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JIS Catalog 2010 Threading JIS Threading Catalog _TAPPING & THREAD FORMING

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JIS Catalog 2010

Threading

JIS Threading Catalog_TAPPING & THREAD FORMING

2

Engineering what you envision takes tools. Tools for turning, milling, drilling and threading. But it also takes heart and soul. From the initial inspiration to the final application. We’re driven to find out what our customers want and committed to make it happen. We concentrate on the applications and what you need them to do. We help you engineer the engineering. To us, perfection is practical. It’s the most productive and efficient way to achieve results, and the only way to turn vision into reality.

Expect more. Engineer what you envision.

TurnIng vISIonS InTo rEalITy.

3

ProduCT InformaTIon

WalTEr ProToTyP JIS-rangE

TECHnICal InformaTIon

Prototex® H and Paradur® WSH 4Prototex Inox® and Paradur Inox® 5Paradur® Eco CI 6Protodyn® S Plus 7

Product Range Overview 8Walter Select – Machine Taps and Thread Formers 10

Walter Prototyp machine Taps metric:Prototex® H 14Prototex Inox® 15Prototex® TiNi 16Paradur® WSH 17Paradur Inox® 18Paradur® Eco CI 19Paradur® Ni 20Paradur® Ti 21

metric fine:Prototex® H 22Paradur® WSH 23

Walter Prototyp Thread formers metric:Protodyn® Plus 24Protodyn® S Plus 25

Machining Data 26Designation and Special Applications 27Tapping drill sizes for Taps 28Tapping drill sizes for Thread Formers 29Workpiece Material Groups Classification 30Comparison of Component Materials 32Hardness Comparison Table 40Index 41

SuBlINE üBER HEADlINE (1.1)

Headline in grün (1.2), auch für umbrü-che als 3- Zeiler möglich. Headline in grün, auch für umbrüche als 3- Zeiler möglich.

4

PRODuCT INFORMATION

Walter Prototyp Prototex® H & Paradur® WSH – general application taps for low-med alloy steels.

DImenSIon Rangem: M3 - M24mf: M4 x 0.5 - M20 x 1.5

The Tool – HSS-E substrate for high toughness – Stable basic construction – TiN coating for outstanding tool life

PRoToTex® h – For through hole threads with a spiral point form B chamfer

PaRaDuR® WSh – For blind hole threads with a 45° right hand helix and a semi-bottoming form C chamfer

The aDvanTageS

– Reduced tool costs and reduced tool variety due to applicable in a wide range of different materials

– Fewer tool changes and optimum machine output resulting from high cutting speeds and significantly longer tool life

– Highest process reliability thanks to improved chip formation characteristics

Typ:Paradur® WSH Typ: JC2051705

The aPPlICaTIon – Thread depth up to 3 x DN

– Short and long-chipping materials up to 1.000 N/mm² (32 HRc), e.g. low-med alloy steels, nodular cast iron or silicon aluminum alloys

Straight flutes with spiral point Form B chamfer

45° right hand helix

HSS-E

HSS-E

TiN coating

TiN coating

Semi-bottoming form C chamfer

5

PRODuCT INFORMATION

Walter Prototyp Prototex Inox® & Paradur Inox® – The specialists for machining stainless steel.

DImenSIon Rangem: M3 - M24

The ToolS – HSS-E substrate for maximum toughness – TiCN coating for optimal shock resistance and outstanding tool life

PRoToTex Inox®

– Through hole tap with a spiral point form B chamfer PaRaDuR Inox®

– Blind hole tap with a semi-bottoming form C chamfer – 40° helix angle for optimum chip formation – Tapered thread runout for reduced risk of chipping

The aDvanTageS

– Secure chip control ensures highest process reliability – Fewer tool changes resulting from significantly longer tool life

– Controlled minor diameter ensures highest thread quality without burr formation

Prototex Inox® Typ: JC2021306Paradur Inox® Typ: JC2051306

The aPPlICaTIon – Thread depth up to 2.5 x DN

– Designed especially for stainless steel and alloy-steels up to 1.200 N/mm² (36 HRc)

Straight flutes with spiral point Form B chamfer

40° right hand helix

HSS-E

HSS-E

TiCN coating

TiCN coating

Tapered thread runout

Semi-bottoming form C chamfer

6

DImenSIon Rangem: M3 - M24

PRODuCT INFORMATION

Walter Prototyp Paradur® Eco CI –the specialist for cast iron machining.

SPECIal fEaTurESXtra wear resistanceXtra high cutting speedsXtra long tool edge lifeXtra high process reliabilityXtra high productivity

The Tool – HSS-E-PM tap for blind and through hole threads – Optimal wear resistance due to new type of Xtra·treat surface treatment

– Short chips due to small rake angle and increased number of flutes

– Graded TiCN multilayer coating for high cutting speeds and long tool edge life

The aPPlICaTIon – Blind and through hole threads up to 3.5 x DN

– Short-chipping materials – Cast iron with lamellar graphite, like GG25 – Vermicular cast iron, like GJV450 – Mg alloys as well as abrasive AlSi alloys (Si: >12%)

xtra·treat

Workpiece

Chip

TiCN / vap

HSS-E-PM

the innovative surface treatment for even more power when cutting threads.

xtra·treatyour advanTagES

– High process reliability even in deeper blind hole threads due to reliable chip control

– True to gauge and clean thread down to the base of the bore

– Reduced production costs per thread due to high cutting speeds and long tool edge life

– Reduced use of coolant due to possibility of MQl or dry machining

– Reduced tool costs as can be used for blind and through hole threads

Paradur® Eco CI Type: JE2031406

Straight fluted, high face clearance,small rake angle

Increased number of flutes

Xtra·treatsurface treatment

Graded TiCN coating

HSS-E-PM

Chamfer form C

7

PRODuCT INFORMATION

Walter Prototyp Protodyn® S Plus -new thread former for general applications, with outstanding tool life.

The Tool – universal HSS-E thread former, used for any material that can be formed

– TiN coating for ideal wear resistance – Versions with lubrication grooves for deep threads (3.5 x DN) – Innovative chamfer geometry (chamfer form C) for better running-in and improved wear behaviour

– Optimised polygonal form reduces friction and increases tool life

The aPPlICaTIon – Blind and through holes upto 3.5 x DN

– Steel and stainless steel – Wrought aluminium – Aluminium alloys (Si < 12%) – long-chipping copper and copper alloys – Ductile cast iron

TiN coating

Optimised polygonal form

lubrication grooves

Innovative chamfer geometry (Chamfer form C)

HSS-E

your advanTagES

– High level of process reliability, even for deep blind hole and through hole threads, thanks to the non-chipping thread production process: no birdnesting, no chip removal problems

– A very good thread surface, typical for thread forming – utmost machining reliability, particularly for small dimensions, thanks to stable tool geometry

– Fewer tool changes thanks to longer tool life – Reduction in tool diversity, since it can be used univer-sally in a wide range of materials and for blind hole and through hole threads

– High dynamic tensile strength of the formed thread thanks to cold work hardening of the thread flanks and thread groove

lubrication grooves

Innovative chamfer geometry (chamfer form C)

Support: m10 thread forming with high-speed attachment on operator stand machine

Cutting data

vc 18 m/min

Tool edge life comparison (min)

0 50 100 150 200

Current 80

Protodyn® S Plus 183

+125 %

Workpiece material: St37 (1.0037 / S235JR)Tool: Protodyn® S Plus Coating: TiNHole type: Blind holeThread depth: 20 mm (2 x DN)Coolant: Emulsion

Protodyn® S Plus Type: JD 20 61705

HSS-E-PM

DImenSIon Rangem: M3 - M12

Tapping

Walter Prototyp JIS-range

8

Application

Application

Thread depth 2.0 X DN 2.0 X DN 3.0 X DN 3.0 X DN 3.0 X DN 3.0 X DN 3.0 X DN Thread depth 1.5 X DN 2.0 X DN 2.5 X DN 2.5 X DN 3.0 X DN 3.0 X DN 3.5 X DN

Type Prototex® TiNi Prototex® TiNi Prototex® H Prototex Inox® Prototex Inox® Paradur® Eco CI Paradur® Eco CI Type Paradur® Ni Paradur® Ti Paradur Inox® Paradur Inox® Paradur® WSH Protodyn® Plus Protodyn® S Plus

Coating bright TiCN TiN vap TiCN nid TiCN Coating bright bright vap TiCN TiN TiN TiN

Met

ric rein

forc

ed

shan

k Diameter Range M3 - M6 M3 - M6 M3 - M6 M3 - M6 M3 - M6 M3 - M6 M3 - M6

Met

ric rein

forc

ed

shan

k Diameter Range M3 - M6 M3 - M6 M3 - M6 M3 - M6 M3 - M6 M3 - M6 M3 - M6

Page 16 16 14 15 15 19 19 Page 20 21 18 18 17 24 25

plai

n sh

ank Diameter Range M8 - M12 M8 - M12 M8 - M24 M8 - M24 M8 - M24 M8 - M24 M8 - M24

plai

n sh

ank Diameter Range M8 - M12 M8 - M12 M8 - M24 M8 - M24 M8 - M24 M8 - M12 M8 - M12

Page 16 16 14 15 15 19 19 Page 20 21 18 18 17 24 25

Met

ric f

ine

rein

forc

ed

shan

k Diameter Range M4X0.5 - M6X0.75

Met

ric f

ine

rein

forc

ed

shan

k Diameter Range M4X0.5 - M6X0.75

Page 22 Page 23

plai

n sh

ank Diameter Range M8X1 - M20X1.5

plai

n sh

ank Diameter Range M8X1 - M20X1.5

Page 22 Page 23

Product range overview

Tapping Thread forming

Walter Prototyp JIS-range

9

Application

Application

Thread depth 2.0 X DN 2.0 X DN 3.0 X DN 3.0 X DN 3.0 X DN 3.0 X DN 3.0 X DN Thread depth 1.5 X DN 2.0 X DN 2.5 X DN 2.5 X DN 3.0 X DN 3.0 X DN 3.5 X DN

Type Prototex® TiNi Prototex® TiNi Prototex® H Prototex Inox® Prototex Inox® Paradur® Eco CI Paradur® Eco CI Type Paradur® Ni Paradur® Ti Paradur Inox® Paradur Inox® Paradur® WSH Protodyn® Plus Protodyn® S Plus

Coating bright TiCN TiN vap TiCN nid TiCN Coating bright bright vap TiCN TiN TiN TiN

Met

ric rein

forc

ed

shan

k Diameter Range M3 - M6 M3 - M6 M3 - M6 M3 - M6 M3 - M6 M3 - M6 M3 - M6

Met

ric rein

forc

ed

shan

k Diameter Range M3 - M6 M3 - M6 M3 - M6 M3 - M6 M3 - M6 M3 - M6 M3 - M6

Page 16 16 14 15 15 19 19 Page 20 21 18 18 17 24 25

plai

n sh

ank Diameter Range M8 - M12 M8 - M12 M8 - M24 M8 - M24 M8 - M24 M8 - M24 M8 - M24

plai

n sh

ank Diameter Range M8 - M12 M8 - M12 M8 - M24 M8 - M24 M8 - M24 M8 - M12 M8 - M12

Page 16 16 14 15 15 19 19 Page 20 21 18 18 17 24 25

Met

ric f

ine

rein

forc

ed

shan

k Diameter Range M4X0.5 - M6X0.75

Met

ric f

ine

rein

forc

ed

shan

k Diameter Range M4X0.5 - M6X0.75

Page 22 Page 23

plai

n sh

ank Diameter Range M8X1 - M20X1.5

plai

n sh

ank Diameter Range M8X1 - M20X1.5

Page 22 Page 23

Walter Select - machine Taps and Thread formersStep by Step to the optimal tap or thread former

STEP 1

Define the workpiece material to be machined starting on page 32.

Note the corresponding material group to your workpiece material, e.g. P9 for JIS SCM 440

Codemachining

groupgroup of materials to be machined

P P1–P15 SteelAll kinds of steel and cast steel except stainless steel and cast steel

m m1–m3 Stainless SteelAustenitic stainless and austenitic-ferritic steel and cast steel

K K1–K7 Cast Iron Grey cast iron, cast iron with speroidal graphite, malleable cast iron, compacted graphite iron

n n1–n10 nonferrous metalsAluminium and other non-ferrous metals, non-metallic materials

S S1–S10Super-alloys and Titanium alloys

Heat resistant special alloys based on iron, nickel an cobalt, titanium and titanium alloys

h H1–H4 Hard materialsHardened steel, hardened cast iron materi-als, chilled cast iron

o o1–o6 others Plastics, GFRP, CFRP, Graphite

STEP 2

Select the suitable type of machining according to your applications and individual requirements. Then see the corresponding application guide for the selection of tool.

TappingBlind hole Through hole

Page 12 / 13 Page 13

ThreadFormingBlind hole Through hole

Page 13 Page 13

Walter Prototyp JIS-range

10

STEP 4

Select the required thread size and the optimal coating according to the ISO material group.

STEP 3

Select the suitable tool according to your material group, thread depth and thread type.

Then see the corresponding tool page for the selection of coating and thread size.

26

14

Walter Prototyp JIS-Range

MDIN 13

JIS - ISO2/6HDN

Pmm

l1mm

lc±1

mm

l3h9

mm

d1

js16mm

B

h12mm

l9mm N

TiNDesignationJC2031005

Reinforced shank M3 0.5 46 9 18 4 3.2 6 3 -M3 M4 0.7 52 12 21 5 4 7 3 -M4 M5 0.8 60 13 25 5.5 4.5 7 3 -M5 M6 1 62 15 30 6 4.5 7 3 -M6

JIS - ISO2/6HDN

Pmm

l1mm

lc±1

mm

l3h9

mm

d1

js16mm

B

h12mm

l9mm N

TiNDesignationJC2036005

Plain shank M8 1.25 70 18 - 6.2 5 8 3 -M8 M10 1.5 75 20 - 7 5.5 8 3 -M10 M12 1.75 82 23 - 8.5 6.5 9 3 -M12 M16 2 95 25 - 12.5 10 13 3 -M16 M18 2.5 100 30 - 14 11 14 4 -M18M20 2.5 105 30 - 15 12 15 4 -M20M24 3 120 36 - 19 15 18 4 -M24

P M K N S H O

TiN C C C C C C

Machine-Taps Prototex®H

3 x DN - HSS-E- Chamfer form: B=3.5 - 5 threads- Material from 200 to 1000 N/mm² and 32 HRC.- For long chipping materials.

d1

Lc

l3l1

DN

l9

P

d1

Lc

l1

DN

l9

P

STEP 5

Select the cutting data from the Technical Information, Page 26

Mat

eria

l gro

up Classification of the main material groups and code letters

HB

Tens

ile s

tren

gth

N/m

m2

Mac

hini

ng g

roup

1

Thread cutting Thread formers

HSS-E-PM/ uncoated

HSS-E-PM/ coated

HSS-E-PM/ coated

Workpiece material

P

Unalloyed steel

C ≤ 0.25% annealed 125 428 P1 15 30 30C > 0.25... ≤ 0.55% annealed 190 639 P2 15 30 30C > 0.25... ≤ 0.55% heat treated 210 708 P3 12,5 25 25C >0.55 % annealed 190 639 P4 15 30 30C >0.55 % heat treated 300 1013 P5 7,5 15 15Machining steel (short-chipping) annealed 220 745 P6 15 30 30

Low-alloyed steel

annealed 175 591 P7 15 30 30heat treated 300 1013 P8 7,5 15 15heat treated 380 1282 P9 4 7,5heat treated 430 1477 P10 2 4

High-alloyed steel and high-alloyed tool steel

annealed 200 675 P11 15 30 30hardened and tempered 300 1013 P12 7,5 15 15hardened and tempered 400 1361 P13 3 6

Stainless steelferritic/martensitic, annealed 200 675 P14 5 10 10martensitic, heat treated 330 1114 P15 2 4 4

M Stainless steelaustenitic, quench hardened 200 675 M1 5 10 10austenitic, precipitation hardened (PH) 300 1013 M2 3 6 6austenitic/ferritic, duplex 230 778 M3 4 8 8

K

Ductile cast ironferritic 200 675 K1 15 30 30pearlitic 260 867 K2 10 20

Grey cast ironlow tensile strength 180 602 K3 20 30high tensile strength/austenitic 245 825 K4 7,5 15

Cast iron with spheroidal graphiteferritic 155 518 K5 15 30 30pearlitic 265 885 K6 10 20

GGV (CGI) 200 675 K7 10 20

N

Aluminium wrought alloyscannot be precipitation hardened 30 -- N1 10 15 15precipitation hardenable, precipitation hardened 100 343 N2 15 25 25

Cast aluminium alloys≤ 12 % Si, not precipitation hardenable 75 260 N3 15 20 20≤ 12 % Si, precipitation hardenable, precipitation hardened 90 314 N4 15 30 30> 12 % Si, not precipitation hardenable 130 447 N5 10 15

Magnesium alloys 70 250 N6 20 30

Copper and copper alloys (bronze/brass)

non-alloyed, electrolytic copper 100 343 N7 5 12,5 12,5Brass, bronze, red brass 90 314 N8 25 40 40Cu-alloys, short-chipping 110 382 N9 20 35high-strength, Ampco 300 1013 N10 2,5 5

S

Heat-resistant alloys

Fe-basedannealed 200 675 S1 5 7,5 7,5precipitation hardened 280 943 S2 2,5 5 5

Ni-based or Co-basedannealed 250 839 S3 2,5 4 4precipitation hardened 350 1177 S4 1,5 2 2cast 320 1076 S5 2 3 3

Titanium alloysPure titanium 200 675 S6 7,5 7,5 7,5α and β alloys, precipitation hardened 375 1262 S7 5 7,5 7,5β alloys 410 1396 S8 2 3 3

Wolfram alloys 300 1013 S9 2,5 5Molybdenum alloys 300 1013 S10 5 7,5

HHardened steel

hardened and tempered 50 HRC -- H1hardened and tempered 55 HRC -- H2hardened and tempered 60 HRC -- H3

Hardened cast iron hardened and tempered 55 HRC -- H4

O

Thermoplasts without abrasive fillers O1 20 20Thermosetting plastics without abrasive fillers O2 10 10Plastic, glass-fibre reinforced GFRP O3 2,5 5Plastic, carbon-fibre reinforced CFRP O4 2,5 5Plastic, aramid fibre reinforced AFRP O5 2,5 5Graphite (technical) 65 O6 15 15

1 The machining group categories can be found on page ~~###~~

Cutting data for the thread tapping, thread forming, thread milling and cutting thread milling

Technical Information

26

Tapping Tapping ThreadForming

WalterPrototypJIS-Range

12

C C =Primaryapplication C =Secondaryapplication

Depth 1.5 x DN 2.0 x DN 2.5 x DN 3.0 x DN 3.0 x DN 2.0 x DN 3.0 x DN 3.0 x DN 3.0xDN 3.5 x DN

Type Paradur® Ni Paradur® Ti Paradur Inox® Paradur® WSH Paradur® Eco CI Prototex® TiNi Prototex® H Prototex Inox® Protodyn®Plus Protodyn® S Plus

M (Page) 20 21 18 17 19 16 14 15 24 25

MF (Page) 23 22

Coating uncoated uncoated vap/TiCN TiN nid/TiCN uncoated/TiCN uncoated/TiN vap/TiCN TiN TiN

Mat

eria

l gro

up

HB

Resi

stan

ceN

/mm

2

Mac

hini

ng g

roup

P

Unalloyed and low-alloyed steel

annealed (tempered) 210 700 P1, P2, P3, P4, P7 C C C C C C C

Free cutting steel 220 750 P6 C C C C C C C C C C C

tempered 300 1010 P5, P8 C C C C C C C

tempered 380 1280 P9 C C C C C C C C C C

tempered 430 1480 P10 C C C C C

High-alloyed steel

annealed 200 670 P11 C C C C C C C C C

hardened by tempering 300 1010 P12 C C C C C C C

hardened by tempering 400 1360 P13 C C C C C

Stainless steelferritic, martensitic, annealed 200 670 P14 C C C C C C C

martensitic, tempered 330 1110 P15 C C C C C C C C C C

M Stainless steelaustenitic, Duplex 230 780 M1, M3 C C C C C C C

austenitic, precipitation hardened (PH) 300 1010 M2 C C C C C C C C

KGrey cast iron 245 -- K3, K4 C C

Cast iron spheroidal graphite ferritic, perlitic 265 -- K1, K2, K5, K6 C C C xx

GGV (CGI) 200 -- K7 C C

N

Aluminium malleable alloysnon-age hardenable 30 -- N1 C C C C C C

age hardenable, age-hardened 100 340 N2 C C C C C C C C

Aluminium cast alloys<=12%Si 90 310 N3, N4 C C C C C C C C C C C

>12%Si 130 450 N5 C C C C C

Magnesium alloys 70 250 N6 C C C C C

Copper and Copper alloys

unalloyed, electrolytic copper 100 340 N7 C C

Brass, bronze, red brass 90 310 N8

Cu alloys, short-chipping 110 380 N9

high-strength, Ampco 300 1010 N10

S

Heat-resistant alloys

Fe basis 280 940 S1, S2

Ni- or Co basis 250 840 S3 C C C C C C C C C

Ni- or Co basis 350 1180 S4, S5 C C C C

Titan alloys

Pure titanium 200 670 S6

α + β alloys, age hardened 375 1260 S7 C C C C

β alloys 410 1400 S8 C C C

Wolfram alloys 300 1010 S9 C C C

Molybdän alloys 300 1010 S10 C C C

H Hardened steel

50 HRC -- H1

55 HRS -- H2, H4

60 HRC -- H3

O

Thermoplastics without abrasive fillers O1 C

Thermosetting plastic without abrasive fillers O2 C

Reinforced plastic materialsGFRP, AFRP O3, O5 C C

CFRP O4 C C

Graphite (technical) 65 O6 C

WalterSelectApplicationGuideWalter Prototyp JIS-range

11

Tapping Tapping Thread forming

Walter Prototyp JIS-range

12

C C = Primary application C = Secondary application

Depth 1.5 x DN 2.0 x DN 2.5 x DN 3.0 x DN 3.0 x DN 2.0 x DN 3.0 x DN 3.0 x DN 3.0 x DN 3.5 x DN

Type Paradur® Ni Paradur® Ti Paradur Inox® Paradur® WSH Paradur® Eco CI Prototex® TiNi Prototex® H Prototex Inox® Protodyn® Plus Protodyn® S Plus

M (Page) 20 21 18 17 19 16 14 15 24 25

MF (Page) 23 22

Coating uncoated uncoated vap/TiCN TiN nid/TiCN uncoated/TiCN uncoated/TiN vap/TiCN TiN TiN

Mat

eria

l gro

up

HB

Resi

stan

ceN

/mm

2

Mac

hini

ng g

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P

Unalloyed and low-alloyed steel

annealed (tempered) 210 700 P1, P2, P3, P4, P7 C C C C C C C

Free cutting steel 220 750 P6 C C C C C C C C C C C

tempered 300 1010 P5, P8 C C C C C C C

tempered 380 1280 P9 C C C C C C C C C C

tempered 430 1480 P10 C C C C C

High-alloyed steel

annealed 200 670 P11 C C C C C C C C C

hardened by tempering 300 1010 P12 C C C C C C C

hardened by tempering 400 1360 P13 C C C C C

Stainless steelferritic, martensitic, annealed 200 670 P14 C C C C C C C

martensitic, tempered 330 1110 P15 C C C C C C C C C C

m Stainless steelaustenitic, Duplex 230 780 M1, M3 C C C C C C C

austenitic, precipitation hardened (PH) 300 1010 M2 C C C C C C C C

KGrey cast iron 245 -- K3, K4 C C

Cast iron spheroidal graphite ferritic, perlitic 265 -- K1, K2, K5, K6 C C C xx

GGV (CGI) 200 -- K7 C C

n

Aluminium malleable alloysnon-age hardenable 30 -- N1 C C C C C C

age hardenable, age-hardened 100 340 N2 C C C C C C C C

Aluminium cast alloys<=12%Si 90 310 N3, N4 C C C C C C C C C C C

>12%Si 130 450 N5 C C C C C

Magnesium alloys 70 250 N6 C C C C C

Copper and Copper alloys

unalloyed, electrolytic copper 100 340 N7 C C

Brass, bronze, red brass 90 310 N8

Cu alloys, short-chipping 110 380 N9

high-strength, Ampco 300 1010 N10

S

Heat-resistant alloys

Fe basis 280 940 S1, S2

Ni- or Co basis 250 840 S3 C C C C C C C C C

Ni- or Co basis 350 1180 S4, S5 C C C C

Titan alloys

Pure titanium 200 670 S6

α + β alloys, age hardened 375 1260 S7 C C C C

β alloys 410 1400 S8 C C C

Wolfram alloys 300 1010 S9 C C C

Molybdän alloys 300 1010 S10 C C C

h Hardened steel

50 HRC -- H1

55 HRS -- H2, H4

60 HRC -- H3

o

Thermoplastics without abrasive fillers O1 C

Thermosetting plastic without abrasive fillers O2 C

Reinforced plastic materialsGFRP, AFRP O3, O5 C C

CFRP O4 C C

Graphite (technical) 65 O6 C

Walter Selectapplication guide

Tapping Tapping Thread forming

Walter Prototyp JIS-range

13

C C = Primary application C = Secondary application

Depth 1.5 x DN 2.0 x DN 2.5 x DN 3.0 x DN 3.0 x DN 2.0 x DN 3.0 x DN 3.0 x DN 3.0 x DN 3.5 x DN

Type Paradur® Ni Paradur® Ti Paradur Inox® Paradur® WSH Paradur® Eco CI Prototex® TiNi Prototex® H Prototex Inox® Protodyn® Plus Protodyn® S Plus

M (Page) 20 21 18 17 19 16 14 15 24 25

MF (Page) 23 22

Coating uncoated uncoated vap/TiCN TiN nid/TiCN uncoated/TiCN uncoated/TiN vap/TiCN TiN TiN

Mat

eria

l gro

up

HB

Resi

stan

ceN

/mm

2

Mac

hini

ng g

roup

P

Unalloyed and low-alloyed steel

annealed (tempered) 210 700 P1, P2, P3, P4, P7 C C C C C C C

Free cutting steel 220 750 P6 C C C C C C C C C C C

tempered 300 1010 P5, P8 C C C C C C C

tempered 380 1280 P9 C C C C C C C C C C

tempered 430 1480 P10 C C C C C

High-alloyed steel

annealed 200 670 P11 C C C C C C C C C

hardened by tempering 300 1010 P12 C C C C C C C

hardened by tempering 400 1360 P13 C C C C C

Stainless steelferritic, martensitic, annealed 200 670 P14 C C C C C C C

martensitic, tempered 330 1110 P15 C C C C C C C C C C

m Stainless steelaustenitic, Duplex 230 780 M1, M3 C C C C C C C

austenitic, precipitation hardened (PH) 300 1010 M2 C C C C C C C C

KGrey cast iron 245 -- K3, K4 C C

Cast iron spheroidal graphite ferritic, perlitic 265 -- K1, K2, K5, K6 C C C xx

GGV (CGI) 200 -- K7 C C

n

Aluminium malleable alloysnon-age hardenable 30 -- N1 C C C C C C

age hardenable, age-hardened 100 340 N2 C C C C C C C C

Aluminium cast alloys<=12%Si 90 310 N3, N4 C C C C C C C C C C C

>12%Si 130 450 N5 C C C C C

Magnesium alloys 70 250 N6 C C C C C

Copper and Copper alloys

unalloyed, electrolytic copper 100 340 N7 C C

Brass, bronze, red brass 90 310 N8

Cu alloys, short-chipping 110 380 N9

high-strength, Ampco 300 1010 N10

S

Heat-resistant alloys

Fe basis 280 940 S1, S2

Ni- or Co basis 250 840 S3 C C C C C C C C C

Ni- or Co basis 350 1180 S4, S5 C C C C

Titan alloys

Pure titanium 200 670 S6

α + β alloys, age hardened 375 1260 S7 C C C C

β alloys 410 1400 S8 C C C

Wolfram alloys 300 1010 S9 C C C

Molybdän alloys 300 1010 S10 C C C

h Hardened steel

50 HRC -- H1

55 HRS -- H2, H4

60 HRC -- H3

o

Thermoplastics without abrasive fillers O1 C

Thermosetting plastic without abrasive fillers O2 C

Reinforced plastic materialsGFRP, AFRP O3, O5 C C

CFRP O4 C C

Graphite (technical) 65 O6 C

26

14

Walter Prototyp JIS-range

mdIn 13

JIS B4430 –ISo 2 / 6H dn

Pmm

l1js16mm

lcmm

l3±1

mmd1

mmB

mml9

mm n

TindesignationJC2031005

Reinforced shank M3 0.5 46 9 18 4 3.2 6 3 -M3 M4 0.7 52 12 21 5 4 7 3 -M4 M5 0.8 60 13 25 5.5 4.5 7 3 -M5 M6 1 62 15 30 6 4.5 7 3 -M6

JIS B4430 – ISo 2 / 6H dn

Pmm

l1js16mm

lcmm

l3±1

mmd1

mmB

mml9

mm n

TindesignationJC2036005

Plain shank M8 1.25 70 18 - 6.2 5 8 3 -M8 M10 1.5 75 20 - 7 5.5 8 3 -M10 M12 1.75 82 23 - 8.5 6.5 9 3 -M12 M16 2 95 25 - 12.5 10 13 3 -M16 M18 2.5 100 30 - 14 11 14 4 -M18M20 2.5 105 30 - 15 12 15 4 -M20M24 3 120 36 - 19 15 18 4 -M24

P m K n S H o

TiN C C C C C C

machine Taps Prototex® H

3 x dn - HSS-E- Chamfer form B = 3.5 - 5 threads- Material from 200 to 1000 N/mm² and 32 HRC- For long chipping materials

d1

Lc

l3l1

DN

l9

P

d1

Lc

l1

DN

l9

P

26

15

Walter Prototyp JIS-range

mdIn 13

JIS B4430 – 6HX dn

Pmm

l1js16mm

lcmm

l3±1

mmd1

mmB

mml9

mm n

vapdesignation

JC20213

TiCndesignationJC2021306

Reinforced shank M3 0.5 46 9 18 4 3.2 6 2 -M3 -M3 M4 0.7 52 12 21 5 4 7 3 -M4 -M4 M5 0.8 60 13 25 5.5 4.5 7 3 -M5 -M5 M6 1 62 15 30 6 4.5 7 3 -M6 -M6

JIS B4430 – 6HX dn

Pmm

l1js16mm

lcmm

l3±1

mmd1

mmB

mml9

mm n

vapdesignation

JC20263

TiCndesignationJC2026306

Plain shank M8 1.25 70 18 - 6.2 5 8 3 -M8 -M8 M10 1.5 75 20 - 7 5.5 8 3 -M10 -M10 M12 1.75 82 23 - 8.5 6.5 9 4 -M12 -M12M16 2 95 25 - 12.5 10 13 4 -M16 -M16M18 2.5 100 30 - 14 11 14 4 -M18 -M18M20 2.5 105 30 - 15 12 15 4 -M20 -M20M24 3 120 36 - 19 15 18 4 -M24 -M24

P m K n S H o

vap C C C C

TiCN C C C C

machine Taps Prototex Inox®

3 x dn - HSS-E- Chamfer form B = 3.5 - 5 threads- Controlled minor diameter- Material from 350 to 1200 N/mm² and 36 HRC- For long chipping materials

d1

Lc

l3l1

DN

l9

P

d1

Lc

l1

DN

l9

P

26

16

Walter Prototyp JIS-range

mdIn 13

JIS B4430 – 6HX dn

Pmm

l1js16mm

lcmm

l3±1

mmd1

mmB

mml9

mm n

uncoateddesignation

JC202161

TiCndesignationJC2021616

Reinforced shank M3 0.5 46 10 - 4 3.2 6 2 -M3 -M3 M4 0.7 52 13 - 5 4 7 3 -M4 -M4 M5 0.8 60 16 - 5.5 4.5 7 3 -M5 -M5 M6 1 62 15 23 6 4.5 7 3 -M6 -M6

JIS B4430 – 6HX dn

Pmm

l1js16mm

lcmm

l3±1

mmd1

mmB

mml9

mm n

uncoateddesignationJC202661

TiCndesignationJC2026616

Plain shank M8 1.25 70 18 - 6.2 5 8 3 -M8 -M8 M10 1.5 75 20 - 7 5.5 8 3 -M10 -M10 M12 1.75 82 23 - 8.5 6.5 9 4 -M12 -M12

P m K n S H o

uncoated C C C C C C C

TiCN C C C C C C C

machine Taps Prototex® Tini

2 x dn - HSS-E-PM- Chamfer form B = 3.5 - 5 threads- Material from 700 to 1400 N/mm² and 44 HRC- For long chipping materials

d1

Lc

l3l1

DN

l9

P

d1

Lc

l1

DN

l9

P

26

17

Walter Prototyp JIS-range

mdIn 13

JIS B4430 – ISo 2 / 6H dn

Pmm

l1js16mm

lcmm

l3±1

mmd1

mmB

mml9

mm n

TindesignationJC2051705

Reinforced shank M3 0.5 46 6 18 4 3.2 6 3 -M3 M4 0.7 52 7 21 5 4 7 3 -M4 M5 0.8 60 8 25 5.5 4.5 7 3 -M5 M6 1 62 10 30 6 4.5 7 3 -M6

JIS B4430 – ISo 2 / 6H dn

Pmm

l1js16mm

lcmm

l3±1

mmd1

mmB

mml9

mm n

TindesignationJC2056705

Plain shank M8 1.25 70 12 - 6.2 5 8 3 -M8 M10 1.5 75 15 - 7 5.5 8 3 -M10 M12 1.75 82 16 - 8.5 6.5 9 4 -M12 M16 2 95 20 - 12.5 10 13 4 -M16 M18 2.5 100 25 - 14 11 14 4 -M18M20 2.5 105 25 - 15 12 15 4 -M20M24 3 120 30 - 19 15 18 4 -M24

P m K n S H o

TiN C C C C

machine Taps Paradur® WSH

3 x dn - HSS-E- Chamfer form C = 2 - 3 threads- 45° Helix angle- Material from 200 to 1000 N/mm² and 32 HRC- For long chipping material

d1

Lc

l3l1

DN

l9

P

d1

Lc

l1

DN

l9

P

26

18

Walter Prototyp JIS-range

mdIn 13

JIS B4430 – 6HX dn

Pmm

l1js16mm

lcmm

l3±1

mmd1

mmB

mml9

mm n

vapdesignation

JC20513

TiCndesignationJC2051306

Reinforced shank M3 0.5 46 6 18 4 3.2 6 3 -M3 -M3 M4 0.7 52 7 21 5 4 7 3 -M4 -M4 M5 0.8 60 8 25 5.5 4.5 7 3 -M5 -M5 M6 1 62 10 30 6 4.5 7 3 -M6 -M6

JIS B4430 – 6HX dn

Pmm

l1js16mm

lcmm

l3±1

mmd1

mmB

mml9

mm n

vapdesignation

JC20563

TiCndesignationJC2056306

Plain shank M8 1.25 70 12 - 6.2 5 8 3 -M8 -M8 M10 1.5 75 15 - 7 5.5 8 3 -M10 -M10 M12 1.75 82 16 - 8.5 6.5 9 4 -M12 -M12M16 2 95 20 - 12.5 10 13 4 -M16 -M16M18 2.5 100 25 - 14 11 14 4 -M18 -M18M20 2.5 105 25 - 15 12 15 4 -M20 -M20M24 3 120 30 - 19 15 18 4 -M24 -M24

P m K n S H o

vap C C C C C

TiCN C C C C C

machine Taps Paradur Inox®

2.5 x dn - HSS-E- Chamfer form C = 2 - 3 threads- 40° Helix angle- Controlled minor diameter- Material from 350 to 1200 N/mm² and 36 HRC- For long chipping materials

d1

Lc

l3l1

DN

l9

P

d1

Lc

l1

DN

l9

P

26

19

Walter Prototyp JIS-range

mdIn 13

machine TapsParadur® Eco CI

3 x dn - HSS-E-PM- Chamfer form C = 2 - 3 threads- Material from 100 to 1000 N/mm² and 32 HRC- For short chipping materials - Prefered for mist coolant supply- Xtra treatTM surface treatment

P m K n S H o

nid C C C C

TiCN C C C C

JIS B4430 – 6HX dn

Pmm

l1js16mm

lcmm

l3±1

mmd1

mmB

mml9

mm n

niddesignation

JE20314

TiCndesignationJE2031406

Reinforced shank M3 0.5 46 9 18 4 3.2 6 3 -M3 -M3 M4 0.7 52 12 21 5 4 7 3 -M4 -M4 M5 0.8 60 13 25 5.5 4.5 7 4 -M5 -M5 M6 1 62 15 30 6 4.5 7 4 -M6 -M6

JIS B4430 – 6HX dn

Pmm

l1js16mm

lcmm

l3±1

mmd1

mmB

mml9

mm n

niddesignation

JE20364

TiCndesignationJE2036406

Plain shank M8 1.25 70 18 - 6.2 5 8 4 -M8 -M8 M10 1.5 75 20 - 7 5.5 8 4 -M10 -M10 M12 1.75 82 23 - 8.5 6.5 9 4 -M12 -M12M16 2 95 25 - 12.5 10 13 4 -M16 -M16M18 2.5 100 30 - 14 11 14 4 -M18 -M18M20 2.5 105 30 - 15 12 15 4 -M20 -M20M24 3 120 36 - 19 15 18 5 -M24 -M24

d1

Lc

l3l1

DN

l9

P

d1

Lc

l1

DN

l9

P

26

20

Walter Prototyp JIS-range

mdIn 13

JIS B4430 – 6HX dn

Pmm

l1js16mm

lcmm

l3±1

mmd1

mmB

mml9

mm n

uncoateddesignationJC204102

Reinforced shank M3 0.5 46 10 - 4 3.2 6 3 -M3 M4 0.7 52 13 - 5 4 7 3 -M4 M5 0.8 60 16 - 5.5 4.5 7 3 -M5 M6 1 62 15 23 6 4.5 7 3 -M6

JIS B4430 – 6HX dn

Pmm

l1js16mm

lcmm

l3±1

mmd1

mmB

mml9

mm n

uncoateddesignationJC204602

Plain shank M8 1.25 70 18 - 6.2 5 8 3 -M8 M10 1.5 75 20 - 7 5.5 8 4 -M10 M12 1.75 82 23 - 8.5 6.5 9 4 -M12

P m K n S H o

uncoated C C C

machine TapsParadur® ni

1.5 x dn - HSS-E-PM- Chamfer form C = 2 - 3 threads- 25° Helix angle- Material from 700 to 1400 N/mm² and 44 HRC- For long chipping materials

d1

Lc

l3l1

DN

l9

P

d1

Lc

l1

DN

l9

P

26

21

Walter Prototyp JIS-range

mdIn 13

JIS B4430 – 6HX dn

Pmm

l1js16mm

lcmm

l3±1

mmd1

mmB

mml9

mm n

uncoateddesignation

JC20416

Reinforced shank M3 0.5 46 10 - 4 3.2 6 3 -M3 M4 0.7 52 13 - 5 4 7 3 -M4 M5 0.8 60 16 - 5.5 4.5 7 3 -M5 M6 1 62 15 23 6 4.5 7 3 -M6

JIS B4430 – 6HX dn

Pmm

l1js16mm

lcmm

l3±1

mmd1

mmB

mml9

mm n

uncoateddesignation

JC20466

Plain shank M8 1.25 70 18 - 6.2 5 8 3 -M8 M10 1.5 75 20 - 7 5.5 8 3 -M10 M12 1.75 82 23 - 8.5 6.5 9 4 -M12

P m K n S H o

uncoated C C C C C

machine TapsParadur® Ti

2 x dn - HSS-E-PM- Chamfer form C = 2 - 3 threads- 15° Helix angle- Material from 700 to 1400 N/mm² and 44 HRC- For long chipping materials

d1

Lc

l3l1

DN

l9

P

d1

Lc

l1

DN

l9

P

26

22

Walter Prototyp JIS-range

mFdIn 13

JIS B4430 – ISo 2 / 6H dn

Pmm

l1js16mm

lcmm

l3±1

mmd1

mmB

mml9

mm n

TindesignationJC2131005

Reinforced shank M 4 0.5 52 12 21 5 4 7 3 -M4X0.5 M 5 0.5 52 13 25 5.5 4.5 7 3 -M5X0.5 M 6 0.5 62 15 30 6 4.5 7 3 -M6X0.5 M 6 0.75 62 15 30 6 4.5 7 3 -M6X0.75

JIS B4430 –ISo 2 / 6H dn

Pmm

l1js16mm

lcmm

l3±1

mmd1

mmB

mml9

mm n

TindesignationJC2136005

Plain shank M 8 1 70 18 - 6.2 5 8 3 -M8X1 M10 1 70 20 - 7 5.5 8 3 -M10X1 M10 1.25 75 20 - 7 5.5 8 3 -M10X1.25 M12 1 70 21 - 8.5 6.5 9 4 -M12X1 M12 1.25 80 21 - 8.5 6.5 9 4 -M12X1.25M12 1.5 82 21 - 8.5 6.5 9 4 -M12X1.5M14 1.5 88 21 - 10.5 8 11 4 -M14X1.5M16 1.5 95 21 - 12.5 10 13 4 -M16X1.5M18 1.5 95 24 - 14 11 14 4 -M18X1.5M20 1.5 95 24 - 15 12 15 4 -M20X1.5

P m K n S H o

TiN C C C C C C

machine Taps Prototex® H

3 x dn - HSS-E- Chamfer form B = 3.5 - 5 threads- Material from 200 to 1000 N/mm² and 32 HRC- For long chipping materials

d1

Lc

l3l1

DN

l9

P

d1

Lc

l1

DN

l9

P

26

23

Walter Prototyp JIS-range

mFdIn 13

JIS B4430 – ISo 2 / 6H dn

Pmm

l1js16mm

lcmm

l3±1

mmd1

mmB

mml9

mm n

TindesignationJC2151705

Reinforced shank M4 0.5 52 8 25 5.5 4.5 7 3 -M4X0.5 M5 0.5 62 10 30 6 4.5 7 3 -M5X0.5 M6 0.5 62 10 30 6 4.5 7 3 -M6X0.5 M6 0.75 62 10 30 6 4.5 7 3 -M6X0.75

JIS B4430 – ISo 2 / 6H dn

Pmm

l1js16mm

lcmm

l3±1

mmd1

mmB

mml9

mm n

TindesignationJC2156705

Plain shank M8 1 70 12 - 6.2 5 8 3 -M8X1 M10 1 70 12 - 7 5.5 8 3 -M10X1 M10 1.25 75 15 - 7 5.5 8 3 -M10X1.25 M12 1 70 13 - 8.5 6.5 9 4 -M12X1 M12 1.25 80 13 - 8.5 6.5 9 4 -M12X1.25M12 1.5 82 13 - 8.5 6.5 9 4 -M12X1.5M14 1.5 88 15 - 10.5 8 11 4 -M14X1.5M16 1.5 95 15 - 12.5 10 13 4 -M16X1.5M18 1.5 95 17 - 14 11 14 4 -M18X1.5M20 1.5 95 17 - 15 12 15 4 -M20X1.5

P m K n S H o

TiN C C C C

machine TapsParadur® WSH

3 x dn - HSS-E - Chamfer form C = 2 - 3 threads- 45° Helix angle- Material from 200 to 1000 N/mm² and 32 HRC- For long chipping materials

d1

Lc

l3l1

DN

l9

P

d1

Lc

l1

DN

l9

P

26

24

Walter Prototyp JIS-range

mdIn 13

JIS B4430 – 6HX dn

Pmm

l1js16mm

lcmm

l3±1

mmd1

mmB

mml9

mm

TindesignationJd2061105

Reinforced shank M3 0.5 46 9 18 4 3.2 6 -M3 M4 0.7 52 12 21 5 4 7 -M4 M5 0.8 60 13 25 5.5 4.5 7 -M5 M6 1 62 15 30 6 4.5 7 -M6

JIS B4430 – 6HX dn

Pmm

l1js16mm

lcmm

l3±1

mmd1

mmB

mml9

mm

TindesignationJd2066105

Plain shank M8 1.25 70 18 - 6.2 5 8 -M8 M10 1.5 75 20 - 7 5.5 8 -M10 M12 1.75 82 23 - 8.5 6.5 9 -M12

P m K n S H o

TiN C C C C C C

Internal thread formersProtodyn® Plus

3 x dn - HSS-E- Chamfer form C = 2 - 3.5 threads- Material from 200 to 1200 N/mm² and 36 HRC- For long chipping materials

d1

Lc

l3l1

DN

l9

P

d1

Lc

l1

DN

l9

P

26

25

Walter Prototyp JIS-range

mdIn 13

JIS B4430 – 6HX dn

Pmm

l1js16mm

lcmm

l3±1

mmd1

mmB

mml9

mm n

TindesignationJd2061705

Reinforced shank M3 0.5 46 9 18 4 3.2 6 4 -M3 M4 0.7 52 12 21 5 4 7 5 -M4 M5 0.8 60 13 25 5.5 4.5 7 5 -M5 M6 1 62 15 30 6 4.5 7 5 -M6

JIS B4430 – 6HX dn

Pmm

l1js16mm

lcmm

l3±1

mmd1

mmB

mml9

mm n

TindesignationJd2066705

Plain shank M8 1.25 70 18 - 6.2 5 8 5 -M8 M10 1.5 75 20 - 7 5.5 8 5 -M10 M12 1.75 82 23 - 8.5 6.5 9 5 -M12

P m K n S H o

TiN C C C C C C C

Internal thread formersProtodyn® S Plus

3.5 x dn - HSS-E- Chamfer form C = 2 - 3.5 threads- Material from 200 to 1200 N/mm² and 36 HRC- For long chipping materials

d1

Lc

l3l1

DN

l9

P

d1

Lc

l1

DN

l9

P

Mat

eria

l gro

up Classification of the main material groups and code letters

HB

Tens

ile s

tren

gth

N/m

m2

Mac

hini

ng g

roup

1

Thread cutting Thread formers

HSS-E/HSS-E-PM/ uncoated

HSS-E/HSS-E-PM/

coated

HSS-E/ coated

Workpiece material

P

unalloyed steel

C ≤ 0.25% annealed 125 428 P1 15 30 30C > 0.25... ≤ 0.55% annealed 190 639 P2 15 30 30

C > 0.25... ≤ 0.55% heat treated 210 708 P3 12,5 25 25

C >0.55 % annealed 190 639 P4 15 30 30

C >0.55 % heat treated 300 1013 P5 7,5 15 15Machining steel (short-chipping) annealed 220 745 P6 15 30 30

low-alloyed steel

annealed 175 591 P7 15 30 30heat treated 300 1013 P8 7,5 15 15

heat treated 380 1282 P9 4 7,5heat treated 430 1477 P10 2 4

High-alloyed steel and high-alloyed tool steel

annealed 200 675 P11 15 30 30hardened and tempered 300 1013 P12 7,5 15 15hardened and tempered 400 1361 P13 3 6

Stainless steelferritic/martensitic, annealed 200 675 P14 5 10 10martensitic, heat treated 330 1114 P15 2 4 4

m Stainless steelaustenitic, quench hardened 200 675 M1 5 10 10austenitic, precipitation hardened (PH) 300 1013 M2 3 6 6austenitic/ferritic, duplex 230 778 M3 4 8 8

K

Ductile cast ironferritic 200 675 K1 15 30 30pearlitic 260 867 K2 10 20

Grey cast ironlow tensile strength 180 602 K3 20 30high tensile strength/austenitic 245 825 K4 7,5 15

Cast iron with spheroidal graphiteferritic 155 518 K5 15 30 30pearlitic 265 885 K6 10 20

GGV (CGI) 200 675 K7 10 20

n

Aluminium wrought alloyscannot be precipitation hardened 30 -- N1 10 15 15precipitation hardenable, precipitation hardened 100 343 N2 15 25 25

Cast aluminium alloys≤ 12 % Si, not precipitation hardenable 75 260 N3 15 20 20≤ 12 % Si, precipitation hardenable, precipitation hardened 90 314 N4 15 30 30> 12 % Si, not precipitation hardenable 130 447 N5 10 15

Magnesium alloys 70 250 N6 20 30

Copper and copper alloys (bronze/brass)

non-alloyed, electrolytic copper 100 343 N7 5 12,5 12,5Brass, bronze, red brass 90 314 N8 25 40 40

Cu-alloys, short-chipping 110 382 N9 20 35high-strength, Ampco 300 1013 N10 2,5 5

S

Heat-resistant alloys

Fe-basedannealed 200 675 S1 5 7,5 7,5precipitation hardened 280 943 S2 2,5 5 5

Ni-based or Co-basedannealed 250 839 S3 2,5 4 4

precipitation hardened 350 1177 S4 1,5 2 2cast 320 1076 S5 2 3 3

Titanium alloysPure titanium 200 675 S6 7,5 7,5 7,5α and β alloys, precipitation hardened 375 1262 S7 5 7,5 7,5β alloys 410 1396 S8 2 3 3

Wolfram alloys 300 1013 S9 2,5 5

Molybdenum alloys 300 1013 S10 5 7,5

hHardened steel

hardened and tempered 50 HRC -- H1hardened and tempered 55 HRC -- H2hardened and tempered 60 HRC -- H3

Hardened cast iron hardened and tempered 55 HRC -- H4

o

Thermoplasts without abrasive fillers O1 20 20Thermosetting plastics without abrasive fillers O2 10 10

Plastic, glass-fibre reinforced GFRP O3 2,5 5

Plastic, carbon-fibre reinforced CFRP O4 2,5 5

Plastic, aramid fibre reinforced AFRP O5 2,5 5Graphite (technical) 65 O6 15 15

1 The machining group categories can be found on page 32:

machining data for thread tapping and thread forming

Technical Information

26

designation and special applications

Material group

P m K n S H o

Blind and through hole application St

eel

Stai

nles

s st

eel

Cast

Iron

Non

-fer

rous

mat

eria

l

Hig

h te

mp

Allo

ys a

nd T

itani

um A

lloys

Har

dene

d m

ater

ials

Oth

ers

Helix Thread depth

Page

Paradur® ni – for Blind hole applications – for Nickel alloyed – and similar materials

C C C

25° 1,5xDN 20

Paradur® Ti – for Blind hole applications – for Titan alloyed – and similar materials

C C C C C 15° 2,0xDN 21

Paradur Inox®

– for Blind hole applications – for stainless and high alloyed steels

C C C C C40° 2,5xDN 15

Paradur® WSH – for Blind hole applications – in soft materials – for deep threads

C C C C45° 3,0xDN 17/23

Paradur® Eco CI – for Blind- and Through hole applications – for cast iron – and Alumnium alloyed materials – suitable for dry or MQl applications C C C C

0° 3,0xDN 19

Prototex® Tini – for Through hole applications – for Titanium, Nickel alloyed – and similar materials

C C C C C

0° 2xDN 16

Prototex® H – for Through hole applications – universal application up to 300 HB – in Steel- Aluminium and Nodular cast iron

C C C C C0° 3xDN 14/22

Prototex Inox®

– for Through hole applications – for Stainless and high alloyed materials

C C C C

0° 3xDN 15

Protodyn® (S) Plus – Threadformer for universal applications – version with lubrication groove possible – suitable for MQl applications

C C C C C C C

3,5xDN 25

C C = Primary application C = Secondary application

Technical Information

27

m

metric ISo thread DIn 13 m

Pitchminor Ø

Internal threadnominal Ø

6H Tolerance nominal size

mm

min mm

max mm

dIn 336mm

M1 0.25 0.729 0.785 0.75

M1.1 0.25 0.829 0.885 0.85

M1.2 0.25 0.929 0.985 0.95

M1.4 0.30 1.075 1.142 1.10

M1.6 0.35 1.221 1.321 1.25

M1.7 0.35 1.321 1.421 1.35

M1.8 0.35 1.421 1.521 1.45

M2 0.40 1.567 1.679 1.60

M2.2 0.45 1.713 1.838 1.75

M2.3 0.40 1.813 1.938 1.85

M2.5 0.45 2.013 2.138 2.05

M2.6 0.45 2.113 2.238 2.15

M3 0.50 2.459 2.599 2.50

M3.5 0.60 2.850 3.010 2.90

M4 0.70 3.242 3.422 3.30

M4.5 0.75 3.688 3.878 3.70

M5 0.80 4.134 4.334 4.20

M6 1.00 4.917 5.153 5.00

M7 1.00 5.917 6.153 6.00

M8 1.25 6.647 6.912 6.80

M9 1.25 7.647 7.912 7.80

M10 1.50 8.376 8.676 8.50

M11 1.50 9.376 9.676 9.50

M12 1.75 10.106 10.441 10.20

M14 2.00 11.835 12.210 12.00

M16 2.00 13.835 14.210 14.00

M18 2.50 15.294 15.744 15.50

M20 2.50 17.294 17.744 17.50

M22 2.50 19.294 19.744 19.50

M24 3.00 20.752 21.252 21.00

M27 3.00 23.752 24.252 24.00

M30 3.50 26.211 26.771 26.50

M33 3.50 29.211 29.771 29.50

M36 4.00 31.670 32.270 32.00

M39 4.00 34.670 35.270 35.00

M42 4.50 37.129 37.799 37.50

M45 4.50 40.129 40.799 40.50

M48 5.00 42.587 43.297 43.00

M52 5.00 46.587 47.297 47.00

M56 5.50 50.046 50.796 50.50

M60 5.50 54.046 54.796 54.50

M64 6.00 57.505 58.305 58.00

M68 6.00 62.505 62.305 62.00

Tapping drill size for Taps

mF

metric ISo fine thread DIn 13 mFminor Ø

Internal threadnominal Ø

6H Tolerance

nominal sizemin mm

max mm

dIn 336mm

M2 x 0.25 1.729 1.785 1.75

M2.2 x 0.25 1.929 1.985 1.95

M2.3 x 0.25 2.029 2.085 2.05

M2.5 x 0.35 2.121 2.221 2.15

M3 x 0.25 2.729 2.785 2.75

M3 x 0.35 2.621 2.721 2.65

M3.5 x 0.35 3.121 3.221 3.15

M4 x 0.35 3.621 3.721 3.65

M4 x 0.5 3.459 3.599 3.50

M4.5 x 0.5 3.959 4.099 4.00

M5 x 0.35 4.621 4.721 4.65

M5 x 0.5 4.459 4.599 4.50

M5 x 0.75 4.188 4.378 4.20

M6 x 0.5 5.459 5.599 5.50

M6 x 0.75 5.188 5.378 5.25

M7 x 0.5 6.459 6.599 6.50

M7 x 0.75 6.188 6.378 6.25

M8 x 0.5 7.459 7.599 7.50

M8 x 0.75 7.188 7.378 7.25

M8 x 1 6.917 7.153 7.00

M9 x 0.75 8.188 8.378 8.25

M9 x 1 7.917 8.153 8.00

M10 x 0.5 9.459 9.599 9.50

M10 x 0.75 9.188 9.378 9.25

M10 x 1 8.917 9.153 9.00

M10 x 1.25 8.647 8.912 8.75

M11 x 1 9.917 10.153 10.00

M12 x 0.5 11.459 11.599 11.50

M12 x 1 10.917 11.153 11.00

M12 x 1.25 10.647 10.912 10.75

M12 x 1.5 10.376 10.676 10.50

M13 x 1 11.917 12.153 12.00

M14 x 0.75 13.188 13.378 13.20

M14 x 1 12.917 13.153 13.00

M14 x 1.25 12.647 12.912 12.75

M14 x 1.5 12.376 12.676 12.50

M15 x 1 13,917 14,153 14,00

M15 x 1.5 13,376 13,676 13,50

M16 x 0.75 15,188 15,378 15,20

M16 x 1 14,917 15,153 15,00

M16 x 1.25 14,647 14,912 14,80

M16 x 1.5 14,376 14,676 14,50

M17 x 1 15,917 16,153 16,00

M18 x 1 16,917 17,153 17,00

M18 x 1.5 16,376 16,676 16,50

M18 x 2 15,835 16,210 16,00

M20 x 1 18,917 19,153 19,00

M20 x 1.5 18,376 18,676 18,50

M20 x 2 17,835 18,210 18,00

M22 x 1 20,917 21,153 21,00

M22 x 1.5 20,376 20,676 20,50

M22 x 2 19,835 20,210 20,00

M24 x 1.5 22,376 22,676 22,50

M24 x 2 21,835 22,210 22,00

Technical Information

28

Tapping drill size for Thread formers

m

metric ISo thread DIn 13 m

Pitchminor Ø

Internal threadnominal Ø

7H Tolerance

nominal size mmmin mm

max mm

mm

M1 0.25 0.729 - 0.88

M1.1 0.25 0.829 - 0.98

M1.2 0.25 0.929 - 1.08

M1.4 0.30 1.075 - 1.26

M1.6 0.35 1.221 - 1.45

M1.7 0.35 1.321 - 1.55

M1.8 0.35 1.421 - 1.65

M2 0.40 1.567 1.707 1.82

M2.2 0.45 1.713 1.873 2.00

M2.3 0.40 1.813 2.007 2.10

M2.5 0.45 2.013 2.173 2.30

M2.6 0.45 2.113 2.273 2.40

M3 0.50 2.459 2.639 2.80

M3.5 0.60 2.850 3.050 3.25

M4 0.70 3.242 3.4566 3.70

M5 0.80 4.134 4.384 4.65

M6 1.00 4.917 5.217 5.55

M8 1.25 6.647 6.982 7.40

M10 1.50 8.376 8.751 9.30

M12 1.75 10.106 10.106 11.20

M14 2.00 11.835 12.310 13.10

M16 2.00 13.835 14.310 15.10

M18 2.50 15.294 15.854 16.90

M20 2.50 17.294 17.854 18.90

M22 2.50 19.294 19.854 20.90

M24 3.00 20.752 21.382 22.70

mF

metric ISo fine thread DIn 13 mFminor Ø

Internal threadnominal Ø

7H Tolerance

nominal sizemin mm

max mm

mm

M4 x 0.5 3.459 3.639 3.80

M5 x 0.5 4.459 4.639 4.80

M6 x 0.5 5.459 5.639 5.80

M6 x 0.75 5.188 5.424 5.65

M7 x 0.75 6.188 6.424 6.65

M8 x 0.75 7.188 7.424 7.65

M8 x 1 9.188 9.424 7.55

M10 x 0.75 6.917 7.217 9.65

M10 x 1 8.917 9.217 9.55

M10 x 1.25 10.917 11.217 9.40

M12 x 1 12.917 13.217 11.55

M12 x 1.25 14.917 15.217 11.40

M12 x 1.5 16.917 17.217 11.30

M14 x 1 8.647 8.982 13.55

M14 x 1.5 10.647 10.982 13.30

M16 x 1 10.376 10.751 15.55

M16 x 1.5 12.376 12.751 15.30

M18 x 1 14.376 14.751 17.55

M18 x 1.5 16.376 16.751 17.30

M20 x 1.5 18.376 18.751 19.30

M20 x 2 20.376 20.751 19.10

M22 x 1.5 22.376 22.751 21.30

M22 x 2 17.835 18.310 21.10

M24 x 1.5 19.835 20.310 23.30

M24 x 2 21.835 22.310 23.10

Technical Information

29

Workpiece material groups Classification

Steel

P

Low-carbon soft steels; low tensile ferritic steels.

Low-carbon free cutting steels

Normal structural steels, low to medium content of carbon (< 0.5 % C)

Normal, low-alloyed steels and cast steel; heat treatable steel; carbon steel (> 0.5 % C); ferritic and martensitic stainless steels

Normal tool steels; harder heat treatable steels; martensitic, stainless steels

Difficult to machine tool steels; hard, high-alloyed steels and cast steel; martensitic, stainless steels

Difficult to machine, high tensile steels, hardened steels from groups 3–6, martensitic stainless steels

Stainless steel

m

Stainless steels, easier to machine

Molybdenum stainless steels; austenitic and duplex, difficult to machine

Austenitic and duplex, difficult to machine

Austenitic and duplex, extremely difficult to machine

Cast iron

K

Cast iron of medium hardness, grey cast iron

Low-alloyed cast iron, malleable cast iron, ductile cast iron

Cast iron alloy of medium hardness, malleable cast iron, GGG, medium cutting properties

Difficult to machine, high-alloyed cast iron, malleable cast iron, GGG, difficult to machine

Technical Information

30

non-ferrous metals

nNon-ferrous alloys which are easy to machine, aluminium with <16 % Si, brass, zinc, magnesium

Non-ferrous alloys that are difficult to machine; aluminium with >16% Si, bronze, copper, aluminium alloys (nickel, copper, magnesium)

materials that are difficult to cut

S

High temperature alloys containing nickel, cobalt, iron, hardness <30 HRc, Incoloy 800 and Inconel 601, 617 and 625, Monel 400

High temperature alloys containing nickel, cobalt, iron, hardness >30 HRc, Inconel 718 and 750-X and Incoloy 925, Monel K-5008

Titanium alloys, Ti-6Al-4V

Hard materials

h

Hardened steel

Hardened cast iron materials

Chilled cast iron

other

o

Synthetics

Glass-fibre and carbon-fibre reinforced plastics

Graphite

Technical Information

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GermanyJapan JIS Column20 USA

W.-No. DIN

W.-No. DIN EN DIN DIN EN Herstellerbez. JIS

AISI/SAE

Structural steel

P1 1.0401 C 15 C15S 15 C,

JIS S 15CJ 409 Grade 1015

P1 1.0402 C 22 C22S 20 C,S22C,

JIS S 20C

P2 1.0501 C 35 C35 S 35 C

P2 1.0503 C 45 C45 JIS S 45C

P4 1.0535 C 55 C55 S 55 C

P4/P5 1.0601 C 60 C60 S 58 C

P6 1.0715 9 SMn 28 11SMn30 JIS SUM22

P6 1.0718 9 SMnPb 28 11SMnPb30SUM22L,SUM23L,SUM24L

12L13,12L14,

J 403 Grade 12L14,J 1397 Grade 12L14

P6 1.0722 10 SPb 20 10SPb20

P6 1.0726 35 S 20 35S20 J 403 Grade 1141

P6 1.0736 9 SMn 36 11SMn37 SUM 25J 403 Grade 1213,J 403 Grade 1215,J 1392 Grade 1213

P6 1.0737 9 SMnPb 36 11SMnPb37 LedloyJ 403 Grade 12L14,J 1397 Grade 12L14

P7/ P10

1.0904 55Si7

P7/ P10

1.0961 60 SiCr 7S340MGC,

60SiCr7

P1 1.1141 Ck 15 C15ES 15,

S 15 CK,JIS S 15 C

P7/ H2

1.1157 40 Mn 4 40Mn41035,1041

P1/P3 1.1158 Ck 25 C25ES 25 C,S 28 C

P7 1.1167 36 Mn 5 36Mn5SMn 438 (H),

SCMn 3

P7 1.1170 28 Mn 6 28Mn6 SCMn1 1027

P2 1.1183 Cf 35 C35G S 35 C

P2 1.1191 Ck 45 C45ES 45 C,S 48 C

P4/P5 1.1203 Ck 55 C55E S 55 C

Structural steel

P2/P3 1.1213 Cf 53 C53G S 50 C1050,1055

P4/P5 1.1221 Ck 60 C60E S 58 C

P4/H1 1.1274 Ck 101C101E,C100S

SUP4

P11 1.3401 X 120 Mn 12 X120Mn12SCMnH1,SCMnH11

P7/H2 1.3505 100 Cr 6 100Cr6SUJ 2,SUJ 4

L3

P7 1.5415 15 Mo 3 16Mo3

P3 1.5423 16 Mo 5 16Mo5SB 450 M,SB 480 M

P7 1.5622 14 Ni 6 14Ni6

Technical Information

32

Comparison of Component Materials

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W.-No. DIN EN DIN DIN EN Herstellerbez. JIS

AISI/SAE

P11 1.5662 X 8 Ni 9 X8Ni9 SL9N53(60)

P11 1.5680 12 Ni 19X12Ni5,12Ni19

2515,2517

P9 1.5710 36 NiCr 6 36NiCr6 SNC 236

P7 1.5732 14 NiCr 10 14NiCr10 SNC 415 (H)

P7 1.5752 14 NiCr 14 15NiCr13SNC 815 (H),

SNC22,JIS SNC 815

3310,3415,9314

P7/P9 1.6511 36 CrNiMo 4 36CrNiMo4

P7 1.6523 20NiCrMo2-2 21NiCrMo2 SNCM 220 (H) J 1268 Grade 8620H

P9 1.6546 40 NiCrMo 2 240NiCrMo2-2,40NiCrMo2KD

SNCM 240

P7/P9 1.6582 34 CrNiMo 6 34CrNiMo6SNCM 447,

JIS SNc M447

P7 1.658717 CrNiMo 8,17 CrNiMo 6,

17 CrNiMo 6 BG

17CrNiMo6,18CrNiMo7-6

P7 1.6657 14 NiCrMo 13 4 14NiCrMo13-4

P7 1.7015 15 Cr 3 15Cr2KD SCr 415 (H)

Structural steel

P7/P8 1.7033 34 Cr 4 34Cr4 SCr 435 (H)

P7/P9 1.7035 41 Cr 4 41Cr4SCR4,

SCr 440(H)

P9 1.7045 42 Cr 4 42Cr4SCR4,

SCr 440(H),SCr 440

5140,5140H

P7 1.7131 16 MnCr 5 16MnCr5 J 1268 Grade 4118H

P7/P9 1.7176 55 Cr 3 55Cr3 SUP 9(A)

P8 1.7218 25 CrMo 4 25CrMo4SCM420,SCM430,SCCrM1

P7/P9 1.7220 34 CrMo 4 34CrMo4SCM 432,SCCrM 3,

SCM 435 H

4135,4137,

J 1268 Grade 4135H

P7/P9 1.7223 41 CrMo 4 41CrMo4SCm 440,

JIS SCM 440

P7/P9 1.7225 42 CrMo 4 42CrMo4SCM 440 (H),

SNB 7,JIS SCM 440

P7 1.7262 15 CrMo 5 15CrMo5 SCM 415 (H)

P7 1.7335 13 CrMo 4 4 13CrMo4-5 SFVA F 12 A387 Grade 12Cl2

P7/P10 1.7361 32 CrMo 12 32CrMo12

P7 1.7380 10 CrMo 9 10 10CrMo9-10SFVAF22A,BSCMV4,

SCPH32-CF

A387 Grade 22,A387 Grade 22Cl2

P7 1.7715 14 MoV 6 3 14MoV6-3

P7/P9 1.8159 50 CrV 4 51CrV4 SUP 10

P7 1.8509 41 CrAlMo 7 41CrAlMo7 Nitraloy 135SACM 645,

JIS SACM 645

P7/P10 1.8523 39 CrMoV 13 9 40CrMoV13-9

Technical Information

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W.-No. DIN

W.-No. DIN EN DIN DIN EN Herstellerbez. JIS

AISI/SAE

Stainless and heat resistant steel

P14/P15 1.4000 X 7 Cr 13 X6Cr13SUS403,

SUS410S,SUS429

P14 1.4001 X 7 Cr 14 X7Cr14SUS403,

SUS410S,SUS429

403,410S,429

P14/P15 1.4006X 10 Cr 13,X 12 Cr 13

X12Cr13,X10Cr13

SUS 410,JIS SUS 410

410

P14 1.4016 X 6 Cr 17 X6Cr17 SUS 430

P15 1.4027 G-X 20 Cr 14 GX20Cr14 SCS 2

P15 1.4034 X 46 Cr 13 X46Cr13

P15 1.4057 X 20 CrNi 17 2X19CrNi17-2,X17CrNi16-2

SUS 431,JIS SUS 431

P14/P15 1.4104 X 12 CrMoS 17 X14CrMoS17SUS 431,SUS430F

430F,J 405 Grade 51435

P14 1.4113 X 6 CrMo 17 1 X6CrMo17-1 SUS 434

P15 1.4313 X 4 CrNi 13 4 X3CrNiMo13-4SCS 5,SCS 6

CA6

P15 1.4718 X 45 CrSi 9 3 X45CrSi9-3-1 SUH 1 HNV3

P14 1.4724X 10 CrAl 13,

X 10 CrAlSi 13X10CrAlSi13,X10CrAl13

405

P14 1.4742X 10 CrAl 18,

X 10 CrAlSi 18X10CrAl18,

X10CrAlSi18SUH 21 430

P15 1.4747 X 80 CrNiSi 20 X80CrNiSi20 Sil XB SUH 4 HNV6

P14 1.4762X 10 CrAl 24,

X 10 CrAlSi 25X10CrAl24,

X10CrAlSi25SUH 446 446

Tool steel

P4 1.1545 C 105 W 1 C105U SK 3 (TC105) W110

P4 1.1663 C 125 WC125W,C125U

W112

P7/H2 1.2067 100 Cr 699Cr6,102Cr6

SUJ 2,SUJ 4

L3,52100,

L1

P11/H3 1.2080 X 210 Cr 12 X210Cr12SKD 1,

SKSD3

P11/H1 1.2344 X 40 CrMoV 5 1 X40CrMoV5-1 SKD 61 H13

P11/H3 1.2363 X 100 CrMoV 5 1 X100CrMoV5-1SKD 12,

JIS SKD 12A2

P7/H2 1.2419 105 WCr 6107WCr5,105WCr6,100WCr6

SKS 2,SKS 3,SKS 31

Tool steel

P14/H3 1.2436 X 210 CrW 12X210CrW12-1,

X210CrW12D6

P7/H2 1.2542 45 WCrV 745WCrV8,45WCrV7

S1

P11/P13 1.2581 X 30 WCrV 9 3 X30WCrV9-3 SKD 5 H21

P14/H3 1.2601 X 165 CrMoV 12 X165CrMoV12

P7/P10/H1 1.2713 55 NiCrMoV 6 55NiCrMoV6 L6

P7/H3 1.2833 100 V 1 100V1 SKS 43 W210

P11/H3 1.3243 S 6-5-2-5 HS6-5-2-5 SKH 55 M35

P11/H3 1.3255 S 18-1-2-5 HS18-1-2-5 SKH 3 T4

Technical Information

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W.-No. DIN

W.-No. DIN EN DIN DIN EN Herstellerbez. JIS

AISI/SAE

P11/H3 1.3343 S 6-5-2 HS6-5-2 SKH 51 M2

P11/H3 1.3348 S 2-9-2 HS2-9-2 M7

P11/H3 1.3355 S 18-0-1 HS18-0-1 SKH 2 T1

Stainless and heat resistant steel

M1 1.4301 X 5 CrNi 18 10 X5CrNi18-10 SUS 304304,304H

M1 1.4305 X 10 CrNiS 18 9 X8CrNiS18-9SUS 303,

JIS SUS 303J 405 Grade 30303

M1 1.4306 X 2 CrNi 19 11 X2CrNi19-11JIS SCS 19,

JIS SUS 304L

M1 1.4308 G-X 6 CrNi 18 9 GX5CrNi19-10 SCS 13

M2 1.4310 X 12 CrNi 17 7X9CrNi18-8,X10CrNi18-8

SUS 301 301

M1 1.4311 X 2 CrNiN 18 10 X2CrNiN18-10 SUS 304 LN 304LN

M1 1.4401 X 5 CrNiMo 17 12 2X5CrNiMo17-12-2,X4CrNiMo17-12-2,

X5CrNiMo18-10SUS 316 316

Stainless and heat resistant steel

M1 1.4408 G-X 6 CrNiMo 18 10 GX5CrNiMo19-11-2 SCS 14

M1 1.4429 X 2 CrNiMoN 17 13 3 X2CrNiMoN17-13-3 SUS 316 LN 316LN

M1 1.4435X 2 CrNiMo 18 14 3,X 2 CrNiMo 18 12

X2CrNiMo18-14-3 316L

M1 1.4438 X 2 CrNiMo 18 16 4 X2CrNiMo18-15-4 SUS 317 L 317L

M1 1.4460 X 4 CrNiMoN 27 5 2 X3CrNiMoN27-5-2 SUS 329 J1

M1 1.4541 X 6 CrNiTi 18 10 X6CrNiTi18-10SUS 321,

JIS SUS 321

M1 1.4550 X 6 CrNiNb 18 10 X6CrNiNb18-10 SUS 347

M1 1.4571 X 6 CrNiMoTi 17 12 2 X6CrNiMoTi17-12-2 SUS 316 Ti316Ti,326Ti

M1 1.4581G-X 5 CrNiMiNb

18 10GX5CrNiMoNb

19-11-2SCS 22

M1 1.4583X 10 CrNiMoNb

18 12X10CrNiMoNb18-12

M1 1.4828 X 15 CrNiSi 20 12 X15CrNiSi20-12 SUH 309 309

M2 1.4871 X 53 CrMnNiN 21 9 X53CrMnNiN21-9SUH 35,SUH 36

EV8

M1 1.4878 X 12 CrNiTi 18 9X12CrNiTi18-9,X10CrNiTi18-10

SUS 321 321

Heat resistant alloys Fe-based

M1 1.4558 X 2 NiCrAlTi 32 20 X2NiCrAlTi32-20

M1 1.4563X 1 NiCrMoCu 31

27 4X1NiCrMoCu31-27-4

M1 1.4864 X 12 NiCrSi 36 16X12NiCrSi36-16,X12NiCrSi35-16

Incoloy DS SUH 330

M1 1.4958 X 5 NiCrAlTi31-20 X5NiCrAlTi31-20

M1 1.4977 X 40 CoCrNi 20 20

Technical Information

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W.-No. DIN

W.-No. DIN EN DIN DIN EN Herstellerbez. JIS

AISI/SAE

Cast Iron

K3 0.6010 EN-JL1010GG-10,GG 10

EN-GJL-100FC 100,FC10

K3 0.6015 EN-JL1020GG-15,GG 15

EN-GJL-150 FC 150

K3 0.6020 EN-JL1030GG-20,GG 20

EN-GJL-200FC 200,FC20

K3 0.6025 EN-JL1040GG-25,GG 25

EN-GJL-250FC25,

FC 250

K4 0.6030 EN-JL1050GG-30,GG 30

EN-GJL-300 FC 300

K4 0.6035 EN-JL1060GG-35,GG 35

EN-GJL-350 FC 350

K4 0.6040GG-40,GG 40

EN-GJL-400

K4 0.6660 GGL-NiCr 20 2

K4GG-26Cr,GG 26Cr

EN-GJL-260 Cr

K7 GGV 45 EN-GJV-450

Nodular cast iron

K5 0.7040 EN-JS1030 GGG-40 EN-GJS-400-15FCD 400,FCD40

K6 0.7050 EN-JS1050 GGG-50 EN-GJS-500-7FCD 500,FCD50

K6 0.7060EN-JS1060,EN-JS 1092

GGG-60EN-GJS-600-3,EN-GJS-600-3U

FCD 600,FCD60

K6 0.7070EN-JS1070,EN-JS 1102

GGG-70EN-GJS-700-2,EN-GJS-700-2U

FCD 700,FCD70

Malleable cast iron

K1 0.8035 EN-JM1010GTW-35,

GTW-35-04GTW-35-04,

EN-GJMW-350-4FCMW 330

K1 0.8040 EN-JM1030GTW-40-05,

GTW-40EN-GJMW-400-5,

GTW-40-05FCMW 350

K1 0.8045 EN-JM1040GTW-45-07,

GTW-45EN-GJMW-450-7 FCMWP 440

K1 0.8135 EN-JM 1130GTS-35-10,

GTS-35EN-GJMB 350-10 FCMB 340

K1 0.8145 EN-JM 1140GTS-45-06,

GTS-45EN-GJMB 450-6,

GTS-45-06

K1 0.8155 EN-JM 1160GTS-55-04,

GTS-55EN-GJMB 550-4,

GTS-55-04

K2 0.8165 EN-JM 1180GTS 65-02,

GTS-65EN-GJMB 650-2,

GTS-65-02

K2 0.8170 EN-JM 1190GTS 70-02,

GTS-70EN-GJMB 700-2,

GTS-70-02

Aluminium Alloys

N1 3.0255 EN AW-1050A Al99.5 Al99.5A1x1,A1050

1050A

N4 3.1371 EN AC-21000 G-AlCu4TiMg G-AlCu4TiMg AC1B

N2 3.1655 EN AW-2011 AlCuBiPb AlCu6BiPb A2011

Technical Information

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AISI/SAE

Aluminium Alloys

N2 3.1734 Y-LegierungAlCu4Mg1.5Ni2,

WL 3.1734AC5A

N4 3.2371 EN AC-42100 G-AlSi7MgG-AlSi7Mg,

AlSi7MgAC4C,

JIS AC4 CH (AL 9)

N4 3.2373 EN AC-43300 G-AlSi9MgG-AlSi9Mg,

AlSi9MgAC4A,

JIS AC4 A (AL 4)

N4 3.2381 EN AC-43000 G-AlSi10MgG-AlSi10Mg,

AlSi10MgJIS AC4 A (AL 4V)

N4 3.2382 EN AC-43400 GD-AlSi10Mg AlSi10Mg(Fe) AC4A

N4 3.2383 EN AC-43200 G-AlSi10MgCuG-AlSi10MgCu,AlSi10Mg(Cu)

JIS ADC3 (AL 4)

N3 3.2581 EN AC-44200 G-AlSi12G-AlSi12,

AlSi12AC3A

N3 3.2582 EN AC-44300 GD-AlSi12GD-AlSi12,AlSi12(Fe)

AC3A

N3 3.2583 EN AC-47000 G-AlSi12(Cu) G-AlSi12(Cu)ADC1 (AK 12),AC3A (AL 12)

413.1

N2 3.3315 EN AW-5005A AlMg1 AlMg1CA2x8,A5005

5005A

N3 3.3561 EN AC-51300 G-AlMg5 G-AlMg5 JIS AC7A (AL28)5056A,514.1

N2 3.4345 EN AW-7022 AlZnMgCu0.5 AlZnMgCu0.5

Copper alloys

N7 2.0240 CW502L CuZn15 CuZn15Medium red tombac,

Gold tombacC2300

N7 2.0265 CW505L CuZn30 CuZn30

Half tombac,Soldered brass,Cartridge brass, Polished copper,

Metarsic

C2600

N7 2.0321 CW508L CuZn37 CuZn37

Pressed brass,Bell brass,

Etching quality,Tuned brass,Soft brass,

Stamped brass

C2720

N7 2.0592 CC765SG-CuZn35Al1,

GK-CuZn35Al1,GZ-CuZn35Al1

CuZn35Mn2Al1Fe1-C

N7 2.0596 CC764SG-CuZn34Al2,

GK-CuZn34Al2,GZ-CuZn34Al2

CuZn34Mn3Al2Fe1-C

N7 2.0966 CW307G CuAl10Ni5Fe4 CuAl10Ni5Fe4

N7 2.0975 CC333GG-CuAl11Ni,G-CuAl10Ni

G-CuAl11Ni

N7 2.1050 CC480K G-CuSn10Zn CuSn10-C Gun bronze

Copper alloys

N7 2.1052 CC483KG-CuSn12,

GZ-CuSn12,GC-CuSn12

CuSn12-C

N9 2.1090 CC493KG-CuSn7ZnPb,

GZ-CuSn7ZnPb,GC-CuSn7ZnPb

CuSn7Zn4Pb7-C Red brass 7

N9 2.1096 CC491K G-CuSn5ZnPb CuSn5Zn5Pb5-C Rotguss 5

Technical Information

37

Com

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GermanyJapan JIS Column20 USA

W.-No. DIN

W.-No. DIN EN DIN DIN EN Herstellerbez. JIS

AISI/SAE

N9 2.1098 CC490K G-CuSn2ZnPb CuSn3Zn8Pb5-C Alloy 5A

N9 2.1176 CC495KG-CuPb10Sn,

GZ-CuPb10Sn,GC-CuPb10Sn

CuSn10Pb10-C

N9 2.1182 CC496KG-CuPb15Sn,

GZ-CuPb15Sn,GC-CuPb15Sn

CuSn7Pb15-C

N9 2.1188 CC497K G-CuPb20Sn CuSn5Pb20-C

N7 2.1293 CW106C CuCrZr CuCr1Zr

N7 CuAl6.5Fe2.5Sn0.25 AMPCO 8

N7 AMPCO 6

N10 CuAl13Fe4.5 AMPCO 21

N10 AMPCO 26

Magnesium alloys

N6 3.5101 EN-MC35110 G-MgZn 4 SE 1 Zr 1EN-MCMgZn4RE1Zr,

G-MgZn4SE1Zr1

N6 3.5103 EN-MC65120 G-MgSE 3 Zn 2 Zr 1EN-MCMgRE3Zn2Zr,

G-MgSE3Zn2Zr1

N6 3.5106 EN-MC65210 G-MgAg 3 SE 2 Zr 1EN-MCMgRE2Ag2Zr,

G-MgAg3SE2Zr1

N6 3.5161MgZn6Zr,

MgZn 6 Zr F 29MgZn6Zr,

MgZn6Zr F29M1

N6 3.5200 MgMn2 MgMn2

N6 3.5312 MgAl3Zn MgAl3Zn52,510

N6 3.5470 EN-MC21320 MgAl4Si1 EN-MCMgAl4Si

N6 3.5612 MgAl6Zn MgAl6Zn520,531

N6 3.5632 EN-MC21150 G-MgAl 6 Zn 3 G-MgAl6Zn3 AZ63

N6 3.5662 G-MgAl 6 G-MgAl6

N6 3.5812 EN-MC21110 G-MgAl 8 Zn 1 G-MgAl8Zn1 AZ81 hp AZ81 hp

N6 3.5912 EN-MC21120 GD-MgAl 9 Zn 1 GD-MgAl9Zn1 AZ91 HK31

Titanium and Titanium alloys

S6 3.7025 Ti 1 Ti 99.8 TitaniumGrade1

S7 3.7115.1 TiAl 5 Sn 2 TiAl5Sn2.5

S6 3.7124 TiCu2 TiCu2

S73.7164,3.7165

TiAl 6 V 4 TiAl6V4 TitaniumGrade54911, 4928,4935, 4954,4965, 4967

Heat resistant alloys, Ni/Co based

S3 2.4360 NiCu30Fe NiCu30 Monel 400

S4 2.4375 NiCu30Al NiCu30Al3Ti Monel K500 AMS 4676

S3 2.4630 NiCr20Ti Nimonic 75

S3 2.4642 NiCr30FeInconel 690,

Alloy 690

S4 2.4668NiCr19Fe19NbMo,

NiCr19Fe19Nb5Mo3,NiCr19NbMo

NiCr19Nb5Mo3Inconel 718,Udimet 630

Technical Information

38

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GermanyJapan JIS Column20 USA

W.-No. DIN

W.-No. DIN EN DIN DIN EN Herstellerbez. JIS

AISI/SAE

S4 2.4669NiCr15Fe7TiAl,

alloy X-750NiCr15Fe7Ti2Al

Inconel X-750,alloy X-750

5542G

S3 2.4856NiCr22Mo9Nb,

alloy 625NiCr22Mo9Nb Inconel 625

S3 2.4858NiCr21Mo,alloy 825

NiFe30Cr21Mo3 Incoloy 825

Chilled casting

H4 0.9640 G-X300CrMoNi1521 GX300CrMoNi15-2-1

H4 0.9645 G-X260CrMoNi2021 GX260CrMoNi20-2-1

H4 0.9650 G-X260Cr27 GX260Cr27

H4 0.9655 G-X300CrMo271 GX300CrMo27-1

Hardened cast iron

H4 0.9620 G-X260NiCr42 GX260NiCr42 Ni-Hard 2

H4 0.9625 G-X330NiCr42 GX330NiCr42 Ni-Hard 1

H4 0.9630 G-X300CrNiSi952 GX300CrNiSi952 Ni-Hard 4

H4 0.9635 G-X300CrMo153 GX300CrMo15-3

Duroplastic

O2EP,

Epoxid,Epoxy

O2 Bakelite Phenolic

O2 Pertinax

O2 Resitex

Thermoplastic

O1

PMMA, Polymethyl-metacrylate,

Plexiglass, Acrylic glass

O1PC,

Polycarbonate,Makrolon

O1PA,

Polyacrylamide

Technical Information

39

Tensile strengthrm

n/mm2

vickers hardness

Hv

Brinell hardness

HB

rockwell hardness

HrC

255 80 76,0

270 85 80,7

285 90 85,5

305 95 90,2320 100 95,0335 105 99,8350 110 105370 115 109

385 120 114

400 125 119415 130 124430 135 128450 140 133465 145 138480 150 143

495 155 147

510 160 152530 165 156545 170 162560 175 166575 180 171

595 185 176

610 190 181625 195 185640 200 190660 205 195675 210 199

690 215 204

705 220 209720 225 214740 230 219755 235 223770 240 228 20,3

785 245 233 21,3

800 250 238 22,2820 255 242 23,1835 260 247 24,0850 265 252 24,8865 270 257 25,6

880 275 261 26,4

900 280 266 27,1915 285 271 27,8930 290 276 28,5950 295 280 29,2965 300 285 29,8

995 310 295 31,0

1030 320 304 32,21060 330 314 33,3

1095 340 323 34,4

1125 350 333 35,51155 360 342 36,6

1190 370 352 37,7

1220 380 361 38,81255 390 371 39,8

1290 400 380 40,8

1320 410 390 41,81350 420 399 42,7

1385 430 409 43,6

Tensile strength, Brinell-, vickers- and rockwell hardness (extract from dIn 50150)

Tensile strengthrm

n/mm2

vickers hardness

Hv

Brinell hardness

HB

rockwell hardness

HrC

1420 440 418 44,5

1455 450 428 45,3

1485 460 437 46,1

1520 470 447 46,91555 480 (456) 47,7

1595 490 (466) 48,4

1630 500 (475) 49,11665 510 (485) 49,8

1700 520 (494) 50,51740 530 (504) 51,1

1775 540 (513) 51,7

1810 550 (523) 52,31845 560 (532) 53,0

1880 570 (542) 53,6

1920 580 (551) 54,11955 590 (561) 54,7

1995 600 (570) 55,2

2030 610 (580) 55,72070 620 (589) 56,3

2105 630 (599) 56,82145 640 (608) 57,3

2180 650 (618) 57,8

660 58,3670 58,8680 59,2

690 59,7

700 60,1720 61,0740 61,8760 62,5

780 63,3

800 64,0820 64,7840 65,3860 65,9

880 66,4

900 67,0920 67,5

940 68,0

The hardness values converted in accordance with these tables are approximate only. See dIn 50150.

Tensile strength n/mm2 rm

Vickers hardness HVDiamond pyramid 136°Testing force F ≥ 98 N

HV

Brinell hardness HBCalculated from:HB = 0.95 x HV

0.102 x F/D2 = 30 N/mm2

F = testing force in ND = sphere diameter in mm

HB

Rockwell hardness CDiamond cone 120°

Overall testing force 1471 ± 9 NHRC

Threading Tools

40

Hardness Comparison Table

Threading Tools

41

Index

designation Page

JC20213 15

JC2021306 15

JC202161 16

JC2021616 16

JC20263 15

JC2026306 15

JC202661 16

JC2026616 16

JC2031005 14

JC2036005 14

JC204102 20

JC20416 21

JC204602 20

JC20466 21

JC20513 18

JC2051306 18

JC2051705 17

JC20563 18

JC2056306 18

JC2056705 17

JC2131005 22

JC2136005 22

JC2151705 23

JC2156705 23

JD2061105 24

JD2061705 25

JD2066105 24

JD2066705 25

JE20314 19

JE2031406 19

JE20364 19

JE2036406 19

Walter ag

Derendinger Straße 53, 72072 Tübingen Postfach 2049, 72010 Tübingen Deutschland www.walter-tools.com

Walter Tooling Japan KKNagoya, Japan +81 (0) 52 723 5800, [email protected]

Walter Wuxi Co. ltd.Wuxi, Jiangsu, P.R. China+86 (0) 510 824-19399, [email protected]

Walter Malaysia Sdn. Bhd.Selangor D.E., Malaysia+603-8023 7748, [email protected]

Walter AG Singapore Pte. ltd.+65 67736180, [email protected]

Walter Korea ltd.Ansan, Kyungki-do, Korea+82 (0) 31 3646-100, [email protected]

Walter (Thailand) Co., ltd.Bangkok Thailand 10120+662 (0) 6811305, [email protected]

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