t v q f s d f e f t - venco venturo industries...
TRANSCRIPT
628033
-
-
5-22-06U B C M F P G D P O U F O U T
W D 628 - W D 6620T V Q F S D F E F T
U JU M F E B U F T F D U JP O
UBCMF PG DPOUFOUT
WD 628 / 5520 / 6620 NBOVBM
Q B H F E F T D S JQ U JP O S F G . O P .
1 SFBE UIJT GJSTU ........................................................................................... 416756
2 JNQPSUBOUXBSOJOH ................................................................................... 416086
3 XBSOJOH BOE DBVUJPO EFDBM MPDBUJPOT ................................................ 416128
4 EFDBM ESBXJOHT & MJTU .............................................................................. 628820
5 WD 628 DBQBDJUJFT ....................................................................................... 628020
6 WD 5520 DBQBDJUJFT ..................................................................................... 552010
7 WD 6620 DBQBDJUJFT ..................................................................................... 662052
8 WD5520/6620NPVOUJOHEJNFOTJPOT.......................................................... 662053
9 WD628/6628NPVOUJOHEJNFOTJPOT .......................................................... 628021
10 IPJTU MJGUJOH IPMF MPDBUJPOT .................................................................. 662864
11 NPVOUJOH JOTUSVDUJPOT ............................................................................ 520072
12 SFBS IJOHF UP CFE NPVOUJOH JMMVTUSBUJPO ........................................... 662861
13 NPVOUJOH JOTUSVDUJPOT ............................................................................ 520074
14 NPVOUJOH JOTUSVDUJPOT ............................................................................ 520075
15 NPVOUJOH JOTUSVDUJPOT ............................................................................ 520076
16 NPVOUJOH JOTUSVDUJPOT ............................................................................ 520077
17 MJGUJOHBOHMFJOTUBMMBUJPO ...................................................................... 520093
18 DBCMF / IBOEMF BTTFNCMZ JOTUSVDUJPOT ............................................... 620246
19 QUP QVNQ DBCMF JOTUBMMBUJPO ................................................................ 416755
20 EJSFDU NPVOU ("TQMJU") QVNQ DPOGJH. & SFQMBDFNFOU QBSUT MJTU .... 416763
21 CJ-SPUBUJPOBM QVNQ JOTUBMMBUJPO .......................................................... 416812
22 TQEH IPTF DPO. EJBHSBN WD628 .............................................................. 628034
23 TQEH IPTF DPO. EJBHSBN WD5520, WD6620, WD6628 ................................. 552004
24 IPJTU NBJOUFOBODF BOE PQFSBUJPO ........................................................ 520079
25 HSFBTF QPJOUT GPS IPJTUT ...................................................................... 520054
26 CPEZ QSPQ PQFSBUJPO .............................................................................. 520081
27 SFTFSWPJS GJMMJOH ..................................................................................... 416140
28 IZESBVMJD QPXFS VOJU HSPVOEJOH ........................................................ 6368
29 NPOBSDI FT QPXFS VOJU (40058N/NIE) JOTUBMMBUJPO ............................ 416810
30 NPOBSDI FT QPXFS VOJU (40058N/NIE) X/ QVTI CVUUPO JOTUBMM ........ 416809
31 NPOBSDIFEQPXFSVOJU (416081N).......................................................... 416306
32 NPOBSDI FE QPXFS VOJU (416081N) X/ QVTI CVUUPO ............................ 416307
33 XJMMJBNT QUP XBSOJOH .............................................................................. 416287
34 WD 628 SFQMBDFNFOU QBSUT EXH ............................................................. 628017
35 WD 628 SFQMBDFNFOU QBSUT MJTU .............................................................. 628028
36 WD 5520/6620 SFQMBDFNFOU QBSUT EXH ................................................... 662079
37 WD 5520/6620 SFQMBDFNFOU QBSUT MJTU .................................................... 662026
38 SFQMBDFNFOU QBSUT ESBXJOH & MJTU (40058N/NIE QPXFS VOJU) .......... 416308
39 SFQMBDFNFOU QBSUT EXH - 416081N FE QPXFS VOJU ............................. 416508
40 QUP QVNQ DBCMF SFQMBDFNFOU QBSUT ESBXJOH & MJTU ....................... 620245
41 XBSSBOUZ QPMJDZ ...................................................................................... 12-00073
-Q E F D B M T B O E Q B D L B H F JO D M V E F T ;
15254 DBVUJPOTUBOEDMFBS 2 QDT.
416052 DBVUJPOEFDBM 2 QDT.
416084 TBGFUZ QSPQ EFDBM 1 QD.
6066 QMBTUJDCBH 1 QD.
N B O V G B D U V S JO H , JO D .
U JU M F T F D U JP O
T V Q F S D F E F T
E B U F
416756
-
-
12-15-04D B V U JP O O P U F
-
N B O V G B D U V S JO H , JO D .
SFBE UIJT GJSTU
CF TVSF UP EP UIF GPMMPXJOH BOE ZPV XJMM
BWPJE UIF NPTU DPNNPO JOTUBMMBUJPO
NJTUBLFT.
1. IPJTU NVTU CF MFWFM
TFF QBHF; 416086, 416272.
2. NVTU IBWF 2� TQBDF
TFF QBHF; 416086.
3. TVGGJDJFOU PWFSIBOH
TFF QBHF; 520069, 620010, 620103, 620104, 628020, 552010, 662052 PS
662851.
4. VTF QVNQ XIJDI NFFUT WFODP TQFDJGJDBUJPO
TFF QBHF; 416811.
SECTIONDATE
SUPERSEDES
TITLE
VENCO HOISTS
H15001-14-13J
09-30-08H
IMPORTANT WARNING
416086
R MANUFACTURING, INC.
CINCINNATI, OHIO
IMPORTANT WARNING
* All VENCO Conversion Hoists - VC416 thru VC6628 *
VC416 / VC516
VC6628
VC5520 / VC6620
VC628
VC520 / VC620 (620200)
Mounted Level(VC416 shown)
Support
Level
Level*Top edge* of lower arm
Level
Level
Level
2" MIN
When installing the hoist, be sure to keep the hoist on ahorizontal plane - LEVEL - with the truck frame.
A minimum clearance of 2" is required between the hoist(upper arm) and the body cross members in order to preventa mechanical lockout.
416128
I1
00
6-1
6-0
5D
9-2
2-0
9E
EF
DB
MM
PD
BU
JPO
T
WD
41
6-6
62
8,
US
M41
6-6
62
8T
VQ
FS
DF
EF
T
UJU
MF
EB
UF
TF
DU
JPO
NB
OV
GB
DU
VS
JOH
,JO
D.
Jodmv
ef
ex
jui
zp
vs
Wfo
dp
Ip
jtub
sfwbsj
pv
tx
bso
joh
,
eb
ohf
s,b
oe
db
vujp
oef
db
mt.
Ui
ftf
ef
db
mtn
vtuc
f
qmb
df
ejo
qsp
njo
fo
ump
db
ujp
ot
tp
uif
zb
sff
btjmz
tf
fo
bo
esf
bejmz
jef
oujgjb
cmf
<ui
jtjmm
vtus
bujp
oq
spwje
ft
uif
sfdp
nn
fo
efe
ef
db
mmpdb
ujp
ot.
520072
I 200
9-4-97B
10-27-97CN P V O U JO H JO T U S .
W D 520 - W D 6628T V Q F S D F E F T
U JU M F E B U F T F D U JP O
I P JT U N P V O U JO H JO T U S V D U JP O T
Sfgfs up esbx joht 520071, 662053, p s 628021 (p o uif q sfdfejoh q bhft ).
B. Nbsl uif mp dbujp o gp s uif sfbs ijohf. Jefbmmz uijt mp dbujp o x jmm cf jnnfejbufmz cfijoe b usv dl dsp t t nfncfs
bq q sp y jnbufmz 34" cfijoe uif dfoufs p g uif sfbs by mf p o b t johmf by mf usv dl.
C. Dv u b 90± t mp u jo fbdi t jef p g uif gsbnf bt t ip x o jo Gjhv sf 2.
D. Qp t jujp o uif bohmf jsp o gsbnf p g uif sfbs ijohf bt t fncmz jo uif usv dl gsbnf dv u p v ut . Nblf t v sf uif sfbs ijohf
bt t fncmz jt q sp q fsmz q p t jujp ofe p o uif usv dl gsbnf. Xfme bmm bsp v oe usv dl gsbnf sfbs ijohf bt t fncmz kp jou (cp ui
t jeft ). Tff jot ubmmbujp o esbx joh 662861 p o uif gp mmp x joh q bhf gp s jogp snbujp o sfhbsejoh uif np v oujoh p g uif sfbs
ijohf csbdlfut up uif cp ez .
Gjhv sf 2 - Gsbnf Np ejgjdbujp o boe Sfbs Ijohf Buubdi-
nfou
E. Mp dbuf uif ip jt u p o uif usv dl gsbnf, nbljoh t v sf up dfoufs boe t r v bsf uif ip jt u up uif usv dl gsbnf. Uif WD
Ip jt u jt eft jhofe up sft u p o uif usv dl gsbnf. B t fdujp o p g uif ip jt u fy ufoet cfmp x uif usv dl gsbnf mfw fm.
Uifsfgp sf, uif ip jt u nbz ibw f up cf np w fe t mjhiumz gp sx bse p s cbdlx bse up bw p je gsbnf dsp t t nfncfst . Uif
ejt ubodf cfux ffo uif sfbs ijohf bt t fncmz dfoufs boe uif ip jt u dfoufs jt sfgfssfe up bt uif "N" ejnfot jp o. Uif
ubcmft p o esbx joht 520071, 662053, boe 628021 q sp w jef uif ev nq bohmft bt t p djbufe x jui w bsjp v t "N"
ejnfot jp ot .
Op uf; Np w joh uif ip jt u bmp oh uif usv dl gsbnf x jmm bggfdu uif ip jt u't q fsgp snbodf. B gp sx bse np w fnfou
efdsfbt ft ev nq bohmf boe jodsfbt ft dbq bdjuz . B cbdlx bse np w fnfou jodsfbt ft ev nq bohmf boe
efdsfbt ft dbq bdjuz .
N B O V G B D U V S JO H , JO D .
TIT
LE
RE
AR
HIN
GE
TO
BE
DM
TG
.IN
ST
R.
VC
52
0-
VC
66
28
WE
LD
DA
TE
SU
PE
RS
ED
ES
SE
CT
ION
66
2861
10
-23
-97
6-2
8-9
7A
H200
MA
NU
FA
CT
UR
ING
,IN
C.
BO
DY
TR
UC
KF
RA
ME
(CH
AS
SIS
)
RE
AR
HIN
GE
BR
AC
KE
T
HIN
GE
AS
SY
TU
BE
66
28
ON
LY
:W
EL
D6
62
84
5P
LA
TE
(FU
RN
ISH
ED
)T
OIN
SID
EB
OD
YR
AIL
AN
DT
OH
ING
EA
SS
YT
UB
E
520074
H200
3-15-90
9-4-97AMOUNTING INSTR.
VC 520 - VC 6628SUPERCEDES
TITLE DATE SECTION
HOIST MOUNTING INSTRUCTIONS (Continued)
E. After the hoist is positioned, place the mounting angles (Figure 4) under each side of the hoist saddle and againstthe truck frame. Clamp securely in place. Drill though the frame (17/32") and install the mounting angle withthree (3) 1/2" x 1-1/2" Grade 8 hex head cap screws, lock washers, and hex nuts (both sides).
NOTE: The hoist mounting bracket must sit flush on the truck frame. If rivet head interference is encountered,use a filler block or countersink clearance holes in the bottom of the hoist saddle.
Do not weld the hoist mounting bracket to the truck frame. This may void the truck warranty.
F. Weld each end of the hoist saddle to its mounting angle as shown in Figure 4. Note the welding symbols. Donot weld to the truck frame.
Figure 4 - Mounting Angle Assembly
MANUFACTURING,INC.
520075
H200
3-15-90
9-4-97AMOUNTING INSTR.
VC 520 - VC 6628SUPERCEDES
TITLE DATE SECTION
HOIST MOUNTING INSTRUCTIONS (Continued)
G. Install the PTO pump per the following instructions and per the pump manufacturer's instructions.
1. See Figure 5. Position and bolt each pump bracket to the pump and secure with the 3/8 x 1-1/4" bolts andhex nuts (VC-520 requires only 2 pump brackets).
2. Position the pump assembly with brackets and securely clamp to the frame on the same side that thetransmission mounted PTO shaft is located.
Note: Position the pump brackets as high on the truck frame as possible when mounting the pump.
3. Two (2) 17/32" holes need to be drilled in the pump brackets and truck frame (Figure 5). Mark the holelocations as close to the truck frame flanges as possible. Drill 17/32" holes and install the 1/2" x 1-1/2" hexhead cap screws with lockwashers and hex nuts.
Figure 5 - Pump Installation
MANUFACTURING,INC.
520076
H200
11-17-98C
5-20-99DMOUNTING INSTR.
VC 520 - VC 6628SUPERCEDES
TITLE DATE SECTION
HOIST MOUNTING INSTRUCTIONS (Continued)
4. Install the truck PTO assembly using the manufacturer's instructions.
5. Determine the exact length "L" of the drive shaft (Figure 6). The drive shaft should be kept as short and level aspossible.
6. Cut the 7/8" square drive shaft to the length that was determined in the previous steps.
7. The supplied U-joint (with the 1" round x 7/8" square slip yoke) fits on the pump drive shaft. The U-joint for thePTO is not furnished.
8. Trial fit each U-joint to the hex drive shaft and trial fit the drive shaft assembly to the pump and PTO. At this point,mark the set screw locations of the PTO U-joint on the square drive shaft. Disassemble the drive shaft assemblyand countersink the drive shaft at the marked locations.
9. AssembleeachU-joint to the hexdrive shaft and install thedrive shaftassembly. After installing, secure the PTOU-joint to thedriveshaftusing3/8"x5/8"drilledhexheadsetscrew(furnished). Safetywireall (3) screws to insurethat they do not loosen.
10. For additional pump and drive shaft mounting instructions, refer to the manufacturer's instructions included withthe pump. Refer to Figures 6 and Dwg. 520078.
H. Install hydraulic hoses per the following instructions:
1. 7' (or 7'-10") hose(s) installation - Connect one end of the hose to the front pump port (low pressure). Connectthe other end of the hose to the rod end of the hoist cylinder (Figure 5).
2. 5' hose(s) installation -Connectoneend of thehose to the rearpump port (high pressure). Connect theotherendof the hose to the base end of the hoist cylinder (Figure 5).
Figure 6 - Drive Shaft Assembly
MANUFACTURING, INC.
520077
H200
9-4-97
5-19-98MOUNTING INSTR.
VC 520 - VC 6628SUPERCEDES
TITLE DATE SECTION
HOIST MOUNTING INSTRUCTIONS (Continued)
I. Position and secure the filler strips (liner or sleeper) to the truck frame (Figure 4).
The VC 520 and VC 620 require a minimum of 7-1/2" clearance above the truck frame.The VC 628 requires a minimum of 8" clearance above the truck frame.The VC 5520 and VC 6620 require a minimum of 8-1/2" clearance above the truck frame.The VC 6628 requires a minimum of 10-1/2" clearance above the truck frame.
Example: Assuming that a 7-1/2" clearance is required and 5" long beams are on the truck body, a liner of atleast 2-1/2" net will be required to obtain the minimum clearance required to mount the hoist.5" + 2-1/2" = 7-1/2" min.
J. Position the body longitudinals (long beams) onto the truck frame.
Note: At least 2" are required for clearance between the cab and closest point on the truck body.
K. Place the rear hinge brackets in the vertical position (Figure 2). Weld and/or bolt the brackets to thelongitudinals. If bolted, mark and drill each bracket four (4) places (17/32" holes) and secure the brackets to thelongitudinals using eight (8) 1/2"-13 x 1-1/2" Grade 8 hex head cap screws, eight (8) 1/2" lockwashers, and eight(8) 1/2"-13 hex nuts.
L. Refer to Drawing 520093 on the following page. Make sure that the dump body longitudinals are restingflush on the top of the spacers (which are welded to the lifting angles). Weld the top of both lifting angles (thevertical "leg") to the top flanges of the body longitudinals - a reinforcement plate may be required to fill the spacebetween the lifting angles and body longitudinals. Weld all around the lifting angles, body longitudinals, spacers,and reinforcement plates (if used). Be sure that your installation follows the method shown on thefollowing page - Drawing 520093.
Note: Step "L" (above) is a critical installation procedure that must becarefully followed to ensure a successful hoist installation. Deviation fromthe suggested installation method may result in damage to the hoist.
MANUFACTURING,INC.
SECTIONDATE
SUPERSEDES
TITLE
VC416-6628, TRL313-6628
H20001-14-13D
02-25-10C
INST. INSTRUCTIONS
520093
R MANUFACTURING, INC.
CINCINNATI, OHIO
SPACER
'L'
IMPORTANT!WHEN INSTALLING THE UPPER LIFTING ANGLES, THE GOAL ISTO COMPLETELY "BOX IN" THE LIFTING ANGLE, BODY LONG SILLSPACER, AND REINFORCEMENT PLATE - 100% WELD.
SITUATION A:LIFTING ANGLE FULLYENVELOPS BODY LONG SILL.
SITUATION B:LIFTING ANGLE DOES NOTENVELOP BODY LONG SILLAND A REINFORCEMENT PLATEIS REQUIRED.
NOTE: THE SPACER AND REINFORCEMNT PLATE SHOULD BETHE LENGTH AS THE LIFTING ARM. SEE 'L' DIMENSIONBELOW.
BODY LONGITUDINAL(LONG SILL)
SPACER
UPPER LIFTINGANGLE
LOWER ARM ANGLE
REINF. PLATE
BODY LONGITUDINAL(LONG SILL)
UPPER LIFTINGANGLE
LOWER ARM ANGLE
4167
63
H2
00
-5-2
2-0
6S
PL
ITP
UM
P
VC
416
/516
,V
C5
20
-66
28
SU
PE
RC
ED
ES
TIT
LE
DA
TE
SE
CT
ION
MA
NU
FA
CT
UR
ING
,IN
C.
Mo
de
lV
C4
16
VC
51
6V
C5
20
VC
62
0V
C6
28
VC
55
20
VC
66
20
VC
66
28
Co
ntr
ol
Ca
ble
&C
on
so
le
Up
Ho
se
Do
wn
Ho
se
62
80
43
(2)
62
80
43
Hig
hP
res
su
reH
os
e
Su
cti
on
Ho
se
Pu
mp
/Va
lve
/Ta
nk
Pu
mp
(On
ly)
62
01
25
-C
urv
ed
62
01
24
-S
tra
igh
t
(2)
41
61
52
41
61
51
41
61
52
52
06
19
(2)
52
06
19
Mo
un
tin
g/S
plin
eIn
form
ati
on
SA
E"A
"2
BO
LT
MO
UN
TIN
GF
LA
NG
E,
5/8
"-9
SP
LIN
ES
HA
FT
,C
CW
RO
TA
TIO
N
SA
E"B
"2
BO
LT
MO
UN
TIN
GF
LA
NG
E,
7/8
"-1
3S
PL
INE
SH
AF
T
41
61
52
41
60
79
52
00
88
F
41
62
77
52
05
94
62
00
11
(9Q
UA
RT
)6
62
07
7(2
1Q
UA
RT
)
NO
TE
:A
RR
OW
ON
PU
MP
HO
US
ING
IND
ICA
TE
SR
OT
AT
ION
DIR
EC
TIO
NF
AIL
UR
ET
OM
AT
CH
PT
OR
OT
AT
ION
WIT
HP
UM
PR
OT
AT
ION
WIL
LR
ES
UL
TIN
PU
MP
FA
ILU
RE
.
DIR
EC
TIO
NA
LP
UM
PC
ON
FIG
UR
AT
ION
FO
RV
C41
6-
VC
620
BI-
RO
TA
TIO
NA
LP
UM
PC
ON
FIG
UR
AT
ION
FO
RV
C62
8&
UP
PU
MP
P/N
52
05
94
PU
MP
P/N
41
62
77
NO
TE
:F
OR
BI-
RO
TA
TIO
NA
LP
UM
PM
OU
NT
ING
AN
DH
OS
EC
ON
NE
CT
ION
INF
OR
MA
TIO
N,
SE
ED
RA
WIN
G4
1681
2.
520079
H200
3-15-90
9-4-97AMAINT. & OPER. INSTR.
VC 520 - VC 6628SUPERCEDES
TITLE DATE SECTION
HOIST MAINTENANCE AND OPERATION INSTRUCTIONS
A. Hoist Unit Lubrication
1. PTO Driven Pump - Tighten and grease (with high quality commercial grade grease) the lube fittings located inthe PTO drive shaft assembly.
2. Lubricate all grease fittings on the hoist unit.
3. Lubricate the rear hinge assembly.
4. The hoist system should be serviced at the same time the truck is serviced, and sooner if the hoist unit isperformingheavydutyservice.
5. Pump Reservoir - Shall be filled with the recommended oil per the manufacturer's instructions. Periodicallycheck the hydraulic fluid and change when the truck engine oil is changed.
B. PTOPumpOperation
With the hoist and body completely installed, cycle the hoist several times to purge the hydraulic system of air.Operate the hoist system per the instructions in this manual and per the PTO manufacturer's instructions.
1. Engage the PTO from the truck cab and adjust the engine speed to obtain the correct PTO and lift speeddesired.
2. Pull the pump knob out. This will cause the hoist to raise. Refer to Drawing 520078.
3. When the hoist has reached its maximum capacity, the pump will bypass through the relief valve. Toprevent the pump from bypassing, push the pump knob to the center/middle position. Whenever the pumpknob is centered, the hoist will stop moving and hold its position.
4. To lower the hoist, push the pump knob in.
NOTEThe Venco Hoists powered by PTO drive pumps must be "powered down". Failure to "power down" willcause the reservoir to overflow.
5. To lock the hoist against the truck frame when it is in the down position, push the pump knob in. Whenthe pump bypasses, place the knob in the center "hold" position.
6. Disengage PTO from transmission per the manufacturer's instructions.
MANUFACTURING,INC.
520081
H200
5-6-01B
5-24-02CBODY PROP INSTR.
VC 520 - VC 6628SUPERCEDES
TITLE DATE SECTION
BODY PROP USE AND WARNINGS
D. Body prop(s): Federal Regulation 1926.601, Paragraph 10, requires the use of a body prop. Accordingly, allVenco Hoist Units will have included as a standard item a body prop (safety strut). See Paragraphs D.1. & D.2.below.
WARNINGDo not place arms, hands, or any part of the body between the truck longitudinals (long beams) or movingparts to pull the body prop release/locking pin
Do not use the body prop(s) to support a loaded truck body.
Body prop(s) should be free swinging to a vertical position after the locking pin is released.
Read operation of safety strut and caution labels before operating the hoist.
1. The body prop is designed for use only when the truck body is empty. The purpose of the body prop is toprovide a safety strut for use when maintenance or inspection are performed on an unloaded truck body in theraised position.
2. One (1) body prop shall be furnished for truck bodies up to and including 15 feet. For bodies longer than 15feet in length, two (2) body props should be used.
Note: For all dump bodies two (2) body props are required.
3. On models equipped with a spring-loaded release pin, use a suitable tool to pull out the release pin to releasethe body prop from the hoist frame. This will release the body prop allowing it to swing downward to a verticalposition.
4. Make sure that the body prop is aligned with the body prop foot rest (the body prop will be in a verticalposition), then allow the truck body to move downward until the body prop is seated in the foot rest. Note: Donot power down after making contact with body prop foot rest.
5. To disengage the body prop, raise the truck body until the body prop swings freely away from the foot pad.Using a suitable tool, place the tool in a leverage position on the body prop and propel sharply to the left andupward (or to the right and upward) so that the locking pin can be compressed and seated in the locking pinhole. Make certain the body prop is latched securely before the hoist is operated.
WARNINGUse care when reseating the body prop(s) in the locked position.
MANUFACTURING,INC.
4163
06
-
2-1
5-9
9C
12
-1-0
4D
416
08
1E
DP
OW
ER
UN
IT
VC
41
6/5
16,
VC
520
/620
SU
PE
RC
ED
ES
TIT
LE
DA
TE
SE
CT
ION
MA
NU
FA
CT
UR
ING
,IN
C.
TR
UC
KF
RA
ME
GR
OU
ND
ING
ST
RA
P#4
GA
GE
BL
AC
K
4163
07
-
12-1
-04E
4-2
0-0
5F
416
08
1M
ED
PO
WE
RU
NIT
VC
41
6/5
16,
VC
520
/620
SU
PE
RC
ED
ES
TIT
LE
DA
TE
SE
CT
ION
MA
NU
FA
CT
UR
ING
,IN
C.
416081M
WIT
HM
ON
AR
CH
PU
SH
BU
TT
ON
CO
NT
RO
L
NO
TE
:E
NE
RG
IZIN
G'G
'CO
ILS
EN
DS
FLO
WT
O'C
1'P
OR
T(H
OIS
TU
P)
EN
ER
GIZ
ING
'R'C
OIL
SE
ND
SF
LO
WT
O'C
2'P
OR
T(H
OIS
TD
OW
N)
TR
UC
KF
RA
ME
GR
OU
ND
ING
ST
RA
P#4
GA
GE
BL
AC
K
SECTIONDATE
SUPERSEDES
TITLE
-
H20001-14-13B
02-24-10A
WILLIAMS PTO WARNING
416287
R
MANUFACTURING, INC.
CINCINNATI, OHIO
The Gear Pump you have purchased is a single rotatation Gear Pump. The direction of rotation can be foundby using the Williams Machine and Tool Co.'s Model Number. Directly following the Model Number are theletters CCW or CW. These letters indicate the direction of rotation for the Gear Pump. CCW indicates acounter-clockwise rotation. CW indicates a clockwise rotation. Pump shaft rotation is determined by viewingpump from the shaft end.
Example: GP1538 CCW. The CCW indicates a counter-clockwise roation.
To verify the direction of rotation of your Gear Pump, perform the following steps:
1.) Locate the Part Number on the Gear Pump. The Part Number, Serial Number, and date code arelocated on the rear of the Gear Pump.
2.) Part Numbers ending in an even number are clockwise roation (CW). Part Numbers ending in anodd number are counter-clockwise rotation (CCW).
Example: 1830201. The last number is 1 (an odd number). This indicates acounter-clockwise rotation (CCW).
The following chart specifies torque requirements for the SAE O' ring plugs installed into the side or rearports of the Gear Pump. Any combination of inlet and outlet ports may be used, ie., inlet large rear port.outlet small side port; inlet large side and outlet small rear ports; or both side ports or both rear ports. Oneinlet and one outlet part must be plugged for proper Gear Pump operation.
Date Serial #GP
Part Number
PORT SIZE (SAE) TORQUE (FT. LBS)
3/4 - 16
7/8 - 14
1 - 1/16 - 12
1 - 5/16 - 12
1 - 5/8 - 12
15 - 20
20 - 25
30 - 35
45 - 50
65 - 70
The gear pump you have purchased is a single rotation Gear Pump.Installation of this Gear Pump into a system that does not match therotation of the Gear Pump may result in Personal Injury and/or PropertyDamage.
628017
I4
00
10
-4-9
9C
8-4
-00
DS
FQ
MB
DF
NF
OU
QB
SU
T
WD
628
TV
QF
SD
FE
FT
UJU
MF
EB
UF
TF
DU
JPO
NB
OV
GB
DU
VS
JOH
,JO
D.
VC 628 PDREPLACEMENT PARTS LIST
ITEM QTY PARTNUMBER DESCRIPTION
1 1 00170 SPRING - 11/16" O.D. x 1-3/4" LONG2 2 15254 CAUTION -STANDCLEARDECAL3 2 16-00012 MOUNTINGBRACKET-PUMP4 1 20-00022 ROLL PIN - 5/32" DIA x 1" LONG5 2 416010 COTTER PIN - 1/4" DIA x 3" LONG
6 1 416545 5/8 X 3-1/2 X CLEVIS PIN ASSEMBLY7 - - -8 2 416052 CAUTION-INSTRUCTIONSDECAL9 1 416068-2 LOCKING PIN - PROP10 2 416084 SAFETY PROP DECAL
11 1 520014 LOWER PIVOT SHAFT - CYLINDER12 - - -13 - - -14 1 662057-1 HINGE ASSEMBLY15 - - -
16 - - -17 1 620006 HYDRAULICP.T.O.PUMP18 1 620008 INSTALLATIONINSTRUCTIONS19 1 628900 HYDRAULICCYLINDER20 1 628040 SCISSORS ASSEMBLY
21 - - -22 - -23 - -24 - -25 - -
26 - -27 - -28 - -29 - -30 - -
31 - -32 - -33 - -34 - -35 - -
TITLE SECTION
SUPERCEDES
DATE
628028
H400
4-9-03D
5-22-06EREPL. PARTS LIST
VC 628 PD
*ITEM NOTSHOWN ON DRAWING
REPLACEMENT PARTS DWG REF 628017
*
*
*
**
**
*
MANUFACTURING,INC.
NOTE:PINFORMULTI-PIECEHINGE IS 520028
662079
I4
00
10
-5-9
9
8-7
-00B
SF
QM
BD
FN
FO
UQ
BS
UT
WD
552
0/6
620
TV
QF
SD
FE
FT
UJU
MF
EB
UF
TF
DU
JPO
NB
OV
GB
DU
VS
JOH
,JO
D.
VC 5520 / VC 6620REPLACEMENT PARTS LIST
ITEM QTY VC 5520 VC 6620 DESCRIPTION
1 2 520900 620900 CYLINDER - 5" OR 6" BORE x 20" STROKE2 1 662008 662008 LOWERCYLINDERPIVOTSHAFT3 1 662024 662024 SCISSORS ASSEMBLY4 1 620006 662025 PTO PUMP5 - - - -
6 - - - -7 1 662057-1 662057-1 REAR HINGE ASSEMBLY8 - - - -9 2 520063 520063 MOUNTINGANGLE10 - - - -
11 - - - -12 2 416010 416010 COTTER PIN - 1/4" X 3"13 2 416545 416545 5/8 X 3-1/2 CLEVIS PIN ASSEMBLY14 - - - -15 1 662032 662032 BODY PROP
16 1 662046 662046 ADJUSTABLECLIP17 - -18 - -19 - -20 - -
21 - -22 - -23 - -24 - -25 - -
26 - -27 - -28 - -29 - -30 - -
31 - -32 - -33 - -34 - -35 - -
TITLE SECTION
SUPERCEDES
DATE
662026
H400
4-9-03E
5-22-06FREPL. PARTS LIST
VC 5520 / 6620CINCINNATI,OHIO
MANUFACTURING, INC.
*ITEM NOTSHOWN ON DRAWING
*
*
*
NOTE:SHAFTFORMULTI-PIECE HINGE IS662072
Revised: June 2014
VENCO HOISTS LIMITED WARRANTY POLICY Venco products are built to last…we guarantee them. As a purchaser of any new Venco product covered by warranty, you will receive 3 years of the most complete coverage available…and, at no added cost to you.
3-Year Limited Warranty Policy
This limited policy warrants new products of Venco to be free from defects in material and workmanship for a period of
three (3) years from date of original installation. This warranty covers:
Repair or replacement of product
Labor to repair or replace product
Freight to return and/or replace product
We shall not be liable for any contingent liabilities arising out of the improper function of any products. Warranty shall
become void if the product is improperly installed, modified, damaged, abused or used for application other than
intended use.
Warranty Claims
Venco Venturo Industries LLC will make a good faith effort for prompt correction or other adjustment with respect to any product, which proves to be defective after our inspection and within the warranty period. Before any repairs are attempted or before returning any product, your Venco Distributor is required to obtain a warranty claim number. This number is necessary for any claim to be considered. To obtain a warranty claim number, Venco requires the model and serial number. Only authorized Venco Distributors can perform warranty. For the name and address of your local Venco Distributor call the Warranty Claim Department - 513-772-8448. WARNING - It is the responsibility of the installer to ensure the installation is completed according to the manufacturer's recommendations, ensure the ultimate user understands how to operate product in a safe manner, and understands the need for regular service and maintenance by an authorized Venco Distributor. No modifications or alterations may be made to any Venco product must be done by an authorized Venco Distributor, to the standards of the industry; including maintenance, service and affixing of all instruction, safety and warning decals. Users should again be instructed as to the safe operation at time of delivery. Maintenance, service, operation and safety warning decals are available on request from Venco Venturo Industries LLC.
VENCO VENTURO INDUSTRIES LLC 12110 BEST PLACE | CINCINNATI, OHIO 45241
P: 800-226-2238 | F: 513-326-5427 www.venturo.com