t Ü v rheinland hellas activities inspector / auditor: sidiropoulos eleftherios
TRANSCRIPT
ELEFSIS REFINERY UPGRADE PROJECT
TÜV RHEINLAND HELLAS ACTIVITIESINSPECTOR / AUDITOR: SIDIROPOULOS ELEFTHERIOS
OWNER • HELPE
EPCM CONTRACTOR• TECNICAS REUNIDAS
WORKS CONTRACTOR • J/V EAMT (EKME-ATERMON-METKA-TMUCB)• METRON • GENKAT • MAZO
THIRD PARTY INSPECTION & NOTIFIED BODY• TÜV RHEINLAND HELLAS
Distillation of 2.200.000 tn fuel oil high concentrate
sulfur (>3%) to:
1. Production of Diesel 1.320.000 tn with low sulfur (automotive)
2. Production of naphtha 450.000 tn
appropriate for petrochemicals and
gasoline
3. Thermal energy of 250 MW clean gas form low caloric for
heaters instead of fuel oil
U-36
AMINE RECOVERY UNIT
U-37
SOUR WATER UNIT
U-38
SULPHUR UNIT
U-72
BOILER FEED WATER / STEAM
SYSTEM
U-33
HYDROGEN UNIT
U-73 CONDENSATE RECOVERY SYSTEM
U-74 DEMINERALISED WATER SYSTEM
U-70 INTERCONNECTING
U-75
COOLING WATER SYSTEM
U-78 PLANT & INSTRUMENT AIR
SYSTEM
U-80
REFINERY FUEL OIL SYSTEM
U-81
FUEL GAS SYSTEM
U-82
FLARE SYSTEM
U-85
SULPHUR STORAGE & HANDLING FACILITIES
UTILITIES – AREA 2 TÜV RHEINLAND
HELLAS DUTIES
TÜV RHEINLAND SHOP INSPECTION
Inspector Sidiropoulos Eleftherios for ERUP
From August 2009 until July 2011 several inspections completed successfully in European countries manufacturers to bring and delivered equipments and vessels in compliance with PED97/23 , European and other international standards.
Pressure vessels in Italy, Switzerland & Poland
Heat exchangers in Greece and Sweden
Valves in Finland
Sulphur handling package in Finland and Estonia
Radar level transmitters in Sweden
ERUP locate in Elefsina Attica Greece. It is an extension/upgrading of HELPE premises. Our duties listed as follows but not limited to:
PIPING according to ASME B31.3
Radiography interpretation.
Ultrasonic thickness & weld check.
Liquid Penetrates of Socket welds & when needed.
Magnetic Particles of bevel ends & when needed.
PWHT of CS and Low Alloy steels, Preheating and Post heating check.
PMI of Stainless steel & Duplex.
Hardness & Ferrite tests.
Hydro tests & Pneumatic tests
Visual check of welds before & during final acceptance tests.
Mechanical tests witnessing and acceptance of PQR and issuing of WPQs.
Witnessing of bolt tightening procedures for critical flanges.
ATMOSPHERIC TANKS according to API 650
Traceability and material check
NDTs as per applicable code.
Vacuum test of bottom plates.
Diesel test of shell and base plates connection.
Plumpness & Roundness check.
Local deviations (peaking & banding) check.
Witnessing of welding procedures, welders and w.operators qualification.
Any grinding cause local low thickness was UT measured and filled (built up) with the approved welding repair method. UT & PT witnessed.
Nameplates checked.
Pneumatic tests on reinforcing pads and Hydrostatic tests (Atmospheric) .
FLANGE ALIGNMENT & PIPING SUPPORT
POSITIVE MATERIAL ID. (PMI) & PRESSURE TEST
OTHER ACTIVITIES FLARE ERECTION SULPHUR HANDLING PACKAGE CONSTRUCTION PLUMB & LEVELLING OF VESSELS & HEAT EXCHANGERS FLANGE AND SHAFT ALIGNMENTS OF PUMBS & AIR
COOLERS COOLING TOWER CONSTRUCTION STEAM BOILERS CONTSTRUCTION REFRACTORY APPLIANCE, HAMMER & LAB TEST
WITNESSING INTERNALS DIMENSIONAL CONTROL AND LEAK TEST. TRANSFER LINE GOLDEN JOINTS (FIT UP/WELDING/NDTs) INSULATION CHECK PAINTING CHECK
Refractories /Hammer test
Transfer line (Reactor) / PSA
PUMPS & AIR COOLERSDuring prealignment flanges were checked for parallelism. Shaft alignment
performed as per manufacturers manual and the applicable codes. After hydrostatic test final flange and shaft alignment performed.
Alignment activities were done according to API code & HELPE specifications
Notified Body services NOTIFIED BODY ACTIONS NDT review NDT operators qualification
review Welding procedures, welders
and welding operators review Welding consumables review Hydrostatic test witnessed Drawings and engineering
calculations check Stress analysis reports
witnessing Particular material appraisal
(PMA) review Nameplate check
CE marking of Area 2
units are going to be
stamped from NoBo 2221
TÜV RHEINLAND HELLAS.
ERUP TEAM
FIELD INSPECTION GIAMAS DIMITRIOS
SIDIROPOULOS ELEFTHERIOS
CHATZIFOTIADIS PANTELIS
LAMBIRIS LAMBROS
DOVAS CHRISTOS
GKOSDIS GEORGIOS
KYAMIDIS CHRISTOS
DOCUMENT CONTROL & ADMINISTRATION
MIKELIS EMMANUEL
TSANTYLA ANASTASIA
SHOP INSPECTION SIDIROPOULOS ELEFTHERIOS
CHATZIFOTIADIS PANTELIS
KARATHODOROS ELIAS
LAMBIRIS LAMBROS
MIKELIS EMMANUEL
WORKSHOP MANTAS FOTIS
LAMBIRIS LAMBROS
DOVAS CHRISTOS
CHATZIFOTIADIS PANTELIS
DOCUMENT REVIEW
MENTZOS MICHAEL
MOURKOS THEOFANIS
Technical Director: Paparidis Georgios
TO BE CONTINUED