swas

58
Emerson Process Management (I) PVT. LTD. DELPHI 'B' WING, 601-603 CENTRAL AVENUE, HIRANANDANI BUSINESS PARK, POWAI, MUMBAI - 400 076 : AS-DPL-049-T-049 DATE SEND 11-Jul-2010 : ABHIJEET INFRA LTD., MADC NAGPUR : ABHIJEET INFRA LTD., NAGPUR ITEM : STEAM AND WATER ANALYSIS SYSTEM : RSS 75051090049 CUSTOMER PO : AINL/SWAS/B/09/0365, DTD. 27.01.2010 PLEASE ATTEND (URGENT) AS BUILT FOR YOUR INFORMATION PLEASE CHECK AND RETURN FOR YOUR COMMENTS PLEASE ACKNOWLEDGE RECEIPT FOR YOUR APPROVAL AT YOUR REQUEST RESUBMIT FOR YOUR APPROVAL FOR YOUR RETENTION S/No. SHT REV 1 12 A 2 06 A 3 02 A 4 02 A 5 26 A 6 04 A 04 A 7 01 A 8 01 A REMARKS RECEIVED BY Note: Please acknowledge, sign and return via SIGNATURE fax to Emerson Process Management (I) PVT. LTD. DATE EPM DRG/DOC NO. PROJECT TEL: (022)66620566 FAX: (022)66620500 PROJECT REF REF. NO. END USER DESCRIPTION / TITLE TRANSMITTAL FROM : ATTN : TO : Joseph Thomas D F POWER SYSTEMS PVT. LTD. G. A. DRAWINGS, SELF STANDING RACK G. A. DRAWINGS, ANALYSER PANEL ELECTRICAL WIRING DIAGRAM FLOW SCHEMATIC & OVERVIEW DRAWING G. A. DRAWINGS, COOLING WATER SKID AS-DPL-10-049-005 QUALITY ASSURANCE PLAN SIGNATURE ANNEXTURE #2 - BOILER / UNIT 3 & 4 AS-DPL-10-049-009 MEASUREMENT RANGES PH & CONDUCTIVITY SYSTEM BILL OF MATERIAL ANNEXTURE #1 - BOILER / UNIT 1 & 2 drawings as approved and shall proceed with manufacture and continue with engineering accordingly. * PLEASE NOTE in the event we do not receive any comments by the due date, we regard subject AS-DPL-10-049-001 AS-DPL-10-049-007 AS-DPL-10-049-002 AS-DPL-10-049-003 AS-DPL-10-049-004 AS-DPL-10-049-006

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Emerson Process Management (I) PVT. LTD.DELPHI 'B' WING, 601-603

CENTRAL AVENUE,

HIRANANDANI BUSINESS PARK,

POWAI, MUMBAI - 400 076

: AS-DPL-049-T-049 DATE SEND 11-Jul-2010

: ABHIJEET INFRA LTD., MADC NAGPUR

: ABHIJEET INFRA LTD., NAGPUR ITEM : STEAM AND WATER ANALYSIS SYSTEM

: RSS 75051090049 CUSTOMER PO : AINL/SWAS/B/09/0365, DTD. 27.01.2010

PLEASE ATTEND (URGENT) AS BUILT

FOR YOUR INFORMATION PLEASE CHECK AND RETURN

FOR YOUR COMMENTS PLEASE ACKNOWLEDGE RECEIPT

FOR YOUR APPROVAL AT YOUR REQUEST

RESUBMIT FOR YOUR APPROVAL FOR YOUR RETENTION

S/No. SHT REV

1 12 A

2 06 A

3 02 A

4 02 A

5 26 A

6

04 A

04 A

7 01 A

8 01 A

REMARKS

RECEIVED BY Note:

Please acknowledge, sign and return via

SIGNATURE fax to Emerson Process Management (I) PVT. LTD.

DATE

EPM DRG/DOC NO.

PROJECT

TEL: (022)66620566 FAX: (022)66620500

PROJECT REF

REF. NO.

END USER

DESCRIPTION / TITLE

TRANSMITTAL

FROM :

ATTN :

TO :

Joseph ThomasD F POWER SYSTEMS PVT. LTD.

G. A. DRAWINGS, SELF STANDING RACK

G. A. DRAWINGS, ANALYSER PANEL

ELECTRICAL WIRING DIAGRAM

FLOW SCHEMATIC & OVERVIEW DRAWING

G. A. DRAWINGS, COOLING WATER SKID

AS-DPL-10-049-005

QUALITY ASSURANCE PLAN

SIGNATURE

ANNEXTURE #2 - BOILER / UNIT 3 & 4

AS-DPL-10-049-009

MEASUREMENT RANGES

PH & CONDUCTIVITY SYSTEM

BILL OF MATERIAL

ANNEXTURE #1 - BOILER / UNIT 1 & 2

drawings as approved and shall proceed with manufacture and continue with engineering accordingly.

* PLEASE NOTE in the event we do not receive any comments by the due date, we regard subject

AS-DPL-10-049-001

AS-DPL-10-049-007

AS-DPL-10-049-002

AS-DPL-10-049-003

AS-DPL-10-049-004

AS-DPL-10-049-006

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BILL OF MATERIAL

ANNEXTURE #1 - BOILER / UNIT 1 & 2

Emerson Process Management (India) Pvt. Ltd.CUSTOMER : D F POWER SYSTEMS PVT. LTD.

END USER : ABHIJEET INFRA LTD., NAGPUR

PROJECT : ABHIJEET INFRA LTD., MADC NAGPUR

DOC NO. : AS-DPL-10-049-006, ANNEXTURE #1

SR No. TAG NO. DESCRIPTION MAKE QTY/SET

STEAM AND WATER ANALYSIS SYSTEM

AS PER DRG. No. AS-DPL-10-049-001, SHEET 1 TO 5 OF 12

1 CT/PHT CONDUCTIVITY & PH TRANSMITTER EMERSON 4 Nos.

MODEL : 1056-03-20-32-AN

POWER SUPPLY : 240VAC, 50 Hz

DISPLAY : MONOCHROMATIC GRAPHIC LIQUID CRYSTAL

OUTPUT : 4-20 mA DC, ISOLATED

ENCLOSURE : NEMA 4X (IP 65)

MOUNTING : PANEL

SERVICE RANGE

FEED WATER AT ECO. INLET : 0-20µs/cm CONDUCTIVITY

FEED WATER AT ECO. INLET : 0-14 pH

BOILER BLODOWN WATER : 0-200µs/cm CONDUCTIVITY

BOILER BLODOWN WATER : 0-14 pH

2 CT/CT CONDUCTIVITY & CONDUCTIVITY TRANSMITTER EMERSON 2 Nos.

MODEL : 1056-03-20-30-AN

POWER SUPPLY : 240VAC, 50 Hz

DISPLAY : MONOCHROMATIC GRAPHIC LIQUID CRYSTAL

OUTPUT : 4-20 mA DC, ISOLATED

ENCLOSURE : NEMA 4X (IP 65)

MOUNTING : PANEL

SERVICE RANGE

SAT. STEAM AT STEAM DRUM OUTLET : 0-20µs/cm CONDUCTIVITY

MAIN STEAM : 0-20µs/cm CONDUCTIVITY

3 CT/DOT CONDUCTIVITY & DO TRANSMITTER EMERSON 2 Nos.

MODEL : 1056-03-20-35-AN

POWER SUPPLY : 240VAC, 50 Hz

DISPLAY : MONOCHROMATIC GRAPHIC LIQUID CRYSTAL

OUTPUT : 4-20 mA DC, ISOLATED

ENCLOSURE : NEMA 4X (IP 65)

MOUNTING : PANEL

SERVICE RANGE

CON. WATER AT CEP DISCHARGE : 0-20µs/cm CONDUCTIVITY

BOILER FEED PUMP DISCHARGE : 0-0.02 PPM DO

1 1 Set

A AS BUILT AMIT J.T. J.T. 11-Jul-10

REV. DESCRIPTION PREPARED CHECKED APPROVED DATE

4 CE CATION CONDUCTIVITY SENSOR EMERSON 10 Nos.

MODEL : 400-11

CELL CONSTANT : 0.01/cm

ACCESSORIES : 20 FEET SENSOR CABLE

SERVICE RANGE

FEED WATER AT ECO. INLET (UNIT #1) : 0-20µs/cm CONDUCTIVITY

FEED WATER AT ECO. INLET (UNIT #2) : 0-20µs/cm CONDUCTIVITY

SAT. STEAM AT STEAM DRUM OUTLET : 0-20µs/cm CONDUCTIVITY

MAIN STEAM : 0-20µs/cm CONDUCTIVITY

CON. WATER AT CEP DIS. (UNIT#1) : 0-20µs/cm CONDUCTIVITY

CON. WATER AT CEP DIS. (UNIT#2) : 0-20µs/cm CONDUCTIVITY

BOILER BLODOWN WATER (UNIT #1) : 0-200µs/cm CONDUCTIVITY

BOILER BLODOWN WATER (UNIT #2) : 0-200µs/cm CONDUCTIVITY

5 PHE PH SENSOR EMERSON 4 Nos.

MODEL : 399-10

TYPE : FLOW THROUGH

ACCESSORIES : 20 FEET SENSOR CABLE

6 DOE DISSOLVED OXYGEN SENSOR EMERSON 2 Nos.

MODEL : 499ATrDO-54-70

TYPE : FLOW THROUGH

ACCESSORIES : 20 FEET SENSOR CABLE

7 SILICA # 1 SILICA ANALYSER HACH 1 No.

MODEL : SERIES 5000

NO. OF STREAM : 4 Nos. [THROUGH STREAM SELECTOR]

DISPLAY : DIGITAL

RANGE : PLEASE REFER DOC. No. AS-DPL-10-049-007

OUTPUT : 4-20mA DC

POWER SUPPLY : 230V , 50Hz.

MOUNTING : PANEL/WALL

SERVICE RANGE

FEED WATER AT ECO. INLET (UNIT#1) : 0-0.05 PPM

FEED WATER AT ECO. INLET (UNIT#2) : 0-0.05 PPM

MAIN STEAM (UNIT #1) : 0-0.05 PPM

MAIN STEAM (UNIT #2) : 0-0.05 PPM

8 SILICA # 2 SILICA ANALYSER HACH 1 No.

MODEL : SERIES 5000

NO. OF STREAM : 2 Nos. [THROUGH STREAM SELECTOR]

DISPLAY : DIGITAL

RANGE : PLEASE REFER DOC. No. AS-DPL-10-049-007

OUTPUT : 4-20mA DC

POWER SUPPLY : 230V , 50Hz.

MOUNTING : PANEL/WALL

SERVICE RANGE

BOILER BLODOWN WATER (UNIT #1) : 0-2 PPM

BOILER BLODOWN WATER (UNIT #2) : 0-2 PPM

A AS BUILT AMIT J.T. J.T. 11-Jul-10

REV. DESCRIPTION PREPARED CHECKED APPROVED DATE

PAGE 1 OF 4

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BILL OF MATERIAL

ANNEXTURE #1 - BOILER / UNIT 1 & 2

Emerson Process Management (India) Pvt. Ltd.CUSTOMER : D F POWER SYSTEMS PVT. LTD.

END USER : ABHIJEET INFRA LTD., NAGPUR

PROJECT : ABHIJEET INFRA LTD., MADC NAGPUR

DOC NO. : AS-DPL-10-049-006, ANNEXTURE #1

SR No. TAG NO. DESCRIPTION MAKE QTY/SET

A AS BUILT AMIT J.T. J.T. 11-Jul-10

REV. DESCRIPTION PREPARED CHECKED APPROVED DATE

SAMPLING SYSTEM :

9 PSC1 SAMPLE COOLER SENTRY, USA 8 Nos.

TYPE : COIL IN SHELL, COUNTER FLOW

MOUNTING : SURFACE

MODEL : TLF-4225

SHELL MATERIAL : SS 304

COIL TUBE SIZE : 1/4" OD

COIL MATERIAL : SS 316, SEAMLESS

SAMPLE INLET/OUTLET : 1/4" OD TUBE

COOLING WATER INLET : 3/4" NPT(F)

COOLING WATER OUTLET : 1/2" NPT(F)

10 IV51 ISOLATION VALVE, TWO WAY BALDOTA 16 Nos.

TYPE : GLOBE, NEEDLE

BODY MATERIAL : SS 316

TRIM MATERIAL : SS 316

INLET/OUTLET : 1/4" NPT(F)

PRESSURE RATING : 3000 PSI

TEMPERATURE RATING : 600 °C

SERVICE : WATER

11 IV31 ISOLATION VALVE, TWO WAY BALDOTA 8 Nos.

TYPE : GLOBE

BODY MATERIAL : SS 316

TRIM MATERIAL : SS 316

INLET/OUTLET : 1/4" NPT(F)

PRESSURE RATING : 3000 PSI

TEMPERATURE RATING : 200º C

SERVICE : WATER

12 GVC2 GOLBE VALVE BALDOTA 10 Nos.

INLET/OUTLET : 1/2" NPT (F)

PRESSURE : 15 Kg/cm2

TEMPERATURE : 70 °C

BODY : SS-316

TRIM MATERIAL : SS 316

SERVICE : WATERSERVICE : WATER

13 BV34N THREE WAY VALVE BALDOTA 10 Nos.

TYPE : BALL VALVE

BODY : SS-316

TRIM MATERIAL : SS 316

END CONNECTION : 3/4" NPT(F) x 1/4" NPT(F) x 3/4" NPT(F)

SERVICE : WATER

14 SFI2 SIGHT FLOW INDICATOR BALDOTA 10 Nos.

BODY : SS-316

END CONNECTION : 1/2" NPT (F)

15 VREL VARIABLE PRESSURE REDUCING ELEMENT SENTRY, USA 8 Nos.

MATERIAL : SS 316

RATING : 5000 PSIG @300 °F

SAMPLE INLET/OUTLET : 1/4" OD

16 NV11 NEEDLE VALVE BALDOTA 6 Nos.

TYPE : BAR STOCK

BODY : SS-316

INLET/OUTLET : 1/4" NPT (F)

RATING : 25 KG/CM2, 200 °C

17 TSV1-R THERMAL SHUT-OFF VALVE WITH MICRO SWITCH SENTRY, USA 10 Nos.

PRESSURE RATING : 4400 PSI (303 BAR)

TEMPERATURE RATING : 250 Deg.F (121Deg.C)

WETTED MATERIALS : 316 SS, VITON, NYLATRON

SET POINT : 49 Deg. C

CONNECTIONS : 1/4" TUBE STUDS

SHUT OFF TIME : LESS THAN FIVE SECONDS AFTER

TEMPERATURE REACHES SETPOINT.

18 PGG2 PRESSURE GAUGE GIC 18 Nos.

DIAL SIZE : 100mm, WHITE COLOUR

RANGE : 0-6 kg/cm²

MOUNTING : DIRECT

ENTRY : BOTTOM

ELEMENT : SS 316

END CONNECTION : 1/4" NPT(M)

19 NVD1 NEEDLE VALVE WITH DRAIN BALDOTA 18 Nos.

TYPE : BAR STOCK

BODY : SS 316

TRIM MATERIAL : SS 316

INLET/OUTLET/DRAIN : 1/4" NPT (F)

RATING : 3000 PSI, 200 °C

SERVICE : WATER

20 TG10 TEMPERATURE GAUGE GIC 18 Nos.

TYPE : BIMETAL TYPE

RANGE : 0-100 °C

ENTRY : BACK

DIAL SIZE : 100 MM

BODY : SS

STEM DIAMETER : 8mm

STEM LENGTH : 100 mm

THERMOWELL : SS 316

PAGE 2 OF 4

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BILL OF MATERIAL

ANNEXTURE #1 - BOILER / UNIT 1 & 2

Emerson Process Management (India) Pvt. Ltd.CUSTOMER : D F POWER SYSTEMS PVT. LTD.

END USER : ABHIJEET INFRA LTD., NAGPUR

PROJECT : ABHIJEET INFRA LTD., MADC NAGPUR

DOC NO. : AS-DPL-10-049-006, ANNEXTURE #1

SR No. TAG NO. DESCRIPTION MAKE QTY/SET

A AS BUILT AMIT J.T. J.T. 11-Jul-10

REV. DESCRIPTION PREPARED CHECKED APPROVED DATE

21 ---- GAUGE CHAMBER : MOC SS316 SIMPLE INDUSTRIES 12 Nos.

22 FIW11 FLOW INDICATOR WITHOUT NEEDLE VALVE EUREKA 12 Nos.

RANGE : 6.5 - 65 LPH

FLOAT : SS 316

TUBE : BOROSILICATE GLASS

INLET/OUTLET : 1/4" NPT(M)

SCALE LENGTH : 65mm

PRESSURE : 14 Kg/cm2

TEMPERATURE : 94°C

SERVICE : WATER

23 FIW3 FLOW INDICATOR EUREKA 14 Nos.

TYPE : ROTAMETER

RANGE : 1.26-12.6 LPH

FLOAT : SS 316

TUBE : BOROSILICATE GLASS

INLET/OUTLET : 1/4" NPT(M)

PRESSURE : 200 PSIG

TEMPERATURE : 200 °F

SCALE LENGTH : 65mm

24 FIW4 FLOW INDICATOR EUREKA 8 Nos.

TYPE : ROTAMETER

RANGE : 2.75-27.5 LPH

FLOAT : SS 316

TUBE : BOROSILICATED GLASS

INLET/OUTLET : 1/4" NPT(M)

PRESSURE : 100 PSIG

TEMPERATURE : 120 °C

SCALE LENGTH : 100mm

SERVICE : WATER

25 PRB/RV BACK PRESSURE REGULATOR / RELIEF VALVE SENTRY, USA 12 Nos.

REGULATED PRESSURE : 20 PSIG

INLET/OUTLET CONN. : 1/4" NPT(F)

MATERIAL : SS 316

DIAPHRAGM : VITONDIAPHRAGM : VITON

AMBIENT TEMPERATURE : -40 °F TO 165 °F

26 ---- SS "TEE" FOR CONDUCTIVITY SENSOR JVD 10 Nos.

----27 ---- SS "TEE" FOR PH SENSOR JVD 4 Nos.

28 ---- BUFFER TABLET : FOR MODEL 399 PH SENSOR NIRAV ELECTRICALS 1 Set.

----29 ---- COMMON WASTE TROUGH : MOC SS 304 JVD 1 No.

AS PER DRAWING No. AS-DPL-10-049-003, SHEET 1 OF 2

30 ---- SELF STANDING RACK WITH CANOPY (RACK # 1, UNIT-1) MITHSAGAR 1 No.

AS PER DRAWING No. AS-DPL-10-049-002, SHEET 1 OF 6

31 ---- SELF STANDING RACK WITH CANOPY (RACK # 2, UNIT-1 & 2) MITHSAGAR 1 No.

AS PER DRAWING No. AS-DPL-10-049-002, SHEET 2 OF 6

32 ---- SELF STANDING RACK WITH CANOPY (RACK # 3, UNIT-2) MITHSAGAR 1 No.

AS PER DRAWING No. AS-DPL-10-049-002, SHEET 3 OF 6

33 ---- ANALYSER PANEL (COMMON FOR UNIT-1 & 2) MITHSAGAR 1 No.

AS PER DRAWING No. AS-DPL-10-049-003, SHEET 1 OF 2

34 SST2 STREAM SELECTOR SAMYAK 1 No.

MICROPROCESSOR BASED STREAM SELECTOR FOR SILICA ANALYSER

N0. OF STREAM : FOUR

POWER SUPPLY : 230V AC, 50Hz.

INPUT : 4-20 mA DC 1 No.

OUTPUT : 4-20 mA DC 4 Nos.

35 SST1 STREAM SELECTOR SAMYAK 1 No.

MICROPROCESSOR BASED STREAM SELECTOR FOR SILICA ANALYSER

N0. OF STREAM : TWO

POWER SUPPLY : 230V AC, 50Hz.

INPUT : 4-20 mA DC 1 No.

OUTPUT : 4-20 mA DC 2 Nos.

36 SV05 SOLENOID VALVE ROTEX 6 Nos.

TYPE : 3 WAY

MATERIAL : SS-316

INLET/OUTLET : 1/4" NPT(F)

POWER SUPPLY : 230VAC, 50 Hz.

ENCLOSURE : WP TO IP-65

37 PRF1 PRESSURE REGULATOR WITH FILTER SHAVO NORGREN 2 Nos.

PORE SIZE : 5 µ

FILTER MATERIAL : SINTERED BRONZE

INLET PRESSURE : 7 Kg/cm2 (MAX.)

OUTLET PRESSURE : 0-6 Kg/cm2

END CONNECTIONS : 1/4" NPT(F)

SERVICE : AIR

38 STR10 STRAINER JAY-EESH 4 Nos.

TYPE : Y TYPE

BODY : SS 316

CONNECTION : 1/4" NPT (F)

MESH SIZE : 40 µ

SERVICE : WATER

PAGE 3 OF 4

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BILL OF MATERIAL

ANNEXTURE #1 - BOILER / UNIT 1 & 2

Emerson Process Management (India) Pvt. Ltd.CUSTOMER : D F POWER SYSTEMS PVT. LTD.

END USER : ABHIJEET INFRA LTD., NAGPUR

PROJECT : ABHIJEET INFRA LTD., MADC NAGPUR

DOC NO. : AS-DPL-10-049-006, ANNEXTURE #1

SR No. TAG NO. DESCRIPTION MAKE QTY/SET

A AS BUILT AMIT J.T. J.T. 11-Jul-10

REV. DESCRIPTION PREPARED CHECKED APPROVED DATE

39 FSWN FLOW SWITCH SWITZER 3 Nos.

RANGE : 36 TO 90 LPM

MAX. RECOMMENDED FLOW RATE : 250 LPM (WATER)

PROCESS CONNECTION : 1" BSP (M) TOP CONNECTION

ENCLOSURE : IP 66

PRESSURE RATING ( MAX. ) : 30 BAR

TEMP. RATING ( MAX ) : 170 DEG. C

SERVICE : WATER

40 IV2 ISOLATION VALVE JVD 3 Nos.

TYPE : GLOBE

INLET/OUTLET : 2" FLANGE

PRESSURE : 10 Kg/cm2

TEMPERATURE : 70 °C

BODY MATERIAL : MS

BALL, STEM & GLAND : SS304

SEAT MATERIAL : TEFLON

TRIM MATERIAL : SS

41 JB JUNCTION BOX MITHSAGAR 4 Nos.

FOR SELF STANDING RACK (TSV CONTACT)

FOR COOLING WATER ISOLATION SKID

42 ---- FITTINGS : MOC SS-316 PRIME 1 Lot

---- TUBES : MOC SS-316 NEW EAGLE 1 Lot

43 ---- HEADER

COOLING WATER INLET HEADER : 2" NB, SCH 40, CS PARAM ENGG. 3 No.

COOLING WATER OUTLET HEADER : 2" NB, SCH 40, CS PARAM ENGG. 3 No.

BLOWDOWN HEADER : 2" NB, SCH 80, CS PARAM ENGG. 3 No.

DRAIN HEADER [RACK] : 2" NB, SCH 40, CS PARAM ENGG. 3 No.

44 ---- FLANGE

COOLING WATER INLET HEADER : 2" 150# RF AS PER ANSI B16.5, CS PARAM ENGG. 3 No.

COOLING WATER OUTLET HEADER : 2" 150# RF AS PER ANSI B16.5, CS PARAM ENGG. 3 No.

BLOWDOWN HEADER : 2" 300# RF AS PER ANSI B16.5, CS PARAM ENGG. 3 No.

DRAIN HEADER [RACK] : 2" 150# RF AS PER ANSI B16.5, CS PARAM ENGG. 3 No.

COOLING WATER ISOLATION SKIDCOOLING WATER ISOLATION SKID

AS PER DRAWING No. AS-DPL-10-049-001, SHEET 6 OF 12

45 ---- WATER TANK WTH FLOAT VALVE & DRAIN VALVE PARAM ENGG. 1 No.

46 WP WATER PUMP KIRLOSKAR 2 Nos.

POWER SUPPLY : 230VAC, 1Ph,50Hz

CAPACITY : 13500 LPH

TYPE : SINGLE STAGE, CENTRIFUGAL MONOBLOC

47 PHE PLATE HEAT EXCHANGER ALFA LAVAL 1 No.

48 LS LEVEL SWITCH GIC 1 No.

TYPE : FLOAT / DISPLACER

MATERIAL : SS 304

SWITCH : SPDT,5A 250VAC

ENCLOSURE : CASE ALUMINUM, EPOXY POWDER COATED

CABLE ENTRY : 1/2" ET

49 IV2 BALL VALVE JVD 4 Nos.

TYPE : GLOBE

INLET/OUTLET : 2" FLANGE

PRESSURE : 10 Kg/cm2

TEMPERATURE : 70 °C

BODY MATERIAL : MS

BALL, STEM & GLAND : SS304

SEAT MATERIAL : TEFLON

TRIM MATERIAL : SS

50 PSC2 SAMPLE COOLER (MODEL : FLF6225) SENTRY, USA 2 Nos.

TYPE : COIL IN SHELL, COUNTER FLOW

MOUNTING : SURFACE

SHELL MATERIAL : SS 304

COIL TUBE SIZE : 3/8" OD

COIL MATERIAL : SS 316, SEAMLESS

SAMPLE INLET/OUTLET : 1/4" OD TUBE

COOLING WATER INLET : 3/4" NPT(F)

COOLING WATER OUTLET : 3/4" NPT(F)

51 IM1 INSTRUCTION MANUAL : HARD COPY EMERSON 1 No.

PAGE 4 OF 4

Page 54: swas

BILL OF MATERIAL

ANNEXTURE #2 - BOILER / UNIT 3 & 4

Emerson Process Management (India) Pvt. Ltd.CUSTOMER : D F POWER SYSTEMS PVT. LTD.

END USER : ABHIJEET INFRA LTD., NAGPUR

PROJECT : ABHIJEET INFRA LTD., MADC NAGPUR

DOC NO. : AS-DPL-10-049-006, ANNEXTURE #2

SR No. TAG NO. DESCRIPTION MAKE QTY/SET

STEAM AND WATER ANALYSIS SYSTEM

AS PER DRG. No. AS-DPL-10-049-001, SHEET 7 TO 11 OF 12

1 CT/PHT CONDUCTIVITY & PH TRANSMITTER EMERSON 4 Nos.

MODEL : 1056-03-20-32-AN

POWER SUPPLY : 240VAC, 50 Hz

DISPLAY : MONOCHROMATIC GRAPHIC LIQUID CRYSTAL

OUTPUT : 4-20 mA DC, ISOLATED

ENCLOSURE : NEMA 4X (IP 65)

MOUNTING : PANEL

SERVICE RANGE

FEED WATER AT ECO. INLET : 0-20µs/cm CONDUCTIVITY

FEED WATER AT ECO. INLET : 0-14 pH

BOILER BLODOWN WATER : 0-200µs/cm CONDUCTIVITY

BOILER BLODOWN WATER : 0-14 pH

2 CT/CT CONDUCTIVITY & CONDUCTIVITY TRANSMITTER EMERSON 2 Nos.

MODEL : 1056-03-20-30-AN

POWER SUPPLY : 240VAC, 50 Hz

DISPLAY : MONOCHROMATIC GRAPHIC LIQUID CRYSTAL

OUTPUT : 4-20 mA DC, ISOLATED

ENCLOSURE : NEMA 4X (IP 65)

MOUNTING : PANEL

SERVICE RANGE

SAT. STEAM AT STEAM DRUM OUTLET : 0-20µs/cm CONDUCTIVITY

MAIN STEAM : 0-20µs/cm CONDUCTIVITY

3 CT/DOT CONDUCTIVITY & DO TRANSMITTER EMERSON 2 Nos.

MODEL : 1056-03-20-35-AN

POWER SUPPLY : 240VAC, 50 Hz

DISPLAY : MONOCHROMATIC GRAPHIC LIQUID CRYSTAL

OUTPUT : 4-20 mA DC, ISOLATED

ENCLOSURE : NEMA 4X (IP 65)

MOUNTING : PANEL

SERVICE RANGE

CON. WATER AT CEP DISCHARGE : 0-20µs/cm CONDUCTIVITY

BOILER FEED PUMP DISCHARGE : 0-0.02 PPM DO

1 1 Set

A AS BUILT AMIT J.T. J.T. 11-Jul-10

REV. DESCRIPTION PREPARED CHECKED APPROVED DATE

4 CE CATION CONDUCTIVITY SENSOR EMERSON 10 Nos.

MODEL : 400-11

CELL CONSTANT : 0.01/cm

ACCESSORIES : 20 FEET SENSOR CABLE

SERVICE RANGE

FEED WATER AT ECO. INLET (UNIT #3) : 0-20µs/cm CONDUCTIVITY

FEED WATER AT ECO. INLET (UNIT #4) : 0-20µs/cm CONDUCTIVITY

SAT. STEAM AT STEAM DRUM OUTLET : 0-20µs/cm CONDUCTIVITY

MAIN STEAM : 0-20µs/cm CONDUCTIVITY

CON. WATER AT CEP DIS. (UNIT#3) : 0-20µs/cm CONDUCTIVITY

CON. WATER AT CEP DIS. (UNIT#4) : 0-20µs/cm CONDUCTIVITY

BOILER BLODOWN WATER (UNIT #3) : 0-200µs/cm CONDUCTIVITY

BOILER BLODOWN WATER (UNIT #4) : 0-200µs/cm CONDUCTIVITY

5 PHE PH SENSOR EMERSON 4 Nos.

MODEL : 399-10

TYPE : FLOW THROUGH

ACCESSORIES : 20 FEET SENSOR CABLE

6 DOE DISSOLVED OXYGEN SENSOR EMERSON 2 Nos.

MODEL : 499ATrDO-54-70

TYPE : FLOW THROUGH

ACCESSORIES : 20 FEET SENSOR CABLE

7 SILICA # 1 SILICA ANALYSER HACH 1 No.

MODEL : SERIES 5000

NO. OF STREAM : 4 Nos. [THROUGH STREAM SELECTOR]

DISPLAY : DIGITAL

RANGE : PLEASE REFER DOC. No. AS-DPL-10-049-007

OUTPUT : 4-20mA DC

POWER SUPPLY : 230V , 50Hz.

MOUNTING : PANEL/WALL

SERVICE RANGE

FEED WATER AT ECO. INLET (UNIT#3) : 0-0.05 PPM

FEED WATER AT ECO. INLET (UNIT#4) : 0-0.05 PPM

MAIN STEAM (UNIT #3) : 0-0.05 PPM

MAIN STEAM (UNIT #4) : 0-0.05 PPM

8 SILICA # 2 SILICA ANALYSER HACH 1 No.

MODEL : SERIES 5000

NO. OF STREAM : 2 Nos. [THROUGH STREAM SELECTOR]

DISPLAY : DIGITAL

RANGE : PLEASE REFER DOC. No. AS-DPL-10-049-007

OUTPUT : 4-20mA DC

POWER SUPPLY : 230V , 50Hz.

MOUNTING : PANEL/WALL

SERVICE RANGE

BOILER BLODOWN WATER (UNIT #3) : 0-2 PPM

BOILER BLODOWN WATER (UNIT #4) : 0-2 PPM

A AS BUILT AMIT J.T. J.T. 11-Jul-10

REV. DESCRIPTION PREPARED CHECKED APPROVED DATE

PAGE 1 OF 4

Page 55: swas

BILL OF MATERIAL

ANNEXTURE #2 - BOILER / UNIT 3 & 4

Emerson Process Management (India) Pvt. Ltd.CUSTOMER : D F POWER SYSTEMS PVT. LTD.

END USER : ABHIJEET INFRA LTD., NAGPUR

PROJECT : ABHIJEET INFRA LTD., MADC NAGPUR

DOC NO. : AS-DPL-10-049-006, ANNEXTURE #2

SR No. TAG NO. DESCRIPTION MAKE QTY/SET

A AS BUILT AMIT J.T. J.T. 11-Jul-10

REV. DESCRIPTION PREPARED CHECKED APPROVED DATE

SAMPLING SYSTEM :

9 PSC1 SAMPLE COOLER SENTRY, USA 10 Nos.

TYPE : COIL IN SHELL, COUNTER FLOW

MOUNTING : SURFACE

MODEL : TLF-4225

SHELL MATERIAL : SS 304

COIL TUBE SIZE : 1/4" OD

COIL MATERIAL : SS 316, SEAMLESS

SAMPLE INLET/OUTLET : 1/4" OD TUBE

COOLING WATER INLET : 3/4" NPT(F)

COOLING WATER OUTLET : 1/2" NPT(F)

10 IV51 ISOLATION VALVE, TWO WAY BALDOTA 16 Nos.

TYPE : GLOBE, NEEDLE

BODY MATERIAL : SS 316

TRIM MATERIAL : SS 316

INLET/OUTLET : 1/4" NPT(F)

PRESSURE RATING : 3000 PSI

TEMPERATURE RATING : 600 °C

SERVICE : WATER

11 IV31 ISOLATION VALVE, TWO WAY BALDOTA 8 Nos.

TYPE : GLOBE

BODY MATERIAL : SS 316

TRIM MATERIAL : SS 316

INLET/OUTLET : 1/4" NPT(F)

PRESSURE RATING : 3000 PSI

TEMPERATURE RATING : 200º C

SERVICE : WATER

12 GVC2 GOLBE VALVE BALDOTA 10 Nos.

INLET/OUTLET : 1/2" NPT (F)

PRESSURE : 15 Kg/cm2

TEMPERATURE : 70 °C

BODY : SS-316

TRIM MATERIAL : SS 316

SERVICE : WATERSERVICE : WATER

13 BV34N THREE WAY VALVE BALDOTA 10 Nos.

TYPE : BALL VALVE

BODY : SS-316

TRIM MATERIAL : SS 316

END CONNECTION : 3/4" NPT(F) x 1/4" NPT(F) x 3/4" NPT(F)

SERVICE : WATER

14 SFI2 SIGHT FLOW INDICATOR BALDOTA 10 Nos.

BODY : SS-316

END CONNECTION : 1/2" NPT (F)

15 VREL VARIABLE PRESSURE REDUCING ELEMENT SENTRY, USA 8 Nos.

MATERIAL : SS 316

RATING : 5000 PSIG @300 °F

SAMPLE INLET/OUTLET : 1/4" OD

16 NV11 NEEDLE VALVE BALDOTA 6 Nos.

TYPE : BAR STOCK

BODY : SS-316

INLET/OUTLET : 1/4" NPT (F)

RATING : 25 KG/CM2, 200 °C

17 TSV1-R THERMAL SHUT-OFF VALVE WITH MICRO SWITCH SENTRY, USA 10 Nos.

PRESSURE RATING : 4400 PSI (303 BAR)

TEMPERATURE RATING : 250 Deg.F (121Deg.C)

WETTED MATERIALS : 316 SS, VITON, NYLATRON

SET POINT : 49 Deg. C

CONNECTIONS : 1/4" TUBE STUDS

SHUT OFF TIME : LESS THAN FIVE SECONDS AFTER

TEMPERATURE REACHES SETPOINT.

18 PGG2 PRESSURE GAUGE GIC 18 Nos.

DIAL SIZE : 100mm, WHITE COLOUR

RANGE : 0-6 kg/cm²

MOUNTING : DIRECT

ENTRY : BOTTOM

ELEMENT : SS 316

END CONNECTION : 1/4" NPT(M)

19 NVD1 NEEDLE VALVE WITH DRAIN BALDOTA 18 Nos.

TYPE : BAR STOCK

BODY : SS 316

TRIM MATERIAL : SS 316

INLET/OUTLET/DRAIN : 1/4" NPT (F)

RATING : 3000 PSI, 200 °C

SERVICE : WATER

20 TG10 TEMPERATURE GAUGE GIC 18 Nos.

TYPE : BIMETAL TYPE

RANGE : 0-100 °C

ENTRY : BACK

DIAL SIZE : 100 MM

BODY : SS

STEM DIAMETER : 8mm

STEM LENGTH : 100 mm

THERMOWELL : SS 316

PAGE 2 OF 4

Page 56: swas

BILL OF MATERIAL

ANNEXTURE #2 - BOILER / UNIT 3 & 4

Emerson Process Management (India) Pvt. Ltd.CUSTOMER : D F POWER SYSTEMS PVT. LTD.

END USER : ABHIJEET INFRA LTD., NAGPUR

PROJECT : ABHIJEET INFRA LTD., MADC NAGPUR

DOC NO. : AS-DPL-10-049-006, ANNEXTURE #2

SR No. TAG NO. DESCRIPTION MAKE QTY/SET

A AS BUILT AMIT J.T. J.T. 11-Jul-10

REV. DESCRIPTION PREPARED CHECKED APPROVED DATE

21 ---- GAUGE CHAMBER : MOC SS316 SIMPLE INDUSTRIES 12 Nos.

22 FIW11 FLOW INDICATOR WITHOUT NEEDLE VALVE EUREKA 12 Nos.

RANGE : 6.5 - 65 LPH

FLOAT : SS 316

TUBE : BOROSILICATE GLASS

INLET/OUTLET : 1/4" NPT(M)

SCALE LENGTH : 65mm

PRESSURE : 14 Kg/cm2

TEMPERATURE : 94°C

SERVICE : WATER

23 FIW3 FLOW INDICATOR EUREKA 14 Nos.

TYPE : ROTAMETER

RANGE : 1.26-12.6 LPH

FLOAT : SS 316

TUBE : BOROSILICATE GLASS

INLET/OUTLET : 1/4" NPT(M)

PRESSURE : 200 PSIG

TEMPERATURE : 200 °F

SCALE LENGTH : 65mm

24 FIW4 FLOW INDICATOR EUREKA 8 Nos.

TYPE : ROTAMETER

RANGE : 2.75-27.5 LPH

FLOAT : SS 316

TUBE : BOROSILICATED GLASS

INLET/OUTLET : 1/4" NPT(M)

PRESSURE : 100 PSIG

TEMPERATURE : 120 °C

SCALE LENGTH : 100mm

SERVICE : WATER

25 PRB/RV BACK PRESSURE REGULATOR / RELIEF VALVE SENTRY, USA 12 Nos.

REGULATED PRESSURE : 20 PSIG

INLET/OUTLET CONN. : 1/4" NPT(F)

MATERIAL : SS 316

DIAPHRAGM : VITONDIAPHRAGM : VITON

AMBIENT TEMPERATURE : -40 °F TO 165 °F

26 ---- SS "TEE" FOR CONDUCTIVITY SENSOR JVD 10 Nos.

----27 ---- SS "TEE" FOR PH SENSOR JVD 4 Nos.

28 ---- BUFFER TABLET : FOR MODEL 399 PH SENSOR NIRAV ELECTRICALS 1 Set.

----29 ---- COMMON WASTE TROUGH : MOC SS 304 JVD 1 No.

AS PER DRAWING No. AS-DPL-10-049-003, SHEET 1 OF 2

30 ---- SELF STANDING RACK WITH CANOPY (RACK # 4, UNIT-3) MITHSAGAR 1 No.

AS PER DRAWING No. AS-DPL-10-049-002, SHEET 4 OF 6

31 ---- SELF STANDING RACK WITH CANOPY (RACK # 5, UNIT-3 & 4) MITHSAGAR 1 No.

AS PER DRAWING No. AS-DPL-10-049-002, SHEET 5 OF 6

32 ---- SELF STANDING RACK WITH CANOPY (RACK # 6, UNIT-4) MITHSAGAR 1 No.

AS PER DRAWING No. AS-DPL-10-049-002, SHEET 6 OF 6

33 ---- ANALYSER PANEL (COMMON FOR UNIT-3 & 4) MITHSAGAR 1 No.

AS PER DRAWING No. AS-DPL-10-049-003, SHEET 2 OF 2

34 SST2 STREAM SELECTOR SAMYAK 1 No.

MICROPROCESSOR BASED STREAM SELECTOR FOR SILICA ANALYSER

N0. OF STREAM : FOUR

POWER SUPPLY : 230V AC, 50Hz.

INPUT : 4-20 mA DC 1 No.

OUTPUT : 4-20 mA DC 4 Nos.

35 SST1 STREAM SELECTOR SAMYAK 1 No.

MICROPROCESSOR BASED STREAM SELECTOR FOR SILICA ANALYSER

N0. OF STREAM : TWO

POWER SUPPLY : 230V AC, 50Hz.

INPUT : 4-20 mA DC 1 No.

OUTPUT : 4-20 mA DC 2 Nos.

36 SV05 SOLENOID VALVE ROTEX 6 Nos.

TYPE : 3 WAY

MATERIAL : SS-316

INLET/OUTLET : 1/4" NPT(F)

POWER SUPPLY : 230VAC, 50 Hz.

ENCLOSURE : WP TO IP-65

37 PRF1 PRESSURE REGULATOR WITH FILTER SHAVO NORGREN 2 Nos.

PORE SIZE : 5 µ

FILTER MATERIAL : SINTERED BRONZE

INLET PRESSURE : 7 Kg/cm2 (MAX.)

OUTLET PRESSURE : 0-6 Kg/cm2

END CONNECTIONS : 1/4" NPT(F)

SERVICE : AIR

38 STR10 STRAINER JAY-EESH 4 Nos.

TYPE : Y TYPE

BODY : SS 316

CONNECTION : 1/4" NPT (F)

MESH SIZE : 40 µ

SERVICE : WATER

PAGE 3 OF 4

Page 57: swas

BILL OF MATERIAL

ANNEXTURE #2 - BOILER / UNIT 3 & 4

Emerson Process Management (India) Pvt. Ltd.CUSTOMER : D F POWER SYSTEMS PVT. LTD.

END USER : ABHIJEET INFRA LTD., NAGPUR

PROJECT : ABHIJEET INFRA LTD., MADC NAGPUR

DOC NO. : AS-DPL-10-049-006, ANNEXTURE #2

SR No. TAG NO. DESCRIPTION MAKE QTY/SET

A AS BUILT AMIT J.T. J.T. 11-Jul-10

REV. DESCRIPTION PREPARED CHECKED APPROVED DATE

39 FSWN FLOW SWITCH SWITZER 3 Nos.

RANGE : 36 TO 90 LPM

MAX. RECOMMENDED FLOW RATE : 250 LPM (WATER)

PROCESS CONNECTION : 1" BSP (M) TOP CONNECTION

ENCLOSURE : IP 66

PRESSURE RATING ( MAX. ) : 30 BAR

TEMP. RATING ( MAX ) : 170 DEG. C

SERVICE : WATER

40 IV2 ISOLATION VALVE JVD 3 Nos.

TYPE : GLOBE

INLET/OUTLET : 2" FLANGE

PRESSURE : 10 Kg/cm2

TEMPERATURE : 70 °C

BODY MATERIAL : MS

BALL, STEM & GLAND : SS304

SEAT MATERIAL : TEFLON

TRIM MATERIAL : SS

41 JB JUNCTION BOX MITHSAGAR 4 Nos.

FOR SELF STANDING RACK (TSV CONTACT)

FOR COOLING WATER ISOLATION SKID

42 ---- FITTINGS : MOC SS-316 PRIME 1 Lot

---- TUBES : MOC SS-316 NEW EAGLE 1 Lot

43 ---- HEADER

COOLING WATER INLET HEADER : 2" NB, SCH 40, CS PARAM ENGG. 3 No.

COOLING WATER OUTLET HEADER : 2" NB, SCH 40, CS PARAM ENGG. 3 No.

BLOWDOWN HEADER : 2" NB, SCH 80, CS PARAM ENGG. 3 No.

DRAIN HEADER [RACK] : 2" NB, SCH 40, CS PARAM ENGG. 3 No.

44 ---- FLANGE

COOLING WATER INLET HEADER : 2" 150# RF AS PER ANSI B16.5, CS PARAM ENGG. 3 No.

COOLING WATER OUTLET HEADER : 2" 150# RF AS PER ANSI B16.5, CS PARAM ENGG. 3 No.

BLOWDOWN HEADER : 2" 300# RF AS PER ANSI B16.5, CS PARAM ENGG. 3 No.

DRAIN HEADER [RACK] : 2" 150# RF AS PER ANSI B16.5, CS PARAM ENGG. 3 No.

COOLING WATER ISOLATION SKIDCOOLING WATER ISOLATION SKID

AS PER DRAWING No. AS-DPL-10-049-001, SHEET 12 OF 12

45 ---- WATER TANK WTH FLOAT VALVE & DRAIN VALVE JVD 1 No.

46 WP WATER PUMP KIRLOSKAR 2 Nos.

POWER SUPPLY : 230VAC, 1Ph,50Hz

CAPACITY : 13500 LPH

TYPE : SINGLE STAGE, CENTRIFUGAL MONOBLOC

47 PHE PLATE HEAT EXCHANGER ALFA LAVAL 1 No.

48 LS LEVEL SWITCH GIC 1 No.

TYPE : FLOAT / DISPLACER

MATERIAL : SS 304

SWITCH : SPDT,5A 250VAC

ENCLOSURE : CASE ALUMINUM, EPOXY POWDER COATED

CABLE ENTRY : 1/2" ET

49 IV2 BALL VALVE JVD 4 Nos.

TYPE : GLOBE

INLET/OUTLET : 2" FLANGE

PRESSURE : 10 Kg/cm2

TEMPERATURE : 70 °C

BODY MATERIAL : MS

BALL, STEM & GLAND : SS304

SEAT MATERIAL : TEFLON

TRIM MATERIAL : SS

50 IM1 INSTRUCTION MANUAL : HARD COPY EMERSON 1 No.

PAGE 4 OF 4

Page 58: swas

PO No : AINL/SWAS/B/09/0365, DTD. 27.01.2010

END USER: ABHIJEET INFRA LTD., NAGPUR EPM REF : RSS 75051090049

Supplier : Emerson Process Management QAP No. : AS-DPL-10-049-008

82.Panchal Udyog Nagar Rev. : A

Bhimpore, Daman - 396 210 Date : 18/02/2010

Sr. Component Characteristics Category Type of Quantum Reference Acceptable Format of Agency Remarks

No. Operation Check Document Norm Record

1 2 3 4 5 6 7 8 9 10 11

EPM DPL/TP EPM DPL/TP

1 General - General Finish Major Visual 100% 100% Approved Approved Internal - P - - V - -At

Inspection Verification of Drawings Drawings Test Daman

- Model No. & Documents & Documents Report

- Serial No.

- Customer Tag

- Accessories (BOM)

- Quantity

- Lay Out arrangement& mounting of components & Fittings

- Tubing,piping,bending

fixing & end connections

- Accessibility of components

of ckeck

CUSTOMER: D F POWER SYSTEMS PVT. LTD.

PROJECT: ABHIJEET INFRA LTD., MADC NAGPUR

QUALITY ASSURANCE PLAN

STEAM & WATER ANALYSIS SYSTEM

- Accessibility of components

for maintenance

- Terminal Block/wiring

layout/bunching/dressing

ferruling/lugs/color code

- Earthing arrangement

2 Tests -Leak Test of the complete system Major Hydraullic 100% 100% Testing As per Internal - P - - W - -At

-Functional Check Visual Procedure & Standard Test - P - - W - Daman

-Dimensional Check Visual Instruction Procedure Report - P - - W -Manual & Instruction

Manual

DOC. NO.

MANUFACTURER CONTRACTOR REVIWED BY NAME & SIGN OF APPROVING AUTHORITY

For DPL

P: PERFORM BY, R: REVIEWED BY, W: WITNESSED BY,V: VERIFIED BY, EPM: EMERSON PROCESS MANAGEMENT, DPL : D F POWER SYSTEMS PVT. LTD., TP: THIRD PARTY

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