRONTIER, HUBBELL, ACI, ARCELORMITTAL, IRONSIDE, LELAND, VALFILM AND WARNER. USE OF THIS DOCUMENT OUTSIDE OF CSPI MEMBERSHIP WITHOUT APPROVAL FROM CSPI, ATLANTIC, ARMTEC, FRONTIER OR HUBBELL IS PROHIBITED.
ISSUE NINETEEN | 07.06.16
Appendix B: Product Test Reports and Traceability
TheProducttestreportwillincludethefollowinginformation:
a) Manufacturer’sNameandAddress
b) ProductIdentification (1) Productname (2) Productseries,partnumberormodelnumber
c) ProductDescription (1) ProductType (2) Productdimensions
d) TestResults (1)Foreachtestcontainedinthespecification,thespecificationparagraphnumber,thetestdescription,the
referenceparagraphnumber, the reference testmethod, theapplicablecriteriameasurement for thespecification,andthetestresultsaretobelisted.
(2)Thefollowingisthelistofpropertiestobetested.Thetestreportshallverifycomplianceachieved(pass/fail),orthatthetestwasnotperformedwherethelaboratorydoesnotcompletethetest.
StructuralPlateProducts
▪ PlatethicknessandDimensions ▪ CorrugationDepthandPitch ▪ BoltHolePatterns ▪ Platearcwidthandcurvature ▪ Boltsandnuts ▪ Shearstuds ▪ FlangeConnections
e) RelateddocumentationsubmittedbyManufacturer.
f) Anauthorizedlaboratoryrepresentativesignature.
EachtestreportanditsrelateddocumentationconstitutethebasicreferencematerialforvalidationbytheCB,throughin-plant inspectionofsubsequentmanufactureof theProduct thatsuchproduction isa faithful reproduction inallrespectsofthecertifyingspecimenandincompliancewiththeapplicablespecifications.
Certification Program for Structural Plate Corrugated Steel Pipe Products and Deep Corrugated Structural Plate Products
652 BISHOP STREET UNIT 2A | CAMBRIDGE ON N3H 4V6 T. (519) 650-8080 | F. (519) 650-8081 | [email protected] | www.cspi.ca
TECH. BULLETIN
THIS DOCUMENT PERTAINS TO CSPI MEMBERS AND STAKEHOLDERS ONLY. CO-AUTHORED BY ATLANTIC, ARMTEC, FRONTIER, HUBBELL, ACI, ARCELORMITTAL, IRONSIDE, LELAND, VALFILM AND WARNER. USE OF THIS DOCUMENT OUTSIDE OF CSPI MEMBERSHIP WITHOUT APPROVAL FROM CSPI, ATLANTIC, ARMTEC, FRONTIER OR HUBBELL IS PROHIBITED.
ISSUE NINETEEN | 07.06.16
Appendix C: The Mark
Twoidentifierplatesattachedtobothupperendsofthestructureorindividualplatescontaining,CBmark,CSAlogo,CSPIlogo,manufacturernameandlocation,serial/projectnumberandsupplyyear.
ExhibitA:
Similarto:
Certification Program for Structural Plate Corrugated Steel Pipe Products and Deep Corrugated Structural Plate Products
652 BISHOP STREET UNIT 2A | CAMBRIDGE ON N3H 4V6 T. (519) 650-8080 | F. (519) 650-8081 | [email protected] | www.cspi.ca
TECH. BULLETIN
THIS DOCUMENT PERTAINS TO CSPI MEMBERS AND STAKEHOLDERS ONLY. CO-AUTHORED BY ATLANTIC, ARMTEC, FRONTIER, HUBBELL, ACI, ARCELORMITTAL, IRONSIDE, LELAND, VALFILM AND WARNER. USE OF THIS DOCUMENT OUTSIDE OF CSPI MEMBERSHIP WITHOUT APPROVAL FROM CSPI, ATLANTIC, ARMTEC, FRONTIER OR HUBBELL IS PROHIBITED.
ISSUE NINETEEN | 07.06.16
Appendix D: Approved CB’s by the Standard Council of Canada
Bureau de normalisation du Québec
Canadian Standards Association
Canadian Welding Bureau
Certification Program for Structural Plate Corrugated Steel Pipe Products and Deep Corrugated Structural Plate Products
652 BISHOP STREET UNIT 2A | CAMBRIDGE ON N3H 4V6 T. (519) 650-8080 | F. (519) 650-8081 | [email protected] | www.cspi.ca
TECH. BULLETIN
THIS DOCUMENT PERTAINS TO CSPI MEMBERS AND STAKEHOLDERS ONLY. CO-AUTHORED BY ATLANTIC, ARMTEC, FRONTIER, HUBBELL, ACI, ARCELORMITTAL, IRONSIDE, LELAND, VALFILM AND WARNER. USE OF THIS DOCUMENT OUTSIDE OF CSPI MEMBERSHIP WITHOUT APPROVAL FROM CSPI, ATLANTIC, ARMTEC, FRONTIER OR HUBBELL IS PROHIBITED.
ISSUE NINETEEN | 07.06.16
Table 1
SPCSP & DCSP Inspection and Testing Plan During Fabrication (Standard CSA G401-14)
Machine set up
New Plate
Bolts & NutsCorrugations
Bolt Hole patternsArc Width & CurvatureWeld of Shear Studs
Weld of Flange Connections
Coating Thickness
Quality of work
Quality of Repair
Testcorrugation depth & pitchbolt hole patternsarc width and curvatureplate thicknessplate dimensionsMill tag markings: • country of origin • thickness • CSA G401 or applicable std. • plate count • heat number • plate dimensionsinspect tag to certification requirementcheck depth & pitchinspect patternsinspect dimensionsInspect weldInspect weld
GalvanizedPolymer Coatedappearancemanufacturer Identification Markcertification Markappearance
Frequency once per shiftonce per shiftonce per shiftonce per shiftonce per shift
once per plate stackEvery Box
1st plate of run1st plate of run1st plate of run
all weldsall welds
every batch
every plateentire structureentire structure
every repaired plate
Dimensional/Visual dimensional
visualdimensionaldimensionaldimensional
visualvisual
dimensionalvisual
dimensionalvisualvisual
dimensional / visual
visualvisualvisualvisual
Certification Program for Structural Plate Corrugated Steel Pipe Products and Deep Corrugated Structural Plate Products