synthesis of conjugated polymer nanoparticles in non-aqueous emulsions
TRANSCRIPT
Synthesis of Conjugated Polymer Nanoparticles
in Non-Aqueous Emulsionsa
Kevin Muller, Markus Klapper,* Klaus Mullen*
Max Planck Institute for Polymer Research, Ackermannweg 10, D-55128 Mainz, GermanyFax: (þ49)6131-379-100; E-mail: [email protected]; [email protected]
Received: January 12, 2006; Revised: February 1, 2006; Accepted: February 2, 2006; DOI: 10.1002/marc.200600027
Keywords: conducting polymers; nanoparticles; nanoreactors; non-aqueous polymerization; oil-in-oil emulsion
Introduction
The investigation of polymer nanoparticles is still a rapidly
developing area in science.[1] Nanoparticles prepared by
emulsion polymerization, a well-established procedure for
coatings, paints, and in flocculation processes,[2] are
increasingly used in applications in the area of photonics,
diagnostics and catalysis.[3] This can be attributed to their
well-defined morphology and their unique physical and
chemical properties such as size, optical properties, and
defined nature of the surface.[4] Of special interest are
conjugated polymer nanoparticles, which are assumed to
combine the processability and mechanical properties of
latex particles with the electronic properties of conjugated
polymers.[5] Thus, they have been investigated for applica-
tions in the fields of biomedicine, microelectronics, and in
information technology.[5]
Different strategies have been developed to form well-
defined conjugated polymer nanoparticles, including direct
synthesis of the nanoparticles in emulsion or dispersion
polymerization or by creating dissolved conjugated poly-
mer droplets via miniemulsion processes.[6] Unfortunately,
water is involved in all emulsion processes. The latex
preparation of water-sensitive monomers (e.g., acid chlor-
ides) or utilizing moisture sensitive reactions cannot be
achieved by these traditional methods. This drawback
requires the development of non-aqueous (oil-in-oil, o/o)
emulsions. Besides non-aqueous miniemulsion polymer-
izations, which use dispersed monomer droplets in a non-
aqueous continuous phase, only a few mixtures of
immiscible aprotic organic solvents, such as cyclohexane/
acetonitrile, are known.[7] To form stable oil-in-oil
emulsions, suitable surfactants had to be developed. It had
been shown that low-molecular-weight compounds are not
sufficient in their amphiphilicity, but by the previous
Summary: A novel non-aqueous emulsion system, consist-ing of cyclohexane as the continuous and acetonitrile as thedispersed phase, is described. Stabilization of the system canbe achieved by using polyisoprene-block-poly(methyl meth-acrylate) copolymers as emulsifiers. The suitability of thissystem for performing water-sensitive, catalytic, and oxida-tive polymerizations and polycondensations is demonstra-ted by the synthesis of poly(3,4-ethylenedioxythiophene),poly(thiophene-3-yl-acetic acid), and polyacetylene. In allcases spherical nanoparticles with diameters as small as23 nm can be obtained.
Macromol. Rapid Commun. 2006, 27, 586–593 � 2006 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim
586 DOI: 10.1002/marc.200600027 Communication
a : Supporting information for this article is available at thebottom of the article’s abstract page, which can be accessedfrom the journal’s homepage at http://www.mrc-journal.de, orfrom the author.
work of Riess et al. it was demonstrated that in the
presence of polystyrene-block-poly(methyl methacrylate)
(PS-b-PMMA) block copolymers cyclohexane/acetonitrile
emulsions canbe stabilized.[7]A limitationof these stabilizers
was that only cyclohexane could be dispersed in acetonitrile,
and not vise versa. However, polymerization reactions in
cyclohexane that contains micelles are not very attractive as
most of the polymers are not soluble in this solvent but in
acetonitrile as the continuous phase. This would result in a
solution of the polymer in the continuous phase but not in the
desired particle formation. To form an oil-in-oil emulsion
applicable for a polymerization reaction, the development of
a suitable surfactant to stabilize acetonitrile droplets in a
hydrocarbon phase is required.
The aim of this paper is to demonstrate a non-aqueous
emulsion process using polyisoprene-block-poly(methyl
methacrylate) (PI-b-PMMA) copolymers as emulsifiers.
The suitability of this process for performing water-
sensitive, catalytic and oxidative polymerizations in the
dispersed phase is demonstrated by the fabrication of
spherical monodisperse nanoparticles such as poly(3,4-
ethylenedioxythiophene) (PEDOT), polyacetylene, and
poly(thiophene-3-yl-acetic acid).
Experimental Part
General Remarks
All solvents and reagents were used as purchased from Acros.Cyclohexane and acetonitrile were used throughout and driedover molecular sieves (4 A). Acetylene gas dissolved inacetone was supplied in a high-pressure cylinder by Linde(Wiesbaden, Germany). 3,4-Ethylenedioxythiophene waskindly provided by H.C. Starck (Leverkusen, Germany). PI-b-PMMA copolymers were prepared using a sequentialanionic polymerization technique, described elsewhere.[8]
Gel permeation chromatography (GPC) vs. polyisoprenestandards was carried out at 30 8CusingMZ-Gel SDplus 10E6,10E4, and 500 columns, an ERC RI-101 differential refrac-tometer detector, and tetrahydrofuran (THF) as eluent. Prior tochromatography, sampleswere filtered through a 0.2mmTeflonfilter (Millipore) in order to remove particles. FT-IR spectrawere obtained by a Nicolet 730 FT-IR spectrometer using aThermo Electron Endurance ATR single-reflection ATRcrystal. Scanning electron microscopy (SEM) images weretaken by a Zeiss Gemini 912 microscope. In the samplepreparation for SEM, the nanoparticles diluted in an appro-priate solvent were drop casted on silica wafers. The averageparticle diameters were measured directly from each SEMimage. The diameters of 100 particles were measured and thevalues averaged. Dynamic light scattering (DLS) measure-ments were performed on a Malvern Zetasizer 3000.
PEDOT Nanoparticles Synthesis
PI-b-PMMA copolymer (0.530 g) was magnetically stirred incyclohexane (24 g, 285 mmol) at room temperature. Anhy-drous iron(III) chloride (1.3 g, 8 mmol) was dissolved in
acetonitrile (3 g, 73 mmol) and added dropwise to the cyclo-hexane/copolymer solution. The emulsion was formed bystirring the solution under Argon for 2 h. 3,4-Ethylenedioxy-thiophene monomer (0.500 g, 3.5 mmol) was added dropwiseand polymerization proceeded while stirring under argon for8 h. The reaction product was transferred to a separating funneland a methanol/acetonitrile (80:20 vol.-%) mixture was addedin excess to remove the emulsifier and the residual iron salts.The precipitated particles were removed by centrifugation, andwashedwith THF and acetonitrile to give 450mg of a dark bluesolid that was redispersed in cyclohexane.
Preparation of Poly(thiophene-3-yl-acetic acid)Nanoparticles
Polymerization was performed as described above, however,thiophene-3-yl-acetic acid monomer (0.500 g, 3.5 mmol) wasdissolved in acetonitrile (1 g, 24 mmol) before performing thepolymerization reaction. The precipitated particles wereremoved by centrifugation and washed with acetonitrile togive 410 mg of a yellow solid.
Synthesis of Polyacetylene Nanoparticles
PI-b-PMMA-IV diblock copolymer (0.400 g) was magneti-cally stirred in cyclohexane (24 g, 285 mmol) at roomtemperature. Sodium borohydride (0.03 g, 8 mmol), dissolvedin a mixture of acetonitrile (5 g, 120 mmol) and ethanol (0.5 g,4 mmol), was added dropwise to the cyclohexane/copolymersolution. The emulsion was formed by stirring the solutionunder argon for 2 h. Acetylene gas was passed from the supplycylinder to the reaction flask and then bubbled through theformed emulsion for 15 min. Cobalt(II) nitrate hexahydrate(0.2 g, 0.7 mmol) was dissolved in acetonitrile (1 g, 24 mmol)and added dropwise to the stirred emulsion. Polymerizationproceeded while bubbling acetylene through the reaction flaskand stirring the emulsion for 25 min. The reaction product wasplaced in a separating funnel and excess acetonitrilewas addedto remove the emulsifier and the residual iron salts. Theprecipitated particleswere removed, andwashedwith THFandacetonitrile to give 650mg of a black solid that was redispersedin cyclohexane.
Results and Discussion
Non-Aqueous Emulsion System
The strategy adopted for a non-aqueous process suitable for
the preparation of nanoparticles by moisture sensitive
polymerization reactions consists of two steps: i) Setting up
an emulsion of two immiscible organic solvents by using an
appropriate block copolymer, and ii) polymerizing polymer
nanoparticles inside the dispersed organic solvent, whereby
the dispersed droplets act as ‘nanoreactors’. Anhydrous
organic solvents would allow one to perform water-sensi-
tive polymerizations inside the ‘nanoreactors’ and to
produce nanoparticles without involving water in one of
the phases.
Synthesis of Conjugated Polymer Nanoparticles in Non-Aqueous Emulsions 587
Macromol. Rapid Commun. 2006, 27, 586–593 www.mrc-journal.de � 2006 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim
Acetonitrile is a suitable solvent for conjugated polymer
synthesis, because of its high dielectric constant, and has
been selected to be emulsified in a second organic solvent.
As a result of its immiscibility with acetonitrile, cyclo-
hexane was chosen as an appropriate continuous phase. As
mentioned above, it is not possible to obtain acetonitrile in
cyclohexane emulsions by using PS-b-PMMA copolymers,
as the solubility of the polystyrene sequence in cyclohexane
is too low at ambient temperatures.[9] Therefore, PI-b-
PMMA is chosen as an emulsifier, as polyisoprene is known
for its higher solubility in cyclohexane in comparison to
polystyrene, and PMMA is known for its insolubility in
cyclohexane but its excellent solubility in acetonitrile.[9] To
establish the appropriate emulsion conditions, several block
copolymers are anionically synthesized and their applic-
ability as emulsifier investigated (Table 1).
Cyclohexane (24 g) is mixed with the copolymer (0.5 g)
and acetonitrile (3 g) and then emulsified by stirring and
ultrasonification. It appears that only copolymers having a
PI/PMMA ratio of at least 1:1 and a molecular weight of
8 000 g �mol�1 produce stable emulsions. Successful
emulsion of the two phases is proven by DLS, which shows
the formation of acetonitrile ‘nanoreactors’, which have a
typical size distribution from 20 to 70 nm (polymer IV,
Figure 1). These results are consistentwith the findings of the
previous work of Riess et al. wherein it was demonstrated
that oil-in-oil emulsions have lower interfacial tensions
compared to oil-in-water systems and, therefore, only block
copolymers of relatively highmolecular weights are suitable
to stabilize oil-in-oil emulsions.[7]
Synthesis of Conjugated Polymer Nanoparticles
Polymerization of Poly(3,4-ethylenedioxythiophene)Nanoparticles
Polymerization reactions inside the dispersed acetonitrile
‘nanoreactors’ are investigated. To obtain conjugated
polymer nanoparticles the oxidative polymerization of
3,4-ethylenedioxythiophene (EDOT) is chosen. EDOT
shows a good solubility in cyclohexane as well as in
acetonitrile and can be polymerized using iron(III) salts as
oxidants.[10] Because of the presence of its nitrile groups,
acetonitrile is suitable to complex iron(III) ions, whereas
these ions are insoluble in cyclohexane. One can safely
assume that polymerization only occurs in the dispersed
acetonitrile phase since only in these ‘‘nanoreactors’’
monomer and oxidant are both present.
The EDOT monomer is successfully polymerized using
iron(III) chloride as the oxidant, cyclohexane as the
continuous phase, and different PI-b-PMMA copolymers
as emulsifiers (Table 2). The obtained nanoparticles are
precipitated upon addition of excess methanol/acetonitrile.
FT-IR spectroscopy of the particles show the characteristic
ring vibration of the thiophene ring at 1 470 cm�1 and of
PEDOT at 1 355 cm�1, which can be attributed to the
quinoidal C–C and C C structure. Further vibrations at
1 186, 1 139, and 1 080 cm�1 are assigned to the C–O–C
bond stretching, whereby the C–S bond vibrations in the
thiophene ring is found at 990, 840, and 695 cm�1.[11] As
both blocks of the PI-b-PMMA copolymer are completely
soluble in THF, it is possible to obtain pure PEDOT
nanoparticles upon washing the precipitate with THF. FT-
IR spectra of the pure nanoparticles display no carbonyl
bands, which would indicate the presence of residual PI-b-
PMMA copolymer. One could, therefore, conclude that the
emulsifier has been removed from the nanoparticle surface.
The commonly observed drawback of dispersion polymeri-
zation to obtain conducting polymer nanoparticles is the
difficult removal of the polymeric stabilizer from the
particle surface after polymerization. The residual copoly-
mer shell, however, keeps the obtained nanoparticles apart
and the charge carrier percolation pathways between the
particles are interrupted.[12]
The obtained nanoparticles have a sphericalmorphology.
For all the prepared samples, the number average diameters
are found to be smaller than 30 nm (Figure 2, Table 2).
This is calculated directly from the SEM images based on
100 particles.
By comparing the diameter of the obtained PEDOT
nanoparticles with those of the dispersed acetonitrile
Table 1. Investigated PI-b-PMMA copolymers.
Copolymer Mn PIa) Mn PMMAa) PI/PMMA Mn total
a) Dispersity Mean dropletsizeb)
g �mol�1 g �mol�1 ratio g �mol�1 nm
PI-b-PMMA I 7 500 27 500 0.3/1 35 000 1.4 Phase separationPI-b-PMMA II 3 000 4 000 0.8/1 7 000 1.3 Phase separationPI-b-PMMA III 15 500 15 500 1/1 31 000 1.1 58PI-b-PMMA IV 5 500 2 500 2/1 8 000 1.2 37PI-b-PMMAV 15 500 7 000 2/1 22 500 1.2 42PI-b-PMMAVI 23 000 7 000 3/1 30 000 1.3 32
a) By GPC vs polyisoprene standard in THF.b) By DLS.
588 K. Muller, M. Klapper, K. Mullen
Macromol. Rapid Commun. 2006, 27, 586–593 www.mrc-journal.de � 2006 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim
droplets as measured by DLS it becomes apparent that the
obtained particles are always much smaller than the dis-
persed acetonitrile droplets. This can easily be explained by
the fact that in the case of the stabilized droplets, the
diameter is determined by the amount of acetonitrile
inside the micelle and by the surrounding block copolymer,
while the formed PEDOT nanoparticles are only deter-
mined by the amount of conjugated polymer without the
solvent and the stabilizer. As the obtained PEDOT nano-
particles show a spherical shape and as the used oxidant is
not soluble in the cyclohexane phase, one can assume that
the polymerization takes place only inside the dispersed
acetonitrile droplets (‘nanoreactors’), which indicates a
miniemulsion mechanism (Figure 3). However, as the
monomer diffuses into the nanoreactors during polymer-
ization, the process could also be described as an emulsion
polymerization. Therefore, the mechanism cannot be
unambiguously assigned to either an emulsion or a
miniemulsion process.
The polymerization of PEDOT nanoparticles success-
fully shows that polymerizations of polymer nanoparticles
can be performed in a non-aqueous emulsion system.
Because of this result, the applicability of the present
emulsion system to other moisture sensitive polymer-
izations is investigated.
Polymerization of FunctionalizedPoly(thiophene) Nanoparticles
In previous studies it has been shown that functionalized
polypyrrole lattices can be used asmarker particles invisual
agglutination immunodiagnostic assays for the pregnancy
hormone hCG, the hepatitis B surface antigen, and the HIV
antibody.[13] However, functionalization of the latex
involves multistep procedures and several transfers
between aqueous and non-aqueous solvents, which make
the production of functionalized conjugated nanoparticles
difficult.[14] This raises the question whether the poly-
merization of thiophene-3yl-acetic acid (TAA) can be
achieved by the described non-aqueous emulsion system,
especially as TAA can only be polymerized in the absence
of water.[15]
The use of anhydrous iron(III) chloride as oxidant allows
the successful TAA polymerization inside the acetonitrile-
filled micelles dispersed in cyclohexane. The presence of
Figure 1. DLS measurement of 3 g of acetonitrile dispersed in 24 g of cyclohexane, using0.5 g of PI-b-PMMA-IV copolymer as emulsifier. Emulsification was achieved by stirring(20 min) and ultrasonification (3 min).
Table 2. Characteristics of EDOT polymerizations in non-aqueous acetonitrile/cyclohexane emulsion, polymerizationsperformed in 24 g of cyclohexane and 3 g of acetonitrile.
Sample Emulsifier EDOT Fe(Cl)3 Meanparticle
diameterb)
Type %a) mmol mol-%per EDOT
nm
I PI-b-PMMA IV 1.5 3.4 197 30 (�13)II PI-b-PMMAV 2.2 3.7 186 23 (�6)III PI-b-PMMAV 1.9 3.7 186 23 (�7)IV PI-b-PMMAVI 1.9 3.7 230 24 (�5)
a) Wt.-% of cyclohexane.b) Determined by SEM.
Synthesis of Conjugated Polymer Nanoparticles in Non-Aqueous Emulsions 589
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Figure 2. SEM images of the PEDOT nanoparticles; a) and b) sample II, c) sample III.
Figure 3. Preparation of PEDOT nanoparticles in a non-aqueous emulsion.
590 K. Muller, M. Klapper, K. Mullen
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the carboxylic acid group is demonstrated by FT-IR
spectroscopy, which reveals the characteristic COOH
vibration at 1 729 cm�1. The shape of the obtained particles
is characterized by SEM. A spherical geometry is observed
with an average diameter of 28 nm (�5 nm). Compared to
the traditional synthetic method that includes post func-
tionalization of the particle surface, the polymerization can
now be performed in one-step without transferring the
particles between solvents of different polarity. This
promises a facile procedure for developing novel immuno-
diagnostic assays.
Polymerization of Polyacetylene Nanoparticles
The metallic conductivity of doped polyacetylene has
generated much attention in this simplest of all conjugated
polymers.[16] However, because of its insolubility and
inherent instability in both the pristine and doped state under
ambient conditions, a successful application of this polymer
is still lacking.[16] Producing polyacetylene latex nanopar-
ticles would offer not only novel processing pathways, but
would also allow the utilization of these particles as pigment
materials and anti-static additives in various inert polymer
matrices. The matrix would protect the nanoparticles
from atmospheric oxidation while retaining most of the
desired electrical properties. To the best of our knowledge,
only two approaches for obtaining polyacetylene nanopar-
ticles have been performed.[17] In both cases, it is only
possible to obtain polyacetylene nanoparticles that have
diameters over 100 nm and possess a corona of sterically
demanding stabilizers around the particles. Unfortunately,
because of the protection by the residual emulsifier shell,
doping of conjugated polymer nanoparticles is difficult to
achieve.[18]
The approach to obtain polyacetylene nanoparticles here
is to polymerize acetylene in the above described non-
aqueous emulsion system using a Luttinger catalyst
system.[19] The Luttinger catalyst system is chosen since
polyacetylene prepared by this method exhibits a higher
stability towards oxygen than polyacetylene prepared by the
original Shirakawamethod.[20] Thereby, the cobalt(II) nitrate
and sodium borohydride based Luttinger catalyst system is
enclosed in the dispersed acetonitrile droplets. Polymer-
ization is achieved at room temperature upon a flow of
acetylene gas through the stirred emulsion. FT-IR spectro-
scopy of the polyacetylene particles shows the trans-C–H
out-of-plane deformation band at 1 012 cm�1 and the cis-C–
H out-of-plane deformation band at 749 cm�1, which
indicates that cis/trans polyacetylene is obtained. This result
is consistent with the cis-openingmechanism as proposed by
Ikeda and co-workers,[20] and is typical for polyacetylene
polymerized at ambient temperature.
IR spectroscopy demonstrates that the emulsifier shell no
longer encloses the polyacetylene nanoparticles. After
washing, the very intense carbonyl band from the PMMA
sequence of the PI-b-PMMA emulsifier is not observed in
the IR spectra (sensitivity of the method <1%, Supporting
Information, Figure 2).
A typical SEM image of the particles obtained using the
non-aqueous emulsion procedure is presented in Figure 4.
Figure 4. SEM image of polyacetylene nanoparticles, using PI-b-PMMA IVas emulsifier.
Synthesis of Conjugated Polymer Nanoparticles in Non-Aqueous Emulsions 591
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The particles show a nearly spherical geometry and a
narrow particle size distribution. The number-average
diameter of the particles is found to be 43 nm (�10 nm).
Experiments are currently underway to examine the
doping behavior of the polyacetylene particles. It is
expected that because of the absence of an emulsifier shell,
the doping reactions can be performed successfully.
Conclusion
A novel oil-in-oil emulsion system, stabilized by a PI-b-
PMMA block copolymer, is presented and the versatile
fabrication of polymer nanoparticles is described. One of the
particularly important advantages of the developed emulsion
procedure is the use of non-aqueous solvents, which facilitate
moisture sensitive catalytic or oxidative polymerizations. In
addition, the remarkable suitability of the stabilized aceto-
nitrile ‘nanoreactors’ for the preparation of spherical PEDOT,
poly(thiophene-3-yl-acetic acid), and polyacetylene nano-
particles, havingaveragediameters as lowas 23 nm, is shown.
In the case of THF-insoluble polymers, it is further
demonstrated that the emulsifier could be removed from the
particle surface by washing with THF. This leads to
nanoparticles of conjugated polymers without an emulsifier
shell, which is necessary for obtaining an undisturbed charge
carrier percolation pathway between the nanoparticles.
Conjugated polymer nanoparticles prepared according to
this route are expected to find many applications, such as
antistatic pigments, materials for radio frequency identi-
fication technologies, and in building up novel immuno-
diagnostic devices.
The emulsion processes described here are anticipated to
be adaptable for polymerizing a broad variety of monomers
to form polymer nanoparticles in the absence of water.
Examples currently under investigation are the catalytic
polymerization of olefins, the transition-metal catalyzed
polymerization of halogen-substituted aromatic com-
pounds, and the polycondensation reaction of diacid
chlorides with diols and diamines. While particles of the
materials obtained by these processes are already accessible
in the size range of mm to mm by suspension processes, this
newmethod offers the opportunity to obtain them one order
of magnitude smaller. Another aspect is the formation of
core-shell structures. Up to now core–shell structures are
typically formed in emulsion by the sequential addition of
monomers that can only be polymerized by free radical
polymerization. This new system should also offer the
opportunity to incorporate polycondensates as a rigid core
thus making new spherical multi-layer structures acces-
sible.
Acknowledgements: 3,4-Ethylenedioxythiophene was kindlyprovided by H. C. Starck (Leverkusen, Germany).
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