t08 motion and timebased control - smart manufacturing ... · kinetix 5500 / vpl kinetix 350 / tly...
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Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C
T08: What’s New in Motion and Time-based Control
Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 2
Agenda
Time-based control for more precision control
Benefits of IP67 On-Machine Distributed I/O
Single Cable Motion Solution – Kinetix® 5500 Servo Drive and VP Low Inertia Motor
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Single Cable Motion Solution Overview
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Single CableInterface
Studio™ 5000 Software
Kinetix 5500 Servo DriveKinetix® VPL Servo Motor
Frame 3Frame 2
Frame 1
Frame 75 Frame 63
Frame 165 Frame 130 Frame 115 Frame 100
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix 5500 Servo Drive and VPL MotorFeatures and Benefits
More efficient motor-drive system sizing saves up to 20% in system costs
Smaller footprint Cables in 1m length increments
Reduce System Cost Fewer terminations and simplified
wiring Simplified mounting – no backplane or
power rail required Minimize installation errors with well
shielded cable clamp design LED display helps commissioning
Ease of Use
Run servo and induction motors all in one drive platform
Each drive catalog number supports 195-528 VAC input
Single cable design
Reduce Inventory Up to 50% less energy usage with
proper system sizing Lower speed windings allow for lower
current, smaller drive, and smaller gauge cables.
Energy Efficient
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix 5500 Servo DriveBenefits and Features
Single cable reduces installation errors
Innovative Common AC/DC bus eliminates hardware, reduces installation time and lowers
costs
Induction motor (V/Hz) support simplifies inventory
and maintenance
50% smaller reduces cabinet &
footprint cost
Clamp design enforces 360°bonding for noise immunity
which eases installation
Zero stacked drives, no backplane or
power rail required reduces cabinet &
footprint cost
Supports 195 – 528 VAC input, reducing
inventory
24 VDC control power,reduces overall power
consumption of the drive. Provides safer commissioning and
troubleshooting
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix 5500 Servo Drive Flexible Power Connectivity (Q1 CY2013)
Designed for multiple power topologies without any compromise of solution. The Kinetix5500 can be used in multi-axis applications with AC/DC supply sharing, DC bus sharing or in a hybrid combination consisting of drives that can share AC/DC supply and DC bus only.
AC/DC supply sharing
DC bus sharing Hybrid Configuration
Use Motion Analyzer 7.0 to determine
optimal bus configuration
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix 5500 Servo Drive Shared Connection System (Q1 CY2013)
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• Plug and play design for easy assembly.• Low profile design, 20 mm above drive.• Allows zero stacking for reduced cabinet
space.
Designed to allow flexibility for most application requirements.
~20 mm
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix 5500 Servo DrivePower Density
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Best in class power density. Smaller footprint to reduce cabinet space. Zero Stacking capability for flexible design.
Kinetix 5500 reduces drive footprint size by up to 60% based on application
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix 5500 Servo DriveOpen Loop Frequency Control Methods
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Kinetix 5500 drives support ‘Two’ open loop frequency control methods• Basic V/Hz• Sensorless Vector with Slip Compensation for better speed regulation
Open Loop Frequency Control in Kinetix 5500 drives in suitable applications such as conveyors, pumps and fans that do not need flying start capability
• Static Boost, Run Boost and Auto Boost features supported• Electronic Motor Thermal Overload Protection per Class 10 requirements• Skip bands
All 3rd party 3-phase Induction motors suitable for VFD operation will be supported.
Max Output Frequency: 400Hz (Electrical)Max Pole Pairs: 50 Max Motor Cable Length: 50 meters
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix 5500 Input Connections
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Safety Input connection.
Ethernet ports with embedded switchsupporting DLR
Input / Output connection
Motor feedback connection
Motor Cable Ground Clamp
Motor Brake Connection
Motor Output Connection
AC InputConnection
DC busConnection
24VDC Control Input
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix 5500 Servo DriveRelative Positioning
Kinetix 5500 / VPL
Kinetix 350 / TLY
Performance and Features
Price
Kinetix 6500 / MPL
• Lowest cost solution supports TLY motor
• 500 usec loop closure performance
• 600 W to 3 kW• Top performance 125 usec loop
closure• Smallest cabinet space required• 600 W to 15 kW• Single cable and hybrid power
topology• VPL motor support at release
• Premier integrated solution• Top performance 125 usec loop
closure• 1.2 kW to 22 kW• Supports entire motor portfolio• Advanced safety features
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix 5500 Servo DriveVoltage Ratings and Catalog Numbers
Input Voltage
Input Phases
Amps Cont. (RMS)
Amps Peak (RMS)
Catalog. Number Frame Size
195-528 1/3-phase 1 2.5 2198-H003-ERS Frame 1
195-528 1/3-phase 2.5 6.25 2198-H008-ERS Frame 1
195-528 1/3-phase 5 12.5 2198-H015-ERS Frame 2
195-528 3-phase 8.4 21 2198-H025-ERS Frame 2
195-528 3-phase 13 32.5 2198-H040-ERS Frame 2
195-528 3-phase 23 57.5 2198-H070-ERS Frame 3
Kinetix 5500 provides power range from 0.5kW to 15kW
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix 5500 Servo Drive Dimensions
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Fits easily in 12”cabinet.
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix VPL Servo MotorBenefits and Features
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Single cablereduces installation time
and inventory
Mechatronic tools simplify commissioning and reduce operational
costs Energy efficient drive/motor matching and capacitor module
reduces power required and system cost
Windings options matched to drive ratings allow for
optimized system sizing and costs
Flexible part creation allows for custom variants
Based on proven magnetic core MP technology for
market leading reliability and performance
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix VPL MotorAdvantages of Winding Speeds
1500 rpm6.5 N-m
4.8 A2.9 kW Drive
18 AWG Cable
Motor Winding #3
3000 rpm6.5 N-m
8.3 A5.0 kW Drive
18 AWG Cable
Motor Winding #2
6000 rpm6.5 N-m
16 A8.7 kW Drive
14 AWG Cable
Motor Winding #1
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6.5
Smaller DriveSmaller Cable
2 Sizes Smaller DriveSmaller Cable
Windings are optimized to match the Kinetix 5500 drive Minimize axis cost based on application requirements Enhance machine efficiency
6.5
Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 1616
Single Cable TechnologyBenefits and Features
Standards Compliance UL Listed bulk cable [coming soon after launch] NFPA-79 construction and product ratings
Easy to Use SpeedTec™ connectors allow quick connections Easy terminations using one pair of flying leads to drive Product is easily pliable allowing faster cable routing
Sustainability Fewer SKU’s Minimizes maintenance downtime and waste
Lead times Will match motors Will monitor usage to set Preferred
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix 5500 and VPL System Certifications
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UL & CSA recognized E146578 CE [EN60034-1] C-Tick [N223]
Motors
UL 508C ODVA (EtherNet/IP) CE (EMC, LVD, and Machinery
Directives) C-Tick SCCR: 200 kA KCC
Drives
SIL 2, PL d, Cat 3 Safe Torque off IEC 61508, EN 61800-5-2, EN62061,
EN ISO 13849
Safety
AWM 1000V @ 105°C Wind Turbine Tray Cable UL 2277 recognized [1000V
Flexible VFD Servo Cable] VW1 Low capacitance
Cables
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Commercial Materials
Additional resources are available on Literature Library and ab.com: User manuals Selection guides Product profile Installation Instructions
AFC in November 2012
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Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C
IP67 On-Machine Distributed I/O
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
What is IP67 Distributed I/O?
IP67 Enclosure, Reduce Wiring, Save space, reduce costs and faster time to market with On-Machine DIO
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
IP67 On-Machine DIO Benefits Over IP20
On-Machine DIO is built to install anywhere on the machine with no need for a metal enclosure. Its IP67 rating means:
Lower hardware costs Lower wiring installation costs Less error-prone wiring connection via standard M8/M12 connectors
For machine builders, this means: Lower costs Faster time-to-market
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Plug & Play Advantage
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Active Ring
Supervisor
Ring
Node 1Ring
Node 2
The Plug & Play nature makes IP67 an increasing desired solutions among users.
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
RA IP67 Portfolio: 1732 ArmorBlock® IO
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Total IP67 Blocks: 1732 – 44 catalogues
Analog I/O Blocks
Discrete I/O Blocks
RTD/Thermocouple I/O Blocks
CIP Syn – Time-Stamping Input & Scheduled Output
I/O Blocks
Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 24
1732 – New CIP-SYNC ArmorBlockProducts for Position-Based Control
2 New CIP-Sync 1732E Slim ArmorBlock Digital Modules 1732E-IB8M8SOER
8 CIP Sync Sequence-of-Events input module Inputs are time-stamped 2048 buffer memories per block Max jitter of 25 microseconds
1732E-OB8M8SR 8 CIP Sync Scheduled Output sourcing module Outputs are updated at a specific schedule time High accuracy scheduling increments of 1 microseconds Ability to fire multiple outputs at high speed interval of 100 microseconds Support 16 schedules per coarse update period
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C
Position-Based control with On-Machine Distributed
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Copy26
Motion Application Example
Axis 1
Axis 2
Axis 3
PLS Output #1
Registration input #1 Camera
strobe when part is in field of vision
Detect Position of a part, web marking, e.t.c.
Eject part if defective
PLS Output #2
Line Master Virtual or Physical
motion axis Source for
registration and PLS position
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Control discrete outputs based on motion axis position & velocity
MAOC motion instruction with Logix Designer graphical profile editor
Multiple output module options Boolean outputs “Standard” output modules Output modules with CIP Sync technology
1756-OB16IS (8 point)
1756-OB16IEFS (16 point)
1732E-OB8M8SR (8 point)
Position Driven Output CAM (PLS)
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Output CAM Definition
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Logix Designer Graphical editor and programmatic runtime configuration Actuator delay compensation
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Benefits Over a Traditional Solution Traditional
Fixed function module Requires dedicated feedback device physical connection Not expandable beyound number of outputs supported on
the module - aditional modules for additional outputs Non-integrated configuration tools
Distributed registration with CIP Sync Any motion axis can control outputs using position & velocity
Physical or virtual axes Single controller, multi-controller, or system wide
Integrated full featured MAOC instruction & graphical editor Velocity compensation with position latch & position or
time unlatch Enable input conditioning
Multiple output module options - expandable Standard outputs Outputs with CIP Sync for high performance 1756-OB16IS 1756-OB16IEFS 1732E-OB8M8SR
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Distributed Position Registration
Determine “event position” of any axis using “time stamps” CIP Sync technology
SSV/GSV instruction support for converting time stamp to axis position
Multiple module options Drive registration inputs 1756-SOE 1732E-IB8M8SOER
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Benefits Over a Traditional Solution
Traditional Registration sensors connected to drive Fixed mapping to drive primary or aux
feedback Usually maximum of 2 sensor inputs per
drive
Distributed registration with CIP Sync Use drive registration inputs, local inputs,
or distributed inputs Register virtual or physical axes Flexible axis to registration mapping Global registration
1 sensor to many axes Many sensors to 1 axis
Registration input buffering High speed LIFO and FIFO
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Built on Global Standards
Time synchronization on EtherNet/IP 100ns precision Using IEEE 1588 technology
Motion synchronization and time dependent services support
Support for servo and AC drives Controller-Controller, Controller-
device, device-device peer-peer High speed motion I/O CIP Safety™ compatible
Robust Global Standards Help Ensure Multi-Vendor Interoperability
CIP SyncTMIEEE1588
CIP SyncTM
IEEE1588
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
CIP Motion Architecture
Slim ArmorBlock1732E-IB8M8SOER
EtherNet/IP
PanelView™ Plus
PowerFlex® Kinetix 5500
CompactLogix™ 5370 or ControlLogix ®
POINT I/O
Slim ArmorBlock1732E-OB8M8SR
High Speed Position
Registration/event detection
High Speed Position Based Output Control
High Speed Position
Registration/event detection
CompactLogix 5370 or ControlLogix