ta1, ta25, td1., td40, ta2, ta50, ta3, ta80 master svc man · 2019-11-14 · 520-302-000 7/04 rev....

26
SERVICE & OPERATING MANUAL Product and Operating Principle ............................................................. 1 Product Nomenclature Description .................................................... 2, 3 Materials and Operating Temperatures ............................................. 2, 3 Dimensions ......................................................................................... 4, 5 Installation Guide .................................................................................... 6 Tranquilizer ® Options .............................................................................. 7 Service & Operating Manual .................................................................. 8 Safety Information .................................................................................... 8 Repair Parts List ..................................................................................... 9 Parts Drawing ........................................................................................ 10 Table of Contents ® Tranquilizer ranquilizer ranquilizer ranquilizer ranquilizer ® Surge Suppressors for Air-Driven Diaphragm Pumps Metallic Construction WARREN RUPP ® , INC., A Unit of IDEX Corporation P.O. Box 1568, Mansfield, Ohio 44901-1568 (419) 524-8388 Fax (419) 522-7867 • www.warrenrupp.com 520-302-000 7/04 Rev A Models TA1, TA25, TD1½, TD40, TA2, TA50, TA3 & TA80 II 2GD b T5 CE

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Page 1: TA1, TA25, TD1., TD40, TA2, TA50, TA3, TA80 master svc man · 2019-11-14 · 520-302-000 7/04 Rev. A Page 2 Tranquilizer Model TA1 Tranquilizer Model TA25 Tranquilizer Model TD1½

SERVICE & OPERATING MANUAL

Product and Operating Principle.............................................................1

Product Nomenclature Description.................................................... 2, 3

Materials and Operating Temperatures ............................................. 2, 3

Dimensions......................................................................................... 4, 5

Installation Guide.................................................................................... 6

Tranquilizer® Options .............................................................................. 7

Service & Operating Manual.................................................................. 8

Safety Information....................................................................................8

Repair Parts List ..................................................................................... 9

Parts Drawing ........................................................................................10

Table of Contents

®

TTTTTranquilizerranquilizerranquilizerranquilizerranquilizer®Surge Suppressorsfor Air-DrivenDiaphragm Pumps

Metallic Construction

WARREN RUPP®, INC., A Unit of IDEX Corporation • P.O. Box 1568, Mansfield, Ohio 44901-1568 • (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com

520-302-000 7/04 Rev A Models TA1, TA25, TD1½, TD40, TA2, TA50, TA3 & TA80

II 2GD b T5

CE

Page 2: TA1, TA25, TD1., TD40, TA2, TA50, TA3, TA80 master svc man · 2019-11-14 · 520-302-000 7/04 Rev. A Page 2 Tranquilizer Model TA1 Tranquilizer Model TA25 Tranquilizer Model TD1½
Page 3: TA1, TA25, TD1., TD40, TA2, TA50, TA3, TA80 master svc man · 2019-11-14 · 520-302-000 7/04 Rev. A Page 2 Tranquilizer Model TA1 Tranquilizer Model TA25 Tranquilizer Model TD1½

Tranquilizer®

• Nearly surge-free flow.• Steadier pressures.• Less shock to pipes.

Air-operated diaphragm pumps offer a wide range ofbenefits not available in any other type of pump. However,in some applications, pulsations in the discharge flowmay be undesirable. Pulsation can be virtually eliminatedby installing a Warren Rupp Tranquilizer®.

At initial and subsequent start-ups . . . air cushion isquickly established by liquid pressure pushing diaphragmupward, permitting entrance of air into air chamber, untilthe balancing air cushion causes the diaphragm to centerat its mid-stroke normal operating position.

During normal continuous operation thereafter . . . thediaphragm always flexes at its mid-range position toabsorb discharge pulsations against the adjoining aircushion already established.

In event of change in pumped liquid pressure . . . the aircushion pressure is automatically increased ordecreased as required to compensate for the change . . .always maintaining constant volume of air cushion, andthe diaphragm always operating at its mid-position.

When liquid flow stops and liquid pressure is released. . . the air in air chamber is also exhausted to atmosphere.

Tranquilizer®

• Automatically maintains a constant volume of aircushion for most effective surge suppression,regardless of pump pressure.

• Automatically self-charging and self-venting to maintainmost efficient air cushion pressure . . . no more prechargepressure calculations or guesswork, no manualpressurizing, no periodic pressure checking.

• Air cushion separated from product by flexible diaphragm. . . prevents product aeration.

• External visual indication provides constant evidenceof performance.

• Simple to install. Attention-free.

Models TA2 and TA502-inch Tranquilizer® for usewith 1½, 2-inch pumps

Furnished with 133/8" air inlet hosewhipline. Connection is ¼" NPTexternal pipe thread.

Maximum Operating Pressure – 125 psi.

Models TA1 and TA251-inch Tranquilizer® for usewith 1-inch pumps

Furnished with 133/8" air inlet hosewhipline. Connection is ¼" NPTexternal pipe thread.

Maximum Operating Pressure – 125 psi.

Models TA3 and TA803-inch Tranquilizer® for usewith 3-inch pumps

Furnished with 133/8" air inlet hosewhipline. Connection is ¼" NPTexternal pipe thread.

Maximum Operating Pressure – 125 psi.

WITHOUT SUPPRESSOR WITH SUPPRESSOR

PUMP CYCLING RATE

DIS

CH

AR

GE

PR

ES

SU

RE

®

520-302-000 7/04 Rev A Models TA1, TA25, TD1½, TD40, TA2, TA50, TA3 & TA80 Page 1

Models TD1½ and TD401½-inch Tranquilizer® for usewith 1½-inch pumps

Furnished with 133/8" air inlet hosewhipline. Connection is ¼" NPTexternal pipe thread.

Maximum Operating Pressure – 125 psi.

Page 4: TA1, TA25, TD1., TD40, TA2, TA50, TA3, TA80 master svc man · 2019-11-14 · 520-302-000 7/04 Rev. A Page 2 Tranquilizer Model TA1 Tranquilizer Model TA25 Tranquilizer Model TD1½

520-302-000 7/04 Rev. A Page 2

Tranquilizer Model TA1 Tranquilizer Model TA25

Tranquilizer Model TD1½

B-1-A B 1 A 1" NPT

H-1-A H 1 A 1" NPT

NG-1-A

N-1-A

NG 1 A 1" NPT

N 1 A 1" NPT

S-1-A S 1 A 1" NPT

V-1-A V 1 A 1" NPT

B-1-SS B 1 SS 1" NPT

F-1-SS F 1 SS 1" NPT

H-1-SS H 1 SS 1" NPT

NG-1-SS NG 1 SS 1" NPT

N-1-SS N 1 SS 1" NPT

S-1-SS S 1 SS 1" NPT

V-1-SS V 1 SS 1" NPT

14 / 6.35B-1-A B

1

A

1" BSPT

H-1-A H

1

A

1" BSPT

NG-1-A

N-1-A

NG

1

A

1" BSPT

N

1

A

1" BSPT

S-1-A S

1

A

1" BSPT

V-1-A V

1

A

1" BSPT

B-1-SS B 1 SS 1" BSPT

F-1-SS F

1

SS

1" BSPT

H-1-SS H

1

SS

1" BSPT

NG-1-SS NG

1

SS

1" BSPT

N-1-SS N

1

SS

1" BSPT

S-1-SS S

1

SS

1" BSPT

V-1-SS V

1

SS

1" BSPT

14 / 6.35

14 / 6.35

14 / 6.35

14 / 6.35

14 / 6.35

18 / 8.16

18 / 8.16

18 / 8.16

18 / 8.16

18 / 8.16

18 / 8.16

18 / 8.16

B-1-A B 1 A 1½" NPT

NG-1-A NG 1 A 1½" NPT

N-1-A

V-1-A

N 1 A 1½" NPT

V 1 A 1½" NPT

B-1-A B 1 A 1½" NPT

F-1-A F 1 A 1½" NPT

NG-1-SS NG 1 SS 1½" NPT

N-1-SS N 1 SS 1½" NPT

V-1-SS V 1 SS 1½" NPT

Tranquilizer Model TD40

Tranquilizer Model TA2

B-1-A B 1 A 2" NPT

I-1-A I 1 A 2" NPT

NG-1-A

N-1-A

NG 1 A 2" NPT

N 1 A 2" NPT

S-1-A S 1 A 2" NPT

V-1-A V 1 A 2" NPT

B-1-CI B 1 CI 2" NPT

I-1-CI I 1 CI 2" NPT

NG-1-CI NG 1 CI 2" NPT

N-1-CI N 1 SS 2" NPT

S-1-CI S 1 CI 2" NPT

V-1-CI V 1 CI 2" NPT

B-1-SS B 1 SS 2" NPT

B-1-A B 1 A 1½" BSPT

NG-1-A NG 1 A 1½" BSPT

N-1-A

V-1-A

N 1 A 1½" BSPT

V 1 A 1½" BSPT

B-1-SS B 1 SS 1½" BSPT

F-1-SS F 1 SS 1½" BSPT

NG-1-SS NG 1 SS 1½" BSPT

N-1-SS N 1 SS 1½" BSPT

V-1-SS V 1 SS 1½" BSPT

28 / 12.7

28 / 12.7

28 / 12.7

35 / 15.9

35 / 15.9

35 / 15.9

35 / 15.9

35 / 15.9

28 / 12.7

Tranquilizer Model TA50

F-1-SS F 1 SS 2" NPT

B 1 A 2" BSPT

I 1 A 2" BSPT

NG 1 A 2" BSPT

N 1 A 2" BSPT

S 1 A 2" BSPT

V 1 A 2" BSPT

B 1 CI 2" BSPT

I 1 CI 2" BSPT

NG 1 CI 2" BSPT

28 / 12.7

28 / 12.7

28 / 12.7

28 / 12.7

28 / 12.7

35 / 15.9

35 / 15.9

35 / 15.9

28 / 12.7

N 1 CI 2" BSPT 35 / 15.9

S 1 CI 2" BSPT 35 / 15.9

V 1 CI 2" BSPT 35 / 15.9

B 1 SS 2" BSPT 35 / 15.9

F 1 SS 2" BSPT 35 / 15.9

B-1-A

I-1-A

NG-1-A

N-1-A

S-1-A

V-1-A

B-1-CI

I-1-CI

NG-1-CI

N-1-CI

S-1-CI

V-1-CI

F-1-SS

B-1-SS

Materials of Construction:

Shipping Weight lbs./kg

PortingFlange Style

Type Code DesignLevel

Diaphragm WettedParts

Porting(Internal Tapered

Threads)

Type Code DesignLevel

Diaphragm WettedParts

Porting(Internal Tapered

Threads)

Page 5: TA1, TA25, TD1., TD40, TA2, TA50, TA3, TA80 master svc man · 2019-11-14 · 520-302-000 7/04 Rev. A Page 2 Tranquilizer Model TA1 Tranquilizer Model TA25 Tranquilizer Model TD1½

H = Hytrel®I = EPDMN = NeopreneNG = Neoprene Backup/PTFE Overlay

A = AluminumB = Buna-NCI = Cast IronF = FDA White Nitrile

Tranquilizer Model TA3

Meaning ofAbbreviations:

Kit available to convertto top porting

* Most other types available in dual ported design. See price book or consult factory for details.

Viton® & Hytrel® are registered tradenames of E.I. du Pont. Santoprene® is a registered tradename of Monsanto Corp. Tranquilizer® is a registered tradename of Warren Rupp, Inc.

520-302-000 7/04 Rev. A Page 3

B-1-A

I-1-A

NG-1-A

N-1-A

V-1-A

B-1-CI

I-1-CI

NG-1-CI

N-1-CI

V-1-CI

B-1-SS

NG-1-SS

N-1-SS

V-1-SS

MATERIALS Operating Temperatures

Maximum Minimum

BUNA-N General purpose, oil-resistant. Shows good solvent, oil, water and hydraulic fluid resistance. Should not be used withhighly polar solvents like acetone and MEK, ozone, chlorinated hydrocarbons and nitro hydrocarbons.

NEOPRENE All purpose. Resistant to vegetable oils. Generally not affected by moderate chemicals, fats, greases and many oilsand solvents. Generally attacked by strong oxidizing acids, ketones, esters, nitro hydrocarbons and chlorinated aromatichydrocarbons.

HYTREL® Good on acids, bases, amines, and glycols at room temperature.

VIRGIN PTFE Chemically inert, virtually impervious. Very few chemicals are know to chemically react with Teflon®,molten alkali metals, turbulent liquid or gases, fluorine and a few fluoro-chemicals such as chlorine trifluoride or oxygen difluoridewhich readily liberate free fluorine at elevated temperatures.

VITON® Shows good resistance to a wide range of oils and solvents; especially all alipphatic, aromatic and halogenatedhydrocarbons, acids, animal and vegetables oils. Hot water or hot aqueous solutions (over 70° F) will attack Viton®.

EPDM Shows very good water and chemical resistance. Has poor resistance to oil and solvents, but is fair in ketones andalcohols.

SANTOPRENE® Injection molded thermoplastic elastomer with no fabric layer. Long mechanical flex life. Excellent abrasionresistance.

WR-S Warren Rupp Alloy Type 316 Stainless Steel equal to or exceeding ASTM specification A743-CF-8M for corrosion resistant iron chromium, iron chromium nickel, and nickel based alloycastings for general applications. Coomonly referred to as 316 Stainless Steel in the pump industry.

WR-C Warren Rupp Alloy "C" equal to ASTM A494 CW-12M-1 specification for nickel and nickel alloy castings commonly referred to as Hastelloy "C" alloy in the pump industry. Hastelloy "C"is a registered trademark of the Cabot Corporation.

For specific applications, always consult the Warren Rupp "Chemical Resistance Chart".

190°F 88°C

- 10°F- 23°C

200°F93°C

-10°F -23°C

-20°F-29°C

-35°F-37°C

-40°F-40°C

-40°F-40°C

-40°F-40°C

220°F 104°C

220°F104°C

350°F177°C

280°F138°C

275°F135°C

Tranquilizer Model TA80

1 SS

1 SS

1 SS

1 HC

1 HC

1 HC

1 HC

35 / 15.9

35 / 15.9

35 / 15.9

35 / 15.9

35 / 15.9

35 / 15.9

35 / 15.9

Tranquilizer Model TA2, continued Tranquilizer Model TA50, continued

SS

SS

SS

HC

SS

HC

HC

2" BSPT

2" BSPT

2" BSPT

2" BSPT

1½" BSPT

1½" BSPT

1½" BSPT

NG-1-SS

N-1-SS

V-1-SS

I-1-HC

NG-1-HC

N-1-HC

V-1-HC

1

1

1

1

1

1

1

B

I

NG

N

V

B

I

NG

N

V

B

NG

N

V

1

1

1

1

1

1

1

1

1

1

1

1

1

1

A

A

A

A

A

CI

CI

CI

CI

CI

SS

SS

SS

SS

3" BSPT

3" BSPT

3" BSPT

3" BSPT

3" BSPT

3" BSPT

3" BSPT

3" BSPT

3" BSPT

3" BSPT

3" BSPT

3" BSPT

3" BSPT

3" BSPT

PN10 80 mm DIN

PN10 80mm DIN

PN10 80mm DIN

PN10 80mm DIN

PN10 80mm DIN

PN10 80mm DIN

PN10 80mm DIN

PN10 80mm DIN

PN10 80mm DIN

PN10 80mm DIN

PN10 80mm DIN

PN10 80mm DIN

PN10 80mm DIN

PN10 80mm DIN

109 / 49.4

109 / 49.4

109 / 49.4

105 / 47.6

105 / 47.6

105 / 47.6

105 / 47.6

89 / 40.4

89 / 40.4

89 / 40.4

89 / 40.4

109 / 49.4

109 / 49.4

89 / 40.4

NG

N

V

I

NG

N

V

3" ANSI Style

3" ANSI Style

3" ANSI Style

3" ANSI Style

3" ANSI Style

3" ANSI Style

3" ANSI Style

3" ANSI Style

3" ANSI Style

3" ANSI Style

3" ANSI Style

3" ANSI Style

3" ANSI Style

3" ANSI Style

3" NPT

3" NPT

3" NPT

3" NPT

3" NPT

3" NPT

3" NPT

3" NPT

3" NPT

3" NPT

3" NPT

3" NPT

3" NPT

3" NPT

2" NPT

2" NPT

2" NPT

2" NPT

2" NPT

2" NPT

2" NPT

NG

N

V

I

NG

N

V

NG-1-SS

N-1-SS

V-1-SS

I-1-HC

NG-1-HC

N-1-HC

V-1-HC

B-1-A

I-1-A

NG-1-A

N-1-A

V-1-A

B-1-CI

I-1-CI

NG-1-CI

N-1-CI

V-1-CI

B-1-SS

NG-1-SS

N-1-SS

V-1-SS

B

I

NG

N

V

B

I

NG

N

V

B

NG

N

V

1

1

1

1

1

1

1

1

1

1

1

1

1

1

A

A

A

A

CI

CI

CI

CI

CI

SS

SS

SS

A

SS

S = Santoprene®V = Viton®SS = Warren Rupp Alloy Type 316SSHC = Warren Rupp Alloy "C" (Hastelloy "C" equivalent)

Materials of Construction continued:

Type Diaphragm Design Wetted Porting PortingCode Level Parts (Internal Tapered Flange Style

Threads)

Shipping Weight lbs./kg

Type Diaphragm Design Wetted Porting PortingCode Level Parts (Internal Tapered Flange Style

Threads)

Page 6: TA1, TA25, TD1., TD40, TA2, TA50, TA3, TA80 master svc man · 2019-11-14 · 520-302-000 7/04 Rev. A Page 2 Tranquilizer Model TA1 Tranquilizer Model TA25 Tranquilizer Model TD1½

520-302-000 7/04 Rev. A Page 4

Model TA1 Air Inlet¼" Flexible hosex 13.3/8" long supplied¼" NPT (external) fittingFLUID Port - 1" NPT

¼" NPT drain port

Model TA25Air Inlet¼" Flexible hosex 13.3/8" long supplied¼" NPT (external) fittingFLUID Port - 1" BSP

tapered thread

FLUID Port

All dimensions +/-1/8"(millimeters)

Model TD1½Air Inlet¼" Flexible hosex 13.3/8" long supplied¼" NPT (external) fittingFLUID Port - 1½" NPT

FLUID Port FLUID Port

Model TD40Air Inlet¼" Flexible hosex 13.3/8" long supplied¼" NPT (external) fittingFLUID Port - 1½" BSP

tapered thread

Page 7: TA1, TA25, TD1., TD40, TA2, TA50, TA3, TA80 master svc man · 2019-11-14 · 520-302-000 7/04 Rev. A Page 2 Tranquilizer Model TA1 Tranquilizer Model TA25 Tranquilizer Model TD1½

Model TA3Air Inlet¼" Flexible hosex 13.3/8" long supplied¼" NPT (external) fittingFLUID Port

ANSI

3" BSPT (Tapered)

PN10 80mm DIN FlangeM16x2 8 holes on a 160mm diameter Bolt Circle

Model TA80Air Inlet¼" Flexible hosex 13.3/8" long supplied¼" NPT (external) fittingFLUID Port

FLUID Port on Center Line

520-302-000 7/04 Rev. A Page 5

Model TA2 Air Inlet¼" Flexible hosex 13.3/8" long supplied¼" NPT (external) fitting2" NPT Fluid Port

Model TA50Air Inlet¼" Flexible hosex 13.3/8" long supplied¼" NPT (external) fitting2" BSP(Tapered) Fluid Port

FLUID Port onCenter Line

Page 8: TA1, TA25, TD1., TD40, TA2, TA50, TA3, TA80 master svc man · 2019-11-14 · 520-302-000 7/04 Rev. A Page 2 Tranquilizer Model TA1 Tranquilizer Model TA25 Tranquilizer Model TD1½

1

2

3

4

Tranqulizer

Filter/Regulator

Lubricator

Air Dryer

Available from Warren Rupp

1

2 3

4

INSTALLATION GUIDETop Discharge Ball or Flap Valve Unit

CAUTIONThe air exhaust should be piped to an area for safe disposition of the product being pumped, in the event of a diaphragm failure.

520-302-000 7/04 Rev. A Page 6

Page 9: TA1, TA25, TD1., TD40, TA2, TA50, TA3, TA80 master svc man · 2019-11-14 · 520-302-000 7/04 Rev. A Page 2 Tranquilizer Model TA1 Tranquilizer Model TA25 Tranquilizer Model TD1½

520-302-000 7/04 Rev. A Page 7

®Viton is a registered tradename of E.I. duPont.

AL = AluminumB = Buna NC = Cast iron

T = Virgin PTFE V = Viton®C = Alloy C (Hastelloy-C) S = Alloy 316 stainless steel

Tranquilizer® Options

Also available from Warren Rupp: Non-metallic surge dampeners for smaller pumps. Ask about the DA Series of surge dampeners. Now available in polypropylene, PVDF and PFA/TFE.

125 psi8.6 barSelf-

charging.Self-

venting.

¼"NPT

(external thread)

1½"BSPT

(tapered internal thread)

20¼" to23 3/16" height

(514mm to589mm)

12½" diameter(317mm) NPT(F)

TA1Designed for

1" pumps. 13¼" air inlethose whip line

supplied.

125 psi8.6 barSelf-

charging.Self-

venting.

¼" NPT

(external thread)

1"NPT

13 5/8" to15 1/8" height

(346mm to384mm)

9" diameter(229mm) NPT(F)

TA3 Designed for

3" and 4"pumps.

13¼" air inlet hosewhip line supplied.

¼" NPT

125 psi8.6 barSelf-

Charging.Self-

venting.

3"BSPT

(tapered internal

thread) or80mm

DIN-styleFlange

20 1/8" to23 1/8"m height

(511mm to587mm)16 3/16"diameter

(411mm) NPT(F)

125 psi8.6 barSelf-

charging.Self-

venting.

¼" NPT

(external thread)

1"BSPT

(tapered internal thread)

13 5/8" to15 1/8" height

(346mm to384mm)

9" diameter(229mm) NPT(F)

TA25Designed for

1" pumps. 13¼" air inlethose whip line

supplied.

TD1½Designed for

1" and 1½" pumps. 11¼" air inlethose whip line

supplied.

125 psi8.6 barSelf-

charging.Self-

venting.

¼" NPT

(external thread)

1½"NPT

(internal thread)

19 7/8" to21. 3/8" height

(505mm to543mm)

10½" diameter(267mm) NPT(F)

19 7/8" to21. 3/8" height

(505mm to543mm)

10½" diameter(267mm) NPT(F)

TA2 Designed for1½ and 2"

pumps. 13¼" air inlet hose whip line supplied.

125 psi8.6 barSelf-

charging.Self-

venting.

¼"NPT

(externalthread)

2"NPT

(internalthread)

TA50 Designed for1½ and 2"

pumps. 13¼" air inlet hose whip line supplied.

125 psi8.6 barSelf-

charging.Self-

venting.

¼"NPT

2"BSPT

(tapered internal thread)

20¼" to23 3/16" height

(514mm to589mm)

12½" diameter(317mm) NPT(F)

3"150# Ansi-style flange

or 3"NPT

internalthread

TA80Designed for

3" and 4"pumps.

13¼" air inlet hosewhip line supplied.

125 psi8.6 barSelf-

Charging.Self-

venting.

¼" NPT

20 1/8" to23 1/8"m height

(511mm to587mm)16 3/16"diameter

(411mm) NPT(F)

TA40Designed for

1" and 1½" pumps. 11¼" air inlethose whip line

supplied.

E = EPDMN = NeopreneT# = Overlay, Neoprene with Virgin PTFE

Page 10: TA1, TA25, TD1., TD40, TA2, TA50, TA3, TA80 master svc man · 2019-11-14 · 520-302-000 7/04 Rev. A Page 2 Tranquilizer Model TA1 Tranquilizer Model TA25 Tranquilizer Model TD1½

®Tranquilizer, SANDPIPER and Warren Rupp are registered tradenames of Warren Rupp, Inc.©2004 Warren Rupp, Inc.

SERVICE AND OPERATING MANUALTTTTTranquilizersranquilizersranquilizersranquilizersranquilizers®

Metallic Construction

OPERATING AND SERVICE INSTRUCTIONS

This Warren Rupp Tranquilizer® is a completely automatic diaphragm fitted surgesuppressor to reduce the flow and pressure pulsations in a pumping systemcharacteristic of reciprocating type pumps.

Principle of Operation: The Tranquilizer uses a flexible diaphragm to separate aliquid chamber from compressed air chambers. A rod connected to the center of onediaphragm activates the air inlet and exhaust valves, which automatically admit orexhaust air in the air chambers. This maintains the diaphragms in mid-range of strokefor maximum surge suppnession.

Installation: Locate the Tranquilizer in discharge piping as close as possible to thepump. The unit will operate in any position. Connect the air inlet connection to the airsupply line having the same air pressure as that at the air inlet connection to the pump.Do not exceed 125 PSI.

Service Instructions: When service is required, it is important to MAKE CERTAINTHAT INLET AIR PRESSURE IS DISCONNECTED. The diaphragms are servicedby simply removing the hex nuts or v-band, and removing the center spool casting.When Virgin PTFE diaphragms are used in conjunction with the elastomericdiaphragms they are placed over the “wetted” sides of each elastomeric diaphragm.Inlet and exhaust air valves are located externally for easy access and service.

Warranty: This unit is guaranteed for a period of five years against defective materialand workmanship.

Before surge suppressoroperation, inspect allgasketed fasteners forlooseness caused bygasket creep. Re-torque

loose fasteners to prevent leakage. Followrecommended torques stated in this manual.

CAUTION

Minimum arebased uponmechanicalstress only and may be significantly altered bypumping certain chemicals. Consult engineer-ing guides for chemical compatibilities and tem-perature limits.

CAUTION

IMPORTANTRead these safety warningsand instructions in thismanual completely, beforeinstallation and start-upof the pulsation dampener.

It is the responsibility of the purchaser to retainthis manual for reference. Failure to complywith the recommendations stated in this manualwill damage the pulsation dampener, and voidfactory warranty.

WARREN RUPP®, INC., A Unit of IDEX Corporation • P.O. Box 1568, Mansfield, Ohio 44901-1568 • (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com

Models TA1/ TA25/ TD1½/ TD40/ TA2/ TA50/ TA3/ TA80Models TA1/ TA25/ TD1½/ TD40/ TA2/ TA50/ TA3/ TA80Models TA1/ TA25/ TD1½/ TD40/ TA2/ TA50/ TA3/ TA80Models TA1/ TA25/ TD1½/ TD40/ TA2/ TA50/ TA3/ TA80Models TA1/ TA25/ TD1½/ TD40/ TA2/ TA50/ TA3/ TA80

520-302-000 7/04 Rev. A Page 8

®

Before doing anymaintenance on the pulsationdampener, be certain allpressure is completelyvented from the pump,

suction, discharge, piping, and all other openingsand connections. Be certain the air supply is lockedout or made non-operational, so that it cannot bestarted while work is being done on the pump. Becertain that approved eye protection and protectiveclothing are worn all times in the vicinity of thepump. Failure to follow these recommendationsmay result in serious injury or death.

WARNING

Take action to prevent staticsparking. Fire or explosioncan result, especially whenhandling flammable liquids.The pump, piping, valves,containers or other

miscellaneous equipment must be grounded.

WARNING

Surge Suppressor complies with EN809 Pumping Directive

and Directive 98/37/EC Safety of Machinery, and ATEX 100a

Directive 94/9/EC Equipment for use in Potentially Explosive

Environments. For reference to the directive certificates visit:

www.warrenrupp.com

Note: Models TA2, TA50, TA3, and T80 also comply with PED

97/23/EC

II 2GD b T5

CE

POSSIBLE EXPLOSION HAZARD can result if 1,1, 1, -Trichloroethance, Methylene Chloride orother Halogenated Hydrocarbon solvents are usedin pressurized fluid systems having Aluminumor Galvanized wetted parts. Death, serious bodilyinjury and/or property damage could result.Consult with the factory if you have questionsconcerning Halogenated Hydrocarbon solvents.

HAZARD WARNING

Page 11: TA1, TA25, TD1., TD40, TA2, TA50, TA3, TA80 master svc man · 2019-11-14 · 520-302-000 7/04 Rev. A Page 2 Tranquilizer Model TA1 Tranquilizer Model TA25 Tranquilizer Model TD1½

520-016-000 9/02 Rev. A Model TA1 Page 9

REPAIR PARTS LIST and DRAWING

ITEM TOTALNO. PART NUMBER DESCRIPTION RQD.

Tranquilizer® Model TA1Metallic Construction

1 618-003-110 Plug, Pipe 1618-003-330 Plug, Pipe 1

2 196-012-110 Chamber, Diaphragm(Stainless Steel Units) 1

196-012-157 Chamber, Diaphragm 13 196-018-157 Chamber, Inner 14 560-040-360 O-Ring 15 095-029-156 Body 16 612-043-330 Plate, Activator 17 070-014-170 Bearing 18 720-012-360 Seal, Shaft 19 893-021-000 Valve Assembly, Exhaust 1

Consisting of:9-1 095-020-162 Body, Valve (Exhaust) 19-2 560-001-360 O-Ring 19-3 622-002-162 Poppet 19-4 780-013-115 Spring 19-5 670-007-162 Plug, Pipe (Special) 110 612-044-330 Plate, Activator 111 170-005-330 Capscrew 112 900-004-330 Washer, Lock 113 685-028-331 Rod, Activator 114 426-007-000 Hose Assembly 115 866-020-162 Tube Fitting 116 893-023-000 Valve Assembly, Inlet 1

Consisting of:16-1 095-019-162 Body, Valve (Inlet) 116-2 560-001-360 O-Ring 116-3 622-002-162 Poppet 116-4 780-013-115 Spring 116-5 866-010-162 Tube Fitting 117 545-008-330 Nut, Hex 118 685-027-159 Rod, Diaphragm 119 901-014-180 Washer, Sealing 420 170-057-330 Capscrew 421 170-009-330 Capscrew 223 334-018-110 Flange, Threaded 1" NPT

(Must be used with PTFE) 1334-018-156 Flange, Threaded 1" NPT 1

24 360-030-425 Gasket, Flange 1360-030-600 Gasket. Flange (Use with Viton®) 1

25 286-008-354 Diaphragm 1286-008-356 Diaphragm 1286-008-360 Diaphragm 1286-008-363 Diaphragm 1286-008-364 Diaphragm 1286-008-365 Diaphragm 1286-008-366 Diaphragm 1

26 612-022-330 Plate, Diaphragm 1

000…Assembly sub assembly; and some purchased items010…Cast Iron012.... Powered Metal015…Ductile Iron020....Ferritic Malleable Iron025....Music Wire080…Carbon Steel AISI B-1112100…Alloy 20110…Alloy Type 316 Stainless Steel111....Alloy Type 316 Stainless Steel (Electro Polished)112…Alloy “C”113....Alloy Type 316 Stainless Steel (Hand Polished)114…303 Stainless Steel115…301/302/304 Stainless Steel117....440-C Stainless Steel (Martensitic)120…416 Stainless Steel (Wrought Martensitic)123....410 Stainless Steel (Wrought Martensitic)148…Hardcoat Anodized Aluminum149....2024-T4 Aluminum150…6061-T6 Aluminum151…6063-T6 Aluminum152....2024-T4 Aluminum (2023-T351)154…Almag 35 Aluminum155 or 156…356-T6 Aluminum157…Die Cast Aluminum Alloy #380158....Aluminum Alloy SR-319159…Anodized Aluminum162…Brass Yellow Screw Machine Stock165....Cast Bronze, 85-5-5-5166....Bronze SAE 660170…Bronze Bearing Type Oil Impregnated180…Copper Alloy310....Kynar Coated330…Plated Steel331…Chrome Plated Steel332…Electroless Nickel Plated335…Galvanized Steel336....Zinc Plated Yellow Brass337....Silver Plated Steel340....Nickel Plated342....Filled Nylon354....Injection Molded #203-40 Santoprene

- Duro 40D 5; Color: Red355....Themoplastic Elastomer356…Hytrel357…Rupplon (Urethane Rubber)358....Rupplon (Urethane Rubber)

Color coded: PURPLE(Some applications, Compression Mold)

359....Urethane Rubber360…Buna-N Rubber Color coded: RED361....Buna-N363…Viton (Fluorel) Color coded: YELLOW364…E.P.D.M Rubber Color coded: BLUE365…Neoprene Rubber Color coded: GREEN370....Butyl Rubber Color coded: BROWN371....Philthane (Tuftane)375…Fluorinated Nitrile378....High density Polypropylene405…Cellulose Fibre408…Cork and Neoprene425…Compressed Fibre426…Blue Gard

Repair Parts shown in bold face (darker)type are more likely to need replacementafter extended periods of normal use. Theyare readily available from most WarrenRupp distributors. The pump owner mayprefer to maintain a limited inventory ofthese parts in his own stock to reducerepair downtime to a minimum.IMPORTANT: When ordering repair partsalways furnish pump model number, serialnumber and type number.

MATERIAL CODESThe Last 3 Digits of Part Number

WARREN RUPP®, INC., A Unit of IDEX Corporation • P.O. Box 1568, Mansfield, Ohio 44901-1568 • (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com

List Continued next page

Page 12: TA1, TA25, TD1., TD40, TA2, TA50, TA3, TA80 master svc man · 2019-11-14 · 520-302-000 7/04 Rev. A Page 2 Tranquilizer Model TA1 Tranquilizer Model TA25 Tranquilizer Model TD1½

Model TA1 Page 10 520-016-000 9/02 Rev. A

©2002 Warren Rupp, Inc. All rights reserved.

®Warren Rupp, SandPIPER and Tranquilizer are registered tradenames of Warren Rupp, Inc.

Printed in U.S.A.

ITEM TOTALNO. PART NUMBER DESCRIPTION RQD.

27 901-012-180 Washer, Sealing 128* 170-034-330 Capscrew 129* 900-003-330 Washer, Lock 130* 612-101-110 Plate, Diaphragm 1

612-023-330 Plate, Diaphragm 131 901-009-115 Washer, Flat 132 165-023-000 Cap 133 286-015-604 Diaphragm 134 545-005-330 Nut, Hex (Stainless Steel Units) 235 545-004-330 Nut, Hex 836 170-029-330 Capscrew 8

31 & 32 available as Cap Assembly (475-023-000)

*612-101-110 (Item 30), does not require Items 28 (Capscrew)and 29 (Washer).

MATERIAL CODESThe Last 3 Digits of Part Number

Continued from previous page

Model TA1

440…Vegetable Fibre465…Fibre500…Delrin 500501…Delrin 570505…Acrylic Resin Plastic520…Injection Molded PVDF Natural Color540…Nylon541…Nylon542…Nylon544…Nylon Injection Molded550…Polyethylene551…Polypropylene552…Unfilled Polypropylene553…Unfilled Polypropylene555…Polyvinyl Chloride570…Rulon II580…Ryton590…Valox591…Nylatron G-S592…Nylatron NSB600…Virgin PTFE601…Virgin PTFE (Bronze and moly filled)602…Filled Virgin PTFE603…Blue Gylon604…Virgin PTFE606…Virgin PTFE610…Virgin PTFE Encapsulated Silicon611…Virgin PTFE Encapsulated Viton

Delrin, Viton and Hytrel are registered tradenames of E.I. DuPont.

Gylon is a registered tradename of Garlock. Inc.

Nylatron is a registered tradename of Polymer Corp.

Rulon II is a registered tradename of Dixion Industries Corp.

Hastelloy-C is a registered tradename of Cabot Corp.

Ryton is a registered tradename of Phillips Chemical Co.

Valox is a registered tradename of General Electric Co.

Warren Rupp, Rupplon, SandPIPER, PortaPump, Tranquilizer, andSludgeMaster are registered tradenames of Warren Rupp Inc.

U.S. PATENT NO. 3741692

For: Virgin PTFEoverlay andstainless steelunits only

Page 13: TA1, TA25, TD1., TD40, TA2, TA50, TA3, TA80 master svc man · 2019-11-14 · 520-302-000 7/04 Rev. A Page 2 Tranquilizer Model TA1 Tranquilizer Model TA25 Tranquilizer Model TD1½

REPAIR PARTS LIST and DRAWING

ITEM TOTALNO. PART NUMBER DESCRIPTION RQD.

Tranquilizer® Model TA25Metallic Construction

1 618-003-110 Plug, Pipe 1618-003-330 Plug, Pipe 1

2 196-012-110 Chamber, Diaphragm(Stainless Steel Units) 1

196-012-157 Chamber, Diaphragm 13 196-018-157 Chamber, Inner 14 560-040-360 O-Ring 15 095-029-156 Body 16 612-043-330 Plate, Activator 17 070-014-170 Bearing 18 720-012-360 Seal, Shaft 19 893-021-000 Valve Assembly, Exhaust 1

Consisting of:9-1 095-020-162 Body, Valve (Exhaust) 19-2 560-001-360 O-Ring 19-3 622-002-162 Poppet 19-4 780-013-115 Spring 19-5 670-007-162 Plug, Pipe (Special) 110 612-044-330 Plate, Activator 111 170-005-330 Capscrew 112 900-004-330 Washer, Lock 113 685-028-120 Rod, Activator 114 426-007-000 Hose Assembly 115 866-020-162 Tube Fitting 116 893-023-000 Valve Assembly, Inlet 1

Consisting of:16-1 095-019-162 Body, Valve (Inlet) 116-2 560-001-360 O-Ring 116-3 622-002-162 Poppet 116-4 780-013-115 Spring 116-5 866-010-162 Tube Fitting 117 545-008-330 Nut, Hex 118 685-027-159 Rod, Diaphragm 119 901-014-180 Washer, Sealing 420 170-057-330 Capscrew 421 170-009-330 Capscrew 223 334-018-110E Flange, Threaded 1" BSPT (Tapered)

(Must be used with PTFE) 1334-018-156E Flange, Threaded 1" BSPT (Tapered) 1

24 360-030-425 Gasket, Flange 1360-030-600 Gasket. Flange (Use with Viton®) 1

25 286-008-354 Diaphragm 1286-008-356 Diaphragm 1286-008-360 Diaphragm 1286-008-363 Diaphragm 1286-008-364 Diaphragm 1286-008-365 Diaphragm 1286-008-366 Diaphragm 1

26 612-022-330 Plate, Diaphragm 1

Repair Parts shown in bold face (darker)type are more likely to need replacementafter extended periods of normal use. Theyare readily available from most WarrenRupp distributors. The pump owner mayprefer to maintain a limited inventory ofthese parts in his own stock to reduce re-pair downtime to a minimum.

IMPORTANT: When ordering repair partsalways furnish pump model number, serialnumber and type number.

MATERIAL CODESThe Last 3 Digits of Part Number

WARREN RUPP®, INC., A Unit of IDEX Corporation • P.O. Box 1568, Mansfield, Ohio 44901-1568 • (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com

520-298-000 11/01 Model TA25 Page 9

000…Assembly sub assembly;and some purchased items

010…Cast Iron012.... Powered Metal015…Ductile Iron020....Ferritic Malleable Iron025....Music Wire080…Carbon Steel AISI B-1112100…Alloy 20110…Alloy Type 316 Stainless Steel111....Alloy Type 316 Stainless Steel (Electro Polished)112…Alloy “C”113....Alloy Type 316 Stainless Steel (Hand Polished)114…303 Stainless Steel115…301/302/304 Stainless Steel117....440-C Stainless Steel (Martensitic)120…416 Stainless Steel (Wrought Martensitic)123....410 Stainless Steel (Wrought Martensitic)148…Hardcoat Anodized Aluminum149....2024-T4 Aluminum150…6061-T6 Aluminum151…6063-T6 Aluminum152....2024-T4 Aluminum (2023-T351)154…Almag 35 Aluminum155 or 156…356-T6 Aluminum157…Die Cast Aluminum Alloy #380158....Aluminum Alloy SR-319159…Anodized Aluminum162…Brass Yellow Screw Machine Stock165....Cast Bronze, 85-5-5-5166....Bronze SAE 660170…Bronze Bearing Type Oil Impregnated180…Copper Alloy310....Kynar Coated330…Plated Steel331…Chrome Plated Steel332…Electroless Nickel Plated335…Galvanized Steel336....Zinc Plated Yellow Brass337....Silver Plated Steel340....Nickel Plated342....Filled Nylon354....Injection Molded #203-40 Santoprene

- Duro 40D 5; Color: Red355....Themoplastic Elastomer356…Hytrel357…Rupplon (Urethane Rubber)358....Rupplon (Urethane Rubber)

Color coded: PURPLE(Some applications, Compression Mold)

359....Urethane Rubber360…Buna-N Rubber Color coded: RED361....Buna-N363…Viton (Fluorel) Color coded: YELLOW364…E.P.D.M Rubber Color coded: BLUE365…Neoprene Rubber Color coded: GREEN370....Butyl Rubber Color coded: BROWN371....Philthane (Tuftane)375…Fluorinated Nitrile378....High density Polypropylene405…Cellulose Fibre408…Cork and NeopreneList Continued next page

Page 14: TA1, TA25, TD1., TD40, TA2, TA50, TA3, TA80 master svc man · 2019-11-14 · 520-302-000 7/04 Rev. A Page 2 Tranquilizer Model TA1 Tranquilizer Model TA25 Tranquilizer Model TD1½

For: Virgin PTFEoverlay units only

©2001 Warren Rupp, Inc. All rights reserved.

®Warren Rupp, SandPIPER and Tranquilizer are registered tradenames of Warren Rupp, Inc.

Printed in U.S.A.

ITEM TOTALNO. PART NUMBER DESCRIPTION RQD.

U.S. PATENT NO. 3741692

27 901-012-180 Washer, Sealing 128* 170-034-330 Capscrew 1

170-059-110 Capscrew (Stainless Steel andVirgin PTFE Units) 1

29* 560-030-360 O-Ring (Stainless Steel Units) 1560-030-363 O-Ring (Stainless Steel and

Virgin PTFE Units) 1900-003-330 Washer, Lock 1

30 612-023-110 Plate, Diaphragm 1612-023-330 Plate, Diaphragm 1612-067-110* Plate, Diaphragm Assembly 1

31 901-009-115 Washer, Flat 132 165-023-000 Cap 133 286-015-604 Diaphragm 134 545-005-330 Nut, Hex (Stainless Steel Units) 235 545-004-330 Nut, Hex 8

36 170-029-330 Capscrew 8

31 & 32 available as Cap Assembly (475-023-000)

*612-067-110 (Item 30), which is used for types H-1-A, NG-1-A, F-1-SS, NG-1-SS, does not require Items 28 (Capscrew) and 29 (O-ring).

MATERIAL CODESThe Last 3 Digits of Part Number

Model TA25

Model TA25 Page 10 520-298-000 11/01

Continued from previous page

425…Compressed Fibre426…Blue Gard440…Vegetable Fibre465…Fibre500…Delrin 500501…Delrin 570505…Acrylic Resin Plastic520…Injection Molded PVDF Natural Color540…Nylon541…Nylon542…Nylon544…Nylon Injection Molded550…Polyethylene551…Polypropylene552…Unfilled Polypropylene553…Unfilled Polypropylene555…Polyvinyl Chloride570…Rulon II580…Ryton590…Valox591…Nylatron G-S592…Nylatron NSB600…Virgin PTFE601…Virgin PTFE (Bronze and moly filled)602…Filled Virgin PTFE603…Blue Gylon604…Virgin PTFE606…Virgin PTFE610…Virgin PTFE Encapsulated Silicon611…Virgin PTFE Encapsulated Viton

Delrin, Viton and Hytrel are registered tradenamesof E.I. DuPont.

Gylon is a registered tradename of Garlock. Inc.

Nylatron is a registered tradename of Polymer Corp.

Rulon II is a registered tradename ofDixion Industries Corp.

Hastelloy-C is a registered tradename of Cabot Corp.

Ryton is a registered tradename of Phillips Chemical Co.

Valox is a registered tradename of General Electric Co.

Warren Rupp, Rupplon, SandPIPER, PortaPump, Tranquilizer,and SludgeMaster are registered tradenames of Warren

Rupp Inc.

Page 15: TA1, TA25, TD1., TD40, TA2, TA50, TA3, TA80 master svc man · 2019-11-14 · 520-302-000 7/04 Rev. A Page 2 Tranquilizer Model TA1 Tranquilizer Model TA25 Tranquilizer Model TD1½

REPAIR PARTS LIST and DRAWING

ITEM TOTALNO. PART NUMBER DESCRIPTION RQD.

Tranquilizer® Model TD1½Metallic Construction

1 070-014-170 Bearing, Sleeve 1 2 095-041-156 Body 1 3 165-023-000 Cap 1 4 170-005-330 Capscrew 1 5 170-057-330 Capscrew 8 6 170-059-110* Capscrew (Stainless Steel and

Virgin PTFE Units) 2170-034-330 Capscrew 2

7 170-067-330 Capscrew 4 8 196-018-157 Chamber (Inner) 28-1 170-069-330 Capscrew 8 9 258-015-156 Cover 110 286-008-365 Diaphragm 2

286-008-354 Diaphragm 2286-008-360 Diaphragm 2286-008-363 Diaphragm 2286-008-366 Diaphragm 2

11 286-015-604 Diaphragm 212 426-007-000 Hose Assembly 113 426-016-000 Hose Assembly 114 545-004-330 Nut, Hex 1215 545-004-330 Nut, Hex 116 560-040-360 O-Ring 217 560-030-363* O-Ring (Stainless Steel and

Virgin PTFE Units) 2560-030-360* O-Ring (Stainless Steel and

Virgin PTFE Units) 218 612-022-330 Plate, Diaphragm (Inner) 219 612-023-110 Plate, Diaphragm (Outer) 2

612-023-330 Plate, Diaphragm (Outer) 2612-067-110* Plate, Diaphragm (Outer) Assembly 2

20 612-043-330 Plate, Activator 121 612-044-330 Plate, Activator 122 685-027-159 Rod, Diaphragm 123 685-028-120 Rod, Actuator 124 685-031-120 Rod, Diaphragm 125 720-012-360 Seal, U-Cup 126 775-008-156 Spool, Tranquilizer® 1½" NPT 1

775-008-110 Spool, Tranquilizer® 1½" NPT 127 866-010-162 Tube Fitting, 90° Elbow 128 866-020-162 Tube Fitting 229 893-021-000 Valve Assembly (Exhaust) 129-1 095-020-162 Body, Exhaust Valve 129-2 560-001-360 O-Ring 129-3 622-002-162 Poppet 129-4 670-007-162 Pipe Plug (Special) 129-5 780-013-115 Spring, Compression 130 893-023-000 Valve Assembly (Inlet) 1

WARREN RUPP®, INC., A Unit of IDEX Corporation • P.O. Box 1568, Mansfield, Ohio 44901-1568 • (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com

Repair Parts shown in bold face (darker)type are more likely to need replacementafter extended periods of normal use. Theyare readily available from most WarrenRupp distributors. The pump owner mayprefer to maintain a limited inventory ofthese parts in his own stock to reduce re-pair downtime to a minimum.

IMPORTANT: When ordering repair partsalways furnish pump model number, serialnumber and type number.

MATERIAL CODESThe Last 3 Digits of Part Number

520-017-000 11/01 Model TD1½ Page 9

000…Assembly sub assembly;and some purchased items

010…Cast Iron012.... Powered Metal015…Ductile Iron020....Ferritic Malleable Iron025....Music Wire080…Carbon Steel AISI B-1112100…Alloy 20110…Alloy Type 316 Stainless Steel111....Alloy Type 316 Stainless Steel (Electro Polished)112…Alloy “C”113....Alloy Type 316 Stainless Steel (Hand Polished)114…303 Stainless Steel115…301/302/304 Stainless Steel117....440-C Stainless Steel (Martensitic)120…416 Stainless Steel (Wrought Martensitic)123....410 Stainless Steel (Wrought Martensitic)148…Hardcoat Anodized Aluminum149....2024-T4 Aluminum150…6061-T6 Aluminum151…6063-T6 Aluminum152....2024-T4 Aluminum (2023-T351)154…Almag 35 Aluminum155 or 156…356-T6 Aluminum157…Die Cast Aluminum Alloy #380158....Aluminum Alloy SR-319159…Anodized Aluminum162…Brass Yellow Screw Machine Stock165....Cast Bronze, 85-5-5-5166....Bronze SAE 660170…Bronze Bearing Type Oil Impregnated180…Copper Alloy310....Kynar Coated330…Plated Steel331…Chrome Plated Steel332…Electroless Nickel Plated335…Galvanized Steel336....Zinc Plated Yellow Brass337....Silver Plated Steel340....Nickel Plated342....Filled Nylon354....Injection Molded #203-40 Santoprene

- Duro 40D 5; Color: Red355....Themoplastic Elastomer356…Hytrel357…Rupplon (Urethane Rubber)358....Rupplon (Urethane Rubber)

Color coded: PURPLE(Some applications, Compression Mold)

359....Urethane Rubber360…Buna-N Rubber Color coded: RED361....Buna-N363…Viton (Fluorel) Color coded: YELLOW364…E.P.D.M Rubber Color coded: BLUE365…Neoprene Rubber Color coded: GREEN370....Butyl Rubber Color coded: BROWN371....Philthane (Tuftane)375…Fluorinated Nitrile378....High density Polypropylene405…Cellulose Fibre408…Cork and NeopreneList Continued next page

Page 16: TA1, TA25, TD1., TD40, TA2, TA50, TA3, TA80 master svc man · 2019-11-14 · 520-302-000 7/04 Rev. A Page 2 Tranquilizer Model TA1 Tranquilizer Model TA25 Tranquilizer Model TD1½

©2001 Warren Rupp, Inc. All rights reserved.

®Warren Rupp, SandPIPER and Tranquilizer are registered tradenames of Warren Rupp, Inc.

Printed in U.S.A.

U.S. PATENT NO. 3741692

ITEM TOTALNO. PART NUMBER DESCRIPTION RQD.

30-1 095-019-162 Body, Inlet Valve 130-2 560-001-360 O-Ring 130-3 622-002-162 Poppet 130-4 866-010-162 Tube Fitting, 90° Elbow 130-5 780-013-115 Spring, Compression 131 900-004-330 Washer, Lock 132 901-009-115 Washer, Flat 133 901-012-180 Washer, Sealing 234 901-014-180 Washer, Sealing 8

*612-067-110 (Item 19), used for types NG-1-A, F-1-SS and NG-1-SS, does not require items 6 (Capscrew) or 17 (O-ring).

Model TD1½ Page 10 520-017-000 11/01

Model TD1½

For PTFE overlayunits only

Continued from previous page

425…Compressed Fibre426…Blue Gard440…Vegetable Fibre465…Fibre500…Delrin 500501…Delrin 570505…Acrylic Resin Plastic520…Injection Molded PVDF Natural Color540…Nylon541…Nylon542…Nylon544…Nylon Injection Molded550…Polyethylene551…Polypropylene552…Unfilled Polypropylene553…Unfilled Polypropylene555…Polyvinyl Chloride570…Rulon II580…Ryton590…Valox591…Nylatron G-S592…Nylatron NSB600…Virgin PTFE601…Virgin PTFE (Bronze and moly filled)602…Filled Virgin PTFE603…Blue Gylon604…Virgin PTFE606…Virgin PTFE610…Virgin PTFE Encapsulated Silicon611…Virgin PTFE Encapsulated Viton

Delrin, Viton and Hytrel are registered tradenamesof E.I. DuPont.

Gylon is a registered tradename of Garlock. Inc.

Nylatron is a registered tradename of Polymer Corp.

Rulon II is a registered tradename ofDixion Industries Corp.

Hastelloy-C is a registered tradename of Cabot Corp.

Ryton is a registered tradename of Phillips ChemicalCo.

Valox is a registered tradename of General ElectricCo.

Warren Rupp, Rupplon, SandPIPER, PortaPump,Tranquilizer, and SludgeMaster are registeredtradenames of Warren Rupp Inc.

MATERIAL CODESThe Last 3 Digits of Part Number

Page 17: TA1, TA25, TD1., TD40, TA2, TA50, TA3, TA80 master svc man · 2019-11-14 · 520-302-000 7/04 Rev. A Page 2 Tranquilizer Model TA1 Tranquilizer Model TA25 Tranquilizer Model TD1½

Model TD40 Page 9520-299-000 11/01

REPAIR PARTS LIST and DRAWING

WARREN RUPP, INC. A Unit of IDEX Corporation • P.O. Box 1568 • Mansfield, Ohio 44901-1568 USA • (419) 524-8388 Fax (419) 522-7867 • www.warrenrupp.com

ITEM TOTALNO. PART NUMBER DESCRIPTION RQD. Repair Parts shown in bold face (darker)

type are more likely to need replacementafter extended periods of normal use.They are readily available from mostWarren Rupp distributors. The pumpowner may prefer to maintain a limited in-ventory of these parts in his own stock toreduce repair downtime toa minimum.

IMPORTANT: When ordering repair partsalways furnish pump model number, se-rial number and type number.

MATERIAL CODESThe Last 3 Digits of Part Number

Tranquilizer® Model TD40Metallic Construction

1 070-014-170 Bearing, Sleeve 1 2 095-041-156 Body 1 3 165-023-000 Cap 1 4 170-005-330 Capscrew 1 5 170-057-330 Capscrew 8 6 170-059-110* Capscrew (Stainless Steel and

Teflon Units) 2170-034-330 Capscrew 2

7 170-067-330 Capscrew 4 8 196-018-157 Chamber (Inner) 28-1 170-069-330 Capscrew 8 9 258-015-156 Cover 110 286-008-365 Diaphragm 2

286-008-354 Diaphragm 2286-008-360 Diaphragm 2286-008-363 Diaphragm 2286-008-366 Diaphragm 2

11 286-015-604 Diaphragm 212 426-007-000 Hose Assembly 113 426-016-000 Hose Assembly 114 545-004-330 Nut, Hex 1215 545-004-330 Nut, Hex 116 560-040-360 O-Ring 217 560-030-363* O-Ring (Stainless Steel and

Teflon Units) 2560-030-360* O-Ring (Stainless Steel and

Teflon Units) 218 612-022-330 Plate, Diaphragm (Inner) 219 612-023-110 Plate, Diaphragm (Outer) 2

612-023-330 Plate, Diaphragm (Outer) 2612-067-110* Plate, Diaphragm (Outer) Assembly 2

20 612-043-330 Plate, Activator 121 612-044-330 Plate, Activator 122 685-027-159 Rod, Diaphragm 123 685-028-120 Rod, Actuator 124 685-031-120 Rod, Diaphragm 125 720-012-360 Seal, U-Cup 126 775-008-156E Spool, Tranquilizer 1½" BSPT 1 (tapered) threads

775-008-110E Spool, Tranquilizer 1½" BSPT 1 (tapered) threads

27 866-010-162 Tube Fitting, 90° Elbow 128 866-020-162 Tube Fitting 229 893-021-000 Valve Assembly (Exhaust) 129-1 095-020-162 Body, Exhaust Valve 129-2 560-001-360 O-Ring 129-3 622-002-162 Poppet 1

000…Assembly sub assembly;and some purchased items

010…Cast Iron012.... Powered Metal015…Ductile Iron020....Ferritic Malleable Iron025....Music Wire080…Carbon Steel AISI B-1112100…Alloy 20110…Alloy Type 316 Stainless Steel111....Alloy Type 316 Stainless Steel (Electro Polished)112…Alloy “C”113....Alloy Type 316 Stainless Steel (Hand Polished)114…303 Stainless Steel115…301/302/304 Stainless Steel117....440-C Stainless Steel (Martensitic)120…416 Stainless Steel (Wrought Martensitic)123....410 Stainless Steel (Wrought Martensitic)148…Hardcoat Anodized Aluminum149....2024-T4 Aluminum150…6061-T6 Aluminum151…6063-T6 Aluminum152....2024-T4 Aluminum (2023-T351)154…Almag 35 Aluminum155 or 156…356-T6 Aluminum157…Die Cast Aluminum Alloy #380158....Aluminum Alloy SR-319159…Anodized Aluminum162…Brass Yellow Screw Machine Stock165....Cast Bronze, 85-5-5-5166....Bronze SAE 660170…Bronze Bearing Type Oil Impregnated180…Copper Alloy310....Kynar Coated330…Plated Steel331…Chrome Plated Steel332…Electroless Nickel Plated335…Galvanized Steel336....Zinc Plated Yellow Brass337....Silver Plated Steel340....Nickel Plated342....Filled Nylon354....Injection Molded #203-40 Santoprene

- Duro 40D 5; Color: Red355....Themoplastic Elastomer356…Hytrel357…Rupplon (Urethane Rubber)358....Rupplon (Urethane Rubber)

Color coded: PURPLE(Some applications, Compression Mold)

359....Urethane Rubber360…Buna-N Rubber Color coded: RED361....Buna-N363…Viton (Fluorel) Color coded: YELLOW364…E.P.D.M Rubber Color coded: BLUE365…Neoprene Rubber Color coded: GREEN370....Butyl Rubber Color coded: BROWN371....Philthane (Tuftane)375…Fluorinated Nitrile378....High density Polypropylene405…Cellulose Fibre408…Cork and NeopreneList Continued next page

Page 18: TA1, TA25, TD1., TD40, TA2, TA50, TA3, TA80 master svc man · 2019-11-14 · 520-302-000 7/04 Rev. A Page 2 Tranquilizer Model TA1 Tranquilizer Model TA25 Tranquilizer Model TD1½

520-299-000 11/01Model TD40 Page 10

©2001 Warren Rupp, Inc. All rights reserved.

®Warren Rupp, SandPIPER and Tranquilizer are registered tradenames of Warren Rupp, Inc.

Printed in U.S.A.

U.S. PATENT NO. 3741692

29-4 670-007-162 Pipe Plug (Special) 129-5 780-013-115 Spring, Compression 130 893-023-000 Valve Assembly (Inlet) 130-1 095-019-162 Body, Inlet Valve 130-2 560-001-360 O-Ring 130-3 622-002-162 Poppet 130-4 866-010-162 Tube Fitting, 90° Elbow 130-5 780-013-115 Spring, Compression 131 900-004-330 Washer, Lock 132 901-009-115 Washer, Flat 133 901-012-180 Washer, Sealing 234 901-014-180 Washer, Sealing 8

*612-067-110 (Item 19), used for types NG-1-A, F-1-SS and NG-1-SS, does not require items 6 (Capscrew) or 17 (O-ring).

Model TD40

For PTFE overlayunits only

Continued from previous page

425…Compressed Fibre426…Blue Gard440…Vegetable Fibre465…Fibre500…Delrin 500501…Delrin 570505…Acrylic Resin Plastic520…Injection Molded PVDF Natural Color540…Nylon541…Nylon542…Nylon544…Nylon Injection Molded550…Polyethylene551…Polypropylene552…Unfilled Polypropylene553…Unfilled Polypropylene555…Polyvinyl Chloride570…Rulon II580…Ryton590…Valox591…Nylatron G-S592…Nylatron NSB600…Virgin PTFE601…Virgin PTFE (Bronze and moly filled)602…Filled Virgin PTFE603…Blue Gylon604…Virgin PTFE606…Virgin PTFE610…Virgin PTFE Encapsulated Silicon611…Virgin PTFE Encapsulated Viton

Delrin, Viton and Hytrel are registered tradenamesof E.I. DuPont.

Gylon is a registered tradename of Garlock. Inc.

Nylatron is a registered tradename of Polymer Corp.

Rulon II is a registered tradename ofDixion Industries Corp.

Hastelloy-C is a registered tradename of Cabot Corp.

Ryton is a registered tradename of Phillips ChemicalCo.

Valox is a registered tradename of General ElectricCo.

Warren Rupp, Rupplon, SandPIPER, PortaPump,Tranquilizer, and SludgeMaster are registeredtradenames of Warren Rupp Inc.

MATERIAL CODESThe Last 3 Digits of Part Number

ITEM TOTALNO. PART NUMBER DESCRIPTION RQD.

Page 19: TA1, TA25, TD1., TD40, TA2, TA50, TA3, TA80 master svc man · 2019-11-14 · 520-302-000 7/04 Rev. A Page 2 Tranquilizer Model TA1 Tranquilizer Model TA25 Tranquilizer Model TD1½

REPAIR PARTS LIST and DRAWING

ITEM TOTALNO. PART NUMBER DESCRIPTION RQD.

Tranquilizer® Model TA2Metallic Construction

1 612-047-330 Plate, Diaphragm 1 2 900-005-330 Washer, Lock 5 3 612-016-330 Plate, Activator 2 4 170-006-330 Capscrew 4 5 095-017-156 Body 1 6 866-020-162 Tube Fitting 1 7 426-007-000 Hose Assembly 1 8 544-002-330 Nut, Hex 1 9 893-021-000 Valve Assembly (Exhaust) 1

Consisting of: 19-1 095-020-162 Body, Valve (Exhaust) 19-2 560-001-360 O-Ring 19-3 622-002-162 Poppet 19-4 780-013-115 Spring, Compression 19-5 670-007-162 Plug, Pipe (Special) 110 165-014-156 Cap 111 560-031-360 O-Ring 112 720-006-360 Seal, Shaft 113 070-009-170 Bearing 114 685-012-331 Rod, Activator 115 685-013-330 Rod, Diaphragm 116 893-023-000 Valve Assembly (Inlet) 1

Consisting of: 116-1 095-019-162 Body, Valve (Inlet) 116-2 560-001-360 O-Ring 116-3 622-002-162 Poppet 116-4 780-013-115 Spring 116-5 866-010-162 Tube Fitting 1 17 200-009-330 Clamp, V-Band 1 18 286-005-365 Diaphragm 1

286-005-354 Diaphragm 1286-005-360 Diaphragm 1286-005-363 Diaphragm 1286-005-364 Diaphragm 1286-005-366 Diaphragm 1

19 545-009-330 Nut, Hex 1 20 196-008-010 Chamber 2" NPT 1

196-008-110 Chamber 2" NPT 1196-008-112 Chamber 2" NPT 1196-008-156 Chamber 2" NPT 1

21 612-033-010 Plate612-088-110 Plate 1612-033-157 Plate 1612-088-112 Plate 1

22 901-009-115 Washer, Flat 1 23 165-023-000 Cap 1 24 475-028-000 Capscrew Service Kit 1 25 675-023-080 Retaining Ring 1 26 286-026-604 Diaphragm 1

Items 8, 22 & 23 available as Cap Assembly (475-023-000)

WARREN RUPP®, INC., A Unit of IDEX Corporation • P.O. Box 1568, Mansfield, Ohio 44901-1568 • (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com

Repair Parts shown in bold face (darker)type are more likely to need replacementafter extended periods of normal use. Theyare readily available from most WarrenRupp distributors. The pump owner mayprefer to maintain a limited inventory ofthese parts in his own stock to reduce re-pair downtime to a minimum.

IMPORTANT: When ordering repair partsalways furnish pump model number, serialnumber and type number.

MATERIAL CODESThe Last 3 Digits of Part Number

CE

Model TA2 Page 9520-018-000 11/01

000…Assembly sub assembly;and some purchased items

010…Cast Iron012.... Powered Metal015…Ductile Iron020....Ferritic Malleable Iron025....Music Wire080…Carbon Steel AISI B-1112100…Alloy 20110…Alloy Type 316 Stainless Steel111....Alloy Type 316 Stainless Steel (Electro Polished)112…Alloy “C”113....Alloy Type 316 Stainless Steel (Hand Polished)114…303 Stainless Steel115…301/302/304 Stainless Steel117....440-C Stainless Steel (Martensitic)120…416 Stainless Steel (Wrought Martensitic)123....410 Stainless Steel (Wrought Martensitic)148…Hardcoat Anodized Aluminum149....2024-T4 Aluminum150…6061-T6 Aluminum151…6063-T6 Aluminum152....2024-T4 Aluminum (2023-T351)154…Almag 35 Aluminum155 or 156…356-T6 Aluminum157…Die Cast Aluminum Alloy #380158....Aluminum Alloy SR-319159…Anodized Aluminum162…Brass Yellow Screw Machine Stock165....Cast Bronze, 85-5-5-5166....Bronze SAE 660170…Bronze Bearing Type Oil Impregnated180…Copper Alloy310....Kynar Coated330…Plated Steel331…Chrome Plated Steel332…Electroless Nickel Plated335…Galvanized Steel336....Zinc Plated Yellow Brass337....Silver Plated Steel340....Nickel Plated342....Filled Nylon354....Injection Molded #203-40 Santoprene

- Duro 40D 5; Color: Red355....Themoplastic Elastomer356…Hytrel357…Rupplon (Urethane Rubber)358....Rupplon (Urethane Rubber)

Color coded: PURPLE(Some applications, Compression Mold)

359....Urethane Rubber360…Buna-N Rubber Color coded: RED361....Buna-N363…Viton (Fluorel) Color coded: YELLOW364…E.P.D.M Rubber Color coded: BLUE365…Neoprene Rubber Color coded: GREEN370....Butyl Rubber Color coded: BROWN371....Philthane (Tuftane)375…Fluorinated Nitrile378....High density Polypropylene405…Cellulose Fibre408…Cork and NeopreneList Continued next page

Page 20: TA1, TA25, TD1., TD40, TA2, TA50, TA3, TA80 master svc man · 2019-11-14 · 520-302-000 7/04 Rev. A Page 2 Tranquilizer Model TA1 Tranquilizer Model TA25 Tranquilizer Model TD1½

©2001 Warren Rupp, Inc. All rights reserved.

®Warren Rupp, SandPIPER and Tranquilizer are registered tradenames of Warren Rupp, Inc.

Printed in U.S.A.

U.S. PATENT NO. 3741692

Model TA2 Page 10 520-018-000 11/01

Model TA2

For PTFE overlayunits only

Continued from previous page

425…Compressed Fibre426…Blue Gard440…Vegetable Fibre465…Fibre500…Delrin 500501…Delrin 570505…Acrylic Resin Plastic520…Injection Molded PVDF Natural Color540…Nylon541…Nylon542…Nylon544…Nylon Injection Molded550…Polyethylene551…Polypropylene552…Unfilled Polypropylene553…Unfilled Polypropylene555…Polyvinyl Chloride570…Rulon II580…Ryton590…Valox591…Nylatron G-S592…Nylatron NSB600…Virgin PTFE601…Virgin PTFE (Bronze and moly filled)602…Filled Virgin PTFE603…Blue Gylon604…Virgin PTFE606…Virgin PTFE610…Virgin PTFE Encapsulated Silicon611…Virgin PTFE Encapsulated Viton

Delrin, Viton and Hytrel are registered tradenamesof E.I. DuPont.

Gylon is a registered tradename of Garlock. Inc.

Nylatron is a registered tradename of Polymer Corp.

Rulon II is a registered tradename ofDixion Industries Corp.

Hastelloy-C is a registered tradename of Cabot Corp.

Ryton is a registered tradename of Phillips Chemical Co.

Valox is a registered tradename of General Electric Co.

Warren Rupp, Rupplon, SandPIPER, PortaPump, Tranquilizer,and SludgeMaster are registered tradenames of Warren

Rupp Inc.

MATERIAL CODESThe Last 3 Digits of Part Number

Page 21: TA1, TA25, TD1., TD40, TA2, TA50, TA3, TA80 master svc man · 2019-11-14 · 520-302-000 7/04 Rev. A Page 2 Tranquilizer Model TA1 Tranquilizer Model TA25 Tranquilizer Model TD1½

520-000-000 11/01 Model TA50 Page 9

REPAIR PARTS LIST and DRAWING

ITEM TOTALNO. PART NUMBER DESCRIPTION RQD.

Tranquilizer® Model TA50Metallic Construction

1 612-047-330 Plate, Diaphragm 1 2 900-005-330 Washer, Lock 5 3 612-016-330 Plate, Activator 2 4 170-006-330 Capscrew 4 5 095-017-156 Body 1 6 866-020-162 Tube Fitting 1 7 426-007-000 Hose Assembly 1 8 544-002-330 Nut, Hex 1 9 893-021-000 Valve Assembly (Exhaust) 1

Consisting of: 19-1 095-020-162 Body, Valve (Exhaust) 19-2 560-001-360 O-Ring 19-3 622-002-162 Poppet 19-4 780-013-115 Spring, Compression 19-5 670-007-162 Plug, Pipe (Special) 110 165-014-156 Cap 111 560-031-360 O-Ring 112 720-006-360 Seal, Shaft 113 070-009-170 Bearing 114 685-012-331 Rod, Activator 115 685-013-330 Rod, Diaphragm 116 893-023-000 Valve Assembly (Inlet) 1

Consisting of: 116-1 095-019-162 Body, Valve (Inlet) 116-2 560-001-360 O-Ring 116-3 622-002-162 Poppet 116-4 780-013-115 Spring 116-5 866-010-162 Tube Fitting 1 17 200-009-330 Clamp, V-Band 1 18 286-005-365 Diaphragm 1

286-005-354 Diaphragm 1286-005-360 Diaphragm 1286-005-363 Diaphragm 1286-005-364 Diaphragm 1286-005-366 Diaphragm 1

19 545-009-330 Nut, Hex 1 20 196-008-010E Chamber 2" BSPT (tapered)Threads 1

196-008-110E Chamber 2" BSPT(tapered) Threads 1196-008-112E Chamber 2" BSPT(tapered) Threads 1196-008-156E Chamber 2" BSPT(tapered) Threads 1

21 612-033-010 Plate612-088-110 Plate 1612-033-157 Plate 1612-088-112 Plate 1

22 901-009-115 Washer, Flat 1 23 165-023-000 Cap 1 24 475-028-000 Capscrew Service Kit 1 25 675-023-080 Retaining Ring 1 26 286-026-604 Diaphragm 1

Items 8, 22 & 23 available as Cap Assembly (475-023-000)

WARREN RUPP®, INC., A Unit of IDEX Corporation • P.O. Box 1568, Mansfield, Ohio 44901-1568 • (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com

Repair Parts shown in bold face (darker)type are more likely to need replacementafter extended periods of normal use. Theyare readily available from most WarrenRupp distributors. The pump owner mayprefer to maintain a limited inventory ofthese parts in his own stock to reduce re-pair downtime to a minimum.

IMPORTANT: When ordering repair partsalways furnish pump model number, serialnumber and type number.

MATERIAL CODESThe Last 3 Digits of Part Number

CE

000…Assembly sub assembly;and some purchased items

010…Cast Iron012.... Powered Metal015…Ductile Iron020....Ferritic Malleable Iron025....Music Wire080…Carbon Steel AISI B-1112100…Alloy 20110…Alloy Type 316 Stainless Steel111....Alloy Type 316 Stainless Steel (Electro Polished)112…Alloy “C”113....Alloy Type 316 Stainless Steel (Hand Polished)114…303 Stainless Steel115…301/302/304 Stainless Steel117....440-C Stainless Steel (Martensitic)120…416 Stainless Steel (Wrought Martensitic)123....410 Stainless Steel (Wrought Martensitic)148…Hardcoat Anodized Aluminum149....2024-T4 Aluminum150…6061-T6 Aluminum151…6063-T6 Aluminum152....2024-T4 Aluminum (2023-T351)154…Almag 35 Aluminum155 or 156…356-T6 Aluminum157…Die Cast Aluminum Alloy #380158....Aluminum Alloy SR-319159…Anodized Aluminum162…Brass Yellow Screw Machine Stock165....Cast Bronze, 85-5-5-5166....Bronze SAE 660170…Bronze Bearing Type Oil Impregnated180…Copper Alloy310....Kynar Coated330…Plated Steel331…Chrome Plated Steel332…Electroless Nickel Plated335…Galvanized Steel336....Zinc Plated Yellow Brass337....Silver Plated Steel340....Nickel Plated342....Filled Nylon354....Injection Molded #203-40 Santoprene

- Duro 40D 5; Color: Red355....Themoplastic Elastomer356…Hytrel357…Rupplon (Urethane Rubber)358....Rupplon (Urethane Rubber)

Color coded: PURPLE(Some applications, Compression Mold)

359....Urethane Rubber360…Buna-N Rubber Color coded: RED361....Buna-N363…Viton (Fluorel) Color coded: YELLOW364…E.P.D.M Rubber Color coded: BLUE365…Neoprene Rubber Color coded: GREEN370....Butyl Rubber Color coded: BROWN371....Philthane (Tuftane)375…Fluorinated Nitrile378....High density Polypropylene405…Cellulose Fibre408…Cork and NeopreneList Continued next page

Page 22: TA1, TA25, TD1., TD40, TA2, TA50, TA3, TA80 master svc man · 2019-11-14 · 520-302-000 7/04 Rev. A Page 2 Tranquilizer Model TA1 Tranquilizer Model TA25 Tranquilizer Model TD1½

Model TA50 Page 10 520-000-000 11/01

©2001 Warren Rupp, Inc. All rights reserved.

®Warren Rupp, SandPIPER and Tranquilizer are registered tradenames of Warren Rupp, Inc.

Printed in U.S.A.

U.S. PATENT NO. 3741692

Model TA50

Continued from previous page

425…Compressed Fibre426…Blue Gard440…Vegetable Fibre465…Fibre500…Delrin 500501…Delrin 570505…Acrylic Resin Plastic520…Injection Molded PVDF Natural Color540…Nylon541…Nylon542…Nylon544…Nylon Injection Molded550…Polyethylene551…Polypropylene552…Unfilled Polypropylene553…Unfilled Polypropylene555…Polyvinyl Chloride570…Rulon II580…Ryton590…Valox591…Nylatron G-S592…Nylatron NSB600…Virgin PTFE601…Virgin PTFE (Bronze and moly filled)602…Filled Virgin PTFE603…Blue Gylon604…Virgin PTFE606…Virgin PTFE610…Virgin PTFE Encapsulated Silicon611…Virgin PTFE Encapsulated Viton

Delrin, Viton and Hytrel are registered tradenamesof E.I. DuPont.

Gylon is a registered tradename of Garlock. Inc.

Nylatron is a registered tradename of Polymer Corp.

Rulon II is a registered tradename ofDixion Industries Corp.

Hastelloy-C is a registered tradename of Cabot Corp.

Ryton is a registered tradename of Phillips Chemical Co.

Valox is a registered tradename of General Electric Co.

Warren Rupp, Rupplon, SandPIPER, PortaPump, Tranquilizer,and SludgeMaster are registered tradenames of Warren

Rupp Inc.

MATERIAL CODESThe Last 3 Digits of Part Number

Page 23: TA1, TA25, TD1., TD40, TA2, TA50, TA3, TA80 master svc man · 2019-11-14 · 520-302-000 7/04 Rev. A Page 2 Tranquilizer Model TA1 Tranquilizer Model TA25 Tranquilizer Model TD1½

REPAIR PARTS LIST and DRAWING

ITEM TOTALNO. PART NUMBER DESCRIPTION RQD.

Tranquilizer® Model TA3Metallic Construction

1 612-043-330 Plate, Activator 1 2 070-014-170 Bearing 1 3 720-012-360 Shaft Seal 1 4 893-021-000 Valve Assembly, Exhaust 1

4-1 095-020-162 Body, Valve 1 4-2 560-001-360 O-Ring 1 4-3 622-002-162 Poppet 1 4-4 780-013-115 Spring 1 4-5 670-007-162 Spring Retainer 1

5 612-044-330 Plate, Activator 16 170-005-330 Capscrew 17 900-004-330 Lock Washer 18 426-007-000 Hose Assembly 19 196-100-010 Chamber, Inner 110 612-124-010 Plate, Inner Diaphragm 111 866-020-162 Tube Fitting 112 893-023-000 Valve Assembly, Inlet 1

12-1 095-019-162 Body, Valve 1 12-2 560-001-360 O-Ring 1 12-3 622-002-162 Poppet 1 12-4 780-013-115 Spring 1 12-5 866-010-162 Tube Fitting 1

13 545-008-330 Hex Nut 114 901-009-115 Flat Washer 115 165-023-000 Cap 116 560-022-360 O-Ring 117 170-024-330 Capscrew, Hex Head 418 900-006-330 Washer, Lock 419 170-082-330 Capscrew, Hex Head 820 286-098-360 Diaphragm 1

286-098-354 Diaphragm 1286-098-363 Diaphragm 1286-098-364 Diaphragm 1286-098-365 Diaphragm 1

21 545-008-330 Hex Nut 822 612-090-110 Diaphragm Plate Assembly 1

612-090-156 Diaphragm Plate Assembly 1612-090-010 Diaphragm Plate Assembly 1

23 807-046-330 Stud 124 900-003-330 Lock Washer 825 286-032-604 Diaphragm - TFE 126 685-047-120 Diaphragm Rod 127 685-048-120 Activator Rod 128 196-146-110 Outer Chamber, 3" NPT/ 3" ANSI 1

196-146-156 Outer Chamber, 3" NPT/ 3" ANSI 1196-146-010 Outer Chamber, 3" NPT/ 3" ANSI 1

29 095-078-156 Body 130 675-054-080 Ring, Retainer 1

WARREN RUPP®, INC., A Unit of IDEX Corporation • P.O. Box 1568, Mansfield, Ohio 44901-1568 • (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com

Repair Parts shown in bold face (darker)type are more likely to need replacementafter extended periods of normal use. Theyare readily available from most WarrenRupp distributors. The pump owner mayprefer to maintain a limited inventory ofthese parts in his own stock to reduce re-pair downtime to a minimum.

IMPORTANT: When ordering repair partsalways furnish pump model number, serialnumber and type number.

MATERIAL CODESThe Last 3 Digits of Part Number

CE

520-172-000 11/01 Model TA3 Page 9

000…Assembly sub assembly;and some purchased items

010…Cast Iron012.... Powered Metal015…Ductile Iron020....Ferritic Malleable Iron025....Music Wire080…Carbon Steel AISI B-1112100…Alloy 20110…Alloy Type 316 Stainless Steel111....Alloy Type 316 Stainless Steel (Electro Polished)112…Alloy “C”113....Alloy Type 316 Stainless Steel (Hand Polished)114…303 Stainless Steel115…301/302/304 Stainless Steel117....440-C Stainless Steel (Martensitic)120…416 Stainless Steel (Wrought Martensitic)123....410 Stainless Steel (Wrought Martensitic)148…Hardcoat Anodized Aluminum149....2024-T4 Aluminum150…6061-T6 Aluminum151…6063-T6 Aluminum152....2024-T4 Aluminum (2023-T351)154…Almag 35 Aluminum155 or 156…356-T6 Aluminum157…Die Cast Aluminum Alloy #380158....Aluminum Alloy SR-319159…Anodized Aluminum162…Brass Yellow Screw Machine Stock165....Cast Bronze, 85-5-5-5166....Bronze SAE 660170…Bronze Bearing Type Oil Impregnated180…Copper Alloy310....Kynar Coated330…Plated Steel331…Chrome Plated Steel332…Electroless Nickel Plated335…Galvanized Steel336....Zinc Plated Yellow Brass337....Silver Plated Steel340....Nickel Plated342....Filled Nylon354....Injection Molded #203-40 Santoprene

- Duro 40D 5; Color: Red355....Themoplastic Elastomer356…Hytrel357…Rupplon (Urethane Rubber)358....Rupplon (Urethane Rubber)

Color coded: PURPLE(Some applications, Compression Mold)

359....Urethane Rubber360…Buna-N Rubber Color coded: RED361....Buna-N363…Viton (Fluorel) Color coded: YELLOW364…E.P.D.M Rubber Color coded: BLUE365…Neoprene Rubber Color coded: GREEN370....Butyl Rubber Color coded: BROWN371....Philthane (Tuftane)375…Fluorinated Nitrile378....High density Polypropylene405…Cellulose Fibre408…Cork and NeopreneList Continued next page

Page 24: TA1, TA25, TD1., TD40, TA2, TA50, TA3, TA80 master svc man · 2019-11-14 · 520-302-000 7/04 Rev. A Page 2 Tranquilizer Model TA1 Tranquilizer Model TA25 Tranquilizer Model TD1½

©2001 Warren Rupp, Inc. All rights reserved.

®Warren Rupp, SandPIPER and Tranquilizer are registered tradenames of Warren Rupp, Inc.

Printed in U.S.A.

U.S. PATENT NO. 3741692

FOR PTFE OVERLAY UNITS ONLY

Model TA3 Page 10 520-172-000 11/01

Continued from previous page

425…Compressed Fibre426…Blue Gard440…Vegetable Fibre465…Fibre500…Delrin 500501…Delrin 570505…Acrylic Resin Plastic520…Injection Molded PVDF Natural Color540…Nylon541…Nylon542…Nylon544…Nylon Injection Molded550…Polyethylene551…Polypropylene552…Unfilled Polypropylene553…Unfilled Polypropylene555…Polyvinyl Chloride570…Rulon II580…Ryton590…Valox591…Nylatron G-S592…Nylatron NSB600…Virgin PTFE601…Virgin PTFE (Bronze and moly filled)602…Filled Virgin PTFE603…Blue Gylon604…Virgin PTFE606…Virgin PTFE610…Virgin PTFE Encapsulated Silicon611…Virgin PTFE Encapsulated Viton

Delrin, Viton and Hytrel are registered tradenamesof E.I. DuPont.

Gylon is a registered tradename of Garlock. Inc.

Nylatron is a registered tradename of Polymer Corp.

Rulon II is a registered tradename ofDixion Industries Corp.

Hastelloy-C is a registered tradename of Cabot Corp.

Ryton is a registered tradename of Phillips Chemical Co.

Valox is a registered tradename of General Electric Co.

Warren Rupp, Rupplon, SandPIPER, PortaPump,Tranquilizer, and SludgeMaster are registered tradenames ofWarren Rupp Inc.

MATERIAL CODESThe Last 3 Digits of Part Number

Model TA3

Page 25: TA1, TA25, TD1., TD40, TA2, TA50, TA3, TA80 master svc man · 2019-11-14 · 520-302-000 7/04 Rev. A Page 2 Tranquilizer Model TA1 Tranquilizer Model TA25 Tranquilizer Model TD1½

ITEM TOTALNO. PART NUMBER DESCRIPTION RQD. Repair Parts shown in bold face (darker)

type are more likely to need replacementafter extended periods of normal use. Theyare readily available from most WarrenRupp distributors. The pump owner mayprefer to maintain a limited inventory ofthese parts in his own stock to reducerepair downtime to a minimum.

IMPORTANT: When ordering repair partsalways furnish pump model number, serialnumber and type number.

MATERIAL CODESThe Last 3 Digits of Part Number

Metallic Construction

1 612-043-330 Plate, Activator 1 2 070-014-170 Bearing 1 3 720-012-360 Shaft Seal 1 4 893-021-000 Valve Assembly, Exhaust 1

4-1 095-020-162 Body, Valve 1 4-2 560-001-360 O-Ring 1 4-3 622-002-162 Poppet 1 4-4 780-013-115 Spring 1 4-5 670-007-162 Spring Retainer 1

5 612-044-330 Plate, Activator 16 170-005-330 Capscrew 17 900-004-330 Lock Washer 18 426-007-000 Hose Assembly 19 196-100-015 Chamber, Inner 110 612-124-010 Plate, Inner Diaphragm 111 866-020-162 Tube Fitting 112 893-023-000 Valve Assembly, Inlet 1

12-1 095-019-162 Body, Valve 1 12-2 560-001-360 O-Ring 1 12-3 622-002-162 Poppet 1 12-4 780-013-115 Spring 1 12-5 866-010-162 Tube Fitting 1

13 545-008-330 Hex Nut 114 901-009-115 Flat Washer 115 165-023-000 Cap 116 560-022-360 O-Ring 117 170-024-330 Capscrew, Hex Head 418 900-006-330 Washer, Lock 419 170-082-330 Capscrew, Hex Head 820 286-098-360 Diaphragm 1

286-098-354 Diaphragm 1286-098-363 Diaphragm 1286-098-364 Diaphragm 1286-098-365 Diaphragm 1

21 545-008-330 Hex Nut 822 612-090-110 Diaphragm Plate Assembly 1

612-090-156 Diaphragm Plate Assembly 1612-090-010 Diaphragm Plate Assembly 1

23 807-046-330 Stud 124 900-003-330 Lock Washer 825 286-032-604 Diaphragm - TFE 126 685-047-120 Diaphragm Rod 127 685-048-120 Activator Rod 128 196-146-110E Outer Chamber, 3" BSPT/ 80mm DIN 1

196-146-156E Outer Chamber, 3" BSPT/ 80mm DIN 1196-146-010E Outer Chamber, 3" BSPT/ 80mm DIN 1

29 095-078-156 Body 130 675-054-080 Ring, Retainer 1

Tranquilizer® Model TA80REPAIR PARTS LIST and DRAWING

WARREN RUPP®, INC., A Unit of IDEX Corporation • P.O. Box 1568, Mansfield, Ohio 44901-1568 • (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com

CE

520-187-000 11/01 Model TA80 Page 9

000…Assembly sub assembly;and some purchased items

010…Cast Iron012.... Powered Metal015…Ductile Iron020....Ferritic Malleable Iron025....Music Wire080…Carbon Steel AISI B-1112100…Alloy 20110…Alloy Type 316 Stainless Steel111....Alloy Type 316 Stainless Steel (Electro Polished)112…Alloy “C”113....Alloy Type 316 Stainless Steel (Hand Polished)114…303 Stainless Steel115…301/302/304 Stainless Steel117....440-C Stainless Steel (Martensitic)120…416 Stainless Steel (Wrought Martensitic)123....410 Stainless Steel (Wrought Martensitic)148…Hardcoat Anodized Aluminum149....2024-T4 Aluminum150…6061-T6 Aluminum151…6063-T6 Aluminum152....2024-T4 Aluminum (2023-T351)154…Almag 35 Aluminum155 or 156…356-T6 Aluminum157…Die Cast Aluminum Alloy #380158....Aluminum Alloy SR-319159…Anodized Aluminum162…Brass Yellow Screw Machine Stock165....Cast Bronze, 85-5-5-5166....Bronze SAE 660170…Bronze Bearing Type Oil Impregnated180…Copper Alloy310....Kynar Coated330…Plated Steel331…Chrome Plated Steel332…Electroless Nickel Plated335…Galvanized Steel336....Zinc Plated Yellow Brass337....Silver Plated Steel340....Nickel Plated342....Filled Nylon354....Injection Molded #203-40 Santoprene

- Duro 40D 5; Color: Red355....Themoplastic Elastomer356…Hytrel357…Rupplon (Urethane Rubber)358....Rupplon (Urethane Rubber)

Color coded: PURPLE(Some applications, Compression Mold)

359....Urethane Rubber360…Buna-N Rubber Color coded: RED361....Buna-N363…Viton (Fluorel) Color coded: YELLOW364…E.P.D.M Rubber Color coded: BLUE365…Neoprene Rubber Color coded: GREEN370....Butyl Rubber Color coded: BROWN371....Philthane (Tuftane)375…Fluorinated Nitrile378....High density Polypropylene405…Cellulose Fibre408…Cork and NeopreneList Continued next page

Page 26: TA1, TA25, TD1., TD40, TA2, TA50, TA3, TA80 master svc man · 2019-11-14 · 520-302-000 7/04 Rev. A Page 2 Tranquilizer Model TA1 Tranquilizer Model TA25 Tranquilizer Model TD1½

©2001 Warren Rupp, Inc. All rights reserved.

®Warren Rupp, SandPIPER and Tranquilizer are registered tradenames of Warren Rupp, Inc.

Printed in U.S.A.

U.S. PATENT NO. 3741692

Model TA80 Page 10 520-187-000 11/01

Model TA80

Continued from previous page

425…Compressed Fibre426…Blue Gard440…Vegetable Fibre465…Fibre500…Delrin 500501…Delrin 570505…Acrylic Resin Plastic520…Injection Molded PVDF Natural Color540…Nylon541…Nylon542…Nylon544…Nylon Injection Molded550…Polyethylene551…Polypropylene552…Unfilled Polypropylene553…Unfilled Polypropylene555…Polyvinyl Chloride570…Rulon II580…Ryton590…Valox591…Nylatron G-S592…Nylatron NSB600…Virgin PTFE601…Virgin PTFE (Bronze and moly filled)602…Filled Virgin PTFE603…Blue Gylon604…Virgin PTFE606…Virgin PTFE610…Virgin PTFE Encapsulated Silicon611…Virgin PTFE Encapsulated Viton

Delrin, Viton and Hytrel are registered tradenamesof E.I. DuPont.

Gylon is a registered tradename of Garlock. Inc.

Nylatron is a registered tradename of Polymer Corp.

Rulon II is a registered tradename ofDixion Industries Corp.

Hastelloy-C is a registered tradename of Cabot Corp.

Ryton is a registered tradename of Phillips Chemical Co.

Valox is a registered tradename of General Electric Co.

Warren Rupp, Rupplon, SandPIPER, PortaPump,Tranquilizer, and SludgeMaster are registered tradenames ofWarren Rupp Inc.

MATERIAL CODESThe Last 3 Digits of Part Number