sve soft copy- corrected 121

Upload: 25vinaykumarjc25

Post on 07-Apr-2018

242 views

Category:

Documents


0 download

TRANSCRIPT

  • 8/3/2019 Sve Soft Copy- Corrected 121

    1/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    CHAPTER-1

    INTRODUCTION

    Organization is a systematically designed, scientifically planned, sum total of

    various functions co-ordinate mutually, synchronized in a format to achieve the

    goals and objectives of the company.

    The various functions which contribute to the success of Organization,

    which plays vital role in well functioning, are the following Departments.

    Finance department

    Engineering department

    Marketing & sales department

    Production department

    Design and development department

    Stores department

    Purchase department

    Quality procedure department

    Each organization has its unique Organizational setup based on its

    requirements.

    Organizational study enlightens the following aspects of the organization.

    Organizational behavior

    Business ethics & corporate governance

    Employee / employer relationship

    Surana Centre for P.G.StudiesPage 1

  • 8/3/2019 Sve Soft Copy- Corrected 121

    2/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    Success story of organization

    Organization history and drawbacks.

    Managerial decision making

    Team work

    Organization motivation

    Quality orientation

    Innovation of organization

    Organization integrity

    Responsibility

    Quality services.

    Thus Organizational study gives a sum total picture of the Company in a Nutshell.

    Surana Centre for P.G.StudiesPage 2

  • 8/3/2019 Sve Soft Copy- Corrected 121

    3/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    DESIGN OF THE STUDY

    Title of the study

    The main aim of the study is to know the overall functioning ofSVE.

    Objectives of the study

    To study the functioning and performance of SVE

    To understand the organization set-up and identify the right place to

    approach for getting work.

    To know the strength, weakness, opportunities, and threats ofSVE.

    To offer suggestions and help the company to fortune their activities.

    Method of analysis and expected contribution from the study

    All the data that was collected during the study was evaluated for its

    importance towards this study. Only the data, which threw light on the topic, was

    taken for consideration and recommendation for improvements in the field study.

    The views of various authors who are an authority in the field of this study were

    presented in this report for due consideration for their implementation.

    The expected contribution from the study is to help the organization to implement

    the suggestions in this report so that it can contribute towards improvement in

    productivity, quality and also to reduce wastage.

    Surana Centre for P.G.StudiesPage 3

  • 8/3/2019 Sve Soft Copy- Corrected 121

    4/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    Limitations of the study

    Present study is contained to SVE only.

    The study has to be completed with in a short period of time that was

    available.

    The case study pertains to only one production unit due to the limitation of

    time frame.

    Findings are based on the records available at the production unit and the

    information provided by the shop floor supervisors.

    Surana Centre for P.G.StudiesPage 4

  • 8/3/2019 Sve Soft Copy- Corrected 121

    5/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    Chapter-2

    1. INDUSTRY PROFILE

    Industries are the pointing lights to the growth of an economy and are the

    backbone of the country. The development and growth of a largely depends on

    industrialization of its economy. India is basically an agriculture based county.

    After the Independence, India has given importance to the growth of industrial

    development through 5year planning programmes. For a country, small or big,developed or developing need good infrastructural facilities such as roads, dams,

    tunnel etc. the infrastructural facilities are the primary need for the transportation

    or movement of goods. Roads play an important role on this aspect.

    Tremendous development has taken place in science and technology, which has

    mechanized every work in every field. Manually carried out work is less

    productive and time consuming thus, to increase efficiency and productivity. After

    liberalization there has been tremendous scope forSmall Scale Industries in India

    where it leads to the growth of many small scale industries like Fabricationindustry which helps in doing manufacturing welding, polishing, assembling etc.

    Since then Steel Industries are indispensable part of an economy they form the

    backbone of industrial development of any country. Metal Industry is by nature a

    heavy industry. Proximity of raw materials and access of efficient transport

    network are crucial to this industry. The Chotanagpur plateau bordering West

    Bengal, Bihar, Orissa and Madhya Pradesh, therefore has been the natural core of

    this industry. It is an besides metal industry, heavy engineering and machine tools

    industry are main dealers of metal. These industries have witnessed a phenomenal

    growth and produce a whole range of capital goods. Highly fragmented, project

    oriented industry and its industry size around Rs.7500 crores per annum in the

    world. The industries major activities include both fabricated steel structures and

    Surana Centre for P.G.StudiesPage 5

  • 8/3/2019 Sve Soft Copy- Corrected 121

    6/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    transmission towers. In many cases the end product is generally a result of

    Fabrication and post Fabrication machining.

    Fabrication involves a combination of various mechanical processes including

    welding, soldering, brazing, forming, pressing, bending and stress removal. Thewelding is the major process in the fabrication industries. A structural steel

    machine tool base would have 75% welding Major types of welding processes are

    Submerged are welding used for longitudinal wilding MIG CO2 welding used for

    galvanized steels and steels

  • 8/3/2019 Sve Soft Copy- Corrected 121

    7/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    3. COMPANY PROFILE

    3.1 BACKGROUND AND INCEPTION OF THE COMPANY

    During the year 1995, an idea of starting a manufacturing unit on very small

    scales was conceived by the two Directors namely Mr. Md.Basheer Ahmed &

    Mr. C.S.Sridhara joined their hands together and started the industry by Name

    Sidhi Vinayaka Fab Engg Pvt Ltd. It was started has small company with a

    partnership by the Two Directors later in the year 2000 the company transferred

    into Pvt Ltd Co.

    The company will provide services to the customers by producing the products

    like S.S. Pressure Vessel & Stainless Steel Fabrication, Heavy Plate Fabrication,Precision Machine Components, Stellite & Die Welding. The efforts made by

    employees tremendously made the company to earning profit from year to year due

    to the increase in the company production and for the demand by the customers for

    the quality provided.

    The services of the company have demand in the abroad and the company had

    started importing his services to aboard the main importers are Switzerland, France

    and London. Peenya Industrial Area(PIA) is the Biggest Industrial Area in South

    East Asia, which is having all the required facilities to feed any industrial

    requirements and is just about 45kms away from Bengaluru International Airport.

    Our industry is situated in the vicinity of this PIA and we are the Lift Member of

    this Association.

    Surana Centre for P.G.StudiesPage 7

  • 8/3/2019 Sve Soft Copy- Corrected 121

    8/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    The industry is registered under Small Scale Industry under the Government Act.

    SVE is one of the leading manufacturers and suppliers of Stainless Steel Pressure

    Vessels, Heavy & Light Engineering Pharmaceutical application equipments. Sve

    also do general fabrication work of Alloy Steels, conventional Steel and special

    grade steel like Hardox&Weldox, OHNS and HDS. To perform the aboveactivities, they have a natural ventilated total working area of 10000 square feet

    (about 8000 feet for manufacturing activities and about 2000square feet for Office

    & Administration) with latest machineries, technologies and good communication

    skills. They have a well trained manpower of one hundred employees, supported

    by experienced, supported by experienced engineers. The manpower is given

    regular in-house training under Different Fields such as job related work, industrial

    safety awareness, fire fighting, first aid. Eco-environment, self development ect.

    SVE employees follow the safety rules while manufacturing as per AWS

    standard safety rule and health hazards from welding fumes & dust. In addition to

    the statutory requirements, SVE have extended the welfare benefits like Life

    Insurance, Medical Benefits and Transportation facilities to their employees. They

    have very good industrial relation with employees. The company main capability is

    to provide end to end solutions in steel fabrication as well as carbon steel and it is

    also expertise in sheet metal as well as heavy plate wilding, in house facilities for

    bending, machining and jig boring and the company is will established vendor base

    for raw material and support functions.

    The company has a certification under the following category Certified for

    U&UM Stamping by ASME Certificate No.36. 474. The company is Certified ISO

    9001-2000 quality management system by Lloyds Register Quality Assurance

    Certification No. MUM0061119 Dated: 15/7/2005. SSI Registration on 2/8/96

    Peenya Industrial Association Life time Membership Certificate NSIC ISO

    9001:2000 certified by Dun & Bradstreet Information service Pvt. Ltd,

    Certification No: 65-023-1447

    Surana Centre for P.G.StudiesPage 8

  • 8/3/2019 Sve Soft Copy- Corrected 121

    9/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    3.2 NATURE OF BUSINESS CARRIED

    The main occupation of work is welding, assembling, finishing, polishing and

    testing. SVE will outsource some of their jobs to vendors, who have Conventional& CNC machining facilities. As SVE is situated in the industrial area and based on

    good relationship with suppliers. They plan and maintain the inventory level up to

    maximum of 5% of the turnover, to meet the needs of our valued customers during

    the time of exigencies.

    To meet the requirements of ASTM standard, chemical composition &

    mechanical properties, they have third party laboratory facilities at peenya to

    ensure conformance to standards and visual inspection based on the customers

    requirements.

    For manufacturing, the company follows the system of procurement, process and

    planning.

    They select the tested and quality approved raw material to meet the drawing

    specifications as per there checklist. Planning is done on daily, weekly and

    monthly basis to meet the delivery schedules, in the areas of conventional

    machining, CNC machining, tack welding, pre-polishing stage inspection,

    radiography, DP test, final finishing, visual inspection, dimensional inspection andleak test etc. to maintain the consistency in manufacturing, they maintain a check

    list the control plan on each individual component. The company now has the

    expansions of its services globally where their importing their services to other

    European countries like Switzerland, France, London.

    Surana Centre for P.G.StudiesPage 9

  • 8/3/2019 Sve Soft Copy- Corrected 121

    10/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    GROWTH AND DEVELOPMENT OF SVE

    SVE product division operates in their challenging area along with large

    established companies, dealing with the most popular brands. This division is the

    part which handled prestigious products such as stainless steel pressure vessels,pharmaceutical application, equipment it also involves in general fabrication work

    in alloy steel and special grade sheet like hard ox ohns, hds and the strength of

    there division in nation is wide distribution work and the trained personal is

    enabling it to cater to the requirement of all the products.

    HISTORY OF SVE

    Year Developments

    1995 Started the Organization with Pharmaceutical Sector.

    1997 Started the Railway Parts Manufacturing.

    1999 Started the Earth Moving Equipment Parts.

    2000 Expertise obtained in the Nuclear Welding Field.

    2005 Obtained ISO-9001 Certification.

    2007 Certification for manufacturing of ASME U andUM Stamp Vessels.

    2008 Started the production of STI, Housing & CCI parts.

    2009 Practicing for EN/ISO Certification.

    Surana Centre for P.G.StudiesPage 10

  • 8/3/2019 Sve Soft Copy- Corrected 121

    11/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    Started the EN15085 Welding of Railway Parts

    Manufacturing.

    Training of Welders in CCI-AG in SWITZERLAND.

    2010 Expecting certification of EN-15085 from TUV

    Rhineland.

    Surana Centre for P.G.StudiesPage 11

  • 8/3/2019 Sve Soft Copy- Corrected 121

    12/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    PRESENT STATUS OF THE ORGANISATION

    SVE currently in their division markets several organizing both for the

    Government and Private sector. It helps the small manufacturing in marketing of

    their products. Stainless steel housing for filtration (H2O) purpose.

    EXPORT DIVISION

    SVE activities are not confined to the national scene only, but they realized the

    potential of Indian product in the international market SVE tools on export

    operation. Earth moving equipment, housing stainless steel, pressure vessels,

    ECT.are the few items of SVE handled. SVE overseas office places the role of a

    office to promote trade with European countries, today with India opening up tothe world as never before and the world in turn seeking to tap the rich product that

    only India can produce, be it a traditional item or a consumer products or an

    industrial products.

    SVE started with exporting there product to the European countries in the year

    2004 and they reached their sales force which helps in effectively channels of

    distribution. They have also achieved ISO to their company which states the

    quality assurance to their product and also now getting recognized as an

    established private company.

    It has also developed the HRD department for training for developing work force

    to adapt and get updated to the new technology introduced. They give 10%

    opportunity to the employees.

    Surana Centre for P.G.StudiesPage 12

  • 8/3/2019 Sve Soft Copy- Corrected 121

    13/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    SVES MOTTO

    Customer is the king and our motto is quality assurance and customer

    satisfaction.

    SVES CAPABILITIES

    Can provide End to End solutions in Steel fabrication, Stainless steel as well as

    Carbon Steel

    Expertise in sheet metal as well as heavy plate welding.

    In-house facilities for bending, machining and jig boring.

    Well established vendor base for raw material and support functions.

    Surana Centre for P.G.StudiesPage 13

  • 8/3/2019 Sve Soft Copy- Corrected 121

    14/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    3.3 VISION MISSION AND QUALITY POLICY

    VISION:

    To establish SVE Pvt Ltd as a world class steel fabrication unit by

    undertaking unique projects requiring a high level of technical expertise.

    MISSION:

    To achieve the goal by reaching higher level of quality delivering

    economically in long term relationship

    QUALITY POLICY:

    Fabricates of stainless steel products

    Satisfied internal customer, external customers through excellence inquality of products and processes and quality management system

    Satisfied, Motivated and Committed employees.

    Surana Centre for P.G.StudiesPage 14

  • 8/3/2019 Sve Soft Copy- Corrected 121

    15/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    Continual improvement in products, processes and quality

    management system

    Safe and clean working conditions and eco-friendly environment.

    CERTIFICATIONS

    ASME U-STAMP

    ISO 9001-2000

    AWS CERTIFICATION

    EN-15085(UNDER PROCESS)

    ISO 14000(UNDER IMPLEMENTATION)

    Surana Centre for P.G.StudiesPage 15

  • 8/3/2019 Sve Soft Copy- Corrected 121

    16/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    3.4 PRODUCT PROFILE

    De super heaters

    Surana Centre for P.G.StudiesPage 16

  • 8/3/2019 Sve Soft Copy- Corrected 121

    17/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    Vertical pump housing

    Pressure vessels

    Tanks

    Pantographs

    HT switch gear cabinets

    Wagon couplers

    Stainless steel frames for Metro Coaches

    Heater Pipes

    Surana Centre for P.G.StudiesPage 17

  • 8/3/2019 Sve Soft Copy- Corrected 121

    18/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    ESTEEMED CUSTOMERS

    SL.NO CUSTOMERS PRODUCTS

    01 ABB LIMITED Header Pipes, Traction

    Housing

    02 Millipore India Pvt Ltd. Pressure Vessels, Tanks

    etc.

    03 Fainveley Transport India

    Ltd.

    Reservoirs & Railway

    Products.

    04 Flowserve Control India

    Ltd.

    Columns, Vertical pumps

    assy.

    05 ITT Goulds Pumps Columns, UV Reactor

    and Vertical pumps assy.06 Bombardier Transportation S.S. Air Reservoirs,

    Railway Products.

    07 Areva T&D India Ltd Cabinet for Electrical

    Transformer.

    08 CCI Diffuser Assembly & De

    super heater for Power

    Plant.09 Westfalia Separators India

    Ltd.

    Mechanical Separators.

    10 Schunk Metal & Carbon Pantograph

    Surana Centre for P.G.StudiesPage 18

  • 8/3/2019 Sve Soft Copy- Corrected 121

    19/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    India Ltd

    3.5 AREA OF OPERATION

    Over the years, SVE Pvt Ltd has a reputation as a top quality service provider to

    its customers and it believes in the centricity of its customers SVE also has

    international presence in several centers, including USA, Japan, Germany, France,

    Switzerland, Italy, Sweden.

    Sve Pvt Ltd plant is in peenya where it has 4units for producing the majority of

    its customers are regional it is providing services to different sectors of the industry

    Railway Parts, Aeronautics, Pharmaceutical, Steam Turbines, Nuclear, Earth

    Moving, Food and Beverages and Power Sectors.

    Surana Centre for P.G.StudiesPage 19

  • 8/3/2019 Sve Soft Copy- Corrected 121

    20/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    3.6 OWNERSHIP PATTERN

    The company is a Pvt Ltd company with the share capital of Rs 7,250,000 where

    the shares are held by the 2directors namely

    Md.Basher Ahmed (Director)

    Sridhara.C.S. (Director)

    Surana Centre for P.G.StudiesPage 20

  • 8/3/2019 Sve Soft Copy- Corrected 121

    21/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    3.7 COMPETITORS INFORMATION

    Todays world is a cut throat competition by companies which is helping the

    companies to provide better quality to the customers by reach the customer in time

    is a big job and in the phase of ever growing competition from the other companies

    the SVE need professional personnel to manage the business. The wisdom lies

    reaching customers before competitors reach them with a better quality.

    The companies in the welding business faces severe competition from the local

    companies and many are available in the Peenya Industrial Area and the

    competition will always be heavy. The company should adapt to the newtechnology.

    The following are the major competitors ofSVE are:-

    S.V. Fabricators

    R.K. Fabricators

    Tetra Vetra

    Power Tech Fabricators

    Surana Centre for P.G.StudiesPage 21

  • 8/3/2019 Sve Soft Copy- Corrected 121

    22/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    3.8 INFRASTRUCTURAL FACILITIES

    It is the main aspect of the company for the better performance because it boosts

    the employees and provides energy to work efficiently and contributes for the

    achievement of the objective of the company. Infrastructural facilities provided to

    employee can be classified under two heads

    STATUTORY

    Canteen facilities

    First aid boxes

    Rest room for employees

    Protective clothing uniform

    Safety shoes

    Goggles for engineering department

    Good Ventilation facilities

    Laboratory for research purpose to maintain good quality

    NON STATUTORY

    Uniform

    Medical facilities

    Insurance benefits

    Surana Centre for P.G.StudiesPage 22

  • 8/3/2019 Sve Soft Copy- Corrected 121

    23/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    Transportation facilities

    3.9 ACHIEVEMENT/AWARDS ACQUIRED BY SVE

    It has got the award from the REXROTH BOSCH GROUP award for

    adopting good quality system approach in handling supplies to Bosch

    Rexroth(India)Ltd in year 2005

    In the year 2008, 9th May, Millipore India Pvt Ltd recognized the support

    rendered by SVE and issued the CERTIFICATE OF APPRECIATION in

    the development and consistent supply of K-Prime Frames and Quick scale

    components.

    Surana Centre for P.G.StudiesPage 23

  • 8/3/2019 Sve Soft Copy- Corrected 121

    24/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    Chapter 3.10

    WORKFLOW MODEL(SCAN THE PICTURE FROM XEROX)PG NO 13

    Surana Centre for P.G.StudiesPage 24

  • 8/3/2019 Sve Soft Copy- Corrected 121

    25/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    3.11 FUTURE GROWTH AND PROSPECTS

    SVE a private company, market various number of products and also service

    with the aim of servicing the society by providing highly quality products at

    affordable price. It has grown from the humble trading house to vibrant multi-

    products, multi dimensional marketing and export house offering a wide range of

    product and service.

    SVE concentrate on the total company effort in all areas of management

    covering Leadership, People, Management, Manufacturing process with continuestechnological improvement and zero defects to satisfy customers need. SVE makes

    research to correct the deficiencies in order to reduce customer Dis-Satisfaction.

    Following are the Future Plans ofSVE:

    o To update the New Technology

    o Tolling for composite material

    o Increasing processing equipments

    On the whole SVE is in a profitable position by increasing its year by year and

    probably the only single organization to acquire about 15%of the State Market.

    Surana Centre for P.G.StudiesPage 25

  • 8/3/2019 Sve Soft Copy- Corrected 121

    26/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    ORGANISATIONAL STRUCTURE OF SVE

    The word organization is derived from the word organ which means various

    limbs or parts of the body and a musical instrument. It is the arrangement by which

    tasks are assigned to men and women so that their individual efforts contribute

    effectively to more or clearly defined purpose. Organization can perform

    effectively if it has sound organization structure where the designation given to

    each every person

    The organization structure that has been adapted by SVE is very simple and

    commonly used one. It is the Line Organizational structure format, by adapting this

    structure authority, responsibility is easily understood by the entire worker in the

    organization which it make very one realize to whom he/she answerable to the

    chart of the flow of the power of SVE is as shown is as shown below:

    An organization chart displays the organizational structure and shows job titles,

    lines of authority and relationships between departments. The polices and

    Surana Centre for P.G.StudiesPage 26

  • 8/3/2019 Sve Soft Copy- Corrected 121

    27/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    procedures which govern the way in which the organization acts within itself and

    within its environment.

    Chapter-4

    FUNCTIONAL DEPARTMENTS

    Purchase Department

    Stores Department

    Production Department

    Quality Assurance Department

    Surana Centre for P.G.StudiesPage 27

  • 8/3/2019 Sve Soft Copy- Corrected 121

    28/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    Finance Department

    Design and Development Department

    Human Resource Department

    PURCHASING DEPARTMENT

    Purchasing of Raw Material is made when the inventory level reaches the

    minimum which is 5%. Purchasing will be made on Big Quantity. The

    Purchasing Department is directly headed by Technical Director Mr.Basheer

    Ahmed and Mr.Waseem Baig is Purchase department head. As and when

    there is complaint in Raw-Material complaint will be loaged to storesdepartment and verification will be made by concerned authorities.

    Surana Centre for P.G.StudiesPage 28

  • 8/3/2019 Sve Soft Copy- Corrected 121

    29/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    STORES DEPARTMENT

    Preservation of Raw-Material and Customers property which includes products

    which are ready for dispatch will be ready for delivery until the final settlement is

    made by customers(In order to avoid the physical damage to the product storesdepartment will look after the product which are ready for dispatch). Stores

    Department is directly headed by Mr. Basheer Ahmed the Technical Director of

    SVE and Mr.Venkatesh.

    Surana Centre for P.G.StudiesPage 29

  • 8/3/2019 Sve Soft Copy- Corrected 121

    30/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    PRODUCTION DEPARTMENT

    Production Department is mainly headed by Mr.Md Basheer Ahmed where

    the production department is mainly classified into two category they are:-

    *ProductionPlanning

    *Production Operation

    *ProductionPlanning:-

    Production Planning Department is in charge of Technical Director of

    Surana Centre for P.G.StudiesPage 30

  • 8/3/2019 Sve Soft Copy- Corrected 121

    31/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    SVE Mr.Md Basheer Ahmed. In this department the Production process,

    Product design, Product Quality will be determined by the Technical

    Director depending upon the Customer requirement. Here Production

    planning includes DESIGN of product through various softwares like

    AUTOCAD. Design Department is headed by MD.Basheer Ahmed andDepartment in charge is Ashoka an AUTOCAD DESIGNER.

    *Production Operation:-

    Production operation will start its production depending upon the criteria

    given by Production Planning Department which depends upon the customer

    requirement. Production operation department as been divided into 4Unitswhere all the units are situated in Peenya Industrial Area.

    It is the main process in SVE which gives the ultimate outlook of a

    products manufactured in Unit. There are different stages of manufacturing

    process performed in SVE, the raw material is cutted, then it is send to the

    filling stage, it is welded and after the welding process is finished the

    inspection is done to check the product outlook then painting, polishing and

    testing is done, then the product reaches its final stage where it is ready forthe dispatch to be reached to the final customers.

    Unit1 Production Department Super-Visor cum In-Charge is Mr.ShivKumar

    and his Team Leads are:

    Manjunath

    Prasanna

    Khan

    Surana Centre for P.G.StudiesPage 31

  • 8/3/2019 Sve Soft Copy- Corrected 121

    32/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    Unit 2 Production Department Super-Visor cum In-Charge is Mr.Yegova and his

    Team Leads are:

    Rajanna

    Narayanappa

    Balaji

    Kadivel

    Unit 3 Production Department Super-Visor cum In-Charge is Mr.Maheshappa and

    his Team Leads are:

    Umesha

    Munsif

    VenuGopal

    Hanumanthappa

    Ramesh

    Unit 4 Production Department Super-Visor cum In-Charge is Francis and his Team

    Leads are:

    Jamsheed

    Santosh

    Chetan

    Ramesh.M.L

    Mahendra Kumar

    Surana Centre for P.G.StudiesPage 32

  • 8/3/2019 Sve Soft Copy- Corrected 121

    33/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    QUALITY ASSURANCE DEPARTMENT

    Q&A Department is headed by VIJAY KUMARManager of Q&A Department

    and Ashok and Shivakumar are Q&C Engineers of Q&A Department

    To maintain specified standards of quality

    To assets conformity them

    To take corrective actions

    To prepare and improve standard. The most profitable quality

    level is achieved by a balance between cost of quality to

    manufacture and value of quality to customers

    To ensure total quality management.

    INSPECTION

    Inspection plays a very important role in the SVE. It is which check out

    the defects and damages of the products before reaching the customers. In

    SVE inspection is done TWO times, one is at the initial inspection and the

    other is the final inspection. It is mandatory and which meet the requirement

    of customer

    Surana Centre for P.G.StudiesPage 33

  • 8/3/2019 Sve Soft Copy- Corrected 121

    34/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    FINANCE DEPARTMENT

    The finance function deals with the procurement of money at the time

    when it is needed and its effective utilization in the enterprise. Money is the

    lifeblood of any enterprise, as it is required to purchase machines and

    materials to pay wages and salaries to employees and to allow credit

    facilities to customers.

    An important requirement for the success of any business

    organization is the provision of sufficient amount of funds or capital. It

    cannot work unless it has got sufficient amount at its disposal to purchase

    machine and materials, build premises, and meet day-to day expenses and

    for several other finance for the functioning of the enterprise.

    For companies, which carry on production and distribution on a large-

    scale provision of adequate finance, is a very challenging task. It affects all

    the business decisions where money is involved, since the large commercial

    and industrial undertakings are set up in the form of companies, the

    problems of finance for modern business is for all practical purposes of the

    problem of corporate finance. All the important financial decisions are taken

    by the board of directors of company.

    Surana Centre for P.G.StudiesPage 34

  • 8/3/2019 Sve Soft Copy- Corrected 121

    35/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    Objective of finance department:

    Since financing is one of the functional areas of any business enterprise, the

    objective of financial management must be done with the overall objectives

    of the enterprise. The objectives of the finance department should be so

    devised that they contribute directly towards the achievement of the overall

    organizational

    Ensuring regular and efficient supply of capital to the business.

    Ensuring a fair rate of return on capital to the supplier.

    Ensuring better utilization of capital by following the principles of Liquidity,

    profitability and safety.

    Coordinating the activities of the finance department with those of the other

    department of the enterprise.

    Manager Accounts:

    Finance and A/c managers concerned with measurement of

    income/expenditure for specific periods of time such as month and year

    (income/expenditure statement) financial reports at the end of the period.

    Manager Costing:

    It is concerned with determining relevant cost and performing other analysis

    like preparation of budgets and performance analysis based on budgets.

    Manager Finance:

    Surana Centre for P.G.StudiesPage 35

  • 8/3/2019 Sve Soft Copy- Corrected 121

    36/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    He is responsible for overall financial planning and for raising capital he has the

    following functions to perform major activities are financial, forecasting, fund

    management, auditing and capital budgeting.

    Softwares used to maintain accounts or records;

    Tally: To mention accounting records.

    Matt Rick System: To make attendance of employee by pressing his thumb on

    machine.

    Normal windows software like M.S.-Word, M.S.-Power Point etc for required

    official uses.

    Mr.C.S.SriDhara the Finance Director ofSVE is handling the finance department

    and under his supervision he as two young and dynamic person they are Ms.Geetha

    and Ms.Priya for Accounts department, Ms.Prathibha for billing and

    Ms.SumaLatha and Ms.Sunitha for Documentation.

    Practice/ Procedures:

    Companies contribute to PF and super annual fund as per the rules of P.F.

    Act not excluding 12% of the basic salary. Gratuity will be limited to half a

    months salary for each completed year of service.

    Perquisites shall be evaluated as per IT rule wherever applicable and in

    absence of any such rule perquisites shall be evaluated at actual cost.

    The company has given interest free loan and advance in the nature of loans

    of employees recovery are made according to the stipulated time.

    The Stock of Finished goods, Raw materials, Stores & Spares are physically

    Surana Centre for P.G.StudiesPage 36

  • 8/3/2019 Sve Soft Copy- Corrected 121

    37/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    verifies every quarterly.

    HUMAN RESOURCES DEPARTMENT:

    HR dept is mainly headed by Ms.Saraswati for Administrative purpose and

    Mr.Mohamed Baseer Ahmed for Technical related Recruitment

    HUMAN RESOURCES POLICIES:

    The following are the some of the HR polices. They are as follows:

    1. Recruitment & Selection

    2. Training & Development

    3. Job analysis

    4. Salary Administration

    5. Performance Appraisal

    6. Grievance

    RECRUITMENT POLICIES:

    1. Provide formal statement of corporate thinking

    2. Establish consistency in application of policy over a period

    3. Offer guidelines to managers for thinking action.

    4. Improve communication and secure co-operation from employees.

    5. Provide criteria (measuring yards) for performance evaluation of persons

    involved in recruitment.

    6. Build employees enthusiasm and loyalty and increase their confidence.

    Surana Centre for P.G.StudiesPage 37

  • 8/3/2019 Sve Soft Copy- Corrected 121

    38/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    MAN POWER:

    Man power is major aspect of any business or organizational activity without

    man no production, and no business. So at all work, all activities of business are

    based on man power of the organization. Success of every organization is

    depending on man power of that organization.

    Man power or human resource of HIPL is very good. They have 198

    workers. 193 are Male-employees and remaining 5 are Female-employees. They

    divide workers according to their skill, knowledge, qualification and work. Thereare totally 3 types of workers.

    Technical.

    Non-Technical

    Labor Group.

    Technical: The Technical workers are the base of production. They must qualified

    as any technical course like B.E., B.Sc, Diploma and I.T.I. etc.

    The workers or employees of technical are:-

    Engineers

    Section or Shift In charge

    Lab Attainder etc.,

    Non-Technical : Non-Technical employees are those whoever comes or works all

    related jobs of marketing, store, dispatch accounts, security, management etc.,

    The majority of workers in HIPL is Non-Technical workers are doing theirwork in production but Non-Technical workers are handling all related work of

    organization. Non-Technical workers are:-

    Management

    Security

    Surana Centre for P.G.StudiesPage 38

  • 8/3/2019 Sve Soft Copy- Corrected 121

    39/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    Accounts

    Stores

    Marketing etc

    Requirement of employees is depending on their work.

    Labor Group: These are the employees of HIPL who works under or who works as

    assistant of employees. They are just for normal or minor works as cleaning,

    helping etc.

    EMPLOYEES STRENTH

    There are 190 employees in the factory, who work in the administration

    section. The working hours for an employee are 8 hours.

    The SVE holds 4 shifts per day.

    Sl.No Shift In Time Out Time Total Hours

    1. A 06:00 AM 02:00 PM 8

    2. B 02:00 PM 10:00 PM 8

    3. C 10:00 PM 06:00 AM 8

    4. D 08:30 AM 05:30 PM 8

    Wages are given on time basis. The wages are given before 10 th of

    the month. The wages are paid directly to the employees through cheque

    and through direct cash to the employees.

    Surana Centre for P.G.StudiesPage 39

  • 8/3/2019 Sve Soft Copy- Corrected 121

    40/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    Design and Development Department

    Objectives:

    a) To design and develop quality products that area reliable and economical.

    b) To consistently try and improve the quality of the product.

    Design and development planning:

    For the process of design and development, planning the following points are

    determined

    Design and development stages.

    Review verification and validation that are appropriate to each design and

    development stage.

    Responsibility and authority for design and development.

    Surana Centre for P.G.StudiesPage 40

  • 8/3/2019 Sve Soft Copy- Corrected 121

    41/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    Chapter-5

    SWOT ANALYSIS:

    A scan of the internal and external environment is an important part of the

    strategic planning process. Environmental factors internal to the firm usually can be

    classified in as strengths (S) or (W), and those external to the firm can be classified in

    as opportunities (O) or threats (T). Such an analysis of the strategic environment is

    referred to as SWOT analysis.

    The SWOT analysis provides information that is helpful in matching the firms

    resources and capabilities to the competitive environment in which it operates. As

    such, it is instrumental in strategy formulation and selection

    Surana Centre for P.G.StudiesPage 41

    T = ThreatsT = Threats

    S = StrengthsS = Strengths

    SWOTSWOT

    W=WeaknessesW=Weaknesses

    O =OpportunitiesO =Opportunities

  • 8/3/2019 Sve Soft Copy- Corrected 121

    42/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    Strengths:

    SVE is supported by experienced and qualified Directors. The Directors are

    from engineering background and their services are available to the

    company.

    Products are ISO 9001:2000 certified

    Productivity enhancement through both quality and quantity of the product.

    Good coordination between employee and employer.

    SVE provides healthy working conditions and safety equipments to the

    workers and fulfils their needs and wants.

    Easy availability of raw material.

    Surana Centre for P.G.StudiesPage 42

  • 8/3/2019 Sve Soft Copy- Corrected 121

    43/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    SVE has adopted modern technology for its operations.

    In house availability of technically skilled manpower and superior

    technology helps SVE to supply best quality product.

    Established customers in automotive, machine tool and general engineering

    sectors varied customer segments

    Continuous updating ensures a spirit of constant learning among the

    employees.

    Professionally managed company.

    Effective distribution of work in the organization.

    Weakness:

    Dependence on only one major customer , the Railways

    Production Process located in multiple locations. This results in transport of

    semi finished goods to other units back and forth for further process results

    in high production cost.

    Requires heavy capital expenditure.

    Wastage of raw materials due to non Handling of raw material in a scientific

    manner.

    Surana Centre for P.G.StudiesPage 43

  • 8/3/2019 Sve Soft Copy- Corrected 121

    44/52

  • 8/3/2019 Sve Soft Copy- Corrected 121

    45/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    Opportunities:

    Introduction of Mass rapid transport system in India &other countries

    Raising cost of fossil fuels

    Huge investment in Infrastructure development in India

    Huge flow of Foreign Direct Investment into India

    Threats:

    Growth of Cheaper modes of air transport

    Dumping of similar products from China

    Counterfeit products

    .

    Surana Centre for P.G.StudiesPage 45

  • 8/3/2019 Sve Soft Copy- Corrected 121

    46/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    CHAPTER- 6

    FINDINGS & CONCLUSION

    Findings:

    SVE is rich in technology as they are using CNC machines.

    SVE has provided a family atmosphere in the organization.

    Training is the major tool for maximizing the productivity.

    There is no labour union.

    There is no proper canteen facility in the organization.

    Highly qualified top management.

    Good communication with workers.

    Provides opportunity for the employees to enhance their learning by

    conducting various events and other orientation programs.

    Effective distribution of work in the organization.

    Surana Centre for P.G.StudiesPage 46

  • 8/3/2019 Sve Soft Copy- Corrected 121

    47/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    Conclusion:

    The training gave valuable information and helped to know the practical part of the

    theories and problems studied in the past years.

    SVE is headed by experienced and qualified Directors and their experience in the

    engineering field will take the company to greater heights.

    The company is working more efficiently. A study on the history of the company

    reveals that the past years of the company were really magnificent and excellent.

    The company is utilizing the resources at its maximum for healthy production.

    During the training period, the practical steps of production, distribution, the

    purchasing procedure etc was discussed and the risk involved in doing the businesswas understood. Mainly the study of individual departments was very enlightening

    and the knowledge gained has helped in understanding industrial practices.

    Surana Centre for P.G.StudiesPage 47

  • 8/3/2019 Sve Soft Copy- Corrected 121

    48/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    CHAPTER- 7

    SUGGESTIONS AND LEARNING EXPERIENCE

    Suggestions:

    Innovate and develop new and existing products.

    Enlarge the warehouse capacity to stock the raw materials / finished

    products.

    Conducting sports and cultural events to harmonies the relation

    among the employees.

    Increase the productivity by providing rewards and appreciation.

    The company has to make effective utilization of available resources.

    The production department should provide more and more safety

    measures for the employees.

    The company should improve machine utilization and take corrective

    action to minimize production loss due to idle time.

    Facilitating the customers to buy and interact through e-marketing can

    enhance the sale unimaginably it also helps to attract potential

    customers in and out of India.

    Surana Centre for P.G.StudiesPage 48

  • 8/3/2019 Sve Soft Copy- Corrected 121

    49/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    Participation in interstate and international trade fairs frequently

    would help in promoting the product and bringing the brand identity

    internationally.

    The company should control the expenditure and cut down

    unnecessary cost.

    It should take more care towards customer retention.

    Learning Experience

    Learning is synonymous to experience. This is because every human being learns

    hence only out of experience and experience is the way of life. In life a person

    enhances his knowledge only when exposed to real world situations, and by being

    exposed to the real conditions in a systematic manner. He understands how to live

    and face various unforeseen situations. This is exactly what the MBA course does

    to its students. The MBA course has the organization study as the part of its

    curriculum to make the students experience the actual corporate world and learn its

    ways of functioning. In this competitive world this kind of an approach is

    extremely indispensable. Students coming out, as MBAs would be ready to have

    an interface with the corporate world with determination, confidence and

    competence. Todays corporate world demands for all these qualities, without

    which facing the corporate world is a difficult task.

    In this organization study I have learnt a lot. Interacting with an Organization that

    has existed since long was an experience of a life time. The employees of SVE had

    been of tremendous support to me in doing my project work. They guided me in

    Surana Centre for P.G.StudiesPage 49

  • 8/3/2019 Sve Soft Copy- Corrected 121

    50/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    every step and gave all the necessary information for doing the organization study.

    This has made me learn that people in organization are accommodative in HR.

    Without their support it would have been highly difficult.

    This organization study helped me a lot in learning towards the corporate exposure

    as it is a practical way of learning about organization to develop and understand

    the organization system , culture , the nature of production , strategies regarding

    their competitors its future growth and prospectus etc.

    During the 5 weeks it was my pleasure to work with Sidhi Vinayaka Fab Engg

    Pvt Ltd. It was my first exposure in a manufacturing industry. It gave me immense

    knowledge about how a manufacturing industry works.

    Surana Centre for P.G.StudiesPage 50

  • 8/3/2019 Sve Soft Copy- Corrected 121

    51/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD

    Chapter-8

    Bibiliography

    BOOKS:

    Company manuals

    Department manuals

    Financial statements

    Interaction with Manager

    Surana Centre for P.G.StudiesPage 51

  • 8/3/2019 Sve Soft Copy- Corrected 121

    52/52

    SIDHI VINAYAKA FAB ENGINEERING PVT LTD