TAIL GATE SPREADER

S09H

• OWNER’S MANUAL • SERVICE INSTRUCTIONS • SPARE PARTS

2

CERTIFICATE OF STANDARD COMPLIANCE

ARCTIC MACHINE OY Manufacturer Karsikonmäentie 1, FIN-77800 IISVESI, FINLANDAddress We hereby certify solely on our own responsibility that the following product: TAIL GATE SPREADER AM TEHO S 09 H________/________________________/______________________ Model Serial Number Production date is manufactured according to the standards: SFS-EN 292-1, SFS-EN 292-2, SFS-EN 414, VN 1314 21.12.1994 and 89/392/ETY including its modifications. Suonenjoki_____________________/________________________________ Date and place Signature The copying of this owner’s manual is prohibited according to copyright law.

11/2000

3

WARRANTY POLICY FOR HYDRAULIC COMPONENTS AND EQUIPMENT/SPARE PARTS DELIVERED BY ARCTIC MACHINE OY

1) Warranty period; 1.1 Warranty is granted for new equipment, to its first owner. 1.2 The warranty period for equipment manufactured by AM is 12 months. The warranty becomes valid on the delivery date of the equipment. 1.3 The warranty period for systems installed by AM is 12 months starting from the implementation date, provided that the used hydraulic oil meets AM's requirements (stated in part Hydraulic Oil in our manual). 2) Requirements; The warranty presumes that during installation, use and maintenance Arctic Machine's owner's manual and service instructions are followed. When damage occurs the component must always be returned to AM within two weeks if the customer wants that it is under warranty. The return of equipment/components must always be discussed with the Seller beforehand. Furthermore, the warranty is only valid provided that the terms of payment have been met accordingly. 3) Extension of the warranty; 3.1 The warranty applies to material or manufacturing defects. 3.2 Warranty does not cover normal wear of the product or defects caused by faulty operation or misapplication. 3.3 The warranty does not compensate defects, which are due to installations, maintenance, corrections done by others than AM or if other than original spare parts are used (e.g. wrong size or model). Also defects caused by overloading are not compensated. 3.4 The warranty will not compensate for equipment, which has been altered without the permission of the manufacturer. 3.5 The warranty will not compensate the damage caused by faulty equipment, costs for replacing the equipment, customer's losses in production or losses in profits. The warranty will not compensate other direct or indirect costs. 3.6 The warranty will not compensate hydraulic hoses, hose connections, nipples or materials like e.g. hydraulic oil. 3.7 If the fault must be repaired at the customer, the customer is responsible for the all the expenses, which are not covered by warranty e.g. such as traveling costs, daily allowances, waiting time and overtime compensation according to the standards of AM. 4) Processing the claims; Warranty compensation requires that the customer notifies AM without delay of the defects, which occur during the warranty period. When returning a part, which must happen without any delay, it must always be accompanied with a written report showing from which equipment the part is from, type of the equipment, serial number, vehicle to which it was installed, working hours and description of the defect. The returned parts must not include any irrelevant installation accessories. Freight costs of the returned parts are paid by the customer. If the defect in question is covered by the warranty AM will act according the following, AM will either:

a) replace the component with a new one or with an interchangeable component b) repair or get the defected component repaired c) reimburse the price of the component

The warranty of the replaced or repaired parts ends simultaneously with the warranty of the equipment in question. The part/equipment, which is replaced under warranty, is owned by the Seller until the defected part/equipment is verified in AM's warranty procedure.

4

GUARANTEE POLICY OF ARCTIC MACHINE OY According to guarantee policy of Arctic Machine Oy, for the defaulted part can only be admitted a guarantee after the part has been checked either by the manufacturer or by the subcontractor. Along with the new part, we will send an invoice with a due date of 21 days net. The old part has to be returned to Arctic Machine Oy within 14 days from the invoice date, so that the guarantee can be admitted for the part. If the part is not returned within the time frame, the client is obliged to pay the amount due in the invoice. Arctic Machine Oy has to be notified of any possible delays. If the part is admitted under guarantee, a credit invoice will be send to the customer. If the customer has already paid the invoice before the guarantee has been admitted, a credit invoice will be send and the money will be returned to the customer's bank account if there is no other invoice to which a credit can be directed. If the matter concerns a purchased part, Arctic Machine Oy will immediately send it to the manufacturer on a case by case basis for guarantee procedures. The customer will immediately be informed about this, so that he doesn't have to pay the invoice before the guarantee decision of the importer. Concerning the purchased parts, Arctic Machine Oy will follow the guarantee policy of the manufacturer. NOTE! To accelerate the guarantee procedures, a dispatch or a dispatch number and a memo containing information about the problem and in which situation it occurred should be send along with the part. Best Regards,

Arctic Machine Oy

5TABLE OF CONTENTS

CERTIFICATE OF STANDARD COMPLIANCE .................................................................................. 2 WARRANTY POLICY FOR HYDRAULIC COMPONENTS AND EQUIPMENT/SPARE PARTS DELIVERED BY ARCTIC MACHINE OY............................................................................................. 3 GUARANTEE POLICY OF ARCTIC MACHINE OY ............................................................................ 4 TABLE OF CONTENTS....................................................................................................................... 5 GENERAL FOR USERS...................................................................................................................... 6 WORK SAFETY................................................................................................................................... 6 SAFETY MARKINGS........................................................................................................................... 7 AM TEHO S09H TECHNICAL DATA................................................................................................... 8 FIRST INSTALLATION INSTRUCTIONS ............................................................................................ 9 ATTACHING AND DETACHING.......................................................................................................... 9 SPREADING THE SAND................................................................................................................... 10 MAINTENANCE/STORAGE OF THE TAIL GATE SPREADER ........................................................ 10 INITIAL SERVICE OF A NEW SPREADER....................................................................................... 11 LUBRICATION POINTS AM TEHO S09H ......................................................................................... 11 HYDRAULIC OIL ............................................................................................................................... 12 HYDRAULIC HOSES......................................................................................................................... 13 WELDING OF ZINC COATED METAL.............................................................................................. 14 SCREW AND NUT TORQUE TENSION ........................................................................................... 14 SPARE PARTS AM TEHO S09H....................................................................................................... 15 AM TEHO S09H, configuration 9049357 ........................................................................................... 16 AM TEHO S09H, parts of the transmission end, 9006815 ................................................................ 18 AM TEHO S09H, bearings of the hydraulic end, 9006816 ................................................................ 19 UPPER AND LOWER LOCKING DEVICE and parts mounted to the truck, 9006817....................... 20 PARTS OF THE ROLLER RUBBER PRESSURE MECHANISM, THE ROLLER AND THE CRUSHER AXELS, 9006818 ............................................................................................................................... 21 TAIL GATE SPREADER HYDRAULICS, 9006819............................................................................ 22 HOSE LIST ........................................................................................................................................ 23 CODE CLARIFICATION .................................................................................................................... 23 HYDRAULIC SCHEME...................................................................................................................... 23 PARTS OF THE PNEUMATIC REGULATOR, 9006820 ................................................................... 25 ADJUSTING THE SPREADING AMOUNT WITH THE PNEUMATIC REGULATOR ........................ 26 ELECTRIC COMPONENTS, 9006821............................................................................................... 27 SURFACE SENSOR KI 5001 KI-3015-APKG/NI relay connection for the signal light....................... 28 OPERATIONAL SAFETY STATEMENT............................................................................................ 29

6

GENERAL FOR USERS

AM TEHO S09H tail gate spreader is meant to be used as attached to a truck. The tail gate spreader is attached to replace the back board of a truck, or the back board is lift up for the spreader use. The spreader functions with the truck’s hydraulics. The tail gate spreaders I s filled up by raising the platform when the material spreaded flows to the spreader. Fine adjustment of the material spreaded is carried out from the truck cabin with pneumatic valve, which regulate the area of the spreading hole. Coarse adjustment is carried out both by changing the position of the hatch of the spreader and by changing the rotation speed of the roller. Altering the rotation speed of the roller is carried out by using the distributing valve in the spreader or the possible proportional valve located in the truck. The coarse adjustment is needed only when changing the material spreaded. The spreading width is nearly constant, in other words the width of the spreader. Spreading other materials than sand or salt may damage the AM TEHO S09H tail gate spreader and truck’s hydraulics as well as endanger the user or other people. AM TEHO S09H is suitable to be used both in the summer and in the winter.

WORK SAFETY

- If the device blocks up, all functions of the device has to be turned off before clearing the

blockage.

- Never go underneath the platform when it is in raised position, unless the supporting bracket

between the platform and the vehicle’s frame is in its place.

- Never go onto the platform when the vehicle’s motor is running.

- Working with the spreader with platform down. Filling up the spreader is carried out by raising the

platform when the vehicle is STOPPED. Therefore the spreader must be equipped with a warning

indicator.

- Notice when filling up the spreader, that when the amount of sand is diminished - and when

raising the platform - the burden can become so tail-heavy, thanks to the weight of spreader and

sand flowed to the rear, that the platform does not go down. Because of this the spreader must

always be filled up bit by bit and cautiously.

- Never rotate the device backwards, just only momentarily move backwards if the material

spreaded is stuck between the roller and the roller rubber. In this case be especially careful.

- The device must be stored so, that it cannot fall down or fall over.

- In case the hatch of the spreader (see s. 18, part no. 10) is opened when the spreader is on, a

safety valve (see s. 19 part no. 2) stops the device. Close the hatch immediately after

maintenance or fault correction, at which time make sure that there are no other people close to

the spreader.

- Do not open the maintenance hatches or maintain the spreader while the vehicle’s motor is

running.

- Under any circumstances DO NOT go underneath the tail gate spreader. - It’s allowed to rotate the device only when it’s completely attached to the truck.

7

SAFETY MARKINGS

CLIMBING ON THE SPREADER GOING UNDERNEATH THE IS PROHIBITED UNDER ANY SPREADER IS PROHIBITED

READ THE INSTRUCTION CIRCUMSTANCES UNDER ANY CIRCUMSTANCES

8

AM TEHO S09H TECHNICAL DATA

TECHNICAL DATA AM TEHO S09H Material of the tank Hot galvanized steel Volume of the tank 0,9 m3

Width 2584 mm Height 2400 mm Length 689 mm Weight 550 kg Spreading amount 5 - 400g/m2

Spreading width 2,5 m Oil flow requirement 10 - 35 l/min

9

FIRST INSTALLATION INSTRUCTIONS

- The spreader is lifted up to the back of the platform for welding the fasteners. The angle-

iron in the bottom edge of the spreader’s gap is placed on the platform’s trail edge. Make

sure that the device is tightly attached to the rear of the truck. The spreader has to be

temporarily supported, which ensures that the device neither move while welding nor fall

down on anybody.

- The side fasteners and upper ears are horizontally and vertically welded so, that the

fasteners have enough margin for both tightening the spreader tightly against the

platform’s side and detaching the device (see p. 17).

Sleeves (49144) through the side

ATTACHING AND DETACHING - The back board of the truck is lifted up or fully removed. The truck is driven in front of the

spreader so, that the platform’s edge comes close to the angle-iron in the bottom edge of

the spreader’s gap. After this the upper fasteners are attached to the ears in the platform’s

edge, turned down and locked (see p. 17). The supports are lifted up. The side fasteners

are attached and tightened to the platform’s sides. The hydraulic hoses are coupled

considering the marks so, that the device rotates to the right direction. Finally the pressure

air hose is coupled.

- Detaching is carried out in opposite order. Notice when detaching that before loosening

the upper fasteners, each support has to be on a solid ground and the ground has to be in

so horizontal plane, that the spreader cannot fall over.

10

SPREADING THE SAND

ACTIONS BEFORE SPREADING ♦ Check attachment of the spreader ♦ Check that there are no foreign objects in the tank ♦ Check that there are no leaks in the hydraulic hoses or -connectors ♦ Check operations of the spreader and driving lights ♦ Repair found faults immediately The tail gate spreader is filled up by raising the platform so much that the material flows from the platform and fills up the tank. The platform is put down for spreading and when the spreader becomes empty, it is cautiously filled up. Only NaCL- and CaCL-salts and sand are allowed to be spread with the spreader. Among the material spreaded must not be any foreign objects, as it endangers the user and surroundings and damages the device. Recommended driving speed when spreading sand and dry salt is max. 30 km/h and when spreading moisturized salt max. 45 km/h. THE GENERAL TRAFFIC RULES MUST ALWAYS BE FOLLOWED WHEN SPREADING! NOTE! During spreading take notice of solid obstacles, surroundings and other traffic; both oncoming and that approaching from behind. Remember to watch out for pedestrians and cyclists and not to endanger them when spreading. Be especially cautious when spreading in intersections. Avoid unnecessary reversing.

MAINTENANCE/STORAGE OF THE TAIL GATE SPREADER Maintenance of the spreader consists mainly of lubrication at regular intervals. Check daily after spreading the tightness of the hydraulic system. After using salt the spreader is washed with water before storage, and always cleaned from the sand and salt. The bearings and chains are lubricated. Check the spreader’s lights and repair as needed. Tightness of the chains is always checked when lubricating, and tightened if necessary. Tightening is carried out by loosening the tensioning screws of the adjustable bearing housing and after that tightening the chains by moving the axle and finally closing the screws. NOTE! Storing on own supporting legs only when the tank is empty.

11

INITIAL SERVICE OF A NEW SPREADER

♦ Check the tightness of the hydraulic system ♦ Check tension of the mortise joints

LUBRICATION POINTS AM TEHO S09H

1, 2, 4, 5 and 6 Bearing nipple 5 pc 3 Chains 2 pc

Lubrication must be carried out in normal conditions every 40 hours, in very dusty conditions every 8 hours. Lubrication must always be carried out before storage and before first use. Lubricate and service thoroughly both in spring and autumn. A suitable lubricant is normal bearing grease.

NOTE! Chains (no.3) are not lubricated, but they are oiled with aerosol lubricant or equivalent. The oiling interval is similar to the lubricated points. If there is not an oil layer on the chains’ surface when checking, the chains must be oiled more often.

12

HYDRAULIC OIL

Recommended hydraulic oil: NESTE Hydrauli 32 Super - special hydraulic oil or corresponding. Oil requirements: Operating temperature 30º - 60ºC Operating viscosity 16 - 36cSt Viscosity index 200 ISO 2909 Cleanliness class 18/15 ISO/DIS 4406 or Cleanliness class 9 NAS 1638 Water content H2O<40ppm Return or separate filling filter must be used when filling the oil tank! Hydraulic oil is a mixture of highly processed mineral oils and additives. BE ESPECIALLY CAREFUL AND CAUTIOUS WHEN HANDLING HYDRAULIC OIL. AVOID CONTACT WITH THE SKIN AND PREVENT OIL FROM SPILLING ON THE GROUND! Long-term and continual contact with the skin may cause inflammation of the skin. Great emissions can cause contamination of the groundwater. Used oils may include hazardous ingredients accumulated during the use of the product, which may cause hazard to health and/or to the environment during disposal. DISPOSE OIL WASTE ACCORDING TO THE WASTE DISPOSAL LAWS AND REGULATIONS. DIRECTIONS IN CASE OF FIRE: Suitable extinguishing substances: FOAM AND POWDER For small fires CO2. WATER SHOULD ON NO ACCOUNT BE USED FOR EXTINGUISHING A FIRE! A respirator mask must always be used when extinguishing a fire. INFORM THE LOCAL AUTHORITIES ABOUT ANY OCCURRED DAMAGE!

13

HYDRAULIC HOSES

Check daily the condition of the hydraulic hoses. Immediately replace a broken hose with a new one. STORAGE OF HOSES: • Ensure that direct sunlight does not fall directly on hoses and that the artificial light is

not too strong. • Storage must be draught- and pressure free. • Avoid making the hose in a hot place but if it is unavoidable, use a thermal shield. • Prevent contact between the hose and wood or cloth impregnated with creosote. • Close open ends of hoses with shield plugs. • Ensure that the hose is not twisted when installing. (There is usually a lengthwise line

as an indicator.) • Use the hose qualities recommended by the manufacturer.

Hydraulic hoses: SAE 100 R2T / DIN 20022-2SN Working temperature: -40...+100 Cº

DO NOT: • Stroke the hose with bare hands when testing the pressure. • Exceed the working temperature range recommended by the manufacturer. • Exceed the working pressure range recommended by the manufacturer. • Bend the hose over its minimum bending radius. • Use the hose as a pulling device. • Use major force to tighten the fittings. • Paint the hoses without permission from the manufacturer.

MINIMUM BENDING RADIUS: Hose ¼” R=102

3/8” R=127 ½” R=178 5/8” R=203 ¾” R=241 1” R=305 1 ¼” R=419 1 ½” R=508

14

WELDING OF ZINC COATED METAL

Welding will always create air pollution, e.g. carbon monoxide that is hazardous to health. It is very important to arrange sufficient ventilation at the welding site. When welding zinc coating, zinc fumes are formed which may cause zinc fever. Symptoms of zinc fever: High body temperature (even over 40°C), tiredness, pain in joints, nausea and headache. Symptoms generally appear a couple of hours after exposure. Zinc fever generally passes quickly and it does not cause permanent injury. The fever is evidence of insufficient ventilation.

SCREW AND NUT TORQUE TENSION

Screw Solidity class 8.8 Solidity class 10.9 M 6 10 Nm 13 Nm M 8 25 Nm 34 Nm M 10 48 Nm 66 Nm M 12 73 Nm 117 Nm M 14 132 Nm 182 Nm M 16 205 Nm 290 Nm M 20 410 Nm 555 Nm M 24 690 Nm 955 Nm M 27 1050 Nm 1500 Nm

NOTE! Tightness of the screw couplings must be checked for the first time after one week’s work (about 40 working hours) at the latest.

15

SPARE PARTS AM TEHO S09H

ORDERING SPARE PARTS When ordering spare parts, always state: • Model of the equipment • Serial number • Year of manufacture • Name of the spare part • Spare part number of the part required (e.g. 90 24890)

ARCTIC MACHINE OY Karsikonmäentie 1 77800 IISVESI FINLAND Tel. 017 - 6898000 Fax 017 - 6898050

E-mail: am@arcticmachine.fi Internet: http://www.arcticmachine.fi

16

AM TEHO S09H, configuration 9049357

17

Pos Spare part no. Name Pc 1 9039356 Tank, conf. 1 2 9037169 Upper locking device 2 3 9037158 Lower locking device 2 4 9039121 Front parking foot, outer pipe 2 5 9039120 Front parking foot, inlet pipe 2 6 9037176 Left covering box, other parts of the end, see p.18 1 7 9039119 Rear parking foot, outer pipe 2 8 9039118 Rear parking foot, inlet pipe 2 9 9047162 Fastener of the surface sensor 1

10 01700905002 Surface sensor, see electric components p. 22 1 11 9037174 Right covering box, other parts of the end, see p. 14 1 12 9039141 Tank sealing rubber 2 13 9039108 Cover for the upper crusher axle 3 14 9039109 Cover for the lower crusher axle 1 15 00810020003 Reflector, orange 2 16 00810020000 Reflector, red 2 17 9049146 Foot locking pin 4 18 00604000006 Ring cotter 6 10 19 00605040075 Needle cotter 4 L 5 20 00833010000 Edge gasket 4,8m21 9039137 Bottom of the warning indicator 1

18

AM TEHO S09H, parts of the transmission end, 9006815

1

5

4

2

3

6

8

9

10

7

Pos Spare part no. Name Pc/m 1 9037174 Box 1 2 9037188 Cogwheel of the upper crusher axle 1 3 00708020000 0010 UCFA 208/40 bearing unit, adjustable 1 4 9037189 Cogwheel of the lower crusher axle 1 5 00709010041 Flange-mounted bearing FYTB 40TF 1 6 00709010041 Flange-mounted bearing FYTB 40TF 1 7 9039100 Cogwheel of the roller 1 8 00830050112 Block chain 12B-1 RN, 39 loops, l = 740 0.74 9 00830050112 Block chain 12B-1 RN, 63 loops, l = 1205 1.205

10 00830050113 Straight joining piece 2

19

AM TEHO S09H, bearings of the hydraulic end, 9006816

Pos Spare part no. Name Pc 1 00708020000 0010 UCFA 208/40, Bearing unit, adjustable 1 2 00709010041 Flange-mounted bearing FYTB 40TF 1

2

1

20

UPPER AND LOWER LOCKING DEVICE and parts mounted to the truck,

9006817

41

5

2

3

6

Pos Spare part no. Name Pc 1 9037169 Upper locking device, conf. 2 2 9039126 Ear situated on the truck side 2 3 9049144 Lower fastening sleeve to the platform 2 4 9049147 Upper locking device pin 2 5 9049143 Lower fastening to the platform 2 6 9037158 Lower locking device, conf. 2

21

PARTS OF THE ROLLER RUBBER PRESSURE MECHANISM, THE

ROLLER AND THE CRUSHER AXELS, 9006818

Pos Spare part no. Name Pc 1 9027180 Roller configuration 1 2 9029105 Upper crusher axle, conf. 1 3 9029101 Lower crusher axle, conf. 1 4 9037178 Tank centre brace 1 5 9037179 Arch of the centre brace 1 6 9039122 Roller rubber control plate 1 7 9037163 Roller rubber fastening plate 2 8 9039140 Roller rubber cover 1 9 9037171 Cylinder covering hood 1

10 90211533 Hatch of the tank 1 11 9037172 Cylinder fastening plate 1 12 01308015010 Bellows 6X1P-1, see p. 21 1 13 00825030010 Return spring, 5x80x145 (5,5 rev.) 1 14 9029117 Roller rubber pressure axle 1 15 02601020002 Tube clamp CP225 12 16 9049116 Pressure axle spring, l = 70,95,125,155 29 17 9039139 Roller rubber 1 18 00825050010 Spring bolt, stainless 2 19 9047187 Roller fastening plate 2

8

7

6

3

5 42

18

121110 9

171716

14

15

13

22

TAIL GATE SPREADER HYDRAULICS, 9006819

Pos Spare part no. Name Type Pc 1 01526020002 HD-motor EPMS 315-C 1 2 01511020008 3/2 directional control valve RV603 1 3 01503010005 Flow control valve FC51 1 4 01504070010 Double pressure relief valve KPDS 150/150 1 5 HD-hose, see hose list 2SN-08 1 6 HD-hose, see hose list 2SN-08 1 7 HD-hose, see hose list 2SN-08 1 8 HD-hose, see hose list 2SN-08 1 9 HD-hose, see hose list 2SN-08 1

10 HD-hose, see hose list 2SN-08 1 11 00904010008 Usit-gasket 217-08 5 12 01025010008 Double nipple 201-08 3 13 01031010008 Angle nipple 704-08 1 14 01003060808 Directional elbow joint WGG0808 3 15 01029010008 Extension nipple 707-08 1

16 01030010008 T-nipple 702-08 2 17 01028010808 Connecting nipple 705-08-08 1 18 01511020009 Lever series M275 1

141516

4

9

11 12 13

14

11 17

10

2

5

7

11 121112

8

13 6

18

11

16

23

HOSE LIST Pos Connector / sleeve / hose / cut length / sleeve / connector

5 Dust cover TMA-08 / quick coup. ANV-08M / usit-gask. 217-08 / P3-08 / CX-08 / D2SN-08 / 1600 / CX-08 / P40-08

6 Dust cover TMA-08 / quick coup. ANV-08M / usit-gask. 217-08 / P3-08 / CX-08 / D2SN-08 / 1500 / CX-08 / P82-08

7 P40-08 / CX-08 / D2SN-08 / 480 / CX-08 / P39-08 8 P82-08 / CX-08 / D2SN-08 / 480 / CX-08 / P82-08 9 P82-08 / CX-08 / D2SN-08 / 95 / CX-08 / P3-08 10 P82-08 / CX-08 / D2SN-08 / 510 / CX-08 / P40-08

CODE CLARIFICATION

Name / commodity code Spare part no. Hose R1/2" / D2SN-08 01 301 010 008 Compressable sleeve 1/2" / CX-08 01 001 010 108 Compressable male thread connector 1/2", direct / P3-08 01 002 010 008 Compressable female screw connector 1/2", direct / P82-08 01 002 050 008 Compressable male thread connector 1/2", 45 deg. / P40-08 01 002 040 008 Compressable female screw connector 1/2", 90 deg. / P39-08 01 002 030 008 Quick coupler 1/2", male / ANV-08M 01 013 020 008 Dust cover 1/2" / TMA-08 01 014 040 008 Usit-gasket 1/2" / 217-08 00 904 010 008

HYDRAULIC SCHEME

24

Closed

Open

Picture: flow control valve

Normal use: A = pressure B = tank Safety valve stops the motor’s rotation when the hatch is being opened. With the flow control valve it is possible to alter the rotation speed of the hydraulic motor in those trucks, in which the directional control valve is not adjustable. If the truck is equipped with adjustable directional control valve, the flow control valve is always completely in the open-position. Reversing: B = pressure A= tank Be especially cautious when reversing! (During reversing the flow control valve always has to be in the maximum position.)

25

PARTS OF THE PNEUMATIC REGULATOR, 9006820

HUOM! PALKEEN TOIMINTAALUE ON 1-5 bar.

-

Spare part no. Name Type Pc 1 01308015000 Pressure regulator 33-BIT-R-04 1/4" 1 2 01308015001 Pressure indicator 33-T52-010 1 3 01308015002 Holder 33-BIT-SF 1 4 01020040604 Direct unit for the compressed air 1580-6/4 5 5 01306010406 Brake line, JP-4/6 mm, allt. 10 m DIN 74324 1 6 01308010006 Extension joint, air pipe 6 mm BO3-06 1040-6x4 1

7 01022010064 T-unit 6/4 PN-plug connector compressed air 1

8 01033010004 Coupling sleeve 709-04 1 9 01042010004 Nut 2012-04 1

10 01027010004 Through nipple 2011-04 1 11 00904010004 Usit R-04 ¼”13,7x20,6x2,1 217-04 1 12 01012010002 Quick coupler female Tema 1610 1 13 01013010002 Quick coupler male Tema 1620 1 14 01010010604 Reduction joint RSI-06-04 2 15 01308015010 Bellows 1 – 5 bar 6X1P-1 1

NOTE! OPERATING RANGE OF THE BELLOWS IS 1-5 bar

26

ADJUSTING THE SPREADING AMOUNT WITH THE PNEUMATIC

REGULATOR

By turning the adjusting screw in the pneumatic regulator adjust the

wanted pressure. Increasing the pressure reduces the spreading amount

while decreasing the pressure opens the mouth rubber and so increases

the spreading amount. Notice that the operating range of the bellows is

1-5 bar, but with the regulator it is possible to increase the pressure over

the bellows’ operating range. This is useless from the user’s point of

view, because the smallest spreading amount is gained with pressure a

little less than 5 bars. The spreading amounts with different pressures of

one measuring test are listed in the attached table. The results of this test

can be used as indicative values when adjusting the spreading amount.

Accurate adjustments have to be carried out for each truck

individually. (Notion: In some cases the compressed air necessary for

the tail gate spreader is better to be taken from the pressure air hose

directed to the seat.)

27

ELECTRIC COMPONENTS, 9006821

Picture: connection of the trailer light plug, type 24N, ISO 1185

Pos Spare part no. Name Type Pc 1 01702701005 Rear light 7-casings 375-282 2 2 01700701000 Bulb 21W HD 9511 4 3 01700701001 Bulb 5W HD 9627 6 4 01701107001 Trailer light plug EURO 24 N ISO 1185 1 5 01702007151 Cable 7x1,5 mm 2 = 6 m 6m 6 01700404000 Light beacon 12/24V 05.55/70 WHI465 1 7 01700905002 Sensor KI 5001 KI- 3015 -APKG/NI 1 8 01700201300 Working light 1

Connection of the trailer light plug, type 24N, IS0 1185: 1 = Earthing 2 = Rear light, left, 58L 3 = Turn signal, left, L 4 = Brake light, 54 5 = Turn signal, right, R 6 = Rear light, right, 58R 7 = Free spike

28

SURFACE SENSOR KI 5001 KI-3015-APKG/NI relay connection for the signal light

SENSOR

)

FO

Sensor’s relay

all the branchi

separate cable

accessories an

of the plug is a

PIN 1

PIN 2

PIN 3

PIN 4

PIN 5

PIN 6

PIN 7

+ 24v (PLUG: PIN 3

BLACK

RELAY BLUE

R THE SIGNAL LIGHT (PLUG: PIN 4)

(PLUG: PIN 1)

THE SIGNAL LIGHT IS ON WHEN THE SAND IS RUNNING SHORT.

for the signal light is inside the left rear light, where have gathered

ng (including the right rear light). For the signal light there is a

and plug, in which there are three free places for possible

d also wiring of the light beacon, which is an accessory. Connection

s following:

: Earthing

: Light beacon’s + 24V (accessory)

: Sensor voltage input + 24V

: For the sensor light (to the cabin)

: Free

: Free

: Free

29

Trade name NESTE HYDRAULI 15, 22, 46, 68, 32 SUPER Date: 28.10.98 Previous date: 16.07.98

OPERATIONAL SAFETY STATEMENT

1. IDENTIFICATION DATA OF THE CHEMICAL AND ITS MANUFACTURER,

IMPORTER OR OTHER BUSINESS MAN 1.1 Identification data of the material or product Trade name

NESTE HYDRAULI 15, 22, 46, 68, 32 SUPER Product code

321300, 322000, 324000, 326000, 323000, LB 2042, LB 2045 1.2 Identification data of the manufacturer, importer or other business man 1.2.1 Manufacturer, importer, other business man

Fortum Oil and Gas Oy / Lubrication 1.2.2 Street address Keilaniemi Post code and office Espoo, Finland Postal address PL 100 Post code and office 00048 FORTUM Tel. 010 4511 Fax 010 45 24640 Trade registry number

(LY) 0111973-2

Kr no. 107.027, Espoo 1.2.3 Name and address of the responsible informant in emergencies

Myrkytystietokeskus / HYKS, Haartmaninkatu 4, 00290 Helsinki, Finland 1.2.3.2 Emergency number (in Finland)

Myrkytystietokeskus 09-471 977 tai 09-4711 2. FORMULATION AND INFORMATION ABOUT INGREDIENTS 2.1 Description

Hydraulic oil 2.2 Hazardous ingredients 2.2.1 CAS-no. 2.2.2 Name of the

ingredient 2.2.3 Percentage 2.2.4 Warning sign,

R-clauses and other information about the ingredient

101316-72- Lube oils (crude oil), C24-50, solvent extracted, dewaxed, hydrogenated

> 90 % - Poly aromatics < 3 % (IP 346)

3. DESCRIPTION OF THE HAZARDOUS FEATURES HAZARD TO HEALTH: Long-lasting or continual contact with the skin may dry and

irritate skin and cause inflammation of the skin. HAZARD TO ENVIRONMENT: Danger of Contaminating the soil and groundwater

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4. FIRST AID INSTRUCTIONS 4.1 Special instructions

- 4.2 Breathing

In case tiredness or nausea occurs with the person exposed to oil mist or –steam, he/she must be moved to the fresh air. If the symptoms prolong, get in contact with a doctor.

4.3 Contact with the skin Contaminated clothes are taken off. Skin is washed with plenty water and soap. If the irritation prolongs, get in contact with a doctor.

4.4 Splash to the eyes Flush the eye(s) immediately with plenty water. If the irritation of the eyes prolongs, get in contact with a medical specialist.

4.5 Swallowing MUST NOT VOMIT. Mouth is flushed with water. Get immediately in contact with a doctor.

5. DIRECTIONS IN CASE OF FIRE 5.1 Suitable extinguishing substances

Powder, foam; carbon dioxide (CO2) (for small fires). 5.2 Extinguishing substances which shouldn’t be used for safety reasons

Water 5.3 Special danger of exposure in case of fire

- 5.4 Special protectors in case of fire

Compressed air respirator and complete protective equipment 6. INSTRUCTIONS TO PREVENT EMISSIONS 6.1 Instructions to prevent bodily injuries

- 6.2 Instructions to prevent environmental damage

Prevent the product from being spread to drain, soil, surface- and groundwater by building a bank of sand, dirt or other suitable absorber. .

6.3 Purification instructions Collect mechanically to suitable containers for disposal

6.4 Other instructions Inform immediately the local authorities about the damage

7. HANDLING AND STORING 7.1 Handling

When handling the barrels use protective shoes 7.2 Storing

- 8. PREVENTING EXPOSURE / PERSONAL PROTECTIVE EQUIPMENT 8.1 Technical measures

Avoid contact with the skin and breathing the oil mist. Use personal protective equipment and/or local exhaust ventilation if necessary.

8.2 Limit values in the workplace air 8.2.1 HTP-values

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CAS-number

Name of the ingredient:

Oil mist 5 mg/m³ (8 h)

8.3 Personal protective equipment 8.3.1 Special protective and hygiene instructions

Wash hands before breaks and after work. 8.3.2 Respiration protection

Normally not necessary. If the air conditioning is insufficient, a suitable respiratory apparatus has to be used. Respiration protector (organic gas filter, type A2).

8.3.3 Hand protection Nitrile-rubber, PVC-disposable gloves.

8.3.4 Eye protection Protective glasses in such jobs where there is a danger of splashes. Face shield if necessary.

8.3.5 Protection of the skin Minimize all kind of contact with the skin. Protective clothing if necessary.

9. PHYSICAL AND CHEMICAL FEATURES 9.1 State, color and smell Brown-yellowish, oily liquid 9.3 Information about the change of

state

9.3.1 Boiling point/boiling range > 350 °C 9.3.2 Melting point/melting range - 9.4 Fire point 145-213 °C (ASTM D 92) 9.6 Temperature of spontaneous

ignition > 250 °C (ASTM D 2155)

9.8 Explosion limits a) Lower - b) Upper - 9.10 Steam pressure < 1 Pa (100 °C) 9.11 Relative density Approximately 900 kg/m^3 9.12 Solubility a) Water solubility Insoluble b) Fat solubility - 9.13 Octanol/water distribution

coefficient (for the ingredients) -

9.14 Viscosity 15-68 mm^2/s (=cSt) (40 °C)

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10. STABILITY AND REACTIVITY 10.1 Avoidable circumstances 10.2 Avoidable materials oxidizing agents (strong) 11. INFORMATION ABOUT THE INFLUENCES TO HEALTH 11.1 Immediate toxicity

The toxicology information is based on tests with similar products or components LD50/through skin/rabbit= > 2000 mg/kg. LD50/through mouth/rat= > 2000 mg/kg. Breathed: no information

11.2 Irritation and corrosiveness Slightly irritate skin and eyes (estimation) Inhaling steams may cause slight irritation of the mucous membranes.

11.3 Sensitization No information 11.4 Sub-acute, sub-chronic and long-term toxicity

The basic oil, contained in the product, is not carcinogenic on grounds of the skin tests done with animals.

11.5 Empirical information about the influences to people Long-lasting and continual contact with the skin may dry and irritate skin and cause inflammation of the skin.

11.6 Other information about the influences to health Used oils may include hazardous impurities accumulated during the use of the product, which may cause hazard to health and environment.

12. INFORMATION ABOUT THE DANGEROUSNESS OF THE CHEMICAL TO THE ENVIRONMENT

12.1.1 Biological decomposition

No information 12.1.2 Chemical decomposition

- 12.2 Accumulation to the living organism

Basic oil carbon hydrides may accumulate (logP_o_w > 6). 12.3 Dissemination in the environment

The product does not evaporate from the surface of ground or water. It is insoluble in water. The product can permeate the soil and migrate to the surface of the groundwater. The basic oil carbon hydrides may absorb to the organic matter of the soil or sediment (logP_o_w > 6).

12.4.1 Toxicity to the water organisms

No information 12.4.2 Toxicity to other living organisms

No information 13. WASTE DISPOSAL Used oil is problem waste. Dispose according to the waste disposal laws and

environment authority’s instructions. When handling waste notice the danger it causes, and take care of the needed safety precautions, warning signs and information delivery obligation.

14. TRANSPORT INFORMATION 14.1 YK-number - 14.3.1 Transport class VAK/ADR - 14.4.1 IMDG-class - 14.5.1 ICAO/IATA-class -

3315. REGULATIONS CONCERNING CHEMICALS 15.1 Information of the warning label 15.1.5 Special demands concerning certain products

USED OILS: Avoid continual contact with the skin. See to the packaging and take the waste oil to a proper place of disposal.

16. OTHER INFORMATION 16.1 Purpose of use 16.1.1 In words

Hydraulic oil 16.1.2 Use code

D Industry 20 Hydraulic fluids G505 Garage operations

16.4 Further information

Fortum Oil and Gas Oy/Lubrication, product information, puh.010 45 25410 (Finland)