sy series actuators for butterfly valves

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INSTALLATION INSTRUCTIONS SY Series Actuators for Butterfl y Valves 71150-00001.D

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Page 1: SY Series Actuators for Butterfly Valves

I NSTALLAT ION INSTRUCT IONS

SY Series Actuators forButterfl y Valves

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Page 2: SY Series Actuators for Butterfly Valves

800-543-9038 USA 866-805-7089 CANADA 203-791-8396 LATIN AMERICA

2

Wire Size vs. Length of Run for SY Series Actuators

Th

e N

EC

ma

nd

ate

s t

ha

t 24 V

AC

ove

r 100 V

A p

ow

er

req

uir

es C

LA

SS

1 w

irin

g c

on

du

it.

Lo

ca

l c

od

es m

ay v

ary

. D

o N

OT

mix

CL

AS

S 1

& C

LA

SS

2 c

irc

uit

s in

the

sa

me

co

nd

uit

. G

en

era

lly, 24 V

AC

ac

tua

tors

ove

r 100 V

A s

ho

uld

be

ch

an

ge

d t

o 1

20 V

AC

mo

de

ls.

SY1

SY2

SY3

SY4

SY5

Amps

Amps

Amps

Amps

Amps

wire

gau

ge2.

003.

603.

6011

.00

10.2

0

MAX

Dis

tanc

e be

twee

n Ac

tuat

or a

nd S

uppl

y (fe

et)

1877

4343

1612

268

6822

24

1419

510

810

835

38

1231

017

217

256

60

1049

327

327

389

96

878

443

543

514

215

3

24 VAC

SY1

SY2

SY3

SY4

SY5

SY6

SY7

SY8

SY9

SY10

SY11

SY12

Amps

Amps

Amps

Amps

Amps

Amps

Amps

Amps

Amps

Amps

Amps

Amps

wire

gau

ge0.

60.

70.

72.

42.

32.

21.

72.

63.

44.

03.

03.

4

MAX

Dis

tanc

e be

twee

n Ac

tuat

or a

nd S

uppl

y (fe

et)

1812

8711

0311

0332

233

635

145

429

722

719

325

722

7

1620

4217

5017

5051

153

355

772

147

136

030

640

836

0

1432

5327

8827

8881

384

988

711

4875

157

448

865

157

4

1251

6744

2944

2912

9213

4814

0918

2411

9291

277

510

3391

2

1082

1870

4470

4420

5421

4422

4129

0018

9614

5012

3316

4414

50

813

072

1120

511

205

3268

3410

3565

4614

3017

2307

1961

2614

2307

110 VAC

SY1

SY2

SY3

SY4

SY5

SY6

SY7

SY8

SY9

SY10

SY11

SY12

Amps

Amps

Amps

Amps

Amps

Amps

Amps

Amps

Amps

Amps

Amps

Amps

wire

gau

ge0.

40.

40.

41.

11.

01.

10.

81

1.1

11.

92.

0

MAX

Dis

tanc

e be

twee

n Ac

tuat

or a

nd S

uppl

y (fe

et)

1837

0137

0137

0113

4614

8013

4618

5110

5713

4610

5777

974

0

1658

7158

7158

7121

3523

4821

3539

3516

7721

3516

7712

3611

74

1493

5293

5293

5234

0137

4134

0146

7626

7234

0126

7219

6918

70

1214

854

1485

414

854

5402

5942

5402

7427

4244

5402

4244

3127

2971

1023

627

2362

723

627

8592

9451

8592

1181

367

5085

9267

5049

7447

25

837

583

3758

337

583

1366

615

033

1366

618

791

1073

813

666

1073

879

1275

17

220 VAC

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Page 3: SY Series Actuators for Butterfly Valves

800-543-9038 USA 866-805-7089 CANADA 203-791-8396 LATIN AMERICA

3

Butterfl y Valve Actuators

Power Supply 24 VAC/VDC Single Phase

Model TorqueSpeed

50 Hz/60 Hz

Current Draw

50 Hz

Current Draw

60 Hz

W

50 Hz

W

60 Hz

VA

50 Hz

VA

60 HzOverride Weight

SY1-24 310 in-lbs/ 35 Nm 20 seconds 1.6 A 1.7 A 30 29 38 41 8 mm Wrench Required 2.0 kg/4.9 lbs.

SY2-24 800 in-lbs/ 90 Nm 16 seconds 2.9 A 3.0 A 60 65 70 72 Hand Wheel 11 kg/24.5 lbs.

SY3-24 1330 in-lbs/ 150 Nm 25 seconds 2.8 A 2.8 A 65 76 67 67 Hand Wheel 11 kg/24.5 lbs.

SY4-24 3540 in-lbs/ 400 Nm 30 seconds 9.5 A 9.5 A 208 212 228 228 Hand Wheel 22 kg/48.5 lbs.

SY5-24 4430 in-lbs/ 500 Nm 35 seconds 9.3 A 9.4 A 178 168 223 227 Hand Wheel 22 kg/48.5 lbs.

Power Supply 120 VAC Single Phase

Model TorqueSpeed

50 Hz

Speed

60 Hz

Current Draw

50 Hz

Current Draw

60 Hz

W

50 Hz

W

60 Hz

VA

50 Hz

VA

60 HzOverride Weight

SY1-110 310 in-lbs/ 35 Nm 17 seconds 12 seconds 0.8 A 0.7 A 81 75 96 84 8 mm Wrench Required 2.0 kg/4.9 lbs.

SY2-110 800 in-lbs/ 90 Nm 19 seconds 16 seconds 1.7 A 1.1 A 185 130 204 132 Hand Wheel 11 kg/24.5 lbs.

SY3-110 1330 in-lbs/ 150 Nm 30 seconds 25 seconds 1.5 A 1.1 A 178 130 180 132 Hand Wheel 11 kg/24.5 lbs.

SY4-110 3540 in-lbs/ 400 Nm 21 seconds 18 seconds 2.2 A 1.8 A 240 196 264 216 Hand Wheel 22 kg/48.5 lbs.

SY5-110 4430 in-lbs/ 500 Nm 29 seconds 25 seconds 2.2 A 1.8 A 242 193 264 216 Hand Wheel 22 kg/48.5 lbs.

SY6-110 5750 in-lbs/ 650 Nm 37 seconds 32 seconds 2.2 A 1.8 A 247 198 264 216 Hand Wheel 22 kg/48.5 lbs.

SY7-110 8850 in-lbs/ 1000 Nm 59 seconds 49 seconds 6.4 A 3.5 A 670 385 768 420 Hand Wheel 36 kg/79.5 lbs.

SY8-110 13280 in-lbs/ 1500 Nm 60 seconds 50 seconds 8.2 A 4.8 A 847 514 984 576 Hand Wheel 36 kg/79.5 lbs.

SY9-110 17700 in-lbs/ 2000 Nm 68 seconds 57 seconds 2.7 A 2.8 A 304 311 324 336 Hand Wheel 72 kg/176.4 lbs.

SY10-110 22130 in-lbs/ 2500 Nm 75 seconds 62 seconds 2.8 A 2.9 A 318 335 336 348 Hand Wheel 72 kg/176.4 lbs.

SY11-110 26550 in-lbs/ 3000 Nm 78 seconds 69 seconds 3.3 A 3.6 A 365 387 396 432 Hand Wheel 72 kg/176.4 lbs.

SY12-110 30980 in-lbs/ 3500 Nm 72 seconds 60 seconds 3.7 A 3.8 A 415 422 444 456 Hand Wheel 72 kg/176.4 lbs.

Power Supply 230 VAC Single Phase

Model TorqueSpeed

50 Hz

Speed

60 Hz

Current Draw

50 Hz

Current Draw

60 Hz

W

50 Hz

W

60 Hz

VA

50 Hz

VA

60 HzOverride Weight

SY1-220 310 in-lbs/ 35 Nm 14 seconds 11 seconds 0.4 A 0.4 A 68 69 92 928mm Wrench

Required 2.0 kg/4.9 lbs.

SY2-220 800 in-lbs/ 90 Nm 19 seconds 15 seconds 0.7 A 0.5A 142 100 161 115 Hand Wheel 11 kg/24.5 lbs.

SY3-220 1330 in-lbs/ 150 Nm 30 seconds 25 seconds 0.7 A 0.5 A 143 102 161 115 Hand Wheel 11 kg/24.5 lbs.

SY4-220 3540 in-lbs/ 400 Nm 21 seconds 18 seconds 1.1 A 0.9 A 221 180 253 207 Hand Wheel 22 kg/48.5 lbs.

SY5-220 4430 in-lbs/ 500 Nm 29 seconds 25 seconds 1.1 A 0.9 A 216 179 253 207 Hand Wheel 22 kg/48.5 lbs.

SY6-220 5750 in-lbs/ 650 Nm 38 seconds 31 seconds 1.0 A 0.9 A 193 177 230 207 Hand Wheel 22 kg/48.5 lbs.

SY7-220 8850 in-lbs/ 1000 Nm 58 seconds 48 seconds 1.8 A 1.4 A 381 290 414 322 Hand Wheel 36 kg/79.5 lbs.

SY8-220 13280 in-lbs/ 1500 Nm 59 seconds 49 seconds 1.9 A 1.4 A 428 294 437 322 Hand Wheel 36 kg/79.5 lbs.

SY9-220 17700 in-lbs/ 2000 Nm 68 seconds 57 seconds 1.6 A 2.4 A 356 509 368 552 Hand Wheel 72 kg/176.4 lbs.

SY10-220 22130 in-lbs/ 2500 Nm 73 seconds 62 seconds 1.7 A 2.5 A 377 531 391 579 Hand Wheel 72 kg/176.4 lbs.

SY11-220 26550 in-lbs/ 3000 Nm 46 seconds 64 seconds 1.8 A 2.5 A 397 547 414 579 Hand Wheel 72 kg/176.4 lbs.

SY12-220 30980 in-lbs/ 3500 Nm 74 seconds 61 seconds 1.8 A 2.4 A 409 505 414 552 Hand Wheel 72 kg/176.4 lbs.

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Page 4: SY Series Actuators for Butterfly Valves

800-543-9038 USA 866-805-7089 CANADA 203-791-8396 LATIN AMERICA

4

Butterfl y Valve Actuators

Power Supply 24 VAC/VDC Single Phase

Model TorqueSpeed

50 Hz/60 Hz

Current Draw

50 Hz

Current Draw

60 Hz

W

50 Hz

W

60 Hz

VA

50 Hz

VA

60 HzOverride Weight

SY1-24P 310 in-lbs/ 35 Nm 15 seconds 2.0 A 2.0 A 32 33 48 48 8 mm Wrench Required 2.0 kg/4.9 lbs.

SY2-24MFT 800 in-lbs/ 90 Nm 16 seconds 2.9 A 3.6 A 65 66 70 86 Hand Wheel 11 kg/24.5 lbs.

SY3-24MFT 1330 in-lbs/ 150 Nm 24 seconds 2.8 A 3.6 A 69 69 67 86 Hand Wheel 11 kg/24.5 lbs.

SY4-24MFT 3540 in-lbs/ 400 Nm 23 seconds 11.0 A 11.0 A 254 251 264 264 Hand Wheel 22 kg/48.5 lbs.

SY5-24MFT 4430 in-lbs/ 500 Nm 30 seconds 10.2 A 10.2 A 232 230 245 245 Hand Wheel 22 kg/48.5 lbs.

Power Supply 120 VAC Single Phase

Model TorqueSpeed

50 Hz

Speed

60 Hz

Current Draw

50 Hz

Current Draw

60 Hz

W

50 Hz

W

60 Hz

VA

50 Hz

VA

60 HzOverride Weight

SY1-110P 310 in-lbs/ 35 Nm 18 seconds 18 seconds 0.6 A 0.6 A 56 58 72 72 8mm Wrench Required 2.0 kg/4.9 lbs.

SY2-120MFT 800 in-lbs/ 90 Nm 14 seconds 15 seconds 0.8 A 0.7 A 81 76 96 84 Hand Wheel 11 kg/24.5 lbs.

SY3-120MFT 1330 in-lbs/ 150 Nm 21 seconds 23 seconds 0.7 A 0.7 A 75 71 84 84 Hand Wheel 11 kg/24.5 lbs.

SY4-120MFT 3540 in-lbs/ 400 Nm 16 seconds 17 seconds 2.3 A 2.4 A 258 256 276 288 Hand Wheel 22 kg/48.5 lbs.

SY5-120MFT 4430 in-lbs/ 500 Nm 21 seconds 21 seconds 2.3 A 2.3 A 216 208 276 276 Hand Wheel 22 kg/48.5 lbs.

SY6-120MFT 5750 in-lbs/ 650 Nm 28 seconds 29 seconds 2.2 A 2.2 A 240 236 264 264 Hand Wheel 22 kg/48.5 lbs.

SY7-120MFT 8850 in-lbs/ 1000 Nm 41 seconds 44 seconds 1.8 A 1.7 A 198 192 216 204 Hand Wheel 36 kg/79.5 lbs.

SY8-120MFT 13280 in-lbs/ 1500 Nm 48 seconds 48 seconds 2.6 A 2.6 A 275 266 312 312 Hand Wheel 36 kg/79.5 lbs.

SY9-120MFT 17700 in-lbs/ 2000 Nm 47 seconds 47 seconds 3.6 A 3.4 A 397 382 432 408 Hand Wheel 72 kg/176.4 lbs.

SY10-120MFT 22130 in-lbs/ 2500 Nm 52 seconds 51 seconds 4.0 A 4.0 A 450 445 480 480 Hand Wheel 72 kg/176.4 lbs.

SY11-120MFT 26550 in-lbs/ 3000 Nm 55 seconds 56 seconds 3.1 A 3.0 A 332 318 372 360 Hand Wheel 72 kg/176.4 lbs.

SY12-120MFT 30980 in-lbs/ 3500 Nm 61 seconds 62 seconds 3.6 A 3.4 A 386 368 432 408 Hand Wheel 72 kg/176.4 lbs.

Power Supply 230 VAC Single Phase

Model TorqueSpeed

50 Hz

Speed

60 Hz

Current Draw

50 Hz

Current Draw

60 Hz

W

50 Hz

W

60 Hz

VA

50 Hz

VA

60 HzOverride Weight

SY1-220P 310 in-lbs/ 35 Nm 16 seconds 16 seconds 0.4 A 0.4 A 64 62 92 928mm Wrench

Required 2.0 kg/4.9 lbs.

SY2-230MFT 800 in-lbs/ 90 Nm 14 seconds 14 seconds 0.4 A 0.4 A 76 78 92 92 Hand Wheel 11 kg/24.5 lbs.

SY3-230MFT 1330 in-lbs/ 150 Nm 23 seconds 23 seconds 0.4 A 0.4 A 74 76 92 92 Hand Wheel 11 kg/24.5 lbs.

SY4-230MFT 3540 in-lbs/ 400 Nm 16 seconds 17 seconds 1.1 A 1.1 A 222 217 253 253 Hand Wheel 22 kg/48.5 lbs.

SY5-230MFT 4430 in-lbs/ 500 Nm 22 seconds 22 seconds 1.1 A 1.0 A 211 200 253 230 Hand Wheel 22 kg/48.5 lbs.

SY6-230MFT 5750 in-lbs/ 650 Nm 32 seconds 32 seconds 1.1 A 1.1 A 236 232 253 253 Hand Wheel 22 kg/48.5 lbs.

SY7-230MFT 8850 in-lbs/ 1000 Nm 44 seconds 44 seconds 0.9 A 0.8 A 167 157 207 184 Hand Wheel 36 kg/79.5 lbs.

SY8-230MFT 13280 in-lbs/ 1500 Nm 55 seconds 57 seconds 1.3 A 1.4 A 288 286 299 322 Hand Wheel 36 kg/79.5 lbs.

SY9-230MFT 17700 in-lbs/ 2000 Nm 61 seconds 61 seconds 1.1 A 1.1 A 240 233 253 253 Hand Wheel 72 kg/176.4 lbs.

SY10-230MFT 22130 in-lbs/ 2500 Nm 72 seconds 70 seconds 1.4 A 1.4 A 277 284 322 322 Hand Wheel 72 kg/176.4 lbs.

SY11-230MFT 26550 in-lbs/ 3000 Nm 44 seconds 48 seconds 2.0 A 1.9 A 376 363 460 437 Hand Wheel 72 kg/176.4 lbs.

SY12-230MFT 30980 in-lbs/ 3500 Nm 47 seconds 51 seconds 2.2 A 2.0 A 490 456 506 460 Hand Wheel 72 kg/176.4 lbs.

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Page 5: SY Series Actuators for Butterfly Valves

800-543-9038 USA 866-805-7089 CANADA 203-791-8396 LATIN AMERICA

5

D

A

BC A

A

A

B

B

BC

C

C

D

D

SY-1...

SY-9~12...

SY-7~8...

SY-2~6...

MODEL DIM A (MAX)Add to Dim A for

cover removal DIM B DIM C (MAX) DIM D

Inches [mm] Inches [mm] Inches [mm] Inches [mm] Inches [mm]

SY1 6.10 [155] 3.94 [100] 4.25 [108] 8mm -

SY2~3 10.04 [255] 7.48 [190] 7.87 [200] 12.99 [330] 7.87 [200]

SY4~6 12.40 [315] 8.86 [225] 9.21 [234] 14.96 [380] 11.81 [300]

SY7~8 16.54 [420] 8.86 [225] 9.21 [234] 17.72 [450] 13.39 [340]

SY9~12 23.23 [590] 8.86 [225] 10.24 [260] 18.50 [470] 13.78 [350]

Note: ~ indicates range of actuator i.e., SY2~3 = SY-2 and SY-3

SY... Series Non-Spring Return ActuatorDimensions

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Page 6: SY Series Actuators for Butterfly Valves

800-543-9038 USA 866-805-7089 CANADA 203-791-8396 LATIN AMERICA

6

Interface Wiring DetailSYx-MFT, 24V, 120/230V

INSTALLATION NOTES

CAUTION

Notes:

1. Motor CAMS have been factory calibrated and should not be moved.2. An adaption must be performed if any limit switch is adjusted. This will calibrate the

beginning and end stopping points. Press the adaption button for 3 seconds and release.

Actuators: SYx-MFT

Control Signal +

Control Signal -

FDBK +

FDBK -

Adaption

Direction of Rotation

PC Tool Service Jack Connection

24V

Power Supply Com -

Power Supply Hot +

Control Signal +

Control Signal -

FDBK +

FDBK -

Adaption

Direction of Rotation

N

H

120/230V

PC Tool Service Jack

- Power Supply Common

- Power Supply Hot

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Page 7: SY Series Actuators for Butterfly Valves

800-543-9038 USA 866-805-7089 CANADA 203-791-8396 LATIN AMERICA

7

SYx-P Interface Wiring Detail

Potentiometer(Factory Pre-set)

For 2-position actuators with 1k feedback optionPotentiometer points 1, 2, 3 are wired to terminal blocks 8, 9,, 10.When a valve is closed: 8, 9 1k

9, 10 0kWhen a valve is opened: 8, 9 0k

9, 10 1k

For modulating actuators with 1k feedback option*Potentiometer points 1, 2, 3 are wired to terminal blocks 8, 9,, 10.When a valve is closed: 8, 9 1k

9, 10 0kWhen a valve is opened: 8, 9 0k

9, 10 1k

INPUT = 2-10 VDC

INPUT = 4-20mA

INPUT = 1-5 VDC

OUTPUT = 2-10 VDC

OUTPUT = 4-20mA

LOSS OF SIGNAL = STOP

RESPONSE = REVERSE

RESPONSE = DIRECT

LOSS OF SIGNAL = CLOSED(Direct Acting)

LOSS OF SIGNAL = OPEN(Reverse Acting)

LOSS OF SIGNAL = OPEN(Direct Acting)

LOSS OF SIGNAL = CLOSED(Reverse Acting)

ON

ON

OFF

ON

OFF

OFF

OFF

OFF

ON

ON ON

ON

OFF

OFF

OFF

OFF

ON

ON

OFF

ON

12345678

678 235 4 1

8 7 6 25 34 1

8 7 6 25 34 1

8 7 6 25 34 1

678 235 4 1

8 7 6 245 3 1

78 56 4 23 1

8 7 6 245 3 1

8 7 6 245 3 1

Notes:1.

Do not change sensitivity or dip switch settings with power applied!2.VR1 and VR2 are factory calibrated and should not be moved.3.Motor CAMS have been factory calibrated and should not be moved.

DipSwitchSettings

Sensitivity switchsettingis position #3 for factorydefault. ToTT widen dead-band, select a highernumber (up to 9).

NSupply

H- SIG+ IN

- FB+ OUT

Open LED

Closed LED

Sensitivity

VR2

VR1

Dip Switch

WARNING

*On modulatingactuators DO NOTmaster/rr slave usingoptional potentiometer.

INSTALLATION NOTES

CAUTION4.

Applicable to the SY1 and legacy SY2-12 actuators.

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Page 8: SY Series Actuators for Butterfly Valves

800-543-9038 USA 866-805-7089 CANADA 203-791-8396 LATIN AMERICA

8

SY… Series Non-Spring Actuators

LS2 Clockwise Decrease Closed Angle“CLOSE” Counter-clockwise Increase Closed Angle

LS1 Clockwise Increase Opening Angle“OPEN” Counter-clockwise Decrease Opening Angle

LS4Auxiliary Switch for Closed Indication

LS3Auxiliary Switch for Opened Indication

C

F

E

D

C

B

A

0° 5° 85° 90°

LS3 A - B A - C

0° 5° 85° 90°

LS4 D - F D - E

Switches at left are shown with actuator fully open.

LS3

LS4

LS1LS2

LS3

LS4

Factory pre-set see chart below. Field adjustable if required

LS4Auxiliary Switch for Closed Indication

LS3Auxiliary Switch for Opened Indication

Factory pre-set see chart below. Field adjustable if required

Factory pre-set and calibrated. Do not adjust without consulting factory. This willvoid the warranty

LS2 Clockwise Decrease Closed Angle“CLOSE” Counter-clockwise Increase Closed Angle

LS1 Clockwise Increase Opening Angle“OPEN” Counter-clockwise Decrease Opening Angle

Factory pre-set and calibrated. Do not adjust without consulting factory. This willvoid the warranty

LS4LS3LS2LS1

WARNING

Electrical Travel Adjustment (Factory Pre-set)SY-1

CAUTION

SY-2-12

Electrical Travel AdjustmentCAUTION

Notes:1. An adaption must be performed when the limit switches are adjusted. For the SYx-

MFT actuators. This will calibrate the beginning and end stopping points. Press the adaption button for 3 seconds and release.

2. Contact Technical Support if travel adjustment is required.CAUTION

INSTALLATION NOTES

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Page 9: SY Series Actuators for Butterfly Valves

800-543-9038 USA 866-805-7089 CANADA 203-791-8396 LATIN AMERICA

9

WiringOn/Off, 24V, 120/230V

Observe class 1 and class 2 wiring restrictions.

Transformer sizing = SY actuator draw X 1.25 (safety margin)(Ex. SY2-24 requires 3.0A x 1.25 = 3.75A, 3.75A X 24 VAC = 90VA Transformer).

Indicates an action or condition that may cause irreversible damage to the actuator(s) or associated equipment.

Equipment damage!Power consumption and input impedance must be observed.

CAUTIONIndicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

Warnings and Cautions appear at appropriate sections throughout this manual. Read these carefully.

Hazard Identification INSTALLATION NOTES

NOTES SY1…5-24

Each actuator should be powered by a single, isolated control transformer.

using a common control signal input.

Required:

24 VAC Transformer

Line Volts

Open

Close

G Ground

1 Common

3 Open

4 Closed

5 Connect to #1 for fully open indication

6 Connect to #1 for fully

closed indication

7

G Ground

1 Common

3 Open

4 Closed

5 Connect to #1 for fully open indication

6 Connect to #1 for fully

closed indication

7 HTR

A

B

C

D

E

F

LS3

A-C (Open Indication)

LS4

D-F (Closed Indication)

Contact Rating: 5A 250 VAC Max.

SY2…5-24

120 and 230 VACG

Open

Close

G

N L1

H L2

HTR

A

B

C

D

E

F

LS3

A-C (Open Indication)

LS4

D-F (Closed Indication)

Contact Rating: 5A 250 VAC Max.

SY2…12-110 (220)

NOTES SY1…12-110 (220)

Caution: Power Supply Voltage

using a common control signal input.

Required:

SY1-24

A

B

C

E

F

Contact Rating: 5A 125 VAC Max. 3A 250 VAC Max.

A-B (Open Indication)

LS4

LS3

A-E (Closed Indication)

SY1-110 (220)

A

B

C

E

F

Contact Rating: 5A 125 VAC Max. 3A 250 VAC Max.

A-B (Open Indication)

LS4

LS3

A-E (Closed Indication)

SY1 Contact Arrangements

33

33

W54

6

Actuators: SY1-24 SY1-110 SY2...12-110 SY2...12-220

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Page 10: SY Series Actuators for Butterfly Valves

800-543-9038 USA 866-805-7089 CANADA 203-791-8396 LATIN AMERICA

10

WiringProportional, 24V, 120/230V

Each actuator should be powered by a single, isolated control transformer.

"–" wiring to a common is prohibited. Terminals 4 and 6 need to be wired separately.

Indicates an action or condition that may cause irreversible damage to the actuator(s) or associated equipment.

CAUTION

may result in minor or moderate injury. It may also be used to alert against unsafe practices.

this manual. Read these carefully.

Hazard Identification

33

33

INSTALLATION NOTES

Use of feedback is optional.

APPLICATION NOTES

36

34Ground shielded wire at control panel chassis. Tape back ground at actuator.

NOTES SY1…24P

24 VAC Transformer

Line Volts

G Ground

4 Power Supply Com

5 Power Supply Hot

6 Control Signal (-)

7 Control Signal (+)

8 Internal Use Only

9 Internal Use Only

10 Internal Use Only

11 Feedback (-)

12 Feedback (+)Feedback

Control signal

G

SY1-24P

A

B

C

E

F

LS4

LS3

G Ground

4 Power Supply Com

5 Power Supply Hot

6 Control Signal (-)

7 Control Signal (+)

8 Internal Use Only

9 Internal Use Only

10 Internal Use Only

11 Feedback (-)

12 Feedback (+)

120 and 230 VAC

N L1

H L2

SY1 -110P (220P)

A

B

C

E

F

LS4

LS3

NOTES SY1…110P (220P)

Caution: "–" wiring to a common is

prohibited. Terminals 4 and 6 need to be wired separately.

Control signal

Feedback

G

34

36

34

36

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Page 11: SY Series Actuators for Butterfly Valves

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11

WiringProportional, 24V, 120/230V

W54

7-2

Actuators: SY2...5-24MFT SY2...12-120MFT SY2...12-230MFT

Each actuator should be powered by a single, isolated control transformer.

"–" wiring to a common is prohibited.

Indicates an action or condition that may cause irreversible damage to the actuator(s) or associated equipment.

CAUTIONIndicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

this manual. Read these carefully.

Hazard Identification

33

INSTALLATION NOTES

Use of feedback is optional.

APPLICATION NOTES

34

36

Ground shielded wire at control panel chassis. Tape back ground at actuator.

NOTES SY2...5-24MFT NOTES SY2...12-120MFT (230MFT)

Caution:

1

Y

U5

C1

2

C2

B

A

1

9

8

10

3

2

/-

~/+

Internal Use Only

Internal Use Only

Internal Use Only

Not Used -

Control Signal

Not Used -

Internal Use Only

Internal Use Only

Internal Use Only

Internal Use Only

Power Supply Com

Power Supply Hot 24VAC

Internal Use Only

Feedback

Control Signal (-)

Feedback Signal (+)

Feedback Signal (-)

33

Control Signal (+)

SYx-24MFT

Address

Adaption

PC ToolService Jack

Y1Y2

3436

SY2...5-24MFT

SY2...12-120MFT(230MFT)

A

B

C

E

F

LS4

LS3

G PE

Power Supply Com – 120v (N) / 230v (L1)

Power Supply Hot – 120v (H) / 230v (L2)

1

Y

U5

C1

2

C2

B

A

1

9

8

10

3

2

Internal Use Only

Internal Use Only

Internal Use Only

Not Used -

Control Signal

Not Used -

Internal Use Only

Internal Use Only

Internal Use Only

Internal Use Only

Internal Use Only

Feedback

Control Signal (-)

Feedback Signal (+)

Feedback Signal (-)

Control Signal (+)

SYx-230MFT

Address Adaption

PC ToolService Jack

SYx-120MFT

LN

G PE

Y1

Y2

3436

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Page 12: SY Series Actuators for Butterfly Valves

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12

Wiring for Multiple SYOn/Off, 24V, 120/230V

Observe class 1 and class 2 wiring restrictions.

Transformer sizing = SY actuator draw X 1.25 (safety margin)(Ex. SY2-24 requires 3.0A x 1.25 = 3.75A, 3.75A X 24 VAC = 90VA Transformer).

Indicates an action or condition that may cause irreversible damage to the actuator(s) or associated equipment.

Equipment damage!Power consumption and input impedance must be observed.

CAUTIONIndicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

Warnings and Cautions appear at appropriate sections throughout this manual. Read these carefully.

Hazard Identification INSTALLATION NOTES

24 VAC Transformer

Line Volts

G Ground

1 Common

3 Open

4 Closed 5 6

7 HTR

A

B

C

D

E

F

LS3

A-C (Open Indication)

LS4

D-F (Closed Indication)

Contact Rating: 5A 250 VAC Max.

SY2…5-24

G Ground

1 Common

3 Open

4 Closed

5

6

7 HTR

A

B

C

D

E

F

LS3

A-C (Open Indication)

LS4

D-F (Closed Indication)

Contact Rating: 5A 250 VAC Max.

SY2…5-24

K1Open

Close K1-B

K1-A

Actuator A

Actuator B G Ground

1 Common

3 Open

4 Closed

5 6 7 HTR

A

B

C

D

E

F

LS3

A-C (Open Indication)

LS4

D-F (Closed Indication)

Contact Rating: 5A 250 VAC Max.

G Ground

1 Common

3 Open

4 Closed

5

6

7 HTR

A

B

C

D

E

F

LS3

A-C (Open Indication)

LS4

D-F (Closed Indication)

Contact Rating: 5A 250 VAC Max.

SY2…12-110 (220)

SY2…12-110 (220)

Open

Close K1-B

K1-A

Actuator A

Actuator B120 and 230 VAC

N L1

H L2

NOTES• Caution: Power Supply Voltage.• Isolation relays must be used in parallel connection of multiple actuators using a common control signal input.• "H" (L2) cannot be connected to terminal #3 and #4 simultaneously.• Required: Terminal #7 needs to be field wired to enable heater circuit.

SY1 -24

A

B

C

E

F

Contact Rating: 5A 125 VAC Max. 3A 250 VAC Max.

A-B (Open Indication)

LS4

LS3

A-E (Closed Indication)

SY1-110 (220)

A

B

C

E

F

Contact Rating: 5A 125 VAC Max. 3A 250 VAC Max.

A-B (Open Indication)

LS4

LS3

A-E (Closed Indication)

SY1 Contact Arrangements

G G

G

K1

G

Actuators: SY1...5-24 SY1...12-110 SY1...12-220

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Page 13: SY Series Actuators for Butterfly Valves

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13

W55

0

Observe class 1 and class 2 wiring restrictions.

Transformer sizing = SY actuator draw X 1.25 (safety margin)(Ex. SY2-24 requires 3.0A x 1.25 = 3.75A, 3.75A X 24 VAC = 90VA Transformer).

Indicates an action or condition that may cause irreversible damage to the actuator(s) or associated equipment.

Equipment damage!Power consumption and input impedance must be observed.

CAUTIONIndicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

Warnings and Cautions appear at appropriate sections throughout this manual. Read these carefully.

Hazard Identification 33

33

INSTALLATION NOTES

24 VAC Transformer

Line Volts

G Ground

4 Power Supply Com

5 Power Supply Hot

6 Control Signal (-)

7 Control Signal (+)

8 Internal Use Only

9 Internal Use Only

10 Internal Use Only

11 Feedback (-)

12 Feedback (+)Feedback (B)

G Ground

4 Power Supply Com

5 Power Supply Hot

6 Control Signal (-)

7 Control Signal (+)

8 Internal Use Only

9 Internal Use Only

10 Internal Use Only

11 Feedback (-)

12 Feedback (+)

SY1 -24P

24 VAC Transformer

Line Volts

Feedback (A)Control Signal

Actuator B

Actuator A

Use of feedback is optional.

APPLICATION NOTES

Recommended twisted shielded pair for control wiring. Ground shielded wire at control panel chassis. Tape back ground at actuator.

SY1 -24P

A

B

C

E

F

Contact Rating: 5A 125 VAC Max. 3A 250 VAC Max.

A-B (Open Indication)

LS4

LS3

A-E (Closed Indication)

A

B

C

E

F

Contact Rating: 5A 125 VAC Max. 3A 250 VAC Max.

A-B (Open Indication)

LS4

LS3

A-E (Closed Indication)

NOTES SY1-24P Each actuator should be powered by a single, isolated control transformer.

SY1-24P notes: Power supply Com/Neutral and Control Signal "–" wiring to a common is prohibited. Terminals 4 and 6 need to be wired separately otherwise irreversible damage will occur.

power applied.

G

G

35

36

33

35

36

35

36

Actuators: SY1-24P

Wiring for Multiple SYProportional, 24V

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Page 14: SY Series Actuators for Butterfly Valves

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14

Indicates an action or condition that may cause irreversible damage to the actuator(s) or associated equipment.

Equipment damage!Power consumption and input impedance must be observed.

CAUTIONIndicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

Warnings and Cautions appear at appropriate sections throughout this manual. Read these carefully.

Hazard Identification

A

B

C

D

E

F

LS3

A-C (Open Indication)

LS4

D-F (Closed Indication)

Contact Rating: 5A 250 VAC Max.

SY2…5-24MFT

Observe class 1 and class 2 wiring restrictions.

Transformer sizing = SY actuator draw X 1.25 (safety margin)(Ex. SY2-24 requires 3.0A x 1.25 = 3.75A, 3.75A X 24 VAC = 90VA Transformer).

INSTALLATION NOTES

Use of feedback is optional.

APPLICATION NOTES

Recommended twisted shielded pair for control wiring. Ground shielded wire at control panel chassis. Tape back ground at actuator.

NOTES SY2...5-24MFT Each actuator should be powered by a single, isolated control transformer.

┴1

Y

U5

C1

┴2

C2

B

A

1

9

8

10

3

2

┴/-

~/+

Internal Use Only

Internal Use Only

Internal Use Only

Not Used -

Not Used -

Internal Use Only

Internal Use Only

Internal Use Only

Internal Use Only

Power Supply Com

Power Supply Hot 24VAC

Internal Use Only

Feedback

Control Signal (-)

Feedback Signal (+)

Feedback Signal (-)

Control Signal (+)

SYx-24MFT

PC ToolService Jack

┴1

Y

U5

C1

┴2

C2

B

A

1

9

8

10

3

2

┴/-

~/+

Internal Use Only

Internal Use Only

Internal Use Only

Not Used -

Control Signal

Not Used -

Internal Use Only

Internal Use Only

Internal Use Only

Internal Use Only

Power Supply Com

Power Supply Hot 24VAC

Internal Use Only

Feedback

Control Signal (-)

Feedback Signal (+)

Feedback Signal (-)

Control Signal (+)

SYx-24MFT

PC ToolService Jack

G PE

G PE

Actuator B

Actuator A

Address

Adaption

Y1 Y2

Address

Adaption

Y1 Y2

33

35

36

33

35

36

33

3536

Actuators: SY2...5-24MFT

WiringProportional, Multiple Wiring, 24V

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Page 15: SY Series Actuators for Butterfly Valves

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15

W55

2-1

Indicates an action or condition that may cause irreversible damage to the actuator(s) or associated equipment.

Equipment damage!Power consumption and input impedance must be observed.

CAUTIONIndicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

Warnings and Cautions appear at appropriate sections throughout this manual. Read these carefully.

Hazard Identification G Ground

4 Power Supply Com

5 Power Supply Hot

6 Control Signal (-)

7 Control Signal (+)

8 Internal Use Only

9 Internal Use Only

10 Internal Use Only

11 Feedback (-)

12 Feedback (+)Feedback (B)

G Ground

4 Power Supply Com

5 Power Supply Hot

6 Control Signal (-)

7 Control Signal (+)

8 Internal Use Only

9 Internal Use Only

10 Internal Use Only

11 Feedback (-)

12 Feedback (+)Feedback (A)

Control Signal

Actuator B

Actuator A

120 and 230 VAC

N L1

H L2

SY1 -110P (220P)

A

B

C

E

F

Contact Rating: 5A 125 VAC Max. 3A 250 VAC Max.

A-B (Open Indication)

LS4

LS3

A-E (Closed Indication)

SY1 -110P (220P)

A

B

C

E

F

Contact Rating: 5A 125 VAC Max. 3A 250 VAC Max.

A-B (Open Indication)

LS4

LS3

A-E (Closed Indication)

NOTES SY1-110P (220P)Caution: Power supply voltage.

power applied.

Use of feedback is optional.

APPLICATION NOTES

Recommended twisted shielded pair for control wiring. Ground shielded wire at control panel chassis. Tape back ground at actuator.

Observe class 1 and class 2 wiring restrictions.

INSTALLATION NOTES

G

G

35

36

35

36

35

36

Wiring for Multiple SYProportional, 220V, 120/230V

Actuators: SY1-110P SY1-220P

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Page 16: SY Series Actuators for Butterfly Valves

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16

W55

2-2

Indicates an action or condition that may cause irreversible damage to the actuator(s) or associated equipment.

Equipment damage!Power consumption and input impedance must be observed.

CAUTIONIndicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

Warnings and Cautions appear at appropriate sections throughout this manual. Read these carefully.

Hazard Identification

A

B

C

D

E

F

LS3

A-C (Open Indication)

LS4

D-F (Closed Indication)

Contact Rating: 5A 250 VAC Max.

SY2...12-120MFT

SY2...12-230MFT

NOTES SY2...12-120MFT (230MFT)Caution: Power supply voltage.

Use of feedback is optional.

APPLICATION NOTES

Recommended twisted shielded pair for control wiring. Ground shielded wire at control panel chassis. Tape back ground at actuator.

Observe class 1 and class 2 wiring restrictions.

INSTALLATION NOTES

Power Supply Com – 120V (N) / 230V (L1)

Power Supply Hot – 120V (H) / 230V (L2)

1

Y

U5

C1

2

C2

B

A

1

9

8

10

3

2

Internal Use Only

Internal Use Only

Internal Use Only

Not Used -

Not Used -

Internal Use Only

Internal Use Only

Internal Use Only

Internal Use Only

Internal Use Only

Feedback

Control Signal (-)

Feedback Signal (+)

Feedback Signal (-)

Control Signal (+)

SYx-230MFT

Address Adaption

PC ToolService Jack

SYx-120MFT

LN

Power Supply Com – 120V (N) / 230V (L1)

Power Supply Hot – 120V (H) / 230V (L2)

1

Y

U5

C1

2

C2

B

A

1

9

8

10

3

2

Internal Use Only

Internal Use Only

Internal Use Only

Not Used -

Control Signal

Not Used -

Internal Use Only

Internal Use Only

Internal Use Only

Internal Use Only

Internal Use Only

Feedback

Control Signal (-)

Feedback Signal (+)

Feedback Signal (-)

Control Signal (+)

SYx-230MFT

Address Adaption

PC ToolService Jack

SYx-120MFT

LN

G PE

G PE

Actuator A

Actuator B

Y1

Y2

Y1

Y2

35

36

35

36

36

35

Actuators: SY2...12-120MFT SY2...12-230MFT

Wiring for Multiple SYProportional, Multiple Wiring, 120/230V

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17

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Typical Retrofi t MountingSY2-SY12 Actuators

4X

4X

Note: Certain Belimo Factory assemblies use direct mount style linkages. Stem styles and mounting vary. For illustration purposes only.

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Page 18: SY Series Actuators for Butterfly Valves

800-543-9038 USA 866-805-7089 CANADA 203-791-8396 LATIN AMERICA

18

SY MFT ActuatorsQuick Troubleshooting Guide

Verify that Control Signal and Power are present at the actuator.• Measure between Control Signal + and – and power + and – on

control board. (See photo of control boards below for locations).• Check fuses on both boards. If fuses are blown, replace before

proceeding.

Verify that the green LED is lit on the control board – this indicates power is present.

If yes:• Push the button labelled “Adaption”, hold for 3-5 seconds then

release. (see left photo for 24V, right photo for 120V)• The LED next to green LED should light up (amber in color)• Actuator should click. Drive fully in one direction. It will stop there

for 5-10 seconds. Click and drive fully in the opposite direction.• The amber light should go out.

If the sequence does not happen as above, please have the tech make a note of what does happen.

Possibilities include• Amber light goes on, actuator clicks but does not move at all.• Amber light goes on, actuator clicks and drives in one direction, and

clicks but does not drive in the other direction.• Amber light does not light, and the actuator does nothing at all.

If something else occurs, please make a note and communicate to a Belimo Technical Support Representative as the actuator most likely will need to be replaced.

If the actuator adapts correctly:1. Verify correct wiring of control signal (confi rm correct polarity of

fi eld wiring and meter). Must have “Control +” and “Control –” andnot share the “Control –” with the 24V common, or 120V Neutral (4 wires are required, 2 for power and 2 for Control Signal).

2. Provide a DC control signal other than minimum or maximum (suggest 6 VDC or 50% command).

3. Measure with DC voltmeter on “Control +” and “Control –” at actuator and verify that a voltage other than 0(2) or 10V is present on those terminals. If actuator does not drive to approximately the mid position and voltage is present, the actuator most likely will need to be replaced.

The following information is helpful to determine warranty coverage and additional steps that might need to be taken:1. PO# or Belimo SO# or ID# (ID is located on actuator cover under

the model #).2. Is this a retrofi t or was it factory assembled to a valve?3. Has this actuator ever worked on this site (brand new install that

did not work, or has been working correctly for a certain period of time).

4. Proper transformer sizing (see PGPL for current VA requirements).5. Confi rm correct wire size vs. length or run for SY actuators.

Control Signal +

Control Signal -

FDBK +

FDBK -

Adaption

Direction of Rotation

N

H

120/230V

PC Tool Service Jack

- Power Supply Common

- Power Supply Hot

Control Signal +

Control Signal -

FDBK +

FDBK -

Adaption

Direction of Rotation

PC Tool Service Jack Connection

24V

Power Supply Com -

Power Supply Hot +

LED Location

LED Location

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Page 19: SY Series Actuators for Butterfly Valves

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Belimo Americas

USA, Latin America, and the Caribbean: www.belimo.us

Canada: www.belimo.ca

Brazil: www.belimo.com.br

Belimo Worldwide: www.belimo.com