sysco quality assurance 2015
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QUALITYASSURANCESysco Food Safety and Quality Programs
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03 THE SYSCO PROMISE
04 DISTRIBUTION FOOD SAFETY
04 The Sysco Approach
04 Distribution Food Safety (DFS)
04 Temperature Controls
06 SUPPLIER APPROVAL
06 Initial Facility Audit
07 Ground Beef and Veal Supplier Authorization
08 Sysco Specialty Meat Company (SSMC)
Raw Materials Supplier Approval
09 FOOD SAFETY
09 Risk Matrix
10 Independent Audit Program
10 Global Food Safety Initiative
10 Listeria Monocytogenes Controls
11 Allergen Controls
12 Foreign Material Controls and
Metal Detection Guidelines
12 Low Acid Canned Foods
13 Produce: Good Agricultural Practices (GAP)
14 FOOD DEFENSE
14 Supplier and Operating Company Controls
CONTENTS
15 QUALITY
15 Individual Product Specifi cations
15 Monitoring and Compliance
16 Sysco Product Evaluation Center (PEC)
17 Field Specialists
17 Point Source Inspection Program (PSIP)
18 Sysco Brand Product Discrepancy Notice Program (PDN)
19 Sysco QA Plant Visits – Approved Suppliers
20 SUSTAINABILITY
20 Corporate Social Responsibility
20 Animal Welfare
22 Sustainable Egg Supply
23 Integrated Pest Management (IPM)
24 Sustainable Seafood
26 REGULATORY & TECHNICAL SERVICES
26 Crisis Management Program
26 Recall Procedures
26 Seafood HACCP
27 EDUCATION & DEVELOPMENT
27 Employee Training and Professional Memberships
27 Operating Company and Customer Support
27 Industry, Academic and Research Engagement
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Our family of products also includes equipment and
supplies for the foodservice and hospitality industries.
Sysco operates diverse facilities involved in broadline
foodservice distribution, specialty quickservice
restaurant distribution, as well as premium
protein and produce manufacturing facilities in
North America and Ireland. These complex business
operations enable Sysco to serve customers, ranging
from small family-owned restaurants to multi-unit
chains, as well as large educational, health
care, hotel and government operations.
Our commitment to quality and food safety can
be traced back to the founding of the Sysco
Corporation. The principles and vision outlined in 1970
have served as the foundation on which our quality
and food safety programs have been built. Today,
Sysco’s commitment to providing safe, wholesome and
consistent quality products to our valued customers
has never been stronger.
The Sysco Quality Assurance team is responsible
for ensuring we meet today’s challenges relative to
quality and food safety. We accomplish this through
the diligent eff orts of our fulltime Quality Assurance
staff members and over 100 supportive Quality
Specialists around the world.
We are actively involved in quality, food safety,
regulatory and environmental initiatives. The Sysco
Quality Assurance Department sponsors food safety
and sustainability research while staff members serve
on various advisory committees and/or participate
in current food safety, regulatory, quality and
environmental initiatives. We are committed to the
belief that shared knowledge leads to continuous
improvement in these areas and ultimately benefi ts all
stakeholders in the foodservice industry, including our
supply partners, valued customers and our competitors.
Sysco is the global leader in selling, marketing and distributing food products to
restaurants, healthcare and educational facilities, lodging establishments and other
customers who prepare meals away from home.
THE SYSCO PROMISE
40+Full-time SyscoQA Associates
100+Supportive QA
MembersWorldwide
#1
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Mission
To market and deliver great products to our
customers with exceptional service.
Sysco Standard Operating Procedures (SOPs) cover all
areas of food handling and transport, and function as the
foundation for training programs focused on preventive
controls and a food safety culture designed to ensure the
safety of the food distributed by Sysco is maintained.
Distribution Food Safety (DFS)
To assure compliance with Sysco’s DFS systems in
our Broadline Sysco Operating Companies (OpCos), Food
Safety Program Managers (FSPM) will be employed at
the local companies. These FSPMs will report directly to
Sysco Corporate Food Safety Regional Directors with a
dotted line to the company President.
The FSPMs in the companies partner with other
functions to ensure food safety tasks are performed
appropriately (operations, merchandising,
transportations, sales, etc.).
Corporate Food Safety Regional Directors will manage
the FSPMs in the U.S. and Canada.
Sysco QA Initial Facility and Temperature Controls
The temperature of many Sysco branded products, as
well as a growing number of non-branded food products
are monitored during transit.
The information is used to continuously improve supply
chain temperatures, as well as ensure that transit
temperatures maintain food safety prior to
The Sysco Approach
Sysco’s approach to food safety aligns with the
mission and vision of our company:
DISTRIBUTION FOOD SAFETY
Vision
To be our customer’s most valued and
trusted business partner.
These constructs all require a best in class food safety
system. Sysco has implemented a comprehensive supply
chain food safety system covering transportation from
the supplier through to delivery to the end-customer.
Key components of the food safety system involve
1) sourcing from capable suppliers who pass an
approved 3rd party Food Safety audit,
2) eliminating the possibility of cross-contamination
during storage and transport, and
3) establishing time and temperature control limits
from the time products leave the supplier to the time
they are delivered to the end-customer.
+ +
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Sysco receiving the product. No refrigerated products
are received by Sysco without thorough evaluation.
Prior to Sysco receiving products from a supplier and
placing it in inventory, the receiver checks the product
temperature and evaluates the load to ensure it was
handled properly.
The process for product fl ow from receiving, through
storage, and loading onto delivery trucks is engineered
to maintain product temperature as close to ideal as
possible to maximize food safety and quality. Once
on delivery trucks, temperature is maintained by a
fl eet of multi compartment refrigerated trailers. Drivers
monitor temperature throughout the delivery to ensure
food safety and product quality are maintained. The food
safety system at Sysco is designed to exceed regulatory
requirements, as well as our customers’ expectations.
At Sysco, we know maintaining food safety in the cold
supply chain ensures we market great products with
exceptional service, which earns our customer’s trust.
DISTRIBUTION FOOD SAFETY
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Manufacturers must pass a rigorous quality and food safety assessment
before becoming Sysco suppliers.
SUPPLIER APPROVAL
Initial Facility Audit (IFA)
Potential supplier facilities from all product categories
must pass an Initial Facility Audit (IFA) performed by a
Sysco Quality Assurance team member.
Suppliers must demonstrate the capability of
producing food products to our requirements.
Facilities are not allowed to produce under the Sysco
Brand without fi rst passing a rigorous process of quality,
food safety audit and product evaluations. Suppliers
must demonstrate the capability of producing food
products to our requirements. If the product evaluations
and business analysis warrant proceeding through the
approval process, a representative of Sysco Quality
Assurance will conduct a comprehensive “desktop”
pre-audit teleconference with the facility management
personnel in order to determine if the facility will meet
our food safety and quality expectations.
If Sysco Quality Assurance obtains facts to support the
facility is capable of meeting the requirements, upon
completion of the teleconference, an initial “On-Site”
audit of the facility shall be scheduled. The initial audit
will verify, by physical inspection, the acceptability of the
plant and grounds as well as validation of the food safety
and quality assurance programs in place.
If approval of the facility is granted, the supplier and
the Sysco Program Quality Manager will establish
monitoring and verifi cation procedures to ensure that
the food safety and quality systems are maintained
and the Sysco products are manufactured or packed
according to the agreed specifi cations. The IFA
requirement applies to all potential Sysco Brand
manufacturers.
IFA
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Ground Beef and Veal Supplier Authorization
To mitigate the risk of E. coli O157:H7 in raw ground
beef and veal products distributed through Sysco
Operating Companies and/or Sysco Specialty Meat
Companies, Sysco has developed a specialized supplier
requirement program.
Sysco has been very proactive in establishing food
safety programs that provide our customers with safe
and wholesome products. When purchasing Raw
Ground Products, Corporate QA, with the support of the
SMS Beef Department and Operating Companies, has
implemented enhanced food safety control requirements
that exceed minimum regulatory requirements.
The product and process requirements are reviewed and
updated as needed to improve Sysco’s ability to provide
safe food and to affi rm compliance with USDA/CFIA
Regulations, FSIS Directives and/or Notices and Industry
Best Practices. The purpose of this process is to achieve
a greater level of consistency between products and
suppliers of this important product category.
Compliance with Sysco’s Ground Beef Food Safety
Program must be verifi ed annually by an approved
E. coli O157:H7 audit developed specifi cally for
“Grinders.” Any establishment identifi ed as not
complying with the Sysco requirements will be
disqualifi ed from the Sysco Brand/Packer Label
authorized supplier list and purchases of Raw Ground
Products produced at such establishment(s) shall be
suspended until compliance is achieved.
Sysco’s QA personnel visit Sysco Brand raw ground beef
and veal suppliers on a routine basis.
If suppliers are not on the authorized list, then they
cannot distribute through any Sysco Operating
Company, including Broadline, “Quick Service” or
Specialty Meat companies. In addition, Sysco’s QA
personnel visit Sysco Brand raw ground beef and
veal suppliers on a regular basis, and our Operations
Review Department conducts audits at Sysco Operating
Companies to assure that purchases are limited to
authorized suppliers only.
SUPPLIER APPROVAL
Specialized supplier requirement program toprovide safe and wholesome products
Sysco Quality Assurance professionals visit SyscoBrand suppliers on a routine basis
Compliance with FDA, USDA and CFIA regulations,FSIS Detectives and Industry Best Practices
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The SSMC Supplier Approval Program
requirements include a rigorous set of
food safety standards including an annual
Independent Food Safety Audit (IFSA).
Sysco Specialty Meat Company (SSMC)
Raw Materials Supplier Approval
To reduce risk of the potential for introduction of
pathogenic E. coli 0157:H7 into whole muscle non-intact
beef cuts, SSMCs only purchase raw materials from
approved suppliers that have confi rmed compliance to
the Raw Materials Supplier Approval Program.
The SSMC Supplier Approval Program requirements
include a rigorous set of food safety standards.
These include:
• Annual Independent Food Safety Audit (IFSA) for
all covered establishments.
• Annual E. coli O157:H7 assessment portion or
addendum to the IFSA audit
• Ongoing Food Safety System Letter of Guarantee
including verifi cation and validation details of at
least two hazard control point interventions.
Sysco QA compiles program requirements on an on-going
basis and posts the information via an electronic archive.
Sysco Corporation and the SSMC monitor compliance
on an ongoing basis. In the event a supplier or supplier
location fails to comply, they will be removed from the
SSMC Approved Supplier List, and product shipments
from those suppliers or individual supplier locations
will not be allowed to be received into inventory at SSMC
establishments and may not be used for Whole Muscle
Non-Intact (WMNI) beef production.
SUPPLIER APPROVAL
SSMCSupplier Approval Program
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Supplier Facility Risk Rating System and
Plant Visit Matrix
Sysco Quality Assurance has developed a Supplier
Facility Risk Rating system and Plant Visit Matrix to
manage internal, second party Sysco QA Plant Visits to
supplier facilities approved to manufacture Sysco brand
products. Facility risk ratings are based on numerous
factors including but not limited to: the products with
the most inherent food safety risk produced at each
facility, the robustness and validity of the food safety
processes in each facility, the scheme and results from
certifi ed third party food safety audits, the current and
historical performance regarding food safety, regulatory,
quality and/or social responsibility.
After each facility is assessed using decision making
criteria, each facility is assigned a High, Medium or Low
Risk Rating resulting in a Plant Visit Matrix used to assign
the frequency of on-site Sysco QA Plant Visits.
Examples of High Risk Supplier Facilities include those
producing refrigerated Ready To Eat (RTE) Deli Meats,
RTE Smoked Salmon, RTE Crustaceans, and RTE Produce.
Medium Risk examples include potentially hazardous
foods that may support pathogen growth, but where
the growth is limited due to inherent physiochemical
properties, validated interventions or processes that
reduce and inhibit the growth throughout the product’s
shelf life. Low Risk examples are facilities producing
products that do not support, or do not inherently
possess conditions conducive to the growth of food
borne pathogens.
The Sysco Quality Assurance Plant Visit Matrix is
updated as new facilities are approved and is reviewed
annually to determine resource needs to complete
essential travel and to assess any new information
such as emerging food safety hazards or new validated
intervention technology.
FOOD SAFETY
GLOBAL FOOD SAFETY INITIATIVE (GFSI)Beginning July 1st 2016 Sysco will only accept GFSI schemes.
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Independent Audit Program (IAP)
Sysco Corporation maintains a strong commitment
to Food Safety, Product Integrity, and provision of
consistent quality products to our Sysco Operating
Companies and their end user customers. In an eff ort
to strengthen this commitment, we have developed
the Sysco Independent Audit Program (IAP). All
Sysco Approved supplier locations and co-packing
locations producing Sysco Brand products are required
to undergo a 3rd party Food Safety audit each calendar
year conducted by a Sysco approved auditing fi rm.
Sysco QA reviews all audits to assure a minimum
acceptable score is achieved and that all corrective
actions are adequate and implemented in a timely
manner. Audit documents are managed through a
secure industry network that is a web-based system
where companies can store, share, and manage audit
documentation and communications with other
companies they do business with.
Global Food Safety Initiative (GFSI)
Sysco accepts GFSI recognized schemes to
satisfy the requirements for independent food safety
audits. The GFSI Mission is to provide continuous
improvement in food safety management systems
to ensure confi dence in the delivery of safe food to
consumers worldwide. GFSI schemes are based on
the food safety principles laid down by the Codex
Alimentarius Commission (Codex), the National
Advisory Committee on Microbiological Criteria
for Foods (NACMCF), relevant ISO standards, and
International Codes of Practice.
Listeria Monocytogenes Controls
Sysco’s requirements for control of Listeria
Monocytogenes (LM) in Refrigerated Salads, Ready To
Eat Seafood, Frozen Fruits and Vegetables, Processed
Avocado Products and Ready To Eat Meat and
Poultry products include internationally recognized
best practices, many of which exceed those codifi ed
by regulations.
Listeriosis, a food borne disease caused by food
products contaminated with Listeria monocytogenes,
is an important public health issue. Listeriosis
primarily aff ects persons of advanced age, pregnant
women, newborns, and adults with weakened
immune systems. However, persons without these
risk factors can also be aff ected. The mortality
rate for persons contracting Listeriosis is nearly
30%; therefore heightened controls for Ready to Eat
Meat & Poultry, Seafood, and Deli Salads have been
developed to reduce risk to our customers.
Sysco Brand requirements are comprehensive to
include the entire manufacturing process, including
environmental controls, and provide a set of minimum
standards that all Sysco Brand suppliers must comply
with through demonstration of equivalent
practices for LM Control programs. Sysco Brand Deli
Meats adhere to the highest food safety standards
FOOD SAFETY
Sysco Brand requirements arecomprehensive to include the entire
manufacturing process for LM controls.
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in the industry whereby the manufacturing processes
must be equivalent to low risk as defi ned by the
United States Department of Agriculture Food
Safety Inspection Service and/or Canadian Food
Inspection Agency and Health Canada. Sysco Brand
suppliers must have Hazard Analysis of Critical
Control Point Food Safety Systems in place and such
plans must include a hazard analysis for control of LM
throughout the processing environment. Suppliers are
required to scientifi cally validate that all LM interventions
meet or exceed Sysco QA requirements. Comprehensive
pre-requisite programs are required. Examples of
pre-requisite programs include Good Manufacturing
Practices, Sanitation, Food Safety, Hold and Test,
Comprehensive Pre Op and During Op Environmental
Sampling, Root Cause Analysis with Corrective Action
Plans, Laboratory Testing Methodology, Microbiological
Interventions and Employee Training.
In addition to annual third party Food Safety audits,
Sysco QA personnel verify that all high risk RTE Sysco
suppliers meet or exceed the minimum LM control
requirements by conducting onsite plant visits.
Allergen Controls
Approximately 7% of the United States and Canadian
citizens have been diagnosed with or experience
some form of food allergies. Of this amount, tens of
thousands are rushed to the hospital annually due
to an allergic reaction to foods with allergens and
hundreds die from it. Despite these statistics there is
still no cure for food allergens. The best remedy is that
those sensitive to allergens should abstain from foods
containing allergens. Presently there are eight allergens
recognized in the US, which include Crustacean Shellfi sh,
Eggs, Fish, Dairy, Peanuts, Soy, Tree Nuts and Wheat.
In Canada, along with the top eight, Mustard, Sesame
Seeds and Sulphites are also recognized as hazards. In
order to assist individuals in avoiding potentially fatal
reactions due to food allergen consumption, the FDA
has mandated that all food product labeling list the top
eight US allergens in their ingredient legend. Canadian
regulations require the same information on its labeling
for its top 11 allergens and sensitive ingredients.
Sysco has developed guidelines for its branded
suppliers in order to minimize the risks of cross
contamination and to ensure proper identifi cation
of all food products containing allergens. The Sysco
guidelines are more far reaching than those required
by the FDA for allergen control. These guidelines
ensure suppliers take a systematic approach in its risk
analysis of possible points of cross contamination in
their process, develop risk control measures, track
allergen usage, and provide proactive identifi cation of
allergens in plain language.
Sysco provides detailed directives for its suppliers in
the areas of packaging/specifi cation development and
review in addition to standard procedures employed
during the processing of allergen- or sensitive-ingredient
containing food items.
FOOD SAFETY
Approximately
7% of United
States and Canadian
citizens have been
diagnosed with or
experience some form
of food allergies.
n
rm
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FOOD SAFETY
Sysco Brand Suppliers
must demonstrate eff ective
procedures to prevent
contamination of products
with objects such as:Wood Glass Plastic Metal
Examples of directives in these areas would be the
annual review of all packaging and specifi cations
to ensure allergens have been declared. There should
be a statement for allergens in plain language (such
as “Contains Dairy”), required hourly label checks
during production runs, separation and segregation
of allergens in storage and production, and required
cleaning of the lines whenever a changeover occurs
between an allergen and non-allergen food product.
Updates to these guidelines and requirements are also
provided to each supplier on a periodic basis when they
experience change.
Additionally, mandated annual third party audits are
conducted and any infractions are identifi ed and
reported to Sysco Corporate QA in an audit report.
The Sysco Allergen Control Guidelines are also
provided to all potential suppliers in an introduction
packet. Suppliers incapable of meeting Sysco
requirements will not be approved. Sysco’s Allergen
Control Guidelines continue to evolve and present
standards for both Europe and the United Arab
Emirates are being added to the guidelines for products
distributed in those markets.
Foreign Material Controls and Metal
Detection Guidelines
Foreign materials in foods can cause injury. Sysco
Brand suppliers must demonstrate eff ective
procedures to prevent contamination of product with
objects such as wood, glass, brittle plastic and metal.
The foundation of this program is prevention of
foreign material contamination. Strict raw material
specifi cations, planned preventive maintenance
programs, good engineering and application of
eff ective Good Manufacturing Practices are examples
of the preventive measures required of all suppliers.
Sysco Brand suppliers must have approved foreign
material detection systems on all lines, such as Filters,
Magnets, Metal Detectors, and/or X-rays designed
to mitigate risk of ferrous, non-ferrous, aluminum
and stainless steel metals below limits established by
regulatory agencies as choking hazards.
A Sysco Quality Assurance Metal Detection
Guidelines Best Practices document is provided to
all active suppliers and each potential new supplier.
The document is designed to provide guidance
to the standards Sysco expects from its suppliers.
Metal detection programs which go beyond these
recommendations are encouraged.
Low Acid Canned Foods
All approved Sysco suppliers of low acid canned
foods have implemented processes specifi c to
the product and method of operation to achieve
commercial sterility. These processes are established
by or are equivalent to a process developed by a
competent processing authority. Commercial sterility
of thermally processed low acid canned foods
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FOOD SAFETY
means the fi nished product is free of microorganisms
of public health signifi cance and those capable of
reproducing in the food under ambient storage and
distribution temperatures.
Produce: Good Agricultural Practices (GAP)
The Sysco/FreshPoint GAP Program is divided into
two areas that improve food quality, food safety
and traceability:
Good Agricultural Practices (GAP)
Harvest Crew Third Party Audits (GHP)
Authorized Sysco produce suppliers are included in a
secure database system which includes their company
profi le. Suppliers upload third party GAP/GHP audits
from all ranches/suppliers into the secured web-based
system. The program identifi es each supplier’s role in the
supply chain (e.g. grower-shipper, broker, processor, etc.),
the produce products they provide Sysco Operating
Companies, and the source of their raw material. The
system further ensures that all RTE products and total
number of farms/ranches being used to supply those
products to Sysco/FreshPoint Companies are accounted
for and have been uploaded into the GAP program.
To assure accurate traceability, all Sysco or
FreshPoint Branded cartons are marked by a
seven-digit Julian Code Dating System:
Suppliers must have tracking systems in place that
provide accurate and legible labeling of all cases/items/
packages so that complete and thorough traceability to
the actual fi eld can be provided at a moments notice.
The database monitors supplier audits, providing
reminders of impending expiration dates, thus helping
to assure continued compliance. Benefi ts of the
database includes the ability to monitor third party
auditor performance, expanding GPS capabilities, and
the generation of GAP/GHP-compliant suppliers from
whom our Operating Companies are authorized to
purchase RTE produce products.
Sysco/FreshPoint supports and enforces all current
requirements set forth by the California Marketing
Agreement with higher standards in the areas
pertaining to water quality and ATP Bioluminescence
Testing. The program must identify monitoring
methods, sampling plan, frequency of tests
performed, acceptable limits and corrective actions
taken when limits are exceeded.
Additionally, Initial Audits of all potential suppliers
of Sysco/FreshPoint brand fi eld products include
GAP/GHP assessments. These initial assessments are
conducted by trained Sysco QA staff .
00 = Supplier ID 2 = Yuma, AZ
000 = Julian Date of Calendar Year 3 = Huron, CA
0 = Crew/Ranch/Harvest/Machine Number 4 = Oxnard, CA
0 = Areas of Growing Production 5 = Santa Maria, CA
1 = Salinas, CA
1
2
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FOOD DEFENSE
Supplier and Operating Company Controls
Sysco Suppliers and Operating
Companies are required to
have demonstrated
programs and procedures
in place addressing:
Food Defense program
compliance is verifi ed by
third-party audits and QA plant visits.
Surveillance
and Monitoring
Activities to Identify and
Help Prevent Intentional Acts
Intended to Disrupt the
Food Supply
Physical
Security
of Buildings
and
Personal
Security
Emergency
Response
Branded supplier and Sysco Operating Company
facilities have eff ective food defense programs
including, but not limited to, a food security team with
defi ned roles and responsibilities. Each team conducts
a unique product security risk evaluation which helps
the management team prioritize the preventive
measures that have the greatest impact on reducing the
risk of tampering or other malicious, criminal or terrorist
actions against Sysco Branded products. All aspects
of facility operations are evaluated for vulnerability to
sabotage. Ingredient and packaging suppliers must
undergo food security evaluations at their facilities
or distribution centers, and must have demonstrated
procedures for the receipt of damaged goods including
inspection and justifi cation for product disposition.
Non-USDA facility manufacturing plant warehouse
or distribution centers are registered with the FDA
under the Public Health Security and Bioterrorism
Preparedness and Response Act of 2002. Sysco
Branded suppliers and Sysco OpCo’s have eff ective
systems to control access to and from the plant
grounds and the manufacturing and storage facilities.
Access to sensitive areas is controlled during
operations as well as during off hours or times of shut
down. Vehicles entering facility property park in areas
visible to plant food security patrol individuals. Non-
employee personnel have a designated waiting area
that restricts non-employees from processing and/or
warehouse areas. Trucks and/or trailers are inspected
by trained personnel before and after unloading.
Non-traffi c doors, dock doors, receiving pipes and
hoses are secured at all times. Security processes
are in place for issuing, tracking and retrieving keys,
identifi cation badges and passes for the building and
secured areas. Only authorized personnel have access
to the facility and their whereabouts are monitored
at all times. In addition, facilities have a documented
contractor program with procedures including; GMP,
food safety and hygiene rules with training, restriction
to defi ned work areas, options to inspect tool and
lunch boxes and a sign in and out log. Regular patrol
of outside grounds, outside buildings and roof
tops are part of the security programs. Patrols are
documented and suspicious activity investigated with
law enforcement notifi ed as deemed appropriate by
the designated individuals.
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QUALITY
01 Product Description
02 Ingredient Statement
03 Packaging and Code Dating
04 Raw Material Information
05
Unique Processing Procedures orother Point of Diff erentiation Information
06 Foreign Material PreventionRequirements
07 Pack Size
08 General Quality Specifi cationsand Defect Limits
09 Piece Counts, Weights,Dimensions, Colors, Etc.
10 Handling, Storage andDistribution Information
11 Shelf Life
12 General Analytical Information
13 Nutrition Panel Information
14 Monitoring and Compliance
Individual Product Specifi cations
Sysco QA manages a Product Specifi cation Database
describing the fi nished Sysco Branded products we
distribute. Suppliers create Product Specifi cations
by entering data into the shared database. To that
end, suppliers are required to submit supplier-specifi c
product information into the Sysco product
specifi cation system for items they produce under the
Sysco Brand. Suppliers are not to develop packaging or
produce and distribute product until each specifi cation
is in QA Approved status.
All individual product specifi cations are reviewed by
the product quality manager and department manager
for content and to assure they clearly align with the
Sysco Brand strategies for points of diff erentiation and
consistency within Sysco Brands. The specifi cations
shall not be moved to QA Approved status by a
department manager or director until all criteria is met.
These fi nished product specifi cations describe the product
as sold and include key manufacturing procedures.
The supplier’s product specifi cation information is
stored in Sysco’s managed database for future use
and may be requested anytime by both Operating
Company and corporate personnel as the need arises.
Monitoring and Compliance
Sysco uses various means of monitoring and
compliance to verify that the products we purchase
are meeting our product specifi cations and our
customer expectations.
Information contained in specs may include, but is
not limited to, the following (as applicable):
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QUALITY
Monitoring and compliance programs are tailored
to the product category, but will include one or
more of the following:
1 Product and Packaging Evaluations2 Field Specialist Inspection3 Lot Set Aside Evaluations4 Point Source Inspection5 Provision of Certifi cations of Analysis/Conformance6 Food Safety and Quality Reviews7 Sysco Program Quality Manager Plant Visits8 Independent Lab Analysis9 Initial Production Run Inspection
10 Random Lot Inspection11 Submission of On-Going Analytical Reports12 QA Documents (from supplier)13 Verifi cation Supplier Product Evaluations14 Time/Temp Recorders for Supply Chain Control15 Complaint Tracking
Sysco Product Evaulauation Center (PEC)
In March 2008, Sysco opened a 20,606 sq. ft. Product
Evaluation Center (PEC), located at the corporate
headquarters in Houston, Texas, to evaluate new
samples, current Sysco brand products and competitors’
products. The center includes an advanced foodservice
kitchen with workstations, a sensory panel area, and
an auditorium with adjacent R&D kitchen. The PEC is
a manifestation of Sysco’s desire to meet customers’
expectations and maintain a competitive edge
in the industry.
Professionally evaluating products provides value to
Sysco and its suppliers. Products are evaluated against
agreed purchase specifi cations to measure supplier
performance. The PEC is also utilized extensively by
Sysco and supplier chefs to create and present new menu
items for our valued customers. Supplier performance
evaluations are an ongoing verifi cation activity across
all Sysco product categories. Additional evaluations are
performed during plant visits and inside the PEC.
QA personnel issue reports after each evaluation and
corrective action plans are developed as needed to
improve the product and processes.
The following are examples of the foodservice equipment
used: in the P.E.C. fryers, convection ovens, stoves,
steam kettles, char-broiler, salamander, and steamers
to prepare and evaluate a wide array of food categories
that are distributed in the marketplace. The sensory
panel area provides the company with an opportunity
to gain consumer insight prior to the release of a new
or improved product. The area includes 8 individual
sensory booths which allow internal, external, and expert
participants to sample and evaluate single or multiple
product attributes including visual, texture, taste, and
aroma. The auditorium and R&D kitchen are available
for food demonstrations and presentations. The PEC is a
welcome addition to the corporate headquarters.
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Sysco Food Safety and Quality Assurance Programs | Version 2, May 2015 17
QUALITY
Field Specialists
Sysco Brand approved suppliers have the responsibility
of producing products that meet the mutually agreed
upon Sysco specifi cations and must maintain eff ective
QA/QC procedures to monitor and ensure specifi cation
compliance. The success of the program is dependent on
sound production and quality assurance eff orts by our
select and valued suppliers. Sysco QA works closely with
its suppliers to defi ne the monitoring requirements and
reporting to demonstrate compliance.
In conjunction with supplier monitoring, Sysco Quality
Assurance utilizes skilled, independent Field Specialists
to routinely evaluate the quality and consistency of our
Sysco Brand products in the plants where the products
are produced. High volume, high value commodities
are inspected during production runs and/or post
processing against Sysco brand specifi cations.
Point Source Inspection Program (PSIP)
The implementation of the Point Source Inspection
Program (PSIP) eff ectively changed the inspection
methods associated with Sysco Brand imported products
(Import Commodities and Seafood) procured from many
of our suppliers. Sysco Quality Assurance worked closely
with SMS and our approved Import Commodity and
Seafood suppliers in the establishment of inspection
procedures for Sysco Brand products, resulting in a
streamlined and more effi cient inspection process. In
the case of internationally based approved suppliers,
the inspection of Sysco Brand products formerly
occurred following their arrival in the United States. The
determination that product failed to comply with Sysco
Brand Product Quality Specifi cations following arrival
in the United States added cost, supply disruptions and
considerable inconvenience for all parties throughout
the distribution chain. Sysco Quality Assurance and SMS
determined, with input from our valued import supplier
base, that the inspection of Sysco Brand products had
to be executed at the point of production, now known
as PSIP. Sysco Quality Assurance developed strategic
alliances with off shore partners for the execution of
sampling and quality evaluations at our approved
supplier’s processing facilities.
These eff orts are coordinated by Sysco Quality Assurance
following receipt of a Sysco Brand production and
shipping notifi cation form. The sampling plans and
evaluation requirements utilized by our partners are
established and maintained by Sysco Quality Assurance.
The PSIP program includes procedures associated with
third party analysis of products for contaminants, as
directed by Sysco Quality Assurance.
Field Specialist In Plant Evaluation
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Sysco Food Safety and Quality Assurance Programs | Version 2, May 201518
QUALITY
If a customer contacts an Operating Company with a product quality
complaint, a PDN form is completed and assigned to the responsible
Program Quality Manager responsible for that product category.
The implementation of the PSIP program does
not relieve our approved suppliers from their
responsibility of producing products that meet the
mutually agreed upon Sysco specifi cations nor does
it eliminate the supplier/importer responsibility for
maintaining bona-fi de, eff ective QA/QC procedures
to monitor and ensure specifi cation compliance. The
success of the program remains now, as it always
has, dependent on sound production and quality
assurance eff orts by our valued suppliers.
The procedures outlined in the PSIP program are
intended only as an additional “check” on the system.
PSIP includes, at the direction of Sysco Quality
Assurance, routine audits of approved supplier’s
quality assurance programs and associated
documentation. In-depth information pertaining to
the PSIP program can be reviewed in the Standard
Operating Procedure Guidelines for Import and
Seafood products.
Sysco Brand Product Discrepancy Notice
Program (PDN)
The Quality Assurance department makes it a priority
to ensure we market consistent quality products on a
continuous basis to our Sysco Operating Companies
and their customers. If an Operating Company
receives a product that does not meet the Sysco
Brand standard of quality, or if a customer contacts
an Operating Company with a product quality
complaint, a Product Discrepancy Notice (PDN) form
is completed to notify Sysco QA of the issue.
Upon submission of the PDN, an email with the
pertinent information is sent to the following parties:
risk manager, senior claims manager, QA Vice
President, and QA Directors. The PDN is then routed
and assigned to the responsible Program Quality
Manager (PQM) responsible for that particular
product category. The PQM pursues a thorough
investigation of the product discrepancy, confi rms
any corrective actions taken by the supplier, reports
results of investigation to the Operating Company and
Customer, and records the fi ndings on the PDN form
for aggregation of data.
PDN summary reports are reviewed by the Sysco
QA management team in order to ensure that
all discrepancies are resolved quickly, as well as
to evaluate and address any trends that may be
occurring. The PDN system helps the QA department
ensure Sysco’s customers are satisfi ed and are receiving
consistent quality and value for products purchased
under the Sysco Brand.
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QUALITY
Sysco QA personnel are required
to complete announced and
unannounced plant visits to
approved supplier locations.
Sysco QA Plant Visits - Approved Suppliers
To help ensure the consistency, food safety, and
quality of Sysco Brand products, Sysco QA personnel
are required to complete announced and
unannounced plant visits to approved supplier
locations that manufacture those Sysco Brand
products. Sysco QA plant visits are assigned based
on risk and managed through a plant visit matrix.
The plant visits are made by Sysco Program Quality
Managers, Department Managers or Directors
and involve, but are not limited to, completion
of a physical inspection of the facility, a review
of the facility Food Safety and Quality Systems,
Managements Commitment and an in-depth review
of specifi c supporting documents and process
controls pertinent to key food safety programs.
The physical plant inspection includes examination
of the manufacturing processes/equipment, foreign
material control (metal detection, magnet traps,
screens, fi lters, X-ray, etc.), temperatures (ambient
and/or product), GMP (Good Manufacturing Practices)
policies and procedures, verifi cation of HACCP
documentation (Critical Control Points), verifi cation of
corrective actions completed arising from defi ciencies
noted on third party audits, and product evaluations.
Plant documentation review may include traceability
(back to raw materials and through production
and forward through distribution), pest control
documentation, allergen program compliance,
on-line fi nished product inspection documentation,
environmental and microbial test results, HACCP
related documents, validation and verifi cation
supporting documents for pre-requisite programs and
other pertinent areas associated with required Sysco
program(s) relevant to the individual category.
Other visits to approved locations may be for the
purpose of observing activities of a fi eld specialist(s)
assigned to a particular facility. A visit could also be
for the purpose of addressing immediate food safety
or quality issues. These may include: recent recalls,
follow-up to a failed Independent Third Party Audit,
product complaints, initial production runs, review of
new technology implementation, and/or equipment
replacement on lines producing Sysco Brand items.
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SUSTAINABILITYOur corporate social responsibility commitment ultimately rests on every individual in the Sysco organization.
Sysco conducts business on principles that have been ingrained in our culture - integrity, reliability,
entrepreneurialism and quality.
I am pleased to see that Sysco has a
long track record of supporting high
animal welfare standards to improve
conditions across the industry.
– Dr. Temple Grandin
Dr. Temple Grandin (pictured 2nd, left to right), 2012 Sysco
Animal Welfare Advisory Committe Annual Meeting
Corporate Social Responsibility
The success of Sysco is tied inevitably to the success
of our customers, and our mission reminds us daily that
we must continue to strive to help them succeed. Our
fi nancial success is also tied to managing our business in
a responsible manner. This includes meeting the needs
of our customers, but also providing a workplace
that fosters a diversity of talented employees and
embracing a corporate mindset that is concerned with
the many environmental and community issues relating
food supply sustainability.
Our corporate social responsibility commitment
ultimately rests on every individual in the Sysco
organization. Sysco conducts business on principles
that have been ingrained in our culture – integrity,
reliability, entrepreneurialism and quality – to ensure
that our business remains profi table and sustainable
for future generations.
A component of this commitment is illustrated by
the international social responsibility assessment
program. This independent, third party assessment
has been implemented at Sysco Branded supplier
locations in sensitive areas of the world including Asia
and Latin America.
Animal Welfare
As North America’s largest and leading distributor of
foods sourced from animal agriculture, we take our role
as a responsible corporate citizen in the food supply
chain very seriously. We use science-based standards for
animal welfare and work diligently with our suppliers to
ensure humane handling practices for animals sourced
for fresh meat and poultry, ground meat and sausage,
deli meat, and shell or processed eggs.
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Sysco Food Safety and Quality Assurance Programs | Version 2, May 2015 21
Professional Animal Auditing
Organization (PAACO).
industry standards.
are conducted by agencies approved by the Sysco Quality
Assurance Department.
SUSTAINABILITY
We engage industry experts and leading animal
scientists to continually assess and improve conditions
for the animals upon which we rely. We have also
incorporated Animal Welfare and Handling Guidelines
and Independent Animal Welfare and Handling Practices
audits into our annual Independent Audit Program. This
is a requirement for all Sysco Brand suppliers.
Sysco has also implemented an objective auditing
program to monitor and verify compliance to our
Animal Welfare and Handling Practices Program
among Sysco Brand suppliers.
Ongoing compliance to our strict Animal Welfare
Program is enforced through a three-point system
of checks and balances:
Throughout the year, all animal welfare audits are
reviewed by Sysco QA team members to identify
issues requiring immediate action, with detailed
summaries presented for review to Sysco’s Animal
Welfare Advisory Council. Any failed audit will require
immediate corrective action and a passing re-audit
within 60 days.
Suppliers who do not meet Sysco’s Animal Handling
standards face immediate disciplinary action and
deauthorization as a Sysco supplier.
At Sysco, we are advocates for the humane handling
of livestock and poultry, and go to great lengths to
ensure that proper procedures are maintained by all
Sysco Brand suppliers. To us, good animal welfare
practices go deeper than government mandates
and program directives – we consider them to be
part of our corporate culture to ensure a sustainable
food supply and be our customer’s most valued and
trusted business partner.
1Sysco Brand suppliers are
required to incorporate
and demonstrate ongoing
animal handling systems
that meet or exceed
industry standards. 2Annual third-party audits
are conducted using highly
trained animal welfare and handling
personnel to ensure compliance. All
third-party audits are conducted by
agencies approved by the
Sysco Quality Assurance
Department.
3Random audits are also
conducted throughout the year,
both on an announced and an
unannounced basis. These audits are
conducted by Sysco QA personnel who
have been trained in animal handling
and/or certifi ed by the Professional
Animal Auditing Certifi cation
Organization (PAACO).
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SUSTAINABILITY
01 Food Safety
02 Worker Health and Safety
03 Hen Health and Well Being
04 Environmental Impact
05 Food Aff ordability
1
2
3
4
5
Sustainable Egg Supply
Sysco supports proper animal welfare in all segments
of animal agriculture. In doing so, our Quality Assurance
associates are involved in animal agriculture work with
a number of trade groups and research programs.
One example of a research program Sysco supports is
the Coalition for Sustainable Egg Supply (CSES). The
CSES is comprised of leading animal welfare scientists,
academia, NGOs, and egg industry personnel, as well
as foodservice and retail food establishments. The
research involved a multi-year study comprising two
fl ocks of birds within each system.
The goal is to holistically study three types of laying
hen housing systems to determine the impacts on fi ve
sustainable areas of study. These fi ve areas include:
The research objective is to collect data which will
better support the understanding of the viability of
alternative laying hen systems, which, in turn, will enable
organizations to make informed decisions based on their
needs and values. The purpose is not to provide data
to support one method of housing over the other, but
simply to provide the data obtained during research to
assist companies in making informed decisions.
The three types of housing systems being evaluated
include conventional-style systems, often referred to
as battery cages, enriched-cage systems and cage free
aviary systems. A few topics of study within each
sustainability area are:
Food Safety
Monitoring of hen immunological responses
to vaccines, comparison of exterior egg shell
characteristics and interior egg quality and
microbial populations in hen housing environments.
Worker Health and Safety
Assess personnel exposure to gases and particulate
matter in the housing systems, and characterize
associations between diff erent hen housing systems
and respiratory health for workers.
Hen Health and Well Being
Eff ects of the diff erent housing systems related
to bone quality, space and physiological stress
on the birds.
Environmental Impact
Monitor the gaseous emission rates from the
three housing types and determine feed and
water energy use.
Food Aff ordability
Assess farm cost diff erentials and the economic
costs to consumers for each hen housing system.
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Integrated Pest Management (IPM)
The Sysco Sustainable Integrated Pest Management
Program (IPM) was developed and implemented
beginning in the 2005 growing season. This program
is currently supported by Sysco Brand suppliers of
canned and frozen fruits, vegetables, and potatoes.
The mission of the program is to improve the quality
of resources we pass down to succeeding generations
of Sysco customers, suppliers, employees, families
and friends.
To help us meet our goals, we’ve developed Five
Guiding Principles of our IPM initiative:
1 Environmental Stewardship
Our goal is to ensure a healthy environment. In
partnership with our suppliers, we use economically
viable practices to protect sensitive areas, improve
air, water, soil and conserve non-renewable mineral
resources. We reduce waste and nutrient inputs to
those needed for a successful crop.
SUSTAINABILITY
2 Personal Health and Wellness
Our goal is health and happiness for our customers,
suppliers, employees, families and friends. We make
food safety number one. We believe that a healthy,
attractive environment is key to personal health and
enjoyment of life.3 Business Integrity
Our goal is long-term economic success for
our customers, employees, shareholders and
suppliers. We communicate openly, provide our
employees the support and respect they deserve,
pay suppliers within terms and resolve disputes
fairly. We expect our suppliers to share our high
standards for courtesy, reliability, productivity
and innovation. 4 Exceptional Quality
Our goal is to exceed our customers’ expectations
for wholesome, fl avorful food. We take great care
in selecting and building our supplier relationships
and in creating demanding product specifi cations.
We thoroughly inspect and evaluate our products
and processes from fi eld to table, to ensure
consistent, exceptional food service products for
our customers.
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Sustainable Seafood
As the largest purchaser of seafood in North America,
we are committed to working with our suppliers to
improve sustainability in our seafood supply chain.
“As a market leader in seafood, Sysco’s continued
commitment to sustainable seafood sourcing is helping
to achieve positive change on the water and contribute
to the conservation of healthy oceans. WWF’s eff orts
to secure responsible fi sheries and healthy marine
ecosystems are only possible if leading seafood buyers,
like Sysco, help drive the fi shing and aquaculture
industries toward more sustainable seafood sourcing
practices” says Bill Fox, WWF VP and Managing
Director, Fisheries Program. Sysco began working
with World Wildlife Fund (WWF), the world’s leading
conservation organization, in FY2011 to assess
our seafood raw material supply. In FY2012, we
expanded our work with WWF to develop strategies
to responsibly source our Top 10 Sysco Brand wild
caught seafood species. Completing this step of the
project allowed us to understand where we need to
focus our eff orts to meet our goal.
5 Continuous Improvement
Our goal is to learn and implement new,
scientifi cally sound approaches to improve the
sustainability of our business on an ongoing basis.
We invest in research, development, education and
training with customers, employees and suppliers.
We set measurable goals, assign responsibilities,
adhere to timelines, verify performance and validate
results. Wherever possible, we assess outcomes and
not simply implementation of practices. We work
to ensure that our programs encourage and reward
innovation by our employees and our trade partners.
All of these steps are in place to provide our
customers with the healthiest and highest-quality
food possible.
The IPM program takes the full engagement and
cooperation of approximately 4,400 growers, Sysco
Branded suppliers, and numerous certifi ed auditing
agencies to document results. Independently, other
members of the supply chain utilized include state
and federal regulatory agencies and specifi c NGO
organizations to affi rm information and verify credibility.
SUSTAINABILITY
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As a result of this work, by the end of 2015, we
have committed to sourcing 100% of our Top
10 Sysco Brand wild-caught seafood species from
fi sheries that are either Marine Stewardship Council
(MSC) certifi ed, under assessment by the MSC or
involved in fi shery improvement projects with WWF.
These wild-caught seafood products include
tuna, clams, cod, pollock, shrimp, scallops, salmon,
calamari, lobster and crab.
SUSTAINABILITY
Sysco began working with the World Wildlife Fund (WWF),
the world’s leading conservation organization, in FY2011 to
assess our seafood raw material supply.
Not all seafood we purchase comes from MSC certifi ed
fi sheries, or fi sheries undergoing certifi cations. For the
supplies that do not fall in either of these categories,
we are working with WWF to improve the management
of fi sheries. Our mahi-mahi and spiny lobster fi shery
improvement projects in South and Central America are
two examples.
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REGULATORY & TECHNICAL SERVICES
Crisis Management Program
In the event of a crisis situation the Crisis Notifi cation
System is designed to notify key individuals within Sysco
Corporation to eff ectively protect our brand integrity
and shareholder equity.
Triggering events for this process would include
nationwide Class 1 Recalls of a National Brand or
Sysco Brand product where serious illness is a distinct
possibility and Sysco involvement is extensive.
The information provided during an actual crisis situa-
tion will include the same information that is routinely
forwarded to Sysco Operating Companies via e-mail
in the event of a recall. The Crisis Notifi cation System
message will not replace the e-mail communications
but instead is intended to emphasize the importance of
following the directions provided. Generally, there will
be no action required of the call recipients in response
to the call beyond ensuring that the recall directions
provided are followed as described.
Recall Procedures
Product recalls are an ever-increasing fact of business.
When manufacturers fi nd a problem either with the
safety or quality of their products it is incumbent upon
them to remove the product from the distribution
system. As Sysco grows and becomes an even bigger
part of the distribution system our involvement in
product recalls and withdrawals has grown as well.
A basic tenet of eff ective crisis management is effi cient
and comprehensive communication. Sysco Quality
Assurance has taken the lead in this regard and has
developed a recall communication system designed to
notify all involved, in as rapid a manner as possible, of
the details of any product recall/withdrawal situation, as
well as any responsibilities they might have. Guidelines
have been developed to facilitate communication
between the recalling fi rm/supplier, Sysco Operating
Companies, and aff ected customers involved. This plan
minimizes disruption and describes step-by-step the
procedure to follow in the event of a recall.
Seafood HACCP
In accordance with Title 21 Code of Federal Regulations
Part 123, the Seafood HACCP Regulation, Sysco seafood
suppliers shall have an adequate Hazard Analysis and,
should any hazards be identifi ed, a corresponding
HACCP plan. The HACCP plan shall follow the strategies
outlined in the US Food & Drug Administration’s Fish
and Fishery Products Hazard and Control Guide for
the specifi c type of seafood product and processing.
The HACCP plan must be adequate to ensure control
of all hazards associated with the specifi c product.
Additionally, processors of raw molluscan shellfi sh
must include in their HACCP plan the requirements
as recommended by the National Shellfi sh Sanitation
Program Model Ordinance. Likewise, Sysco Operating
Companies that receive, store, and distribute Sysco
seafood products have also conducted a Hazard Analysis
and when hazards were found a corresponding HACCP
plan is in place.
A list of key customer contacts
has also been included to
rapidly assist Sysco customers in
addressing a crisis situation.
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EDUCATION & DEVELOPMENT
Employee Training and Professional Memberships
Sysco Corporation provides ongoing professional
development training for all Quality Assurance staff
associates through a number of resources including
individual off site technical training, webinars, in house
group seminars and interactive web-based course work.
Operating Company and Customer Support
Sysco’s QA Department which includes a Food
Safety Team, is a viable resource to support the
Sysco Operating Companies and their customers
with product expertise or knowledge on current
technical and/or regulatory issues related to our
functional areas of Food Safety, Seafood HACCP,
Product Quality, Product Claims, Regulatory, Recall
Communications, and Health/Nutrition. Sysco’s
degreed QA Staff members have product expertise
acquired from their formal education and ongoing
skills development, as well as practical work
experience in all of the food and related food service
supply categories that Sysco markets.
Our organizational structure has been established
based on product expertise, which enables us to
direct resources to address and support specifi c
Operating Company or MUA customer needs,
including support during Regulatory Authority visits,
Customer Audits, Sales Meetings, Sysco Techs, or
Sysco Brand Advantage Evaluations. Many of the
Sysco QA staff member’s offi ce remotely which can
facilitate a more immediate response to critical issues.
Industry, Academic and Research Engagement
Sysco Corporation encourages active involvement
with professional associations within the Food and
Beverage Industry. Sysco QA Managers and Directors
actively serve on many professional committees and
sustainable stewardship initiatives to improve the
food safety, quality, animal welfare and sustainability
in their respective food industry segments. Sysco also
contributes personnel time and fi nancial resources to
food safety research and education outreach programs.
Sysco_QA.indd 27 4/21/15 2:29 PM
Sysco Quality Assurance1390 Enclave ParkwayHouston, Texas 77077281-584-1350Copyright © 2015 Sysco Corporation
The Sysco Promise.
At Sysco, providing only the freshest and best in quality products will always
be our #1 commitment to you. If you witness a Sysco Quality Assurance
violation, immediately contact one of our specialized Sysco QA offi cers.
Call (281) 584-1350 or visit sysco.com/contact-us.html
Sysco_QA.indd 28 5/5/15 4:07 PM