swas
TRANSCRIPT
Emerson Process Management (I) PVT. LTD.DELPHI 'B' WING, 601-603
CENTRAL AVENUE,
HIRANANDANI BUSINESS PARK,
POWAI, MUMBAI - 400 076
: AS-DPL-049-T-049 DATE SEND 11-Jul-2010
: ABHIJEET INFRA LTD., MADC NAGPUR
: ABHIJEET INFRA LTD., NAGPUR ITEM : STEAM AND WATER ANALYSIS SYSTEM
: RSS 75051090049 CUSTOMER PO : AINL/SWAS/B/09/0365, DTD. 27.01.2010
PLEASE ATTEND (URGENT) AS BUILT
FOR YOUR INFORMATION PLEASE CHECK AND RETURN
FOR YOUR COMMENTS PLEASE ACKNOWLEDGE RECEIPT
FOR YOUR APPROVAL AT YOUR REQUEST
RESUBMIT FOR YOUR APPROVAL FOR YOUR RETENTION
S/No. SHT REV
1 12 A
2 06 A
3 02 A
4 02 A
5 26 A
6
04 A
04 A
7 01 A
8 01 A
REMARKS
RECEIVED BY Note:
Please acknowledge, sign and return via
SIGNATURE fax to Emerson Process Management (I) PVT. LTD.
DATE
EPM DRG/DOC NO.
PROJECT
TEL: (022)66620566 FAX: (022)66620500
PROJECT REF
REF. NO.
END USER
DESCRIPTION / TITLE
TRANSMITTAL
FROM :
ATTN :
TO :
Joseph ThomasD F POWER SYSTEMS PVT. LTD.
G. A. DRAWINGS, SELF STANDING RACK
G. A. DRAWINGS, ANALYSER PANEL
ELECTRICAL WIRING DIAGRAM
FLOW SCHEMATIC & OVERVIEW DRAWING
G. A. DRAWINGS, COOLING WATER SKID
AS-DPL-10-049-005
QUALITY ASSURANCE PLAN
SIGNATURE
ANNEXTURE #2 - BOILER / UNIT 3 & 4
AS-DPL-10-049-009
MEASUREMENT RANGES
PH & CONDUCTIVITY SYSTEM
BILL OF MATERIAL
ANNEXTURE #1 - BOILER / UNIT 1 & 2
drawings as approved and shall proceed with manufacture and continue with engineering accordingly.
* PLEASE NOTE in the event we do not receive any comments by the due date, we regard subject
AS-DPL-10-049-001
AS-DPL-10-049-007
AS-DPL-10-049-002
AS-DPL-10-049-003
AS-DPL-10-049-004
AS-DPL-10-049-006
BILL OF MATERIAL
ANNEXTURE #1 - BOILER / UNIT 1 & 2
Emerson Process Management (India) Pvt. Ltd.CUSTOMER : D F POWER SYSTEMS PVT. LTD.
END USER : ABHIJEET INFRA LTD., NAGPUR
PROJECT : ABHIJEET INFRA LTD., MADC NAGPUR
DOC NO. : AS-DPL-10-049-006, ANNEXTURE #1
SR No. TAG NO. DESCRIPTION MAKE QTY/SET
STEAM AND WATER ANALYSIS SYSTEM
AS PER DRG. No. AS-DPL-10-049-001, SHEET 1 TO 5 OF 12
1 CT/PHT CONDUCTIVITY & PH TRANSMITTER EMERSON 4 Nos.
MODEL : 1056-03-20-32-AN
POWER SUPPLY : 240VAC, 50 Hz
DISPLAY : MONOCHROMATIC GRAPHIC LIQUID CRYSTAL
OUTPUT : 4-20 mA DC, ISOLATED
ENCLOSURE : NEMA 4X (IP 65)
MOUNTING : PANEL
SERVICE RANGE
FEED WATER AT ECO. INLET : 0-20µs/cm CONDUCTIVITY
FEED WATER AT ECO. INLET : 0-14 pH
BOILER BLODOWN WATER : 0-200µs/cm CONDUCTIVITY
BOILER BLODOWN WATER : 0-14 pH
2 CT/CT CONDUCTIVITY & CONDUCTIVITY TRANSMITTER EMERSON 2 Nos.
MODEL : 1056-03-20-30-AN
POWER SUPPLY : 240VAC, 50 Hz
DISPLAY : MONOCHROMATIC GRAPHIC LIQUID CRYSTAL
OUTPUT : 4-20 mA DC, ISOLATED
ENCLOSURE : NEMA 4X (IP 65)
MOUNTING : PANEL
SERVICE RANGE
SAT. STEAM AT STEAM DRUM OUTLET : 0-20µs/cm CONDUCTIVITY
MAIN STEAM : 0-20µs/cm CONDUCTIVITY
3 CT/DOT CONDUCTIVITY & DO TRANSMITTER EMERSON 2 Nos.
MODEL : 1056-03-20-35-AN
POWER SUPPLY : 240VAC, 50 Hz
DISPLAY : MONOCHROMATIC GRAPHIC LIQUID CRYSTAL
OUTPUT : 4-20 mA DC, ISOLATED
ENCLOSURE : NEMA 4X (IP 65)
MOUNTING : PANEL
SERVICE RANGE
CON. WATER AT CEP DISCHARGE : 0-20µs/cm CONDUCTIVITY
BOILER FEED PUMP DISCHARGE : 0-0.02 PPM DO
1 1 Set
A AS BUILT AMIT J.T. J.T. 11-Jul-10
REV. DESCRIPTION PREPARED CHECKED APPROVED DATE
4 CE CATION CONDUCTIVITY SENSOR EMERSON 10 Nos.
MODEL : 400-11
CELL CONSTANT : 0.01/cm
ACCESSORIES : 20 FEET SENSOR CABLE
SERVICE RANGE
FEED WATER AT ECO. INLET (UNIT #1) : 0-20µs/cm CONDUCTIVITY
FEED WATER AT ECO. INLET (UNIT #2) : 0-20µs/cm CONDUCTIVITY
SAT. STEAM AT STEAM DRUM OUTLET : 0-20µs/cm CONDUCTIVITY
MAIN STEAM : 0-20µs/cm CONDUCTIVITY
CON. WATER AT CEP DIS. (UNIT#1) : 0-20µs/cm CONDUCTIVITY
CON. WATER AT CEP DIS. (UNIT#2) : 0-20µs/cm CONDUCTIVITY
BOILER BLODOWN WATER (UNIT #1) : 0-200µs/cm CONDUCTIVITY
BOILER BLODOWN WATER (UNIT #2) : 0-200µs/cm CONDUCTIVITY
5 PHE PH SENSOR EMERSON 4 Nos.
MODEL : 399-10
TYPE : FLOW THROUGH
ACCESSORIES : 20 FEET SENSOR CABLE
6 DOE DISSOLVED OXYGEN SENSOR EMERSON 2 Nos.
MODEL : 499ATrDO-54-70
TYPE : FLOW THROUGH
ACCESSORIES : 20 FEET SENSOR CABLE
7 SILICA # 1 SILICA ANALYSER HACH 1 No.
MODEL : SERIES 5000
NO. OF STREAM : 4 Nos. [THROUGH STREAM SELECTOR]
DISPLAY : DIGITAL
RANGE : PLEASE REFER DOC. No. AS-DPL-10-049-007
OUTPUT : 4-20mA DC
POWER SUPPLY : 230V , 50Hz.
MOUNTING : PANEL/WALL
SERVICE RANGE
FEED WATER AT ECO. INLET (UNIT#1) : 0-0.05 PPM
FEED WATER AT ECO. INLET (UNIT#2) : 0-0.05 PPM
MAIN STEAM (UNIT #1) : 0-0.05 PPM
MAIN STEAM (UNIT #2) : 0-0.05 PPM
8 SILICA # 2 SILICA ANALYSER HACH 1 No.
MODEL : SERIES 5000
NO. OF STREAM : 2 Nos. [THROUGH STREAM SELECTOR]
DISPLAY : DIGITAL
RANGE : PLEASE REFER DOC. No. AS-DPL-10-049-007
OUTPUT : 4-20mA DC
POWER SUPPLY : 230V , 50Hz.
MOUNTING : PANEL/WALL
SERVICE RANGE
BOILER BLODOWN WATER (UNIT #1) : 0-2 PPM
BOILER BLODOWN WATER (UNIT #2) : 0-2 PPM
A AS BUILT AMIT J.T. J.T. 11-Jul-10
REV. DESCRIPTION PREPARED CHECKED APPROVED DATE
PAGE 1 OF 4
BILL OF MATERIAL
ANNEXTURE #1 - BOILER / UNIT 1 & 2
Emerson Process Management (India) Pvt. Ltd.CUSTOMER : D F POWER SYSTEMS PVT. LTD.
END USER : ABHIJEET INFRA LTD., NAGPUR
PROJECT : ABHIJEET INFRA LTD., MADC NAGPUR
DOC NO. : AS-DPL-10-049-006, ANNEXTURE #1
SR No. TAG NO. DESCRIPTION MAKE QTY/SET
A AS BUILT AMIT J.T. J.T. 11-Jul-10
REV. DESCRIPTION PREPARED CHECKED APPROVED DATE
SAMPLING SYSTEM :
9 PSC1 SAMPLE COOLER SENTRY, USA 8 Nos.
TYPE : COIL IN SHELL, COUNTER FLOW
MOUNTING : SURFACE
MODEL : TLF-4225
SHELL MATERIAL : SS 304
COIL TUBE SIZE : 1/4" OD
COIL MATERIAL : SS 316, SEAMLESS
SAMPLE INLET/OUTLET : 1/4" OD TUBE
COOLING WATER INLET : 3/4" NPT(F)
COOLING WATER OUTLET : 1/2" NPT(F)
10 IV51 ISOLATION VALVE, TWO WAY BALDOTA 16 Nos.
TYPE : GLOBE, NEEDLE
BODY MATERIAL : SS 316
TRIM MATERIAL : SS 316
INLET/OUTLET : 1/4" NPT(F)
PRESSURE RATING : 3000 PSI
TEMPERATURE RATING : 600 °C
SERVICE : WATER
11 IV31 ISOLATION VALVE, TWO WAY BALDOTA 8 Nos.
TYPE : GLOBE
BODY MATERIAL : SS 316
TRIM MATERIAL : SS 316
INLET/OUTLET : 1/4" NPT(F)
PRESSURE RATING : 3000 PSI
TEMPERATURE RATING : 200º C
SERVICE : WATER
12 GVC2 GOLBE VALVE BALDOTA 10 Nos.
INLET/OUTLET : 1/2" NPT (F)
PRESSURE : 15 Kg/cm2
TEMPERATURE : 70 °C
BODY : SS-316
TRIM MATERIAL : SS 316
SERVICE : WATERSERVICE : WATER
13 BV34N THREE WAY VALVE BALDOTA 10 Nos.
TYPE : BALL VALVE
BODY : SS-316
TRIM MATERIAL : SS 316
END CONNECTION : 3/4" NPT(F) x 1/4" NPT(F) x 3/4" NPT(F)
SERVICE : WATER
14 SFI2 SIGHT FLOW INDICATOR BALDOTA 10 Nos.
BODY : SS-316
END CONNECTION : 1/2" NPT (F)
15 VREL VARIABLE PRESSURE REDUCING ELEMENT SENTRY, USA 8 Nos.
MATERIAL : SS 316
RATING : 5000 PSIG @300 °F
SAMPLE INLET/OUTLET : 1/4" OD
16 NV11 NEEDLE VALVE BALDOTA 6 Nos.
TYPE : BAR STOCK
BODY : SS-316
INLET/OUTLET : 1/4" NPT (F)
RATING : 25 KG/CM2, 200 °C
17 TSV1-R THERMAL SHUT-OFF VALVE WITH MICRO SWITCH SENTRY, USA 10 Nos.
PRESSURE RATING : 4400 PSI (303 BAR)
TEMPERATURE RATING : 250 Deg.F (121Deg.C)
WETTED MATERIALS : 316 SS, VITON, NYLATRON
SET POINT : 49 Deg. C
CONNECTIONS : 1/4" TUBE STUDS
SHUT OFF TIME : LESS THAN FIVE SECONDS AFTER
TEMPERATURE REACHES SETPOINT.
18 PGG2 PRESSURE GAUGE GIC 18 Nos.
DIAL SIZE : 100mm, WHITE COLOUR
RANGE : 0-6 kg/cm²
MOUNTING : DIRECT
ENTRY : BOTTOM
ELEMENT : SS 316
END CONNECTION : 1/4" NPT(M)
19 NVD1 NEEDLE VALVE WITH DRAIN BALDOTA 18 Nos.
TYPE : BAR STOCK
BODY : SS 316
TRIM MATERIAL : SS 316
INLET/OUTLET/DRAIN : 1/4" NPT (F)
RATING : 3000 PSI, 200 °C
SERVICE : WATER
20 TG10 TEMPERATURE GAUGE GIC 18 Nos.
TYPE : BIMETAL TYPE
RANGE : 0-100 °C
ENTRY : BACK
DIAL SIZE : 100 MM
BODY : SS
STEM DIAMETER : 8mm
STEM LENGTH : 100 mm
THERMOWELL : SS 316
PAGE 2 OF 4
BILL OF MATERIAL
ANNEXTURE #1 - BOILER / UNIT 1 & 2
Emerson Process Management (India) Pvt. Ltd.CUSTOMER : D F POWER SYSTEMS PVT. LTD.
END USER : ABHIJEET INFRA LTD., NAGPUR
PROJECT : ABHIJEET INFRA LTD., MADC NAGPUR
DOC NO. : AS-DPL-10-049-006, ANNEXTURE #1
SR No. TAG NO. DESCRIPTION MAKE QTY/SET
A AS BUILT AMIT J.T. J.T. 11-Jul-10
REV. DESCRIPTION PREPARED CHECKED APPROVED DATE
21 ---- GAUGE CHAMBER : MOC SS316 SIMPLE INDUSTRIES 12 Nos.
22 FIW11 FLOW INDICATOR WITHOUT NEEDLE VALVE EUREKA 12 Nos.
RANGE : 6.5 - 65 LPH
FLOAT : SS 316
TUBE : BOROSILICATE GLASS
INLET/OUTLET : 1/4" NPT(M)
SCALE LENGTH : 65mm
PRESSURE : 14 Kg/cm2
TEMPERATURE : 94°C
SERVICE : WATER
23 FIW3 FLOW INDICATOR EUREKA 14 Nos.
TYPE : ROTAMETER
RANGE : 1.26-12.6 LPH
FLOAT : SS 316
TUBE : BOROSILICATE GLASS
INLET/OUTLET : 1/4" NPT(M)
PRESSURE : 200 PSIG
TEMPERATURE : 200 °F
SCALE LENGTH : 65mm
24 FIW4 FLOW INDICATOR EUREKA 8 Nos.
TYPE : ROTAMETER
RANGE : 2.75-27.5 LPH
FLOAT : SS 316
TUBE : BOROSILICATED GLASS
INLET/OUTLET : 1/4" NPT(M)
PRESSURE : 100 PSIG
TEMPERATURE : 120 °C
SCALE LENGTH : 100mm
SERVICE : WATER
25 PRB/RV BACK PRESSURE REGULATOR / RELIEF VALVE SENTRY, USA 12 Nos.
REGULATED PRESSURE : 20 PSIG
INLET/OUTLET CONN. : 1/4" NPT(F)
MATERIAL : SS 316
DIAPHRAGM : VITONDIAPHRAGM : VITON
AMBIENT TEMPERATURE : -40 °F TO 165 °F
26 ---- SS "TEE" FOR CONDUCTIVITY SENSOR JVD 10 Nos.
----27 ---- SS "TEE" FOR PH SENSOR JVD 4 Nos.
28 ---- BUFFER TABLET : FOR MODEL 399 PH SENSOR NIRAV ELECTRICALS 1 Set.
----29 ---- COMMON WASTE TROUGH : MOC SS 304 JVD 1 No.
AS PER DRAWING No. AS-DPL-10-049-003, SHEET 1 OF 2
30 ---- SELF STANDING RACK WITH CANOPY (RACK # 1, UNIT-1) MITHSAGAR 1 No.
AS PER DRAWING No. AS-DPL-10-049-002, SHEET 1 OF 6
31 ---- SELF STANDING RACK WITH CANOPY (RACK # 2, UNIT-1 & 2) MITHSAGAR 1 No.
AS PER DRAWING No. AS-DPL-10-049-002, SHEET 2 OF 6
32 ---- SELF STANDING RACK WITH CANOPY (RACK # 3, UNIT-2) MITHSAGAR 1 No.
AS PER DRAWING No. AS-DPL-10-049-002, SHEET 3 OF 6
33 ---- ANALYSER PANEL (COMMON FOR UNIT-1 & 2) MITHSAGAR 1 No.
AS PER DRAWING No. AS-DPL-10-049-003, SHEET 1 OF 2
34 SST2 STREAM SELECTOR SAMYAK 1 No.
MICROPROCESSOR BASED STREAM SELECTOR FOR SILICA ANALYSER
N0. OF STREAM : FOUR
POWER SUPPLY : 230V AC, 50Hz.
INPUT : 4-20 mA DC 1 No.
OUTPUT : 4-20 mA DC 4 Nos.
35 SST1 STREAM SELECTOR SAMYAK 1 No.
MICROPROCESSOR BASED STREAM SELECTOR FOR SILICA ANALYSER
N0. OF STREAM : TWO
POWER SUPPLY : 230V AC, 50Hz.
INPUT : 4-20 mA DC 1 No.
OUTPUT : 4-20 mA DC 2 Nos.
36 SV05 SOLENOID VALVE ROTEX 6 Nos.
TYPE : 3 WAY
MATERIAL : SS-316
INLET/OUTLET : 1/4" NPT(F)
POWER SUPPLY : 230VAC, 50 Hz.
ENCLOSURE : WP TO IP-65
37 PRF1 PRESSURE REGULATOR WITH FILTER SHAVO NORGREN 2 Nos.
PORE SIZE : 5 µ
FILTER MATERIAL : SINTERED BRONZE
INLET PRESSURE : 7 Kg/cm2 (MAX.)
OUTLET PRESSURE : 0-6 Kg/cm2
END CONNECTIONS : 1/4" NPT(F)
SERVICE : AIR
38 STR10 STRAINER JAY-EESH 4 Nos.
TYPE : Y TYPE
BODY : SS 316
CONNECTION : 1/4" NPT (F)
MESH SIZE : 40 µ
SERVICE : WATER
PAGE 3 OF 4
BILL OF MATERIAL
ANNEXTURE #1 - BOILER / UNIT 1 & 2
Emerson Process Management (India) Pvt. Ltd.CUSTOMER : D F POWER SYSTEMS PVT. LTD.
END USER : ABHIJEET INFRA LTD., NAGPUR
PROJECT : ABHIJEET INFRA LTD., MADC NAGPUR
DOC NO. : AS-DPL-10-049-006, ANNEXTURE #1
SR No. TAG NO. DESCRIPTION MAKE QTY/SET
A AS BUILT AMIT J.T. J.T. 11-Jul-10
REV. DESCRIPTION PREPARED CHECKED APPROVED DATE
39 FSWN FLOW SWITCH SWITZER 3 Nos.
RANGE : 36 TO 90 LPM
MAX. RECOMMENDED FLOW RATE : 250 LPM (WATER)
PROCESS CONNECTION : 1" BSP (M) TOP CONNECTION
ENCLOSURE : IP 66
PRESSURE RATING ( MAX. ) : 30 BAR
TEMP. RATING ( MAX ) : 170 DEG. C
SERVICE : WATER
40 IV2 ISOLATION VALVE JVD 3 Nos.
TYPE : GLOBE
INLET/OUTLET : 2" FLANGE
PRESSURE : 10 Kg/cm2
TEMPERATURE : 70 °C
BODY MATERIAL : MS
BALL, STEM & GLAND : SS304
SEAT MATERIAL : TEFLON
TRIM MATERIAL : SS
41 JB JUNCTION BOX MITHSAGAR 4 Nos.
FOR SELF STANDING RACK (TSV CONTACT)
FOR COOLING WATER ISOLATION SKID
42 ---- FITTINGS : MOC SS-316 PRIME 1 Lot
---- TUBES : MOC SS-316 NEW EAGLE 1 Lot
43 ---- HEADER
COOLING WATER INLET HEADER : 2" NB, SCH 40, CS PARAM ENGG. 3 No.
COOLING WATER OUTLET HEADER : 2" NB, SCH 40, CS PARAM ENGG. 3 No.
BLOWDOWN HEADER : 2" NB, SCH 80, CS PARAM ENGG. 3 No.
DRAIN HEADER [RACK] : 2" NB, SCH 40, CS PARAM ENGG. 3 No.
44 ---- FLANGE
COOLING WATER INLET HEADER : 2" 150# RF AS PER ANSI B16.5, CS PARAM ENGG. 3 No.
COOLING WATER OUTLET HEADER : 2" 150# RF AS PER ANSI B16.5, CS PARAM ENGG. 3 No.
BLOWDOWN HEADER : 2" 300# RF AS PER ANSI B16.5, CS PARAM ENGG. 3 No.
DRAIN HEADER [RACK] : 2" 150# RF AS PER ANSI B16.5, CS PARAM ENGG. 3 No.
COOLING WATER ISOLATION SKIDCOOLING WATER ISOLATION SKID
AS PER DRAWING No. AS-DPL-10-049-001, SHEET 6 OF 12
45 ---- WATER TANK WTH FLOAT VALVE & DRAIN VALVE PARAM ENGG. 1 No.
46 WP WATER PUMP KIRLOSKAR 2 Nos.
POWER SUPPLY : 230VAC, 1Ph,50Hz
CAPACITY : 13500 LPH
TYPE : SINGLE STAGE, CENTRIFUGAL MONOBLOC
47 PHE PLATE HEAT EXCHANGER ALFA LAVAL 1 No.
48 LS LEVEL SWITCH GIC 1 No.
TYPE : FLOAT / DISPLACER
MATERIAL : SS 304
SWITCH : SPDT,5A 250VAC
ENCLOSURE : CASE ALUMINUM, EPOXY POWDER COATED
CABLE ENTRY : 1/2" ET
49 IV2 BALL VALVE JVD 4 Nos.
TYPE : GLOBE
INLET/OUTLET : 2" FLANGE
PRESSURE : 10 Kg/cm2
TEMPERATURE : 70 °C
BODY MATERIAL : MS
BALL, STEM & GLAND : SS304
SEAT MATERIAL : TEFLON
TRIM MATERIAL : SS
50 PSC2 SAMPLE COOLER (MODEL : FLF6225) SENTRY, USA 2 Nos.
TYPE : COIL IN SHELL, COUNTER FLOW
MOUNTING : SURFACE
SHELL MATERIAL : SS 304
COIL TUBE SIZE : 3/8" OD
COIL MATERIAL : SS 316, SEAMLESS
SAMPLE INLET/OUTLET : 1/4" OD TUBE
COOLING WATER INLET : 3/4" NPT(F)
COOLING WATER OUTLET : 3/4" NPT(F)
51 IM1 INSTRUCTION MANUAL : HARD COPY EMERSON 1 No.
PAGE 4 OF 4
BILL OF MATERIAL
ANNEXTURE #2 - BOILER / UNIT 3 & 4
Emerson Process Management (India) Pvt. Ltd.CUSTOMER : D F POWER SYSTEMS PVT. LTD.
END USER : ABHIJEET INFRA LTD., NAGPUR
PROJECT : ABHIJEET INFRA LTD., MADC NAGPUR
DOC NO. : AS-DPL-10-049-006, ANNEXTURE #2
SR No. TAG NO. DESCRIPTION MAKE QTY/SET
STEAM AND WATER ANALYSIS SYSTEM
AS PER DRG. No. AS-DPL-10-049-001, SHEET 7 TO 11 OF 12
1 CT/PHT CONDUCTIVITY & PH TRANSMITTER EMERSON 4 Nos.
MODEL : 1056-03-20-32-AN
POWER SUPPLY : 240VAC, 50 Hz
DISPLAY : MONOCHROMATIC GRAPHIC LIQUID CRYSTAL
OUTPUT : 4-20 mA DC, ISOLATED
ENCLOSURE : NEMA 4X (IP 65)
MOUNTING : PANEL
SERVICE RANGE
FEED WATER AT ECO. INLET : 0-20µs/cm CONDUCTIVITY
FEED WATER AT ECO. INLET : 0-14 pH
BOILER BLODOWN WATER : 0-200µs/cm CONDUCTIVITY
BOILER BLODOWN WATER : 0-14 pH
2 CT/CT CONDUCTIVITY & CONDUCTIVITY TRANSMITTER EMERSON 2 Nos.
MODEL : 1056-03-20-30-AN
POWER SUPPLY : 240VAC, 50 Hz
DISPLAY : MONOCHROMATIC GRAPHIC LIQUID CRYSTAL
OUTPUT : 4-20 mA DC, ISOLATED
ENCLOSURE : NEMA 4X (IP 65)
MOUNTING : PANEL
SERVICE RANGE
SAT. STEAM AT STEAM DRUM OUTLET : 0-20µs/cm CONDUCTIVITY
MAIN STEAM : 0-20µs/cm CONDUCTIVITY
3 CT/DOT CONDUCTIVITY & DO TRANSMITTER EMERSON 2 Nos.
MODEL : 1056-03-20-35-AN
POWER SUPPLY : 240VAC, 50 Hz
DISPLAY : MONOCHROMATIC GRAPHIC LIQUID CRYSTAL
OUTPUT : 4-20 mA DC, ISOLATED
ENCLOSURE : NEMA 4X (IP 65)
MOUNTING : PANEL
SERVICE RANGE
CON. WATER AT CEP DISCHARGE : 0-20µs/cm CONDUCTIVITY
BOILER FEED PUMP DISCHARGE : 0-0.02 PPM DO
1 1 Set
A AS BUILT AMIT J.T. J.T. 11-Jul-10
REV. DESCRIPTION PREPARED CHECKED APPROVED DATE
4 CE CATION CONDUCTIVITY SENSOR EMERSON 10 Nos.
MODEL : 400-11
CELL CONSTANT : 0.01/cm
ACCESSORIES : 20 FEET SENSOR CABLE
SERVICE RANGE
FEED WATER AT ECO. INLET (UNIT #3) : 0-20µs/cm CONDUCTIVITY
FEED WATER AT ECO. INLET (UNIT #4) : 0-20µs/cm CONDUCTIVITY
SAT. STEAM AT STEAM DRUM OUTLET : 0-20µs/cm CONDUCTIVITY
MAIN STEAM : 0-20µs/cm CONDUCTIVITY
CON. WATER AT CEP DIS. (UNIT#3) : 0-20µs/cm CONDUCTIVITY
CON. WATER AT CEP DIS. (UNIT#4) : 0-20µs/cm CONDUCTIVITY
BOILER BLODOWN WATER (UNIT #3) : 0-200µs/cm CONDUCTIVITY
BOILER BLODOWN WATER (UNIT #4) : 0-200µs/cm CONDUCTIVITY
5 PHE PH SENSOR EMERSON 4 Nos.
MODEL : 399-10
TYPE : FLOW THROUGH
ACCESSORIES : 20 FEET SENSOR CABLE
6 DOE DISSOLVED OXYGEN SENSOR EMERSON 2 Nos.
MODEL : 499ATrDO-54-70
TYPE : FLOW THROUGH
ACCESSORIES : 20 FEET SENSOR CABLE
7 SILICA # 1 SILICA ANALYSER HACH 1 No.
MODEL : SERIES 5000
NO. OF STREAM : 4 Nos. [THROUGH STREAM SELECTOR]
DISPLAY : DIGITAL
RANGE : PLEASE REFER DOC. No. AS-DPL-10-049-007
OUTPUT : 4-20mA DC
POWER SUPPLY : 230V , 50Hz.
MOUNTING : PANEL/WALL
SERVICE RANGE
FEED WATER AT ECO. INLET (UNIT#3) : 0-0.05 PPM
FEED WATER AT ECO. INLET (UNIT#4) : 0-0.05 PPM
MAIN STEAM (UNIT #3) : 0-0.05 PPM
MAIN STEAM (UNIT #4) : 0-0.05 PPM
8 SILICA # 2 SILICA ANALYSER HACH 1 No.
MODEL : SERIES 5000
NO. OF STREAM : 2 Nos. [THROUGH STREAM SELECTOR]
DISPLAY : DIGITAL
RANGE : PLEASE REFER DOC. No. AS-DPL-10-049-007
OUTPUT : 4-20mA DC
POWER SUPPLY : 230V , 50Hz.
MOUNTING : PANEL/WALL
SERVICE RANGE
BOILER BLODOWN WATER (UNIT #3) : 0-2 PPM
BOILER BLODOWN WATER (UNIT #4) : 0-2 PPM
A AS BUILT AMIT J.T. J.T. 11-Jul-10
REV. DESCRIPTION PREPARED CHECKED APPROVED DATE
PAGE 1 OF 4
BILL OF MATERIAL
ANNEXTURE #2 - BOILER / UNIT 3 & 4
Emerson Process Management (India) Pvt. Ltd.CUSTOMER : D F POWER SYSTEMS PVT. LTD.
END USER : ABHIJEET INFRA LTD., NAGPUR
PROJECT : ABHIJEET INFRA LTD., MADC NAGPUR
DOC NO. : AS-DPL-10-049-006, ANNEXTURE #2
SR No. TAG NO. DESCRIPTION MAKE QTY/SET
A AS BUILT AMIT J.T. J.T. 11-Jul-10
REV. DESCRIPTION PREPARED CHECKED APPROVED DATE
SAMPLING SYSTEM :
9 PSC1 SAMPLE COOLER SENTRY, USA 10 Nos.
TYPE : COIL IN SHELL, COUNTER FLOW
MOUNTING : SURFACE
MODEL : TLF-4225
SHELL MATERIAL : SS 304
COIL TUBE SIZE : 1/4" OD
COIL MATERIAL : SS 316, SEAMLESS
SAMPLE INLET/OUTLET : 1/4" OD TUBE
COOLING WATER INLET : 3/4" NPT(F)
COOLING WATER OUTLET : 1/2" NPT(F)
10 IV51 ISOLATION VALVE, TWO WAY BALDOTA 16 Nos.
TYPE : GLOBE, NEEDLE
BODY MATERIAL : SS 316
TRIM MATERIAL : SS 316
INLET/OUTLET : 1/4" NPT(F)
PRESSURE RATING : 3000 PSI
TEMPERATURE RATING : 600 °C
SERVICE : WATER
11 IV31 ISOLATION VALVE, TWO WAY BALDOTA 8 Nos.
TYPE : GLOBE
BODY MATERIAL : SS 316
TRIM MATERIAL : SS 316
INLET/OUTLET : 1/4" NPT(F)
PRESSURE RATING : 3000 PSI
TEMPERATURE RATING : 200º C
SERVICE : WATER
12 GVC2 GOLBE VALVE BALDOTA 10 Nos.
INLET/OUTLET : 1/2" NPT (F)
PRESSURE : 15 Kg/cm2
TEMPERATURE : 70 °C
BODY : SS-316
TRIM MATERIAL : SS 316
SERVICE : WATERSERVICE : WATER
13 BV34N THREE WAY VALVE BALDOTA 10 Nos.
TYPE : BALL VALVE
BODY : SS-316
TRIM MATERIAL : SS 316
END CONNECTION : 3/4" NPT(F) x 1/4" NPT(F) x 3/4" NPT(F)
SERVICE : WATER
14 SFI2 SIGHT FLOW INDICATOR BALDOTA 10 Nos.
BODY : SS-316
END CONNECTION : 1/2" NPT (F)
15 VREL VARIABLE PRESSURE REDUCING ELEMENT SENTRY, USA 8 Nos.
MATERIAL : SS 316
RATING : 5000 PSIG @300 °F
SAMPLE INLET/OUTLET : 1/4" OD
16 NV11 NEEDLE VALVE BALDOTA 6 Nos.
TYPE : BAR STOCK
BODY : SS-316
INLET/OUTLET : 1/4" NPT (F)
RATING : 25 KG/CM2, 200 °C
17 TSV1-R THERMAL SHUT-OFF VALVE WITH MICRO SWITCH SENTRY, USA 10 Nos.
PRESSURE RATING : 4400 PSI (303 BAR)
TEMPERATURE RATING : 250 Deg.F (121Deg.C)
WETTED MATERIALS : 316 SS, VITON, NYLATRON
SET POINT : 49 Deg. C
CONNECTIONS : 1/4" TUBE STUDS
SHUT OFF TIME : LESS THAN FIVE SECONDS AFTER
TEMPERATURE REACHES SETPOINT.
18 PGG2 PRESSURE GAUGE GIC 18 Nos.
DIAL SIZE : 100mm, WHITE COLOUR
RANGE : 0-6 kg/cm²
MOUNTING : DIRECT
ENTRY : BOTTOM
ELEMENT : SS 316
END CONNECTION : 1/4" NPT(M)
19 NVD1 NEEDLE VALVE WITH DRAIN BALDOTA 18 Nos.
TYPE : BAR STOCK
BODY : SS 316
TRIM MATERIAL : SS 316
INLET/OUTLET/DRAIN : 1/4" NPT (F)
RATING : 3000 PSI, 200 °C
SERVICE : WATER
20 TG10 TEMPERATURE GAUGE GIC 18 Nos.
TYPE : BIMETAL TYPE
RANGE : 0-100 °C
ENTRY : BACK
DIAL SIZE : 100 MM
BODY : SS
STEM DIAMETER : 8mm
STEM LENGTH : 100 mm
THERMOWELL : SS 316
PAGE 2 OF 4
BILL OF MATERIAL
ANNEXTURE #2 - BOILER / UNIT 3 & 4
Emerson Process Management (India) Pvt. Ltd.CUSTOMER : D F POWER SYSTEMS PVT. LTD.
END USER : ABHIJEET INFRA LTD., NAGPUR
PROJECT : ABHIJEET INFRA LTD., MADC NAGPUR
DOC NO. : AS-DPL-10-049-006, ANNEXTURE #2
SR No. TAG NO. DESCRIPTION MAKE QTY/SET
A AS BUILT AMIT J.T. J.T. 11-Jul-10
REV. DESCRIPTION PREPARED CHECKED APPROVED DATE
21 ---- GAUGE CHAMBER : MOC SS316 SIMPLE INDUSTRIES 12 Nos.
22 FIW11 FLOW INDICATOR WITHOUT NEEDLE VALVE EUREKA 12 Nos.
RANGE : 6.5 - 65 LPH
FLOAT : SS 316
TUBE : BOROSILICATE GLASS
INLET/OUTLET : 1/4" NPT(M)
SCALE LENGTH : 65mm
PRESSURE : 14 Kg/cm2
TEMPERATURE : 94°C
SERVICE : WATER
23 FIW3 FLOW INDICATOR EUREKA 14 Nos.
TYPE : ROTAMETER
RANGE : 1.26-12.6 LPH
FLOAT : SS 316
TUBE : BOROSILICATE GLASS
INLET/OUTLET : 1/4" NPT(M)
PRESSURE : 200 PSIG
TEMPERATURE : 200 °F
SCALE LENGTH : 65mm
24 FIW4 FLOW INDICATOR EUREKA 8 Nos.
TYPE : ROTAMETER
RANGE : 2.75-27.5 LPH
FLOAT : SS 316
TUBE : BOROSILICATED GLASS
INLET/OUTLET : 1/4" NPT(M)
PRESSURE : 100 PSIG
TEMPERATURE : 120 °C
SCALE LENGTH : 100mm
SERVICE : WATER
25 PRB/RV BACK PRESSURE REGULATOR / RELIEF VALVE SENTRY, USA 12 Nos.
REGULATED PRESSURE : 20 PSIG
INLET/OUTLET CONN. : 1/4" NPT(F)
MATERIAL : SS 316
DIAPHRAGM : VITONDIAPHRAGM : VITON
AMBIENT TEMPERATURE : -40 °F TO 165 °F
26 ---- SS "TEE" FOR CONDUCTIVITY SENSOR JVD 10 Nos.
----27 ---- SS "TEE" FOR PH SENSOR JVD 4 Nos.
28 ---- BUFFER TABLET : FOR MODEL 399 PH SENSOR NIRAV ELECTRICALS 1 Set.
----29 ---- COMMON WASTE TROUGH : MOC SS 304 JVD 1 No.
AS PER DRAWING No. AS-DPL-10-049-003, SHEET 1 OF 2
30 ---- SELF STANDING RACK WITH CANOPY (RACK # 4, UNIT-3) MITHSAGAR 1 No.
AS PER DRAWING No. AS-DPL-10-049-002, SHEET 4 OF 6
31 ---- SELF STANDING RACK WITH CANOPY (RACK # 5, UNIT-3 & 4) MITHSAGAR 1 No.
AS PER DRAWING No. AS-DPL-10-049-002, SHEET 5 OF 6
32 ---- SELF STANDING RACK WITH CANOPY (RACK # 6, UNIT-4) MITHSAGAR 1 No.
AS PER DRAWING No. AS-DPL-10-049-002, SHEET 6 OF 6
33 ---- ANALYSER PANEL (COMMON FOR UNIT-3 & 4) MITHSAGAR 1 No.
AS PER DRAWING No. AS-DPL-10-049-003, SHEET 2 OF 2
34 SST2 STREAM SELECTOR SAMYAK 1 No.
MICROPROCESSOR BASED STREAM SELECTOR FOR SILICA ANALYSER
N0. OF STREAM : FOUR
POWER SUPPLY : 230V AC, 50Hz.
INPUT : 4-20 mA DC 1 No.
OUTPUT : 4-20 mA DC 4 Nos.
35 SST1 STREAM SELECTOR SAMYAK 1 No.
MICROPROCESSOR BASED STREAM SELECTOR FOR SILICA ANALYSER
N0. OF STREAM : TWO
POWER SUPPLY : 230V AC, 50Hz.
INPUT : 4-20 mA DC 1 No.
OUTPUT : 4-20 mA DC 2 Nos.
36 SV05 SOLENOID VALVE ROTEX 6 Nos.
TYPE : 3 WAY
MATERIAL : SS-316
INLET/OUTLET : 1/4" NPT(F)
POWER SUPPLY : 230VAC, 50 Hz.
ENCLOSURE : WP TO IP-65
37 PRF1 PRESSURE REGULATOR WITH FILTER SHAVO NORGREN 2 Nos.
PORE SIZE : 5 µ
FILTER MATERIAL : SINTERED BRONZE
INLET PRESSURE : 7 Kg/cm2 (MAX.)
OUTLET PRESSURE : 0-6 Kg/cm2
END CONNECTIONS : 1/4" NPT(F)
SERVICE : AIR
38 STR10 STRAINER JAY-EESH 4 Nos.
TYPE : Y TYPE
BODY : SS 316
CONNECTION : 1/4" NPT (F)
MESH SIZE : 40 µ
SERVICE : WATER
PAGE 3 OF 4
BILL OF MATERIAL
ANNEXTURE #2 - BOILER / UNIT 3 & 4
Emerson Process Management (India) Pvt. Ltd.CUSTOMER : D F POWER SYSTEMS PVT. LTD.
END USER : ABHIJEET INFRA LTD., NAGPUR
PROJECT : ABHIJEET INFRA LTD., MADC NAGPUR
DOC NO. : AS-DPL-10-049-006, ANNEXTURE #2
SR No. TAG NO. DESCRIPTION MAKE QTY/SET
A AS BUILT AMIT J.T. J.T. 11-Jul-10
REV. DESCRIPTION PREPARED CHECKED APPROVED DATE
39 FSWN FLOW SWITCH SWITZER 3 Nos.
RANGE : 36 TO 90 LPM
MAX. RECOMMENDED FLOW RATE : 250 LPM (WATER)
PROCESS CONNECTION : 1" BSP (M) TOP CONNECTION
ENCLOSURE : IP 66
PRESSURE RATING ( MAX. ) : 30 BAR
TEMP. RATING ( MAX ) : 170 DEG. C
SERVICE : WATER
40 IV2 ISOLATION VALVE JVD 3 Nos.
TYPE : GLOBE
INLET/OUTLET : 2" FLANGE
PRESSURE : 10 Kg/cm2
TEMPERATURE : 70 °C
BODY MATERIAL : MS
BALL, STEM & GLAND : SS304
SEAT MATERIAL : TEFLON
TRIM MATERIAL : SS
41 JB JUNCTION BOX MITHSAGAR 4 Nos.
FOR SELF STANDING RACK (TSV CONTACT)
FOR COOLING WATER ISOLATION SKID
42 ---- FITTINGS : MOC SS-316 PRIME 1 Lot
---- TUBES : MOC SS-316 NEW EAGLE 1 Lot
43 ---- HEADER
COOLING WATER INLET HEADER : 2" NB, SCH 40, CS PARAM ENGG. 3 No.
COOLING WATER OUTLET HEADER : 2" NB, SCH 40, CS PARAM ENGG. 3 No.
BLOWDOWN HEADER : 2" NB, SCH 80, CS PARAM ENGG. 3 No.
DRAIN HEADER [RACK] : 2" NB, SCH 40, CS PARAM ENGG. 3 No.
44 ---- FLANGE
COOLING WATER INLET HEADER : 2" 150# RF AS PER ANSI B16.5, CS PARAM ENGG. 3 No.
COOLING WATER OUTLET HEADER : 2" 150# RF AS PER ANSI B16.5, CS PARAM ENGG. 3 No.
BLOWDOWN HEADER : 2" 300# RF AS PER ANSI B16.5, CS PARAM ENGG. 3 No.
DRAIN HEADER [RACK] : 2" 150# RF AS PER ANSI B16.5, CS PARAM ENGG. 3 No.
COOLING WATER ISOLATION SKIDCOOLING WATER ISOLATION SKID
AS PER DRAWING No. AS-DPL-10-049-001, SHEET 12 OF 12
45 ---- WATER TANK WTH FLOAT VALVE & DRAIN VALVE JVD 1 No.
46 WP WATER PUMP KIRLOSKAR 2 Nos.
POWER SUPPLY : 230VAC, 1Ph,50Hz
CAPACITY : 13500 LPH
TYPE : SINGLE STAGE, CENTRIFUGAL MONOBLOC
47 PHE PLATE HEAT EXCHANGER ALFA LAVAL 1 No.
48 LS LEVEL SWITCH GIC 1 No.
TYPE : FLOAT / DISPLACER
MATERIAL : SS 304
SWITCH : SPDT,5A 250VAC
ENCLOSURE : CASE ALUMINUM, EPOXY POWDER COATED
CABLE ENTRY : 1/2" ET
49 IV2 BALL VALVE JVD 4 Nos.
TYPE : GLOBE
INLET/OUTLET : 2" FLANGE
PRESSURE : 10 Kg/cm2
TEMPERATURE : 70 °C
BODY MATERIAL : MS
BALL, STEM & GLAND : SS304
SEAT MATERIAL : TEFLON
TRIM MATERIAL : SS
50 IM1 INSTRUCTION MANUAL : HARD COPY EMERSON 1 No.
PAGE 4 OF 4
PO No : AINL/SWAS/B/09/0365, DTD. 27.01.2010
END USER: ABHIJEET INFRA LTD., NAGPUR EPM REF : RSS 75051090049
Supplier : Emerson Process Management QAP No. : AS-DPL-10-049-008
82.Panchal Udyog Nagar Rev. : A
Bhimpore, Daman - 396 210 Date : 18/02/2010
Sr. Component Characteristics Category Type of Quantum Reference Acceptable Format of Agency Remarks
No. Operation Check Document Norm Record
1 2 3 4 5 6 7 8 9 10 11
EPM DPL/TP EPM DPL/TP
1 General - General Finish Major Visual 100% 100% Approved Approved Internal - P - - V - -At
Inspection Verification of Drawings Drawings Test Daman
- Model No. & Documents & Documents Report
- Serial No.
- Customer Tag
- Accessories (BOM)
- Quantity
- Lay Out arrangement& mounting of components & Fittings
- Tubing,piping,bending
fixing & end connections
- Accessibility of components
of ckeck
CUSTOMER: D F POWER SYSTEMS PVT. LTD.
PROJECT: ABHIJEET INFRA LTD., MADC NAGPUR
QUALITY ASSURANCE PLAN
STEAM & WATER ANALYSIS SYSTEM
- Accessibility of components
for maintenance
- Terminal Block/wiring
layout/bunching/dressing
ferruling/lugs/color code
- Earthing arrangement
2 Tests -Leak Test of the complete system Major Hydraullic 100% 100% Testing As per Internal - P - - W - -At
-Functional Check Visual Procedure & Standard Test - P - - W - Daman
-Dimensional Check Visual Instruction Procedure Report - P - - W -Manual & Instruction
Manual
DOC. NO.
MANUFACTURER CONTRACTOR REVIWED BY NAME & SIGN OF APPROVING AUTHORITY
For DPL
P: PERFORM BY, R: REVIEWED BY, W: WITNESSED BY,V: VERIFIED BY, EPM: EMERSON PROCESS MANAGEMENT, DPL : D F POWER SYSTEMS PVT. LTD., TP: THIRD PARTY
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