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652 BISHOP STREET UNIT 2A | CAMBRIDGE ON N3H 4V6 T. (519) 650-8080 | F. (519) 650-8081 | [email protected] | www.cspi.ca TECH. BULLETIN THIS DOCUMENT PERTAINS TO CSPI MEMBERS AND STAKEHOLDERS ONLY. CO-AUTHORED BY ATLANTIC, ARMTEC, FRONTIER, HUBBELL, ACI, ARCELORMITTAL, IRONSIDE, LELAND, VALFILM AND WARNER. USE OF THIS DOCUMENT OUTSIDE OF CSPI MEMBERSHIP WITHOUT APPROVAL FROM CSPI, ATLANTIC, ARMTEC, FRONTIER OR HUBBELL IS PROHIBITED. ISSUE NINETEEN | 07.06.16 Table of Contents 1 Preface 2 Scope 3 Definitions 4 Reference Publications 5 General 6 Manufacturer Requirements 7 Certification Body Requirements 8 Revisions to Program 9 Certification Mark 10 Miscellaneous Appendix A Pipe Product Manufacturing Process QC/QA Fundamentals Appendix B Product Test Reports Appendix C The Mark Appendix D Approved CB’s by the Standard Council of Canada Table 1 Structural Plate Corrugated Steel Pipe Inspection and Testing Plan during Fabrication Certification Program for Structural Plate Corrugated Steel Pipe Products and Deep Corrugated Structural Plate Products

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652 BISHOP STREET UNIT 2A | CAMBRIDGE ON N3H 4V6 T. (519) 650-8080 | F. (519) 650-8081 | [email protected] | www.cspi.ca

TECH. BULLETIN

THIS DOCUMENT PERTAINS TO CSPI MEMBERS AND STAKEHOLDERS ONLY. CO-AUTHORED BY ATLANTIC, ARMTEC, FRONTIER, HUBBELL, ACI, ARCELORMITTAL, IRONSIDE, LELAND, VALFILM AND WARNER. USE OF THIS DOCUMENT OUTSIDE OF CSPI MEMBERSHIP WITHOUT APPROVAL FROM CSPI, ATLANTIC, ARMTEC, FRONTIER OR HUBBELL IS PROHIBITED.

ISSUE NINETEEN | 07.06.16

Table of Contents

1 Preface 2 Scope 3 Definitions 4 ReferencePublications 5 General 6 ManufacturerRequirements 7 CertificationBodyRequirements 8 RevisionstoProgram 9 CertificationMark 10 MiscellaneousAppendixA PipeProductManufacturingProcessQC/QAFundamentalsAppendixB ProductTestReportsAppendixC TheMarkAppendixD ApprovedCB’sbytheStandardCouncilofCanadaTable1 StructuralPlateCorrugatedSteelPipeInspectionandTestingPlanduringFabrication

Certification Program for Structural Plate Corrugated Steel Pipe Products and Deep Corrugated Structural Plate Products

652 BISHOP STREET UNIT 2A | CAMBRIDGE ON N3H 4V6 T. (519) 650-8080 | F. (519) 650-8081 | [email protected] | www.cspi.ca

TECH. BULLETIN

THIS DOCUMENT PERTAINS TO CSPI MEMBERS AND STAKEHOLDERS ONLY. CO-AUTHORED BY ATLANTIC, ARMTEC, FRONTIER, HUBBELL, ACI, ARCELORMITTAL, IRONSIDE, LELAND, VALFILM AND WARNER. USE OF THIS DOCUMENT OUTSIDE OF CSPI MEMBERSHIP WITHOUT APPROVAL FROM CSPI, ATLANTIC, ARMTEC, FRONTIER OR HUBBELL IS PROHIBITED.

ISSUE NINETEEN | 07.06.16

1 – Preface

ThisProgramhasbeenwrittenanddevelopedbytheCSPI(CorrugatedSteelPipeInstitute)tosupportmembersandstakeholdersandhasbeenauditedbyCWB.UseoutsideofCSPImembershipisstrictlyprohibited.

TheCorrugatedSteelPipeInstitute,orCSPI,isafederallycharteredindustrialtradeassociationofcorrugatedsteelpipe(CSP)andstructuralplatecorrugatedsteelpipe(SPCSP)manufacturers,steelproducers,andsupplierstotheCSPindustry.

ThisisthefirstversionoftheProgramforSPCSP,toreflectthe2014versionofCSAstandardG401andtheMTOPerformanceBasedSpecificationforDesignandConstructionofStructuralCulverts.

2 – Scope

2.1 ThisProgramprescribesrequirementsforthecertificationtoCSAG401-CorrugatedSteelProductsof: • StructuralPlateCorrugatedSteelPipeproductsandDeepCorrugatedStructuralPlateproducts.

2.2 CertificationofSPCSPandDCSPtothisProgramisplantandproductspecific.

2.3 ThisProgramislimitedto: SPCSPandDCSPofallshapesandsizes.

3 – Definitions

3.1 CertificationBody(CB) AthirdpartyagencyapprovedbyCSPIandaccreditedbytheStandardsCouncilofCanada(SCC)toGuide65.

SeeAppendixD.

3.2 Conformance Compliancewithspecifiedrequirements.

3.3 Control Toexerciseauthorityoverandregulate.

3.4 CorrectiveAction Action(s)takentopreventtherecurrenceofanonconformity.

Certification Program for Structural Plate Corrugated Steel Pipe Products and Deep Corrugated Structural Plate Products

652 BISHOP STREET UNIT 2A | CAMBRIDGE ON N3H 4V6 T. (519) 650-8080 | F. (519) 650-8081 | [email protected] | www.cspi.ca

TECH. BULLETIN

THIS DOCUMENT PERTAINS TO CSPI MEMBERS AND STAKEHOLDERS ONLY. CO-AUTHORED BY ATLANTIC, ARMTEC, FRONTIER, HUBBELL, ACI, ARCELORMITTAL, IRONSIDE, LELAND, VALFILM AND WARNER. USE OF THIS DOCUMENT OUTSIDE OF CSPI MEMBERSHIP WITHOUT APPROVAL FROM CSPI, ATLANTIC, ARMTEC, FRONTIER OR HUBBELL IS PROHIBITED.

ISSUE NINETEEN | 07.06.16

3 – Definitions

3.5 DayorDays Inmeasuringtime,theterm“day”or“days”,asusedinthisProgram,referstocalendarandnotbusinessdays.

3.6 Disposition Immediatecorrectionofanonconformity,typically: a) scrap; b) rework; c) repair; d) useasis,withconcession;and, e) reclassifyforalternateuse.

3.7 Documentation Recordedinformation.

3.8 Inspection Randomaudit,testing,andevaluation

3.9 Manufacturer AnyCSPImember(manufacturer)producingSPCSPandDCSPforcertificationunderthisProgram.

3.10 Mark Referstoapermanentlabeling,printing,orstampingonaplateindicatingtheplateiscertifiedunderthisProgram.

TheMarkmayalsobeusedinpromotionalliterature.

3.11 MaterialFinishes Platefinishesincludeblack(uncoated),galvanizedandthermoplasticcopolymercoatedsteel.

3.12 Nonconformity Non-fulfillmentofaspecifiedrequirement.

Nonconformitiesareclassifiedintotwocategories: Minor: a) AlapseintheManufacturer’sQualityProgram,whichisnot likelyto impactthequalityofproduct(e.g.

identificationofanobsoletedocumentinuse,oronepieceofmeasuringequipmentoutofcalibration)

Certification Program for Structural Plate Corrugated Steel Pipe Products and Deep Corrugated Structural Plate Products

652 BISHOP STREET UNIT 2A | CAMBRIDGE ON N3H 4V6 T. (519) 650-8080 | F. (519) 650-8081 | [email protected] | www.cspi.ca

TECH. BULLETIN

THIS DOCUMENT PERTAINS TO CSPI MEMBERS AND STAKEHOLDERS ONLY. CO-AUTHORED BY ATLANTIC, ARMTEC, FRONTIER, HUBBELL, ACI, ARCELORMITTAL, IRONSIDE, LELAND, VALFILM AND WARNER. USE OF THIS DOCUMENT OUTSIDE OF CSPI MEMBERSHIP WITHOUT APPROVAL FROM CSPI, ATLANTIC, ARMTEC, FRONTIER OR HUBBELL IS PROHIBITED.

ISSUE NINETEEN | 07.06.16

3 – Definitions

Major: a) Alapsewhichislikelyto,orhasimpactedthequalityofproduct. b) Systemic lapses in theManufacturer’sQualityProgram(e.g. identificationofaseriesofobsolete

documentsinuse,orwhenthemajoritysampleofmeasuringequipmentisoutofcalibration). c) ApreviouslyidentifiedMinor,whichhasnotbeencorrected.

3.13 StructureGeometry SPCSPandDCSP–allshapes. 3.14 Product Anyofthevarioustypesofproductasdescribedinsection2.1and2.3,asapplicable.

3.15 QualityAssurance Thoseplanned,systematic,andpreventiveactionsthatarerequiredtoensurematerialsandproductswillmeet

specifiedrequirements.

3.16 QualityControl Inspection, testing,orexamination toensurematerialsandproductswereproduced toconform tospecified

requirements.

3.17 QualityProgram Manufacturer’sfacilityspecific,established,documentedsystemtoensurequality.

3.18 Program Refers to thisCSPICertificationProgramforStructuralPlateCorrugatedSteelPipe(SPCSP)andDeep

CorrugatedStructuralPlate(DCSP).

OtherdefinitionsasapplicablemaybefoundinSection3,CSAG401-14,Corrugatedsteelpipeproducts.

4 – Reference Publications

CSAG401-14CorrugatedSteelPipeProductsMTODBSP-3271PerformanceBasedSpecificationForDesignandConstructionofStructuralCulverts

Certification Program for Structural Plate Corrugated Steel Pipe Products and Deep Corrugated Structural Plate Products

652 BISHOP STREET UNIT 2A | CAMBRIDGE ON N3H 4V6 T. (519) 650-8080 | F. (519) 650-8081 | [email protected] | www.cspi.ca

TECH. BULLETIN

THIS DOCUMENT PERTAINS TO CSPI MEMBERS AND STAKEHOLDERS ONLY. CO-AUTHORED BY ATLANTIC, ARMTEC, FRONTIER, HUBBELL, ACI, ARCELORMITTAL, IRONSIDE, LELAND, VALFILM AND WARNER. USE OF THIS DOCUMENT OUTSIDE OF CSPI MEMBERSHIP WITHOUT APPROVAL FROM CSPI, ATLANTIC, ARMTEC, FRONTIER OR HUBBELL IS PROHIBITED.

ISSUE NINETEEN | 07.06.16

5 – General

5.1 CSPIperformsanoversightroleintheadministrationoftheprograms,CB’sandManufacturers.

5.2 CSPIshallmaintainalistofManufacturers’certifiedProducts,approvedCB’sandtheCBMark(s).CSPIshallpromptlyadvisetheparticipatingManufacturerswhenrevisionsorchangeshavebeenmadetotheProgram,andtheeffectivedateofimplementationunderthisProgram.

5.3 A diligent effort has beenmade to select appropriate standards. However, CSPImakes no representation,warrantyorguaranteeinconnectionwiththestandardortheprogramandexpresslydisclaimsanyliabilityorresponsibilityforlossordamageresultingfromparticipation,foranyviolationoffederal,provincial,ormunicipalregulationwithwhichtheunderlyingCSAstandardmayconflict,orfortheinfringementofanypatentresultingfromtheuseoftheCSAstandard.

6 – Manufacturer requirements

6.1 General TheManufacturermustbeaCSPImemberandshallestablish,implementandmaintainaqualitysystemthat

conformstothisProgramandmanufacturecertifiedproduct(s)totherequirementsofCSAG401-14(seeAppendixA).

6.2 TheManufacturershallestablishandmaintainadocumentedQualityControlPlan(QCP) toassurecertifiedproduct(s)meetorexceedtherequirementsofG401-14.

6.3 TheQCPshalldetailtheprocessesfor(seeAppendixA): a) Materialscontrol(suchasmaterialspecifications,purchasingpractices,sourcing,receiving,storage,inventory,

andstockingmethods) b) Fabricationensuringconsistentqualityofproduct c) Identificationandtraceability d) Handling,StorageandTransportation e) Inspection f) Testing(ProductTestReports–AppendixB) g) ControlofRecords h) Self-AssessmentofPlantStandards i) Nonconformingproductandprocesses j) ControlanduseofMarks

Certification Program for Structural Plate Corrugated Steel Pipe Products and Deep Corrugated Structural Plate Products

652 BISHOP STREET UNIT 2A | CAMBRIDGE ON N3H 4V6 T. (519) 650-8080 | F. (519) 650-8081 | [email protected] | www.cspi.ca

TECH. BULLETIN

THIS DOCUMENT PERTAINS TO CSPI MEMBERS AND STAKEHOLDERS ONLY. CO-AUTHORED BY ATLANTIC, ARMTEC, FRONTIER, HUBBELL, ACI, ARCELORMITTAL, IRONSIDE, LELAND, VALFILM AND WARNER. USE OF THIS DOCUMENT OUTSIDE OF CSPI MEMBERSHIP WITHOUT APPROVAL FROM CSPI, ATLANTIC, ARMTEC, FRONTIER OR HUBBELL IS PROHIBITED.

ISSUE NINETEEN | 07.06.16

6 – Manufacturer requirements

Note: 1 Testingincludesthemethodsandfrequencyofsamplingandtestingforallrawmaterialsandproductspur-

chasedormanufacturedatthatlocation. 2 QualityControlandQualityAssurancedatashallberetainedbytheManufacturerfornotlessthantwoyears

andmadeavailabletothespecifyingagencyuponrequest. 3 QualityControltestreportsshallincludethelotidentification. 4 Unlessspecifiedinacontract,testreportsdonothavetobefiledforspecificprojects. 5 ManufacturerQualityControlsamplesshallbeuniquelyidentifiedbyeachproducingplant.

6.4 TheManufacturershalllabelconforming,fullyassembledstructurewiththecertificationMarkandManufacturernameorlogo,traceabletothefacilityofmanufacture.Labelingoptionsincludeeitheranameplateontheentirestructureatbothends,orindividualmarksoneachplate.

6.5 TheManufacturerisresponsibletocontactandarrangefortheCBauditandtestingfortheinitialandannual

plant(s)andproductaudits.TheCBshallexecuteavalidAgreementwithaCertificationBodyunderthisPro-graminordertoconductsuchauditsandtesting.

6.6 TheManufacturershallprovidetheQCPtotheCBforreview.Thefollowinginformationshallbeincludedwiththisqualitycontrolplan:

a) alistofmanufacturingfacilitiesandlocationofplants; b) alistoftheapplicableProduct(s)producedateachplant;and c) thenameandtitleoftheindividualresponsibleforthequalitycontrolprogramateachplant.

6.7 ChangesattheManufacturer TheManufacturershallnotifytheCBofanysubsequentchangeinmanufacturingconditionsthatimpactonthe

qualityofthesystemorproduct.TheCBmayrequirepartialorcompleterequalificationbasedontheevidencesubmittedtoit,astothenatureandeffectofthechanges.

6.8 Anychangeinthepointofmanufactureshallrequirere-certification.

6.9 ModificationofCertifiedProducts

6.9.1 WhendesignchangesaremadeinacertifiedProductandtheManufacturerbelievesthatthischangewillstillresultinaProductequivalenttothecertifiedProduct(s),ManufacturershallnotifytheCBinwritingpriortoshipment.ManufacturershallsubmitasummaryofpropertiestotheCBtodemonstratecompliance.

Certification Program for Structural Plate Corrugated Steel Pipe Products and Deep Corrugated Structural Plate Products

652 BISHOP STREET UNIT 2A | CAMBRIDGE ON N3H 4V6 T. (519) 650-8080 | F. (519) 650-8081 | [email protected] | www.cspi.ca

TECH. BULLETIN

THIS DOCUMENT PERTAINS TO CSPI MEMBERS AND STAKEHOLDERS ONLY. CO-AUTHORED BY ATLANTIC, ARMTEC, FRONTIER, HUBBELL, ACI, ARCELORMITTAL, IRONSIDE, LELAND, VALFILM AND WARNER. USE OF THIS DOCUMENT OUTSIDE OF CSPI MEMBERSHIP WITHOUT APPROVAL FROM CSPI, ATLANTIC, ARMTEC, FRONTIER OR HUBBELL IS PROHIBITED.

ISSUE NINETEEN | 07.06.16

6 – Manufacturer requirements

6.9.2 ThisprocessalsoappliestochangesinProductformulation(rawmaterials).Equivalencycanbeestablishedbysuppliertechnicaldata,plateproducertesting,orgenerallyrecognizedindustrypractices.

6.9.3 ThelegalresponsibilityfortheauthenticityofsubmitteddatarestsontheManufacturer.

6.9.4 ThisprocedureisonlyintendedforuseincasesofdesignchangesorProductformulationchangesdeemednottoaffectcompliance.

6.9.5 TheCBmayrequirepartialorcompleterequalificationbasedontheevidencesubmittedtoit,astothenatureandeffectofthechanges.

6.10 Ifanonconformityisidentified,theManufacturershall: a) identifyandimplementdispositionandcorrectiveaction(s), b) determinetheextentofnonconformityandtheimpactonProduct(s)ininventorytodeterminewhataction(s)

shouldbetaken, c) reportshipmentsofpossiblenonconformingproductstotheirclients, d) documentthenonconformity,dispositionandcorrectiveactions(s).

7 – Certification Body Requirements

7.1 TheCBprovidesCertificationtothisProgram. 7.2 InitialCertificationActivities TheCBshall: a) Performinitialplantinspection/auditbasedonthelistofplateproductstobecertified. b) Identifyanddocumentnonconformity,whererequired. c) Issueaproductcertificationtotheplantuponsuccessfulcompletionoftheinvestigation.

7.3 Inspectiontestingshallbeperformedonasampleorsamples,selectedatrandom,byCBfromtheProductlineeitherinproductionorininventoryattheManufacturer’sfacility.

7.4 CB’s inspectorshallselect testsamples,appropriatelymarkthem,andseetheyarepreparedfor testingwithoutalteration.

Certification Program for Structural Plate Corrugated Steel Pipe Products and Deep Corrugated Structural Plate Products

652 BISHOP STREET UNIT 2A | CAMBRIDGE ON N3H 4V6 T. (519) 650-8080 | F. (519) 650-8081 | [email protected] | www.cspi.ca

TECH. BULLETIN

THIS DOCUMENT PERTAINS TO CSPI MEMBERS AND STAKEHOLDERS ONLY. CO-AUTHORED BY ATLANTIC, ARMTEC, FRONTIER, HUBBELL, ACI, ARCELORMITTAL, IRONSIDE, LELAND, VALFILM AND WARNER. USE OF THIS DOCUMENT OUTSIDE OF CSPI MEMBERSHIP WITHOUT APPROVAL FROM CSPI, ATLANTIC, ARMTEC, FRONTIER OR HUBBELL IS PROHIBITED.

ISSUE NINETEEN | 07.06.16

7 – Certification Body Requirements

Note: ProductswithsimilarattributesthatcanlogicallybeplacedinaProductattributegroupmaybecertifiedbasedonthetestingofarepresentativeProductorProductsfromtheProductattributegrouping.PlatesamplesshallbemadeavailableuponrequesttotheCBinasufficientquantitytoconductalltesting.

7.5 TheProductsample(s)selectedmaybe transported to theCB’s laboratory. IfManufacturerhas itsown testfacilitiesthatareacceptabletoCB,testingofManufacturer’splateatitsownfacilityispermissibleprovidedthatCB’sinspectororrepresentativewitnessesit.

7.6 ThecostofallinspectiontestswillbebornebyManufacturer.

7.7 AnnualCertificationActivities Asurveillanceinspectionoftheplantoperationswillbeperformedannually.Typicallythesurveillanceauditwill

randomlysampletheelementscoveredintheinitialcertification.Eachproductwillbetestedatleasttwicewithinthecertificationperiod(onceatinitialandatleastonceinyears1to4).

7.8 Re-CertificationActivities: Priortoexpirationofthecertification(fiveyearsfromthedateofgrantingcertification),oratthediscretionofthe

CBaninspectionsimilartotheinitialshallbeperformed.

7.9 Additionalinspectionsandtesting,ifrequired,torenewtheplant’scertificationstatusisattheCB’sdiscretion.

7.10 TheCBwillmakepublicallyavailablethelistofcertifiedproducts.

7.11 Inaddition,theCBwillnotifyprogramparticipantsastohowitwillmanagere-testingofcertifiedProduct(s)andvalidationofnewProduct(s).

7.12 NoticeofProductCertification

7.12.1 AnoticeshallbeissuedtoManufacturerstatingthedateonwhichcertificationhasbeengrantedandtheProductdesignation.

7.12.2 TheNoticeofProductCertificationshallcontainthefollowinginformation: a) manufacturer’sname,plantlocation,platetypeandallappropriateclasses, b) reportnumberandcertificationandexpirydates, c) certificationProgram

Certification Program for Structural Plate Corrugated Steel Pipe Products and Deep Corrugated Structural Plate Products

652 BISHOP STREET UNIT 2A | CAMBRIDGE ON N3H 4V6 T. (519) 650-8080 | F. (519) 650-8081 | [email protected] | www.cspi.ca

TECH. BULLETIN

THIS DOCUMENT PERTAINS TO CSPI MEMBERS AND STAKEHOLDERS ONLY. CO-AUTHORED BY ATLANTIC, ARMTEC, FRONTIER, HUBBELL, ACI, ARCELORMITTAL, IRONSIDE, LELAND, VALFILM AND WARNER. USE OF THIS DOCUMENT OUTSIDE OF CSPI MEMBERSHIP WITHOUT APPROVAL FROM CSPI, ATLANTIC, ARMTEC, FRONTIER OR HUBBELL IS PROHIBITED.

ISSUE NINETEEN | 07.06.16

7 – Certification Body Requirements

7.13 NoticeofProductFailuretoCertify:

7.13.1 IfthetestedProduct(s)doesnotcomplywithalltherequirementsoftheProgram,awrittennoticewillbesenttoManufacturerstatingthatitsProduct(s)didnotcertifytothisProgram.De-certificationbasedonunsatisfactoryinspectionisaddressedseparately.

7.13.2 Thenoticewillinclude: a) manufacturer’sname,plantlocation,platetypeandallappropriateclasses, b) reportnumberanddate;and, c) thespecifictestfailureorfailuresonwhichnonconformityisbased.

7.14 RecognitionofPriorTests AtthediscretionofCB,resultsfromtestsconductedbeforethisProgrambecameeffective,ortestsconducted

beforearevision toCSAG401-14 ispublished,maybedeemedtosatisfy theapplicable testingrequirementprovidedthat:

a) ThetestsandreportsfullycomplywiththeProductCertificationRequirementsofAppendixBandprovidetheinformationneededbyCBtovalidateManufacturer’scertificationunderCSAG401-14;

b) CBdeemsthetestinglaboratorytobecertifiedtoperformthetestsconducted; c) ManufacturercertifiesthattherehasbeennochangeintheProduct(s)orproductionprocessesthatwould

affecttheProduct’scompliance,and; d) TheCBmayrequestadditionalinformationorevidencesupportingtherequestforrecognitionofpriortestresults.

7.15 NonconformityandCorrectiveAction: CBwillcompletelydescribeanddocumenttheclassofnonconformityandevidencefornonconformityand

informtheManufacturer.

7.16 IftheCBdeterminesthataProductisnonconformingduringaplantinspection,theManufacturerwillbegiventheopportunitytocorrectitimmediately(dispositionandcorrectiveaction).

7.17 ForaMinornonconformitythatcannotbeimmediatelycorrected: a) TheManufacturershallidentifydispositionanddeterminecorrectiveactionandsubmittotheCBwithin

thirtydaysoftheinspection. b) IftheCBdoesnotapprovetheresponse,theCBwillnotifyanddiscusswiththeManufacturer. c) IftheManufacturerdoesnotnotifytheCBwithinthirty(30)days,theCBwillescalatethenonconformityto

aMajor.

Certification Program for Structural Plate Corrugated Steel Pipe Products and Deep Corrugated Structural Plate Products

652 BISHOP STREET UNIT 2A | CAMBRIDGE ON N3H 4V6 T. (519) 650-8080 | F. (519) 650-8081 | [email protected] | www.cspi.ca

TECH. BULLETIN

THIS DOCUMENT PERTAINS TO CSPI MEMBERS AND STAKEHOLDERS ONLY. CO-AUTHORED BY ATLANTIC, ARMTEC, FRONTIER, HUBBELL, ACI, ARCELORMITTAL, IRONSIDE, LELAND, VALFILM AND WARNER. USE OF THIS DOCUMENT OUTSIDE OF CSPI MEMBERSHIP WITHOUT APPROVAL FROM CSPI, ATLANTIC, ARMTEC, FRONTIER OR HUBBELL IS PROHIBITED.

ISSUE NINETEEN | 07.06.16

7 – Certification Body Requirements

7.18 ForaMajornonconformity, a) TheManufacturershall takeactionwithoutunduedelay toprevent theproductionofproduct thatmay

beaffectedbythenonconformityandshallprovidetheCBwithevidenceofimplementationofthisactionwithinseven(7)daysofthenonconformitybeingraised.

b) IftheCBdoesnotapprovetheresponse,theCBwillnotifyanddiscusswiththeManufacturer.

7.19 IfaMajornonconformityisnotresolvedtothesatisfactionoftheCBwithinthirtydays,orwithinsuchtimeastheManufacturerandCBagreetoextendtheperiodoftheresponsetime,

a) TheManufacturershallimmediatelyceaseapplyingMark(s)totheProductlistedinthenonconformity,asapplicable. b) TheManufacturershallsuspendtheuseofliteraturethatrepresentstheProduct(s)ascertifiedunderthisProgram. c) Toresumeparticipationintheprogram,theManufacturershallconfirmtotheCBthatcorrectiveactionhas

beenimplemented. d) Inaddition,a retest forProduct(s) identifiedshallbescheduledwithin thirty (30)dayssubmissionof the

correctiveaction.AllcostsforthisextraProduct(s)testingwillbebornebytheManufacturer. e) TheManufacturershallnotresumemarkingProduct(s)ascertifiedunderthisProgramuntiltheCBapproves

thecorrectiveactionandtheretestisincompliance.AnyProductmanufacturedbeforethisoccursshallnotbemarkedascertified.

f) Ifanyoftherequiredtimelinesarenotmet,ortheCBdoesnotapprovethedispositionandcorrectiveaction,orifthereteststillresultsinnonconformity,theCBshallproceedwithde-certification.

g) TheCBshallinformtheManufacturerandCSPIofde-certification.CSPIwillremovethatProduct(s)fromthecertifiedProduct(s)list.

7.20 TheManufacturermayappealadecisionoftheCBinaccordancetotheCB’sappealprocess.

7.21 Re-certification Tore-certifyProduct(s)followingdecertificationundertherequirementsofsection7.19,theManufacturershall

reapplyandsubmittotheInitialCertificationprocess.

7.22 InspectionReports: CBshallcommunicatewithManufacturer regardinganymatters requiringclarificationorotheractionon the

partofManufacturer.AllofficialcommentsordecisionswithrespecttoconformityofcertifiedProduct(s)willbeconfirmedinwritingfromtheCBwithinthirty(30)daysofthesitevisit.

TheinspectionreportisconfidentialandissubmittedonlytotheManufacturerordesignatedrepresentative.

Certification Program for Structural Plate Corrugated Steel Pipe Products and Deep Corrugated Structural Plate Products

652 BISHOP STREET UNIT 2A | CAMBRIDGE ON N3H 4V6 T. (519) 650-8080 | F. (519) 650-8081 | [email protected] | www.cspi.ca

TECH. BULLETIN

THIS DOCUMENT PERTAINS TO CSPI MEMBERS AND STAKEHOLDERS ONLY. CO-AUTHORED BY ATLANTIC, ARMTEC, FRONTIER, HUBBELL, ACI, ARCELORMITTAL, IRONSIDE, LELAND, VALFILM AND WARNER. USE OF THIS DOCUMENT OUTSIDE OF CSPI MEMBERSHIP WITHOUT APPROVAL FROM CSPI, ATLANTIC, ARMTEC, FRONTIER OR HUBBELL IS PROHIBITED.

ISSUE NINETEEN | 07.06.16

7 – Certification Body Requirements

7.23 General TheCBshall: a) Invoke certification limitations or cancellations on a plantwhere an inspection has noted deficiencies,

whichhascompromisedthequalityofplateproduction.Limitationswouldapplytocertainplateproductswhilecancellationswouldapplytoallplateproductsproducedattheplant.Thelimitationsorcancellationswillbeinplacewhiletheplantundertakeseffortstocorrectthenoteddeficiencies;

b) Issueinterimcertificates,unlesseachplateproductproducediscoveredunderonecertificate,totheplantandonlyforthosepipeproductsnotaffectedbytheplantoperationaldeficiencies;

c) Revokeorcancelplantcertificateswheretheplantisnotincompliancewiththecertificaterequirementsandhasfailedtodemonstratesatisfactorycorrectionofthedeficienciesnotedduringaninspection.

d) Applytheconditionsforre-instatementofcertificationduetocancellationofcertificateorlapsingofcertificateasoutlinedintheircertificationproceduresorprogram.

e) InformCSPIofaplateproductionplant’slimitedorcancelledcertificationstatus. f) Provideinspection/auditreportstotheManufactureraftereachcertificationactivity.

7.24 TheManufacturershall,priortotheinstallationofaculvertprovidethecustomer’sContractAdministrationwithacopyoftheCertificateprovidedbytheCB.

8 – Revisions to Program

8.1 WhenCSApublishesarevisiontotheProgram,theCBshallnotifyprogramparticipantsofhowtheywillhandletestingandvalidationofProducts.

8.2 TheManufacturershallreviseitsqualitysystemandprocessesforcompliancewithanyrevisiontotheProgram.

8.3 Testingtothepreviousspecificationsormostrecentpriorrevisionwillbeacceptedforaperiodofninety(90)daysafterpublicationoftherevision.AllcertifyingProductsshallbeproducedincompliancewiththelatestrevisionoftheProgramwithinsix(6)monthsofthepublicationoftherevisionunlesstheCBnotifiesparticipantsthatalongerperiodisneededfortesting.TheCBcanwaivere-testingundertherevisedProgramwhenprevioustestresultsadequatelydemonstratecompliancewiththerevisedProgramoriftherevisedProgramestablisheslessstringentcriteria.

Certification Program for Structural Plate Corrugated Steel Pipe Products and Deep Corrugated Structural Plate Products

652 BISHOP STREET UNIT 2A | CAMBRIDGE ON N3H 4V6 T. (519) 650-8080 | F. (519) 650-8081 | [email protected] | www.cspi.ca

TECH. BULLETIN

THIS DOCUMENT PERTAINS TO CSPI MEMBERS AND STAKEHOLDERS ONLY. CO-AUTHORED BY ATLANTIC, ARMTEC, FRONTIER, HUBBELL, ACI, ARCELORMITTAL, IRONSIDE, LELAND, VALFILM AND WARNER. USE OF THIS DOCUMENT OUTSIDE OF CSPI MEMBERSHIP WITHOUT APPROVAL FROM CSPI, ATLANTIC, ARMTEC, FRONTIER OR HUBBELL IS PROHIBITED.

ISSUE NINETEEN | 07.06.16

9 – Certification Mark

9.1 TheManufacturershallusetheMarkprovidedbytheCBwithitscertifiedproduct(s).SeeAppendixC.

9.2 TheCertificationMarkrepresentsthattheplateManufacturerisproducingaproductthatisafaithfulrepresenta-tionofthetestedproduct.TheCBdoesnotrepresent,warrantorguaranteethatproductsbearingtheProgramMarkdoinfactconformtoCSAG401requirements.

9.3 TheCertificationMarkshallbeinformtothatnotedinAppendixC,ExhibitA.TheMarkshallbelegibleandaffixedtotheproductstructureorindividualplateinamannerthatisresistanttoenvironmentalconditionsfortwoyearsbeyondthepointofitsinstallation.

9.4 TheCertificationMarkmaynotbemodifiedandshallnotbeusedorplacedinsuchamannerastoimplyanyotherendorsementsorcertificationsbytheCB.

9.5 TheplateManufacturershallnotknowinglyreleaseaproductforsalewiththeCertificationMarkaffixedtoanorderthatdoesnotmeettherequirementsofCSAG401-14.IfaManufacturerknowinglyreleasesanorderthatdoesnotcomplywiththerequirementsofCSAG401-14,allpreviouslycertifiedproductsinthenon-compliantfacilitywillbeautomaticallyde-listedpendinginspectionandre-certification.

9.6 PlateManufacturersarepermittedtousetheCertificationMarkintheirpromotionalmaterialsandliteratureonlyafteranappropriateagreementoftheCB.

9.7 Toavoidmisunderstanding,referencestocertificationinManufacturerliteratureshallspecifytheparticularproductsthatarecertified,unlessalloftheproductsmentionedintheliteratureoradvertisingarecertifiedunderthisProgram.

9.8 MarkingontheplateshallincludetheapprovedlogosofthecertificationbodyandofCSPI.

Certification Program for Structural Plate Corrugated Steel Pipe Products and Deep Corrugated Structural Plate Products

652 BISHOP STREET UNIT 2A | CAMBRIDGE ON N3H 4V6 T. (519) 650-8080 | F. (519) 650-8081 | [email protected] | www.cspi.ca

TECH. BULLETIN

THIS DOCUMENT PERTAINS TO CSPI MEMBERS AND STAKEHOLDERS ONLY. CO-AUTHORED BY ATLANTIC, ARMTEC, FRONTIER, HUBBELL, ACI, ARCELORMITTAL, IRONSIDE, LELAND, VALFILM AND WARNER. USE OF THIS DOCUMENT OUTSIDE OF CSPI MEMBERSHIP WITHOUT APPROVAL FROM CSPI, ATLANTIC, ARMTEC, FRONTIER OR HUBBELL IS PROHIBITED.

ISSUE NINETEEN | 07.06.16

9.9 – Product Categories

FigureI:Plate

10 – Miscellaneous

10.1 UseofNon-participatingProducts:Thisprogramisnotintendedinanywaytoinhibitthesale,purchaseoruseofProductsnotapprovedtousetheProgramMark.

10.2 Nothingcontainedinthisprogramistobeconstruedasgrantinganyrights,byimplicationorotherwise,forthemanufacture,sale,oruse inconnectionwithanymethod,apparatus,orProductcoveredbypatents,norasinsuringanyoneagainstliabilityforinfringementofpatents.

Appendix A: Plate Product Manufacturing Process QC/QA Fundamentals

The following information isprovidedasanaid to thePlateProductManufacturers indevelopingQA/QC (QAP)procedurestoobtaincertificationstatusfromanacceptedCertificationBody(CB).Theinformationprovidedshouldnotbeconstruedasbeingallinclusivetomeettheexpectationsofthecertifyingbodyorgroup.Theactualinformationalrequirements,qualitydocumentationneeds,testsandothercertificationaspectsrequiredisdependentontheplateproductbeingmanufactured.AllactualrequirementsshallbedictatedbytheacceptedCertificationBodyundertakingtheauditoftheproductionplantforthepurposeofcertifyingplateproduct(s).Thefollowingisalistofconsiderationareasintheproductionofplateproductsbeginningwiththerawmaterials,throughoutthemanufacturingoperationsandfinallyendingwith thefinishedproductproducedconforming tospecification. Inall cases theCSAG401-14specificationwillgovern.

Certification Program for Structural Plate Corrugated Steel Pipe Products and Deep Corrugated Structural Plate Products

Corrugation152mm x 51mm

230mm x 64mm

381mm x 140mm

400mm x 150mm

500mm x 237mm

TypeCorrugated Structural Plate(With or without flange connections)Corrugated Structural Plate(With or without flange connections)Deep Corrugated Structural(With or without flange connections)Deep Corrugated Structural

Deep Corrugated Structural(With or without flange connections)

Group A Galvanized

•••••

Group B Thermoplastic Copolymer

•••••

652 BISHOP STREET UNIT 2A | CAMBRIDGE ON N3H 4V6 T. (519) 650-8080 | F. (519) 650-8081 | [email protected] | www.cspi.ca

TECH. BULLETIN

THIS DOCUMENT PERTAINS TO CSPI MEMBERS AND STAKEHOLDERS ONLY. CO-AUTHORED BY ATLANTIC, ARMTEC, FRONTIER, HUBBELL, ACI, ARCELORMITTAL, IRONSIDE, LELAND, VALFILM AND WARNER. USE OF THIS DOCUMENT OUTSIDE OF CSPI MEMBERSHIP WITHOUT APPROVAL FROM CSPI, ATLANTIC, ARMTEC, FRONTIER OR HUBBELL IS PROHIBITED.

ISSUE NINETEEN | 07.06.16

Appendix A: Plate Product Manufacturing Process QC/QA Fundamentals

1. RawMaterials 1.1ReceivingConsiderations: Checksand/orteststodetermineiftherawmaterialcompositionisasrequiredtomanufacturethespecified

product.Checksand/orteststoassessmayinclude,butarenotlimitedto: • Platequality(chemistryreport,gaugereport,measurementsverification); • ConformanceofnutsandboltstoqualityanddimensionalrequirementsofG401-14, • Documentmatchingtoproductmarking(milltestcertificates).

1.2StorageConsiderations: Suitablefacilitiestostorerawmaterialtopreventorretard: • Physicaldamagetoplateand/orcoating; • Formationofwetstoragestain 1.3HandlingConsiderations: Suitableequipmenttomoverawmaterialtothemanufacturinglinetoprevent: • Damagetotherawmaterialandfinalproduct;

2. FormingorManufacturingProcessConsiderationsrelativeto: • Corrugatingandpunchingofsteelplates; • Curvingofsteelplate; • WeldingofFlanges,shearstudstosteelplates • Hotdipgalvanizingofsteelplate;or • Bondingofprotectivecoatings.

3. TestingandMeasuringConsiderations(Table1) • Forfinishedproducts(i.e.dimensions);and/or • Duringdifferentstagesofproduction(i.e.dimensions).

4. EquipmentCalibrationConsiderationsfor: • Testsdoneatdifferentproductionplantsofthesameproductsproducethesameresults;or • Testsconductedatdifferentproductionplantsofthesameproductsarereflectiveofthetypeofmaterialused.

Certification Program for Structural Plate Corrugated Steel Pipe Products and Deep Corrugated Structural Plate Products

652 BISHOP STREET UNIT 2A | CAMBRIDGE ON N3H 4V6 T. (519) 650-8080 | F. (519) 650-8081 | [email protected] | www.cspi.ca

TECH. BULLETIN

THIS DOCUMENT PERTAINS TO CSPI MEMBERS AND STAKEHOLDERS ONLY. CO-AUTHORED BY ATLANTIC, ARMTEC, FRONTIER, HUBBELL, ACI, ARCELORMITTAL, IRONSIDE, LELAND, VALFILM AND WARNER. USE OF THIS DOCUMENT OUTSIDE OF CSPI MEMBERSHIP WITHOUT APPROVAL FROM CSPI, ATLANTIC, ARMTEC, FRONTIER OR HUBBELL IS PROHIBITED.

ISSUE NINETEEN | 07.06.16

Appendix B: Product Test Reports and Traceability

TheProducttestreportwillincludethefollowinginformation:

a) Manufacturer’sNameandAddress

b) ProductIdentification (1) Productname (2) Productseries,partnumberormodelnumber

c) ProductDescription (1) ProductType (2) Productdimensions

d) TestResults (1)Foreachtestcontainedinthespecification,thespecificationparagraphnumber,thetestdescription,the

referenceparagraphnumber, the reference testmethod, theapplicablecriteriameasurement for thespecification,andthetestresultsaretobelisted.

(2)Thefollowingisthelistofpropertiestobetested.Thetestreportshallverifycomplianceachieved(pass/fail),orthatthetestwasnotperformedwherethelaboratorydoesnotcompletethetest.

StructuralPlateProducts

▪ PlatethicknessandDimensions ▪ CorrugationDepthandPitch ▪ BoltHolePatterns ▪ Platearcwidthandcurvature ▪ Boltsandnuts ▪ Shearstuds ▪ FlangeConnections

e) RelateddocumentationsubmittedbyManufacturer.

f) Anauthorizedlaboratoryrepresentativesignature.

EachtestreportanditsrelateddocumentationconstitutethebasicreferencematerialforvalidationbytheCB,throughin-plant inspectionofsubsequentmanufactureof theProduct thatsuchproduction isa faithful reproduction inallrespectsofthecertifyingspecimenandincompliancewiththeapplicablespecifications.

Certification Program for Structural Plate Corrugated Steel Pipe Products and Deep Corrugated Structural Plate Products

652 BISHOP STREET UNIT 2A | CAMBRIDGE ON N3H 4V6 T. (519) 650-8080 | F. (519) 650-8081 | [email protected] | www.cspi.ca

TECH. BULLETIN

THIS DOCUMENT PERTAINS TO CSPI MEMBERS AND STAKEHOLDERS ONLY. CO-AUTHORED BY ATLANTIC, ARMTEC, FRONTIER, HUBBELL, ACI, ARCELORMITTAL, IRONSIDE, LELAND, VALFILM AND WARNER. USE OF THIS DOCUMENT OUTSIDE OF CSPI MEMBERSHIP WITHOUT APPROVAL FROM CSPI, ATLANTIC, ARMTEC, FRONTIER OR HUBBELL IS PROHIBITED.

ISSUE NINETEEN | 07.06.16

Appendix C: The Mark

Twoidentifierplatesattachedtobothupperendsofthestructureorindividualplatescontaining,CBmark,CSAlogo,CSPIlogo,manufacturernameandlocation,serial/projectnumberandsupplyyear.

ExhibitA:

Similarto:

Certification Program for Structural Plate Corrugated Steel Pipe Products and Deep Corrugated Structural Plate Products

652 BISHOP STREET UNIT 2A | CAMBRIDGE ON N3H 4V6 T. (519) 650-8080 | F. (519) 650-8081 | [email protected] | www.cspi.ca

TECH. BULLETIN

THIS DOCUMENT PERTAINS TO CSPI MEMBERS AND STAKEHOLDERS ONLY. CO-AUTHORED BY ATLANTIC, ARMTEC, FRONTIER, HUBBELL, ACI, ARCELORMITTAL, IRONSIDE, LELAND, VALFILM AND WARNER. USE OF THIS DOCUMENT OUTSIDE OF CSPI MEMBERSHIP WITHOUT APPROVAL FROM CSPI, ATLANTIC, ARMTEC, FRONTIER OR HUBBELL IS PROHIBITED.

ISSUE NINETEEN | 07.06.16

Appendix D: Approved CB’s by the Standard Council of Canada

Bureau de normalisation du Québec

Canadian Standards Association

Canadian Welding Bureau

Certification Program for Structural Plate Corrugated Steel Pipe Products and Deep Corrugated Structural Plate Products

652 BISHOP STREET UNIT 2A | CAMBRIDGE ON N3H 4V6 T. (519) 650-8080 | F. (519) 650-8081 | [email protected] | www.cspi.ca

TECH. BULLETIN

THIS DOCUMENT PERTAINS TO CSPI MEMBERS AND STAKEHOLDERS ONLY. CO-AUTHORED BY ATLANTIC, ARMTEC, FRONTIER, HUBBELL, ACI, ARCELORMITTAL, IRONSIDE, LELAND, VALFILM AND WARNER. USE OF THIS DOCUMENT OUTSIDE OF CSPI MEMBERSHIP WITHOUT APPROVAL FROM CSPI, ATLANTIC, ARMTEC, FRONTIER OR HUBBELL IS PROHIBITED.

ISSUE NINETEEN | 07.06.16

Table 1

SPCSP & DCSP Inspection and Testing Plan During Fabrication (Standard CSA G401-14)

Machine set up

New Plate

Bolts & NutsCorrugations

Bolt Hole patternsArc Width & CurvatureWeld of Shear Studs

Weld of Flange Connections

Coating Thickness

Quality of work

Quality of Repair

Testcorrugation depth & pitchbolt hole patternsarc width and curvatureplate thicknessplate dimensionsMill tag markings: • country of origin • thickness • CSA G401 or applicable std. • plate count • heat number • plate dimensionsinspect tag to certification requirementcheck depth & pitchinspect patternsinspect dimensionsInspect weldInspect weld

GalvanizedPolymer Coatedappearancemanufacturer Identification Markcertification Markappearance

Frequency once per shiftonce per shiftonce per shiftonce per shiftonce per shift

once per plate stackEvery Box

1st plate of run1st plate of run1st plate of run

all weldsall welds

every batch

every plateentire structureentire structure

every repaired plate

Dimensional/Visual dimensional

visualdimensionaldimensionaldimensional

visualvisual

dimensionalvisual

dimensionalvisualvisual

dimensional / visual

visualvisualvisualvisual

Certification Program for Structural Plate Corrugated Steel Pipe Products and Deep Corrugated Structural Plate Products