team one composits

Team One Composites Pvt. Ltd.

www.teamonecomposites.com

Design Office

Team One Composites 311, Manjeera Majestic Commercial,JNTU-Hi tech City road, Kukatpally, Hyderabad.India.

The Team One Composites is a group of eminent professionals in thefield of Composites, comprising key individuals with industry experience spanning almost 30 years with industry defining international expertise. The Team One Composites provides a complete package from conception to completion, including... Product and structural design

Engineering analysis and raw material selectionProduct specification and regulatory approval

Process selection and prototype developmentOptimization and Material saving

Design for Manufacturability Product packaging and logistics


Our team of Design Engineers, Structural designers, Architects, Process Technologists, material Engineers, Logistics Specialists and project Managers ensure successful composite product Designs.

Using these skills, the greatest ability that we have been able to develop as a group, is the ability to listen to our customers, understand their needs and respond in kind. Not quite revolutionary, but certainly refreshing!

The group is able to ensure this by drawing the experience gained in major industrial sectors including Civil constructions, High raise Building claddings, Composite walls, Automobile, Renewable Energy, Chemical Processing, Water & Waste Treatment, Oil & Gas, Electronics, Telecommunications, Construction, Infrastructure, experience gained in the FRP world.

Group is well experienced in two major Sectors

Composites in Structural and Infrastructure industry(Offshore, Civil constructions, Industrial constructions, Cooling towers, Stair cages, Cage ladders, Walkways, Solar Energy, Nacelle covers and nose cones, Structural

elements)

Composites in Transport sector (Railway, Automobile,)



Our Design Strength- Design to Specifications.- Specialized in 1D, 2D and 3D elemental Analysis.- Optimization of Composite products.- 3D modeling, and Manufacturability implementation.- 2D Drawings with details of Assy., sub Assy., and detailed drawing.

Team One Composite Design Center

Our Designers- Engineering Analysis and Optimization - 3 Designers with more than 15 years of experience.- 3D Modeling and Engineering Designers – 12 Designers with more than 3 years of Experience.- 2D Drafting and Detail design – 4 Draftsman to convert the Design into product ionization

documentation.- EXPANDABLE BASED ON PROJECT COMMITMENTS

Software we work with - Analysis software:* Hyper mesh for Complex meshing.- Optimization Software : Optistruct.- 3D modeling: Solid Works,- 2D Software: Draftsight


FRP Material Properties• FRP Products are manufactured

though either pultrusion process, hand molding or RTM process.

• FRP Products are made from wither of the resins such as General Purpose resin, Isophthalic resin, Vinyl ester resin with 50% weight of resins and 50% glass mats by weight.

• FRP Profiled are manufactured to CTI Standards.

MECHANICAL PROPERTIES ASTM UNITS VALUE

Tensile Stress, LW D-638 PsiMpa

30000206.8

Tensile Stress, CW D-638 PsiMpa

700048.2

Tensile Modulus, LW D-638 106 PsiGpa

2.517.9

Tensile Stress, CW D-638 106 PsiGpa

0.85.5

Compressive Stress, LW D-695 PsiMpa

30000206.8

Compressive Stress, CW D-695 PsiMpa

15000103.4

Compressive Modulus, LW D-695 106 PsiGpa

2.517.2

Compressive Modulus, CW D-695 106 PsiGpa

1.06.9

Flexural Stress, LW D-790 PsiMpa

30000206.8

Flexural Stress, CW D-790 PsiMpa

1000068.9

Flexural Modulus, LW D-790 106 PsiGpa

1.811.0

Flexural Modulus, CW D-790 106 PsiGpa

0.85.5

Modulus of Elasticity, E FULL SECTION 106 PsiGpa

2.819.3

Shear Modulus - 106 PsiGpa

0.4252.9

Short beam shear D-2344 PsiMpa

450031

Bearing stress, LW D-953 PsiMpa

30000206.8

Izod Impact, LW D-256 ft-lbs/inJ/mm

251.28

Izod Impact, CW D-256 ft-lbs/inJ/mm

40.2

PHYSICAL PROPERTIES ASTM UNITS VALUE

Barcol Hardness D-2583 - 45

24 Hours Water Absorption D-570 % max 0.60

Density D-792 Lbs/in3gm/cc

0.0621.72

Coefficient of Thermal Expansion, LW D-696 10-6 in/in/0 C10-6mm/mm/0C

4.48

ELECTRICAL PROPERTIES ASTM UNITS VALUE

Arc Resistance, LW D-495 Seconds 120

Dielectric Strength, LW D-149 Kv/in 35.00

Dielectric Strength, PF D-149 Volts/mil 200

Coefficient Thermal Expansion, LW D-150 At 60hz 5

Corrosion Resistance

Light Weight

Slip Resistant

Maintenance free

Fire Retardant

Nonconductive

Impact Resistant

Low Installation Cost

Electrically Non Conductive

Thermally Non-Conductive


When comparing the price of Fiberglass reinforced plastic (FRP) products to metallic products, consider:

COST FACTOR TRADITIONAL METALLIC MATERIALS THE FRP ADVANTAGE

SAFETY COSTSlips and falls are the second leading cause of

industrial accidents and one of the leading causes of deaths and injuries.

FRP slip-resistant surfaces dramatically reduce accidental slips making it the most effective

solution for minimizing workers accidents and lost workdays.

INITIAL INSTALLATION COST

Up front, metallic components appear to be the most economical based on material cost alone.

However, metallic require heavy lifting equipment, added labor for cutting, welding and painting and

grating must be "edge-banded".

Although intial material investment may apper higher, don’t' be fooled! FRP products require no heavey lifting equipment, minimal labour, is easily fabricated with hand tools, does not need painting

and gratings requires no edge-banding.

MAINTENANCE AND REPLACEMENT COST

In highly corrosive chemical processing installations, metallic products require intensive maintenance and

often deteriorate in a few years or less requiring numerous replacements within the facility life.

FRP products will last much longer and require little maintenance. FRP systems pay for themselves after one maintenance cycle. Many FRP chemical

installations have been in service for more than 20 years.

FRP VS. STEEL


FRP Applications - FencingFRP Fencing and its areas of applications

• FRP Fencing is anti static and ultra violet resistant.• Fencing is designed to Achieve max impact resistance.• Fencing around electrical transformers help in reducing the power wastages by acting as a

non conductor of electricity thus avoiding mishaps, hazards.• Gates will be provided for accessing the system inside fencing.• Fencing is corrosion re4sistant and fire retardant(Low Flammability)

FRP Applications-Stair Case


FRP Stair Case for domestic needs internally

FRP Stair Case to access cooling towers

FRP Stair Case and areas of application.• Stair cases are designed to

access structures internally and externally.

• Gratings used in stair cases can withstand a max load of 500 kg/square meter.

• Structure used for stair case is rigid and is analyzed for all conditions like seismic, wind loads and service loads.

• We use OSHA standards for rise and run in stair case.

• Profiles used will be made either from isopthalic-polyster or vinyl ester resin.

FRP Applications- Ladders


FRP Ladders are Used to access Cooling towers, Scrubbers, Building tops and wherever required.

The Most common profiles would be1.Square boxes,2. Serrated rungs, 3. Angles4. channels.

FRP Applications-Gratings


FRP Gratings can be used in various areas like• Sea shores,• Man holes,• WalkwaysGratings types:• Pultruded gratings• Molded Gratings

Major Features of Composite wall-Wall height 7.5m x 850m-Designed for: 200kmph wind speed-Corrosion resistant,-Weather resistant,-No maintenance,-Selected colors are possible.-Long life (more than 30Years).-Easy to install(within 1month).-Easy to dislocate if required.-Aesthetically good looking.-No threat of theft as there is no re-sale value.-Easy to repair if required.-Easy to rebuild if required.-Less foundation cost as it is light weight.


FRP Applications-Composite Modular wall

TOC Structural design service for FRP structures


Cooling tower Structural and detailed design


Cooling tower Structural and detailed deign

Cooling tower Structural and detailed deign


We offer Solutions for Composite Products

Cooling towers: Super Structure, Cladding, Deck, Fan cylinders, Water distribution system piping, Fills, Cable trays.Cladding for High rise buildings: High rise building frond claddings can be design in FRP with light weigh, and wind

pressure, seismic loads etc., withstand ability.Shelters: Walls, Floors, Roofs, Ammonites, Playing kits, cupboards, Beds etc.,.Access systems: Detachable access systems, Stair cases: Stairways complying to OSHAS, IS etc., use full for cooling tower access, building access etc.,Cage ladders: Stairways complying to OSHAS, IS etc., use full for cooling tower access, building access etc.,Cable trays: Industrial cable management system with all varieties of requirements.Plat forms: platforms required for offshore constructions, industrial stages etc., Walkways and bridges: pedestrian walkways, bridges, etc.,Claddings: Cladding panels for building construction covers.Telecom towers: Telecommunication poles and towers suitable for mounting microwave, and gsm antennas.Bridges: Maintenance of bridges using FRP materials, construction of small bridges using FRP.Solar structures: Solar panel mounting structures, dishes etc.,Biogas tanks: Tanks for biogas storage and production.Public toilets: FRP public toilets suitable for all kinds of atmospheres.Signage: Highway sign boards and signage boards.Domes and Roofs: Domes and Roofs for Masks and Buildings.ETC., www.teamonecomposites.com

Other Areas we support

Talk to us to understand more about your Composite needs and we provide best cost effective Optimized solutions

INDIA

HEAD OFFICETeam One Composites311, Manjeera Majestic Commercial,JNTU-Hi tech City road, Kukatpally, Hyderabad.Phone: 040-65500501,

FACTORY ADDRESS:Plot No: 22/A,23/A,24/A, S. V. Co-operative industrial Estate, IDA Bollaram, Bachupalli, Hyderabad-500090,Telangana, India.

UAE

Team One Composites Llc.Ras al khaimah, uaeMobile: 00971503799148


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