tactical lift kit · 2020. 6. 22. · tactical # 4004101 toyota tacoma toll free # 800.595.7659...

Tactical # 4004101 Toyota Tacoma Toll Free # 800.595.7659

841 S 71st Ave · Phoenix AZ 85043

800-595-7659 · 623-907-0081

Kit 4004101

16 to Current Toyota Tacoma 4” Tactical Lift Kit

Installation Instructions

DO NOT INSTALL THIS KIT ON ANY VEHICLE

OTHER THAN THE ONE FOR WHICH IT IS

SPECIFIED.

If anytime during the installation you en- counter something different from what is outlined in the instructions, call technical support at (800) 595-7659.

PRE-INSTALLATION PREPARATION

1. Read all warnings and instructions

2. Locate tools needed: Welder or access to a professional welding

shop.

Die grinder or similar tool capable of cutting metal.

3. Verify all parts have been received in this kit by comparing with this parts list:

2 Front Strut Spacer

4 Lift Block, 3”x2” Round

8 Lift Block, 2”x2” Round

4 Bed Block, 2” x 2” x 2” Square

1 Bracket (front bumper, dvr)

1 Bracket (front bumper, psg)

1 Bracket (rear bumper, dvr, top)

1 Bracket (rear bumper, dvr, bottom)

1 Bracket (rear bumper, psg, top)

1 Bracket (rear bumper, psg, bottom)

1 Bracket (rear bumper, middle)

2 Plate, Radiator Block Off

1 Steering Extension

1 Extension, 1” x 6” Rubber Hose

1 Extension, 1/4” x 6” Rubber Hose

1 Extension, 5/8” x 6” Rubber Hose

1 Bolt Pack

1 Hardware Pack

1 Bag Kit

3 Thread Lock

Decal/Warning Labels

IMPORTANT

If parts are missing from kit, contact seller with:

Name of purchase location Bar Code on side of box Date above bar code Date inside box cover Inspector # from inside box cover


4. Take Down Measurements:

a. Distance between rear bumper and bed

Driver Side:

Passenger Side

b. Distance between cab and bed

Driver Side:

Passenger Side

5. Identify Fasteners to Reuse and/or Replace

When re-assembling the vehicle it is recommended by the vehicle manufacturer that certain fasteners are replaced in order to maintain proper retention characteristics.

Adhere to recommendations when replacement fasteners, retainers and keepers as called out in the factory service manual.

6. Prepare Vehicle for Install

a. Park vehicle on a clean, dry, flat, level surface and block tires so vehicle cannot roll in either direction.

7. Engine Compartment

a. Disconnect both battery cables. Disconnect negative cable first, then positive cable.

8. Inside Cab

a. Airbag Fuse

NOTE

The location of the airbag fuse may vary; check the owner's manual.

1. Remove fuse cover. 2. Remove airbag fuse.

9. Front Bumper

a. Remove wiring harness from fog lights, if equipped.

b. Remove two pop-up clips, two bolts, and grille from core support.

2

IMPORTANT

This system may not include all replacement hardware as recommended by the factory service manual. Obtain additional replacement hardware prior to installation of this system to meet the re- quirements of the factory service manual.

Positive Cable (Red)

Negative Cable (Black)


c. Remove seven pop-up clips from front bumper.

d. Remove two pop-up clips from fender wells

e. Remove six screws and front bumper fascia from vehicle.

IMPORTANT

Use caution when removing front bumper fascia from vehicle. Carefully pull outward from fender on the sides of front bumper cover to loosen.

f. Remove six nuts and front bumper from vehicle.

g. Remove six nuts and two front bumper brackets Engine Compartment from frame rails.

10. Automatic Transmission Cooler: (if equipped)

a. Remove four bolts and allow automatic transmission cooler to hang loose from core support.

b. Remove two bolt and automatic transmission cooler lines from lower core support.

c. 6 cyl models: Loosen airbox clamp, two clips

and remove airbox cover from engine.

3


d. 6 cyl models: AC Line.

1. Remove bolt and AC line bracket from body.

2. Remove two nuts, clamp, and rubber isolator

from AC line and bracket.

e. 6 cyl models: Remove power steering reservoir, three bolts and bracket from fender. DO NOT disconnect power steering lines.

f. 4 cyl models: Loosen two engine intake clamps and remove engine intake hose.

g. 4 cyl models: Remove bolt from passenger side AC line bracket.

h. 4 cyl models: Remove nut and AC line from passenger side AC line bracket.

i. 4 cyl models: Remove lower AC line from two clips and passenger side body.

j. Remove vent tubes from driver side body bracket.

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k. Remove heater hoses from clip on backside of engine.

l. Remove wire harness clip from firewall and bracket.

m. Remove ABS wire harnesses from driver and passenger side.

n. Remove wire harness and two clips from alternator bracket and driver side body bracket.

11. Radiator

a. Remove nine pop-up clips and radiator cover

from core support.

b. Remove four bolts and radiator from core support. Allow radiator to hand on core support by tabs.

5


NOTE

Lower the radiator onto the frame prior to the lifting procedures.

WARNING!

Accidental deployment of the air bag can result in serious personal injury or death. To avoid accidental deployment during installation of the lift kit, the Supplemental Restraint System (SRS, or airbag) must remain deactivated. Do not allow anyone near the airbag during installation. Re- fer to the factory service manual or owner’s manual for the recommended procedure to disa- ble the SRS. After kit installation, the SRS must be reactivated before driving the vehicle.

c. Strap steering wheel to prevent accidental movement.

d. Mark upper steering shaft in relation to coupler and lower steering shaft.

e. Remove coupler bolts, slide coupler up onto upper steering shaft and disconnect steering shaft.

f. Slide coupler down and off upper steering shaft.

g. Position steering coupler onto lower steering shaft.

12. Inside of Vehicle

a. Manual transmission

1. Remove center console and shifter console

interior panes.

2. Remove shift lever from vehicle.

2. Front interior trim panels

a. Remove driver and passenger door sill plates.

6

If the following step is not performed, the airbag clock-spring could be damaged. Do not turn the steering wheel while the steering shaft is discon- nected.

CAUTION


b. Remove dead pedal.

c. Remove driver and passenger kick panels.

d. Pull driver and passenger carpet back from corner and expose body mount bolt access cover.

e. Remove driver and passenger body mount

bolt access cover.

3. Extended cab models: Rear interior trim panels

a. Fold down rear seats.

b. Open floor storage tray and remove jack.

c. Remove pop-up clips and storage tray from vehicle.

d. Pull carpet up to expose diver and passenger body mount access plates.

e. Remove four bolts, and driver and passenger

body mount access plates.

7

NOTE

Procedures may vary depending on cab model for access to rear body mount bolt access covers.


f. Remove driver and passenger body mount bolt access covers.

4. Crew cab models: Rear interior trim panels

a. Remove three headrests from seatbacks and

fold seatbacks down.

b. Remove three bolts and pop-clips from driver

side rear panel and cab.

c. Remove bolt and pop-clips from passenger side rear panel and cab.

d. Remove driver and passenger body mount bolt access covers.

13. Underside of Vehicle

a. Remove all clips and two driver side engine

guards from driver side wheel well.

b. Repeat above steps for passenger side.

c. Remove two bolts and brake line brackets

from driver and passenger side frame rails.

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d. Remove two bolts and parking brake cable

brackets from crossmember.

e. Remove two nuts and fuel line brackets from

driver side body.

f. Remove bolt and brake line bracket from driver

side frame.

14. Rear of Vehicle

a. Fuel Filler

1. Remove fuel filler cap.

2. Loosen two hose clamps and disconnect

vent hose connector.

9

Use extreme caution when working near the fuel lines and the fuel tank. Clean up spilled fuel im- mediately. A spark could cause an explosion or fire resulting in serious personal injury and prop- erty damage.

WARNING!


3. Remove bolt and fuel filler from vehicle. 5. Remove six bolts from top side and four

bolts from bottom side of rear bumper.

b. Rear Bumper

1. Remove rear bumper wire harness from

driver and passenger frame.

15. Cab

a. Lift Cab

Install Kit

2, Remove two license plate lights from rear

bumper and remove trailer hitch harness.

3. Remove two license plate light sockets

from rear bumper and remove trailer electrical plug.

4. Remove plastic center section of rear

bumper.

1. Loosen, but DO NOT REMOVE cab

mounting bolts on driver side.

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NOTE

The number of cab mounting bolts may vary with the length of the cab.

2. Remove bolt, nut, and lower washer from

each cab mount on passenger side.

CAUTION

Continually check hoses, wires, lines, etc. to be sure that everything is flexing properly and not binding, or damage to the vehicle could result. Be especially careful of the a/c hoses at the fire wall, the belt pulley, and at the core support. Ensure brake lines stretch while lifting. Bending the lines to gain ample slack may be necessary. Be extremely careful not to kink the lines.

b. Cab passenger side

1. Remove captive washers from each

factory cab mount bolt. NOTE: The factory captive

washers will be used with kit bolts.

2. Position a hydraulic jack and a wood

block under passenger side of cab (under the body

seam). Slowly lift cab just enough to install a kit

block on top of factory upper bushing.

3. Install kit block (2” dia.) on upper

bushings on front core support cab mount.

4. Install kit blocks (3” dia.) on upper

bushings on each remaining cab mount.

5. Lower cab onto kit blocks.

1 1

The kit blocks must be installed in addition to the factory upper and lower bushings. Installing the kit blocks without the factory upper and lower bushings could result in damage to the vehicle and/or serious personal injury.

WARNING!

WARNING!

Use extreme caution when lifting body from frame. To prevent serious injury, ensure the lifting device is securely placed. Keep your hands out from between the body and frame.


6. Install factory front captive washer and a

kit bolt (M10 –1.25 x 190mm) on core support cab

mount. DO NOT TIGHTEN.

c. Cab driver side

1. Repeat previous steps on driver side of

cab.

7. Install factory mid captive washer and kit

bolt (M12 –1.75 x 180mm) on cab mount. DO NOT

TIGHTEN.

8. Install factory rear captive washer and kit

bolt (M12 –1.25 x 190mm) on cab mount. DO NOT

TIGHTEN.

2. Set cab-to-bed spacing according to

previous measurement.

3. Remove front core support cab mount kit

bolts (M10 –1.25 x 190mm) and apply a few drops

of kit Loctite® to threads. Install kit bolts , factory

captive washers, factory lower washers, and factory

nuts. Tighten kit bolts to 55 ft. lbs.

4. Remove mid cab mount kit bolts (M12 –

1.75 x 180mm) and apply a few drops of kit Loctite®

to threads. Install kit bolts, factory captive washers,

factory lower washers, and factory nuts. Tighten kit

bolts to 55 ft. lbs.

1 2


5. Remove rear cab mount kit bolts (M12 –

1.25 x 190mm) and apply a few drops of kit Loctite®

to threads. Install kit bolts, factory captive washers,

factory lower washers, and factory nuts. Tighten kit

bolts to 55 ft. lbs.

16. Bed

a. Lift Bed

1. Loosen, but DO NOT REMOVE, bed

mounting bolts on driver side.

2. Remove bolt from each bed mount on

passenger side.

3. Bed passenger side

a. Remove captive washers from each

factory bed mount bolt.

NOTE

The factory captive washers will be used with kit bolts.

1 3

NOTE

The number of bed mounting bolts may vary with the length of the bed.

Use extreme caution when lifting the bed from frame. To prevent serious injury, ensure the lifting device is securely placed. Keep your hands out from between the bed and frame.

WARNING!

To prevent damage to the vehicle while lifting the bed, continually check hoses, wires, brake lines, etc. to be sure that everything is flexing properly and not binding. Ensure clearance between bed and cab is maintained.

CAUTION


b. Using hydraulic jack and a wood block,

slowly lift passenger side of bed a little more than 3”.

c. Install kit blocks (2” dia.) in frame

f. At rear mount, install kit bolt (M12 -1.25

x 160mm) and factory captive washer. DO NOT

TIGHTEN.

mounts.

bed.

g. Repeat previous steps on driver side of

h. Set bed-to-cab spacing according to

d. Lower bed onto kit blocks.

e. At front and mid bed mounts, install kit

bolts (M12 - 1.25 x 140mm) and factory captive

washers. DO NOT TIGHTEN.

previous measurement.

i. Remove each kit bolt, one at a time,

and apply a few drops of kit Loctite® to threads.

Install kit bolt with factory captive washer.

17. Rear of Vehicle

a. Rear Bumper

WARNING!

The following procedure is intended only to en- hance the appearance of the vehicle. The rear bumper will no longer be rated for towing of any kind. Towing with the rear bumper after it has been lifted can result in death, serious personal injury, or damage to the vehicle. Towing after the bumper has been lifted should be accom- plished using a rate Class III receiver type hitch.

NOTE

Rear bumper installation required kit# 5903.

1 4


1. Mark and cut driver and passenger O.E

trailer hitch brackets along white lines as shown

below. NOTE: Be careful not to cut the welded nuts

on the factory brackets.

2. Apply a small amount of kit Loctite® onto

threads of two factory bolts and install kit bracket

(rear bumper, passenger). DO NOT TIGHTEN

3. Apply small amount of kit Loctite® onto

threads of two kit bolts and install kit bracket (lower

rear bumper, passenger) to passenger side bumper.

DO NOT TIGHTEN.

4. Apply small amount of kit Loctite® onto

threads of two factory bolts and install kit bracket

(bumper spacer) to center of bumper. DO NOT

TIGHTEN.

5. Repeat above steps for driver side.

1 5


6. Mark and cut driver and passenger lower

mounts on bumper along white lines as shown

below. NOTE: Be careful not to cut the captive nuts

on the factory bumper.

7. Mark and cut driver and passenger

bottom side of bumper along white lines as shown

below.

8. Trim two plastic tabs on inside of bumper,

driver and passenger, by upper mounting holes as

shown below.

9. Install rear bumper using factory bolts for

lower driver and passenger mount.

10. Install rear bumper using kit bolts for

upper driver and passenger mount.

1 6


11. Install rear bumper using kit bolts for

center mount.

12. Install license plate lights on rear

bumper.

13. Install rear bumper wiring harness on

frame, if possible.

14. Set bumper to previous bed-to-bumper

measurements.

15. TIGHTEN all rear bumper hardware.

B. Bumper cap 1. Once the rear bumper is installed locate bumper c ap and nut plate

Repeat for Driver side of vehicle. Make

Using the supplied 1/4-20 hardware align the bolts with the cover, bumper bracket and nut plate.


NOTE: Any and ALL bare metal parts from cutting or grinding should be coated with paint or anti rust/corrosion paint. 2. Cut fuel filler on cut lines. 3. Deburr edges of cut tubes.

b. Fuel filler

1. Mark fuel filler tubes with cut and

alignment lines.

2. Cut fuel filler on cut lines.

3. Deburr edges of cut tubes.

4. Install kit extension (1/4” x 6” hose)

between cut breather tube on fuel filler with two kit

clamps (#6 hose). DO NOT TIGHTEN

Use extreme caution when working near the fuel lines and the fuel tank. Clean up spilled fuel im- mediately. A spark could cause an explosion or fire resulting in serious personal injury and prop- erty damage.

WARNING!


1 7


5. Install kit extension (5/8” x 6” hose)

between cut vent tube on fuel filler with two kit

clamps (#10 hose). DO NOT TIGHTEN.

filler.

8. Install factory bolt onto frame and fuel

6. Install kit extension (1” x 6” hose)

between cut tube on fuel filler with two kit clamps

(#20 hose). DO NOT TIGHTEN.

7. Install fuel filler onto fuel tank with two

factory hose clamps and factory clip. DO NOT

TIGHTEN.

9. Adjust fuel filler and kit extension (hose)

to body.

10. TIGHTEN all hardware.

11. Install fuel filler cap.

1 8


18. Underside of Vehicle

a. Parking brake cable

1. Install kit bracket (3” w/stud) to driver side

crossmember with factory bolt.

2, Install driver side parking brake cable to

kit bracket with kit nut (1/4” Nylock) and kit washer

(1/4” SAE).

3. Install kit bracket (3” w/stud) to

passenger side crossmember with factory bolt.

4, Install passenger side parking brake cable

to kit bracket with kit nut (1/4” Nylock) and kit

washer (1/4” SAE).

b. Fuel lines

1. Install kit bracket (2” stand off) to driver

stud with factory nut.

2. Install fuel line bracket to kit bracket (2”

stand off) with kit bolt (1/4” x 1”), two kit washers

(1/4” SAE), and kit nut (1/4” Nylock).

3. Install kit bracket (3” Z-shaped) to driver

side stud with factory nut.

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4. Install fuel line bracket to kit bracket (3” Z

-shaped) with kit bolt (1/4” x 1”), two kit washers


c. Brake Lines

1. Carefully bend brake lines and install bolt

and brake line bracket to frame.

2. Install kit bracket (2” Z-shaped) and

factory bolt to driver side frame.

3. Install brake line bracket to kit bracket (2”

Z-shaped) with kit bolt (1/4” x 1”), two kit washers


4. Repeat above steps for passenger side.

19. Inside of Vehicle

a. Extended cab models: Rear interior trim

panels.

2. Install drive rand passenger body mount

access plates and bolts.

3. Lay carpet down to cover driver and

passenger body mount access plates.

4. Install storage tray and pop-up clips to

vehicle.

5. Install jack into storage tray.

1. Install body mount access covers.

2 0


b. Crew cab models: Rear interior trim panels.

1. Install body mount access covers.

2. Install passenger side rear panel onto cab

with pop-clips and bolt.

3. Install driver side rear panel onto cab with

pop-clips and three bolts.

c. Front interior trim panels

1. Install driver and passenger body mount

bolt access cover.

2. Lay carpet down to cover driver and

passenger body mount access covers.

3. Install driver and passenger kick panels.

4. Install dead pedal.

4. Return seatbacks to upright position and

install three headrests onto seatbacks.

plates.

5. Install driver and passenger door sill

2 1


d. Manual transmission

1. Remove plastic cap from end of shift

place.

5. Weld kit extension (manual shifter) in

lever.

2. Mark alignment and cut lines on shifter

lever below bend.

3. Cut shifter lever along marked cut line.

4. Position kit extension (manual shifter)

between two cut pieces of shifter lever. Ensure

alignment marks on each cut shifter lever piece are

aligned and rubber boot is on shift lever.

6. Grind off any excess welds.

7. Install plastic cap to end of shift lever.

8. Install shifter lever.

9. Install shift and center consoles.


a. Steering shaft.

2 2

Welding should be performed by a certified welder.

WARNING!


1. Replace factory steering coupler with kit

steering extension using a few drops of kit

Loctite® and kit bolts (3/8” x 1-1/4”).

2. Tighten bolts to 33 lb. –ft.

b. Radiator

1. Cut off tabs on upper radiator mounts.

2. Install four kit brackets (2” radiator) to

radiator mounts with four factory bolts. DO NOT

TIGHTEN.

3. Install radiator and four kit brackets to

core support with four kit washers (1/4” SAE and

four kit nuts (1/4” Nylock). DO NOT TIGHTEN.

4. Assemble kit plates (radiator block off)

with kit bolt (1/4” x 1”), two kit washers (1/4 SAE),

and kit nut (1/4” Nylock). DO NOT TIGHTEN.

5. Install kit plates (radiator block off) to

radiator with four factory pop-up clips.

2 3


6. Install radiator cover to core support with

five factory pop-up clips.

7. Install radiator cover to kit plates (radiator

block off) with four kit clips (push) and four kit

washers (1/4” SAE).

8. Adjust radiator and ensure fan does not

contact fan shroud.

9. TIGHTEN all hardware.

c. Install wire harness and clips to alternator

bracket and driver side body bracket. Adjust clips if

necessary.

d. Install vent hoses to driver side body bracket

with kit tie (zip).

2 4


e. Install driver and passenger brake line wire

harnesses to brackets with two kit ties (zip).

f. Install wire harness clip to firewall bracket.

g. Install heater hoses on clip and backside of

engine.

h. 6 cyl. Models: Power steering reservoir

1. Remove reservoir cap and drain contents

into drain pan.

2. Remove two clamps and power steering

lines from reservoir.

3. Mark power steering lines.

4. Cut power steering lines along cut marks.

5. Drain any remaining fluid from power

steering lines into drain pan.

2 5


6. Install kit extension (7/16” OD x 5” L)

between cut power steering lines with two kit


7. Install kit extension (5/8” OD x 5” L)

between cut power steering lines with two kit


8. Install power steering reservoir, lines,

clamps, and three bolts onto vehicle.

9. Adjust hoses and tighten all hardware.

i. 4 cyl. Models: Power steering requires no

modification.

j. 6 cyl. Models: AC line

1. Install rubber isolator to body.

2. Install AC line and clamp onto rubber

isolator with nut.

k. 4 cyl. Models: AC line

1. Install kit bracket (3” Z-shaped) to

passenger side AZ line bracket with bolt.

2. Install AC line to bottom of kit bracket (3”

Z-shaped) with kit bolt (1/4” x 1”), two kit washers


3. Install kit bracket (3” w/stud) to rubber

isolator and passenger side AC line bracket with nut.

2 6


4. Install AC line to kit bracket (3” w/stud)

with kit washer (1/4” SAE), and kit nut (1/4”

Nylock).

l. 6 cyl. Models: Install airbox cover to engine

with two clips. Tighten clamp.

m. 4 cyl. Models: Install air hose to engine with

two clips. Tighten clamps.

21. Front of Vehicle

a. Automatic transmission cooler: (if equipped)

NOTE

Parts to perform the automatic transmission modification are included in Kit# 5903. The automatic transmission cooler is a factory option with the tow package.

1. Cut short trans cooler line as shown.

2. Insert kit extension (tube 7/16”) into cur

transmission cooler line with two kit clamps (#6

hose). TIGHTEN two kit clamps (#6 hose).

3. Install two kit extension (sleeve), two kit

bolts (8mm x 50mm), two kit washers (8mm flat),

and automatic transmission cooler lines to lower

core support.

4. Install automatic transmission cooler onto

core support with four bolts.

2 7


b. Power steering cooler relocation

1. Install 2” kit bracket (w/stud) to move

cooler toward radiator, passenger side.


power steering cooler lines toward rear of vehicle,

passenger side.


cooler toward radiator, driver side.

c. Front Bumper

1. Apply a small a mount of kit Loctite® to

six factory studs and install kit brackets (front

bumper) to frame with six factory nuts.

2. Apply a small a mount of kit Loctite® to

six kit bolts (3/8” x 1”) and install front bumper to kit

brackets (front bumper) with twelve kit washers

(3/8” USS) and six kit nuts (3/8” Nylock).

2 8


3. Install front bumper cover to vehicle with

six factory screws.

4. Install two pop-up clips to fender wells.

5. Install five pop-up clips to front bumper.

6. Install two pop-up clips, two bolts, and grill

to core support.

7. Install wiring harnesses to fog lights, if

equipped.

8. Adjust bumper and tighten all hardware.

22. Leveling Kit Installation

a. Ensure

the upper a-arm and spindle (10mm and 12mm

bolts). NOTE: If your vehicle is equipped with the X-

REAS hydraulic shocks system, DO NOT open or

disconnect any of the shocks hydraulic lines ot it’s

system during this install.

2 9


c. Disconnect the sway bar on both sides at the

spindle (17mm bolt).

d. Remove the upper strut nuts (14mm), you will

need to reuse them later.

e. Remove upper ball joint nut (19mm) and

separate the ball joint from the spindle by hitting the

side of the spindle. DO NOT use a ball joint

separator tool, it can damage the ball joint boot.

f. Remove the lower strut bolt and nut (19mm).

g. Remove the strut from the vehicle.

h. Install the stud extenders and spacer on the

top of the strut plate.

i. Reinstall the strut to the vehicle and tighten the

upper strut nuts. You will have to push up on the

upper a-arm to get the strut back in.

k. Reinstall the suspension working in reverse

order.

IMPORTANT NOTE: The advertised amount of lift that

this kit provides and the thickness of the spacers supplied

will not be the same! For example, a 2-1/2” lift may only

have 1-1/2” thick spacers. The reason for the difference

between the spacer thickness and the amount of lift has

to do with suspension geometry. There is a ratio

involved, and it is this ratio that determines the thickness

of the spacers. Rest assured, installing the spacer

supplied will result in the proper amount of lift out at the

wheel.

3 0


After Completing Installation 23. Inside Cab

a. Install airbag fuse and fuse block cover.


a. Connect both battery cables. Connect

positive cable first, then negative cable.

25. Miscellaneous

a. Apply kit label (warning) to dashboard in plain

sight of all vehicle occupants.

b. Check all fasteners to ensure they are tight.

c. Ensure all wires, hoses, cables, etc., are

properly connected and there is ample slack.

d. Fill and check power steering reservoir with

fresh power steering fluid. Start engine and turn

wheel several times in either direction. Shut off

engine and recheck power steering reservoir. Add

fluid, if necessary.

25. Dynamic Vehicle Check

a. Check steering in both directions to ensure

that there is no bind. Check operation of clutch,

brake system, and parking brake. Check operation

of transmission and transfer case. Ensure there is

full engagement in all gears and 4WD ranges. Check

battery connections and electrical component

operations. Test-drive vehicle.

NOTE

DayStar recommends that you have your wheel alignment checked.

CAUTION

DayStar does not recommend any particular wheel and tire combinations for use with its body lifts and cannot assume responsibility for the customer’s choice of wheels and tires. Refer to your owner's manual for recommended tire sizes and warnings related to the use of oversized tires. Larger wheel and tire combinations in- crease stress and wear on steering and suspension components, which leads to increased maintenance and higher risk for component fail- ure. Larger wheel and tire combinations also al- ter speedometer calibration, braking effective- ness, center of gravity, and handling characteristics. Consult an experienced local off road shop to find what wheel and tire combinations work best with your vehicle.

3 1

Retorque all fasteners after 500 miles and after off road use. All body lift components should be visually inspected and fasteners retorqued during routine vehicle servicing.

WARNING!

tactical lift kit · 2020. 6. 22. · tactical # 4004101 toyota tacoma toll free # 800.595.7659...

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