surface engineering solutions · ceramic fibres give this trowelable non-rust putty, excellent wear...

Surface Engineering SolutionsRepair, rebuild & protect industrial equipment

LOCTITE® is the world’s#1 brand of engineeringadhesives & sealants

Achieving more with less

Our commitment to leadership in sustainability is deeply embedded in our values. With our revised Sustainability Strategy for 2030, we are building on our strong track record. At the same time, we are aiming to address one of the central future challenges: to decouple growth from resource consumption. At the heart of this strategy is therefore the simple, yet challenging, ambition: to achieve more with less. It aims to create more value for our customers, consumers, communities and the company alike, while simultaneously reducing the environmental footprint.

Sustainability

Global Leadership

LOCTITE® is the global technology

leader with wide product range

sold through an extensive sales

and distributor network.

Cost Savings and Reliability

LOCTITE® solutions are more

cost effective compared to

conventional mechanical

methods.

Value-Added Partnership

Our large, experienced team of

engineers provide documented

design and application support.

Superior Product Performance

LOCTITE® adhesives and sealants

are recognized as the best

performing products

in the industry.

End-User Training

We provide professional training

programs to customers that help

them identify opportunities for

improving process efficiency,

quality and costs.

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Introduction

Surface Preparation

Metal Surface Repair & Rebuild

Rubber Surface Repair & Rebuild

Concrete Surface Repair & Rebuild

Protecting Surfaces

Application Case Histories

Technical References

LOCTITE® Surface Engineering Solutions | 3

LOCTITE® Polymer Composites REPAIR, REBUILD and PROTECT industrial equipment and

surfaces, extending equipment life, improving efficiency, minimizing down time and

reducing cost.

Introduction

Creating PartnershipsLOCTITE® branded products are foremost in the business of solving and preventing customer’s problems. With Polymer Composites technology providing the foundation, customers get more than a product - they get a partner who will work side-by-side with them to create and implement innovative solutions.


Focusing on Customer SupportOur highly experienced Polymer Composites Application Engineers are committed to providing the highest level of technical support and assistance in the industry.

Our Application Engineers, working closely with local industrial suppliers and selected Engineering Service Agents, provide full process support, from maintenance assessment to implementation of solutions.

Our commitment to customer support includes• ‘Hands-on’ product application and technical support.• On-site product and maintenance training. • National distribution network and engineering service agents.• Dedicated customer support phone line.• Convenient website access to updated MSDS, technical data, and product information.• Preparation of documented ‘Scope of Work’ detailing case specific maintenance and

repair procedures.• Fully equipped testing laboratories available for evaluating new or unique applications.• Worldwide industry experience and resources.

Years of Industry ExperienceThe comprehensive range of LOCTITE® Polymer Composites products offer proven maintenance solutions to the problems caused by erosion, abrasion, corrosion, impingement, cavitation and mechanical damage.

This solutions guide aims to give you an overview of the solutions available and provide you with easy to select product information. For further information please visit our website www.henkel-ap.com/MRO.


LOCTITE® Natural Blue Cleaner and DegreaserIDH: 235502 (709 ML) IDH: 209804 (3.78 LTR) IDH: 235503 (18.9 LTR)

A biodegradable, all-purpose, industrial strength, concentrated cleaner and degreaser

TYPICAL APPLICATION• Machinery• Equipment • Valves Compressors• Bearings• Castings Stampings• Concrete Floors Asphalt • Exhaust Hoods

LOCTITE® Industrial Hand WipesIDH: 337637 (75 PCK TUB) IDH: 337638 (130 PCK BUCKET)

Pre-moistened waterless towels which scrubs off the toughest grease and grime without rinsing and drying, Leaving no residues behind.

Fortified with emollients and natural oils.

GOOD PROFILEWhen the surface profile is less than the

coating, the entire surface is protected and coating adhesion is minimized.

Surface PreparationCorrect surface preparation is the most important factor affecting the total success of any surface treatment. Without suitable SURFACE PROFILE and SURFACE CLEANLINESS coating systems will quickly fail!

Did You Know?

Surface ProfileAbrasive blasting not only removes visible surface rust and contaminates, but also creates a rugged, miniature mountain and valley finish. This surface roughness is known as Surface Profile.Surface Profile is critical to coating performance as it improves adhesion by increasing surface area and providing a keyed anchor pattern.

Surface Profiles will vary depending on the type of abrasive particles, equipment and technique utilized. It is critical to achieve the correct profile depth specified for a particular coating.Inadequate quality control and lack of restriction of large abrasive particle sizes for thin coats can lead to peaks of the surface not being adequately covered. In addition more profile means using more product to cover the surface!

The diagrams right illustrates how profile must be matched to the product specification.

Surface CleanlinessChemical contaminants that are not readily visible, such as chlorides and sulphates, attract moisture through coating systems resulting in premature failure. Therefore it is fundamentally important to chemically clean all substrates with an industrial strength cleaner and degreaser such as LOCTITE® Natural Blue.

* For further information about surface preparation refer to page 26 and consult your LOCTITE® Application Engineer.

• Highway Structures• Motors Forgings• Vehicles • Dies • Tanks Exterior Siding • Windows

709ml is diluted 1 : 1 ready for use.

Creating a surface profile LOCTITE® Natural Blue is suitable for pressure spraying, wipe down, ultrasonic and immersion cleaning processes


Tips & Tricks

POLYMER COMPOSITES CURING TIMES

Working time and cure depends on temperature and mass

• The higher the temperature, the faster the cure.

• The larger the mass of material mixed, the faster the cure.

To speed the cure of composites at low temperature

• Store composite at room temperature

• Pre-heat repair surface until warm to touch

To slow the cure of composites at high temperature

• Mix composites in small masses to prevent rapid curing

• Cool resin/hardener components

LOCTITE® Polymer composites repair, rebuild and restore damaged machinery and equipment permanently and without the need for heat or welding. This technically advanced range includes putty or pourable formulations, for aluminum, steel or stainless steel.

FEATURES:• Non-shrinking.• High compression strength.• Can be machined and filed.• Superior adhesion to metal, ceramic, wood, glass, and some plastics. • Creates durable repairs.


Pouring moulds with LOCTITE® Aluminium Liquid



Repair or Rebuild Damaged Parts What Metal Are You Repairing?

Carbon Steel and Cast Iron Aluminum Stainless Steel / General (Kneadable)

High Compressive and Corrosion Resistant

General Purpose & Non-Sagging

Fast Cure FormulaNon-Sagging &

Abrasion ResistantSelf-Levelling & Non-Corrosive

Non-Sagging & Non-Corrosive


10-Minute Functional Cure

LOCTITE® Superior Metal LOCTITE® Steel PuttyLOCTITE® Fast Set

Steel PuttyLOCTITE® Wear Resistant Putty

LOCTITE® Aluminium Liquid LOCTITE® Aluminium PuttyLOCTITE® Stainless

Steel PuttyLOCTITE® Metal Magic

Steel Stick

Thick Dark Grey Steel Steel Grey Grey Aluminum Grey Grey Metallic Black

454 gm kit - 209822 454 gm kit - 1333105 454 gm container - 1367992 1.35 kg kit - 661992 454 gm - 235614 454 gm - 235615 454 gm - 97443 113 gm - 645440

A ferro-silicon filled two-part epoxy ideal for renewing or protecting surfaces subject to corrosion, abrasion, and harsh environments. Its non-rust formula features outstanding compressive strength and is extremely resistant to abrasion and chemical attack under typical service temperatures of –29°C to +121°C.

TYPICAL APPLICATIONS• Rebuilding shafts, and bearing

housings.• Repairing leaks on pipes and

welding joints.• Repairing fuel and gas tank

holes.• Repairing cracked battery cases.• Repairing leaking storage tanks.

The workhorse of the LOCTITE® line, this steel-filled, non-sagging, two-part epoxy cures to a metal like finish. Used for making cost-saving repairs on metal parts, under typical service temperatures of –29°C to +107°C, Steel Putty is our most recommended general-purpose epoxy.

TYPICAL APPLICATIONS• Sealing cracked castings, tanks,

vessels, and valves.• Patching non-structural defects

in steel castings.• Making models and jigs for

holding odd shaped parts.• Making metal dies.• Resurfacing worn air seals.• Re-profiling pitting caused by

cavitation or corrosion.

A fast curing version of Steel Putty, this non-sagging two-part epoxy reaches a functional cure in about 10 minutes. Recommended for making fast and curable repairs to a variety of metals under typical dry service temperatures of –29°C to +93°C.

TYPICAL APPLICATIONS• Repairing fuel and gas tank

holes.• Repairing cracked battery cases.• Repairing leaking storage tanks.• Repairing leaks on pipes and

welding joints.

Ceramic fibres give this trowelable non-rust putty, excellent wear and abrasion resistance properties under typical service temperatures of –29°C to +160°C. It cures to a smooth, low friction finish for equipment exposed to wear, erosion and cavitation.

TYPICAL APPLICATIONS• Re-profiling pitting caused by

cavitation or corrosion.• Rebuilding pipes, pumps, elbows,

impellers, butterfly valves, deflection plates, and tanks.

A pourable version of Aluminum Putty, this self-levelling and non-rusting, two-part epoxy is recommended for casting replacement aluminum parts and for making moulds and fixtures under typical service temperatures of –29°C to +93°C.

TYPICAL APPLICATIONS• Filling or levelling equipment.• Pouring moulds, parts and

fixtures.• Making aluminum forming dies.• Casting aluminum parts.

This non-sagging, two-part epoxy is easily mixed and moulded to form odd shapes if required. Heavily reinforced with aluminum powder, it cures to a non-rusting aluminum-like finish, ideal for repairing aluminum parts under typical service temperatures of –29°C to +93°C.

TYPICAL APPLICATIONS• Repairing aluminum castings.• Repairing worn aluminum parts.• Making aluminum dies.

This stainless steel filled, two-part epoxy repairs parts and forms a non-rusting, very hard and durable finish on damaged surfaces. Designed for use where a stainless steel finish is desired under typical service temperatures of –29° to +107°C.

TYPICAL APPLICATIONS• Renewing stainless steel pumps.• Rebuilding stainless steel shafts.• Repairing stainless steel castings.• Making stainless steel moulds.• Resurfacing stainless steel

equipment.

An easy to use, steel-filled compound designed for emergencymaintenance repairs on dry or dampsurfaces. Available in a convenientlypackaged putty stick, the resinand hardener are pre-measuredfor consistent strength and easyapplication - simply cut off desiredamount, knead and apply. Curesto a metal-like finish in less than10 minutes under typical dryservice temperatures of –30°C to+121°C and is certified to ANSI/NSFStandard 61 for use in commercialand residential potable watersystems not exceeding 82°C.

TYPICAL APPLICATIONS• Sealing tanks.• Smoothing welds.• Stopping pipe and tank leaks.• Repairing holes in elbows, cracks

in castings, and holes in gas and fuel tanks.


Repair or Rebuild Damaged Parts What Metal Are You Repairing?

Carbon Steel and Cast Iron Aluminum Stainless Steel / General (Kneadable)

High Compressive and Corrosion Resistant

General Purpose & Non-Sagging

Fast Cure FormulaNon-Sagging &

Abrasion ResistantSelf-Levelling & Non-Corrosive



10-Minute Functional Cure

LOCTITE® Superior Metal LOCTITE® Steel PuttyLOCTITE® Fast Set

Steel PuttyLOCTITE® Wear Resistant Putty

LOCTITE® Aluminium Liquid LOCTITE® Aluminium PuttyLOCTITE® Stainless

Steel PuttyLOCTITE® Metal Magic

Steel Stick

Thick Dark Grey Steel Steel Grey Grey Aluminum Grey Grey Metallic Black

454 gm kit - 209822 454 gm kit - 1333105 454 gm container - 1367992 1.35 kg kit - 661992 454 gm - 235614 454 gm - 235615 454 gm - 97443 113 gm - 645440

A ferro-silicon filled two-part epoxy ideal for renewing or protecting surfaces subject to corrosion, abrasion, and harsh environments. Its non-rust formula features outstanding compressive strength and is extremely resistant to abrasion and chemical attack under typical service temperatures of –29°C to +121°C.

TYPICAL APPLICATIONS• Rebuilding shafts, and bearing

housings.• Repairing leaks on pipes and

welding joints.• Repairing fuel and gas tank

holes.• Repairing cracked battery cases.• Repairing leaking storage tanks.

The workhorse of the LOCTITE® line, this steel-filled, non-sagging, two-part epoxy cures to a metal like finish. Used for making cost-saving repairs on metal parts, under typical service temperatures of –29°C to +107°C, Steel Putty is our most recommended general-purpose epoxy.

TYPICAL APPLICATIONS• Sealing cracked castings, tanks,

vessels, and valves.• Patching non-structural defects

in steel castings.• Making models and jigs for

holding odd shaped parts.• Making metal dies.• Resurfacing worn air seals.• Re-profiling pitting caused by

cavitation or corrosion.

A fast curing version of Steel Putty, this non-sagging two-part epoxy reaches a functional cure in about 10 minutes. Recommended for making fast and curable repairs to a variety of metals under typical dry service temperatures of –29°C to +93°C.

TYPICAL APPLICATIONS• Repairing fuel and gas tank

holes.• Repairing cracked battery cases.• Repairing leaking storage tanks.• Repairing leaks on pipes and

welding joints.

Ceramic fibres give this trowelable non-rust putty, excellent wear and abrasion resistance properties under typical service temperatures of –29°C to +160°C. It cures to a smooth, low friction finish for equipment exposed to wear, erosion and cavitation.

TYPICAL APPLICATIONS• Re-profiling pitting caused by

cavitation or corrosion.• Rebuilding pipes, pumps, elbows,

impellers, butterfly valves, deflection plates, and tanks.

A pourable version of Aluminum Putty, this self-levelling and non-rusting, two-part epoxy is recommended for casting replacement aluminum parts and for making moulds and fixtures under typical service temperatures of –29°C to +93°C.

TYPICAL APPLICATIONS• Filling or levelling equipment.• Pouring moulds, parts and

fixtures.• Making aluminum forming dies.• Casting aluminum parts.

This non-sagging, two-part epoxy is easily mixed and moulded to form odd shapes if required. Heavily reinforced with aluminum powder, it cures to a non-rusting aluminum-like finish, ideal for repairing aluminum parts under typical service temperatures of –29°C to +93°C.

TYPICAL APPLICATIONS• Repairing aluminum castings.• Repairing worn aluminum parts.• Making aluminum dies.

This stainless steel filled, two-part epoxy repairs parts and forms a non-rusting, very hard and durable finish on damaged surfaces. Designed for use where a stainless steel finish is desired under typical service temperatures of –29° to +107°C.

TYPICAL APPLICATIONS• Renewing stainless steel pumps.• Rebuilding stainless steel shafts.• Repairing stainless steel castings.• Making stainless steel moulds.• Resurfacing stainless steel

equipment.

An easy to use, steel-filled compound designed for emergencymaintenance repairs on dry or dampsurfaces. Available in a convenientlypackaged putty stick, the resinand hardener are pre-measuredfor consistent strength and easyapplication - simply cut off desiredamount, knead and apply. Curesto a metal-like finish in less than10 minutes under typical dryservice temperatures of –30°C to+121°C and is certified to ANSI/NSFStandard 61 for use in commercialand residential potable watersystems not exceeding 82°C.

TYPICAL APPLICATIONS• Sealing tanks.• Smoothing welds.• Stopping pipe and tank leaks.• Repairing holes in elbows, cracks

in castings, and holes in gas and fuel tanks.



LOCTITE® Urethane repair materials can be troweled, cast or brush applied to rebuild or protect processing equipment. With tough, rubber-like properties, they protect and seal critical operating equipment from impact, abrasion, and corrosion. They are designed to repair conveyor belts and other damaged rubber equipment quickly and easily.

FEATURES:• Create durable and flexible repairs.• Non-shrinking.• Excellent weatherability - UV, humidity, and moisture resistant.• Unaffected by oil, grease, and water.• Forms strong bond to rubber, urethane, PVC, metal, glass, masonry and

most plastics.• Easy mix and application.

Applying a protective coating of LOCTITE® Flex 80 Liquid

LOCTITE® Rapid Rubber Repair is self mixing and achieves functional cure in 2 hours


Do You Require a Fast Return to Service?

Fast Return to Service Longer Working Time

2 hour Cure Self-mixing Accessories High Tensile Strength & Trowelable Auxiliary Products

LOCTITE® Rapid Rubber Repair Dual Cartridge

LOCTITE® Rapid Rubber Repair Kit

LOCTITE® Universal Dispenser LOCTITE® Flex 80 Putty TEROSTAT® PU 8519P

Black Black 1372751 Black Black

400 ml dual cartridge - 1232303 400 ml kit - 126578 0.45 kg kit - 209821 100 ml - 1520836

A one-part system designed to properly prime metal surfaces for application of Flex urethane products.

SPECIAL FEATURES• Assures ultimate adhesion.• Fast and easy to use.

Comes with 2 Static Mixers. Kit includes LOCTITE® Rapid Rubber Repair (400 ml dual cartridge), Etching Agent (88.7 ml), 2 × static-mixing nozzles, 2 × brushes, 2 × trowels.

Dual cartridge gun for use with LOCTITE® Rapid Rubber Repair 400ml cartridge.

This trowelable two-part urethane rebuilds and repairs rubber parts and linings. It provides impact, abrasion, and corrosion resistant protection to processing and pneumatic conveying equipment. Recommended for applications where speed of cure is not critical under typical dry service temperatures of –29° to +82.2°C.

TYPICAL APPLICATIONS• Lining pipe elbows.• Re-profiling pump liners.• Repairing rubber couplings.• Repairing rubber and urethane components.• Adhering overlapping sheeting.• Patching and repairing conveyor belts.• Repair MSRL lined vessels.

LOCTITE® Rapid Rubber Repair Static Mixer

6/bag - 243335

Self-mixing dispensing nozzles for use with LOCTITE® Rapid Rubber Repair 400ml cartridge.


This high performance two-part urethane was developed to repair critical operating equipment faster, more reliably and with greater ease than before. LOCTITE® Rapid Rubber Repair is an adhesive, sealant and repair compound all in one convenient, self-mixing system. Extremely tough and fast curing, it forms permanent bonds to rubber, urethane, PVC, metal, glass, masonry and plastics under typical dry service temperatures of –29° to +82.2°C. Its excellent flexibility and elongation properties make it suitable as a sealant in the most demanding environments.

The system’s no-measure, self-mixing features make it extremely convenient for fast, on-site repairs, especially to conveyor belts and other rubber parts exposed to weather and extreme wear. (Includes 2 × Static Mixers)

TYPICAL APPLICATIONS• Repairing conveyor belts.• Repairing or rebuilding rubber liners in mills, pumps, feeder bowls, hoppers, chutes, and fans.• Repairing cast urethane screens and liners.• Forming tough, flexible bonds to metal, rubber, and masonry parts, and a wide variety of substrates.


Do You Require a Fast Return to Service?

Fast Return to Service Longer Working Time

2 hour Cure Self-mixing Accessories High Tensile Strength & Trowelable Auxiliary Products

LOCTITE® Rapid Rubber Repair Dual Cartridge

LOCTITE® Rapid Rubber Repair Kit

LOCTITE® Universal Dispenser LOCTITE® Flex 80 Putty TEROSTAT® PU 8519P

Black Black 1372751 Black Black

400 ml dual cartridge - 1232303 400 ml kit - 126578 0.45 kg kit - 209821 100 ml - 1520836

A one-part system designed to properly prime metal surfaces for application of Flex urethane products.

SPECIAL FEATURES• Assures ultimate adhesion.• Fast and easy to use.

Comes with 2 Static Mixers. Kit includes LOCTITE® Rapid Rubber Repair (400 ml dual cartridge), Etching Agent (88.7 ml), 2 × static-mixing nozzles, 2 × brushes, 2 × trowels.

Dual cartridge gun for use with LOCTITE® Rapid Rubber Repair 400ml cartridge.

This trowelable two-part urethane rebuilds and repairs rubber parts and linings. It provides impact, abrasion, and corrosion resistant protection to processing and pneumatic conveying equipment. Recommended for applications where speed of cure is not critical under typical dry service temperatures of –29° to +82.2°C.

TYPICAL APPLICATIONS• Lining pipe elbows.• Re-profiling pump liners.• Repairing rubber couplings.• Repairing rubber and urethane components.• Adhering overlapping sheeting.• Patching and repairing conveyor belts.• Repair MSRL lined vessels.

LOCTITE® Flex Etching Agent

85.2 ml - 902325

A one-part system designed to properly prime rubber and other non-metallic surfaces for better adhesion of urethanes.

SPECIAL FEATURES• Enhances bonding of urethanes.• Fast and easy to use.


Concrete Surface Repair & Rebuild Today’s harsh industrial environments wreak havoc on concrete floors, columns, beams and other structures that can spell trouble for safety and performance. LOCTITE® high strength floor repair products fill and restore concrete permanently, minimizing disruption to production. Inhibits spalling corrosion.

Floor and Concrete Rebuilding

High Compressive Strength 1 Hour Functional Cure Grouting Up to 6 Inches Extreme Chemical Resistant

LOCTITE® Floor Fill LOCTITE® Magna-Crete LOCTITE® Deep Pour GroutLOCTITE® High

Performance Quartz

Grey Grey Thick Black Grey

10 lb - 1581469 18.9 ltr. - 1886636 5 gal - 1764131 42 lb. kit - 96495

LOCTITE® Floor Fill is a non-shrinking 100% solids expoy based system for repairing holes in floors, spalled areas, ramps, stairs, cracks in floors and for use in grouting applications. Once cured it is stronger than concrete. Bonds to almost any clean substrate and provides chemical resistance under typical dry service temperature of -29° to +107°C.

TYPICAL APPLICATIONS • Repairing concrete floors, ramps,

high impact areas.• Repairing machine bed and

pump foundations.• Sealing and repairing chemical

containment areas.• Grouting.

LOCTITE® Magna-Crete is a unique, two-component, rapid setting concrete repair and grouting system that outperforms conventional concrete repairs under typical service temperatures of -26° to +1090°C. A high performance, magnesium phosphate-based system, LOCTITE®

Magna-Crete is ready for light service in as little as 60 minutes, and unlike concrete, it bonds to new and old concrete as well as most construction materials including wood and steel. Because LOCTITE® Magna-Crete does not use a water additive, this repair system can be applied in temperatures from - 26°C to +46°C without shrinkage and is freeze/thaw and resistant.

TYPICAL APPLICATIONS• Repairing floors, ramps, loading

docks, runways, and concrete pillars.

• Filling potholes.• Anchoring machinery.• Grouting bedplates and soleplates.• Anchoring bolts and handrails.• Repairing parking structure joints.

LOCTITE® Deep Pour Grout is an aggregate filled epoxy system designed for grouting up to 6 inches deep, including self-levelling applications under rails and sole plates. Temperature resistant up to 107°C. Withstands high torque.

TYPICAL APPLICATIONS• Diesel or Gas Engines.• Compressors.• Cone Crushers.• Mine Hoist.• Gantry Cranes.

A highly filled quartz epoxy system designed for restoring old concrete or for the maximum protection of new concrete under typical service temperatures of –29° to +66°C. The easily applied and trowelable formula is highly resistant to concentrated acids, alkalis, and solvents.

TYPICAL APPLICATIONS• Sealing or repairing chemical

containment areas.• Repairing spalled areas, holes

and cracks in floors.• Resurfacing ramps and stairs

and chemical spill.


Tips & Tricks

WEAR INDICATOR

When applying two coats of Brushable Ceramic, a different colour can be used for each - grey and white. When the first coat begins to wear, the second coat colour will show through, providing an accurate visual indicator of wear.

Protecting Surfaces

Available in trowelable and brushable formulations with special fillers for tough conditions. Products stand up to every corrosion, abrasion, and wear problem you can encounter, and are ideal for all those large-scale repairs that have to last.

FEATURES• Provides superior protection from environmental impact.• Eliminates and breaks corrosion / erosion cycle.• Non-shrink and non-sag formulations.• High compression strength.• Broad chemical resistance.• Broad range tailored to specific applications.

ADDITIONAL PRODUCTS

NAME FEATURES

LOCTITE® High Temperature Pneu Wear Compound

Fine Particle Wear to 450°F (232°C)

LOCTITE® Ultra High Temperature Wearing Compound

Coarse Particle Wear to 550°F (288°C)

LOCTITE® Fast Cure Pneu-Wear Fast Curing, Fine Particle Wear to 225°F (107°C)

LOCTITE® PC 7000 High Temperature Abrasion Resistant Coating

Long Term Protection of Components against Abrasion at elevated temperature

LOCTITE® Ceramic Tile Adhesive Two-component, high-strength epoxy for securing ceramic wear tiles to vertical, horizontal or overhead surfaces

LOCTITE® PC 9340 High Temperature Chemical Resistant Coating

High Temperature Corrosion and Abrasion Resistant

Applying Brushable Ceramic to an impeller

Protecting vital operating equipment with LOCTITE® Wearing Compounds

LOCTITE® Wearing Compounds utilize the superior wear properties of ceramic and the convenience of two-part epoxies to protect equipment like pumps, condensers, elbows, chutes, and augers in harsh industrial environments.


Fine or Coarse Particle Abrasion?

Fine Coarse

Resists Fine Particle Abrasion Resists Sliding AbrasionResists Impact & Sliding Abrasion

LOCTITE® Pneu-WearLOCTITE® Ultra

High Temperature Pneu-Wear

LOCTITE® Wearing Compound

LOCTITE® Fast Cure Wearing Compound

LOCTITE® High Impact Wearing Compound

Grey Red Grey Blue Grey

10 kg - 978755 11.32 kg kit - 23559710 kg kit - 1010311

10 kg kit - 1067030 2.7 kg - 1633942 11.35 kg kit - 1214823

A two-component epoxy, filled with small ceramic beads and silicon carbide for protecting processing equipment from fine particle abrasion. This trowelable and non-sag epoxy is recommended for rebuilding, repairing, and protecting pump housings, chutes, elbows, cyclones, and other material handling equipment against pneumatic abrasion under typical dry service temperatures of –29° to +121°C. Pneu-Wear won’t sag or shrink, so is also suitable for providing abrasion resistance on overhead and vertical surfaces.

TYPICAL APPLICATIONS• Providing protective lining

in pneumatic conveying systems.

• Repairing and providing abrasion resistance of﹥ Elbows.﹥ Slurry pumps.﹥ Cyclones.﹥ Dust collectors.﹥ Hoppers.

A high temperature version of Pneu-Wear designed for hot environments. This trowelable and non-sag, two-part epoxy, resists fine particle abrasion under typical dry service temperatures of –29°C to +288°C.

TYPICAL APPLICATIONS • Repairing and providing

abrasion resistance of﹥ Elbows.﹥ Slurry pumps.﹥ Cyclones.﹥ Dust collectors.﹥ Hoppers.﹥ Fan housing and impeller hub.

A two-part epoxy designed to protect, rebuild, and repair high wear areas of processing equipment under typical service temperatures of –28° to +121°C. Ceramic-filled for outstanding resistance to abrasion and corrosion, LOCTITE® Wearing Compound is trowelable and non-sagging, therefore suitable for overhead and irregular surfaces.

TYPICAL APPLICATIONS• Relining pump housings.• Reclaiming, protecting,

and sealing against corrosion of﹥ Handling equipment.﹥ Worn elbows.﹥ Cyclone and separator bodies.﹥ Dust collectors and exhausters.﹥ Pump liners and impellers.﹥ Fan housings.﹥ Chute linings and hoppers.

LOCTITE® Fast Cure Wearing Compound is a 3 hours functional cure product to rebuild, repair and protect processing equipment from hard sliding abrasion. Like standard LOCTITE® Wearing Compound, this fast curing version is a two-component, ceramic-bead filled repair material for rebuilding and protecting chutes, pumps, elbows, cyclones, and other material handling equipment against wear and abrasion under typical dry service temperature of –29° to +107°C.

TYPICAL APPLICATIONS• Quick turn applications.• Transport elbows and

transitions.• Pump liners and volute.• Chute linings and

hoppers.• Cyclone and separator

bodies.• Fan housing.• Scrubbers.• Dust collectors and

exhausters.

A rubber-modified, two-part epoxy, that offers wear and impact resistance properties not usually found in epoxy formulations. With impact resistance superior to ceramic tile this product is for applications where both sliding abrasion and impact are present, under typical dry service temperatures of –29° to +121°C.

TYPICAL APPLICATIONS• Protection against impact

and abrasion of﹥ Screen decks.﹥ Dredge pump liners.﹥ Vibrating feeders.﹥ Drop boxes.﹥ Chutes & troughs.﹥ Hoppers.


Protecting Surfaces

Erosion or Chemical Corrosion Backing of Wear Plates

Erosion of Surface Chemical CorrosionNormal High Impact

Manual Application Sprayable Application Metal Surface Concrete Surface

LOCTITE® Brushable Ceramic GreyLOCTITE® High Temperature

Brushable CeramicLOCTITE® 7255 Sprayable Ceramic

LOCTITE® Chemical Resistant Coating

LOCTITE® Concrete Sealer LOCTITE® Backing CompoundLOCTITE® PC 9020 Backing Compound

Grey and white Red Brilliant green Grey White liquid Bluish Green Blue

1 kg kit (White) - 10670632 kg kit (Grey) - 978758

1 kg kit - 978760 900 ml kit - 1308499 5.5 kg kit - 1364535 1 kg kit - 158569220 kg - 133114420 kg - 912240

10kg kit - 1700889

An ultra-smooth, ceramic reinforced epoxy that provides a high gloss, low friction coating to protect against turbulence, abrasion, and cavitation under typical dry service temperatures of –29° to +125°C. Used by itself, LOCTITE® Brushable Ceramic is recommended for sealing and protecting equipment from corrosion and wear. It also works as a topcoat over LOCTITE® Wearing Compound or Pneu-Wear for applications requiring surface rebuilding and lasting protection. Alternative coat colours can be used to indicate wear. White is AS/NZS 4020-2002 approved for use in contact with drinking water.

TYPICAL APPLICATIONS• Providing a smooth, protective, abrasion

resistant coating.• Lining tanks and chutes.• Resurfacing and repairing rudders and pintel

housings.• Resurfacing heat exchangers - butterfly valves.• Resurfacing condensers.• Repairing cavitated pumps.

A brushable two-part epoxy designed to protect against turbulence, abrasion, and cavitation under extreme heat. Typical dry service temperatures are from –29° to +288°C.

TYPICAL APPLICATIONS• Protecting exhausters from cyclic heat and

corrosion.• Repairing heat exchangers and condensers.• Lining tanks and chutes.• Repairing butterfly valves.• Lining scrubbers and vessels.

LOCTITE® 7255 Sprayable Ceramic is a solvent-free ceramic filled two part epoxy coating. It is designed to protect metal surfaces against abrasive and corrosive agents, under dry surface temperature up to 110°C and wet temperature up to 90°C. It can be used as a smooth, protective coating on metal surfaces or as a low friction top coat over LOCTITE® Wear Resistant Compounds.

TYPICAL APPLICATIONS• Lining tanks and vessels.• Resurfacing heat exchangers and condensers.• Repairing valve bodies, pump impellers and

casings.• Efficient coating on complex surfaces.

This advanced two-part epoxy is designed to protect equipment against extreme chemical attack and corrosion under typical dry service temperatures of –29° to +160°C. It forms a smooth, glossy, low-friction finish that protects against turbulence and cavitation, and its low viscosity means it can be applied by brush or pressure sprayed.

TYPICAL APPLICATIONS• Resurfacing tube sheets,

condensers, cooling pump impellers, butterfly valves, and cavitated pumps.

• Resurfacing and repairing rudders and pintel housings.

• Lining tanks and chutes.• Lining chemical containment

areas.• Lining of pump bases.• Lining of battery storage areas.

This is a two-part epoxy system for sealing and resurfacing concrete surface prior to a top coat with LOCTITE® Chemical Resistant Coating.

TYPICAL APPLICATIONS• Chemical containment areas.• ETP pits.• Pump bases.• Battery storage areas.

100% solids epoxy compound for backing wear plates in cone crushers and grinding mills. Provides high compressive strength and impact resistance. High volumetric stability eliminates gaps between liners. Nonflammable. Pourable compound requires no melting or special equipment.

TYPICAL APPLICATIONS• Backing wear plates in cone

crushers and grinding mills.

Epoxy system for backing wear metal in gyratory and cone crushers under typical dry service temperatures of -28°C to 104°C (-20°F to 220°F).

TYPICAL APPLICATIONS• Cone crushers and grinding mills

up to seven foot.


Erosion or Chemical Corrosion Backing of Wear Plates

Erosion of Surface Chemical CorrosionNormal High Impact

Manual Application Sprayable Application Metal Surface Concrete Surface

LOCTITE® Brushable Ceramic GreyLOCTITE® High Temperature

Brushable CeramicLOCTITE® 7255 Sprayable Ceramic

LOCTITE® Chemical Resistant Coating

LOCTITE® Concrete Sealer LOCTITE® Backing CompoundLOCTITE® PC 9020 Backing Compound

Grey and white Red Brilliant green Grey White liquid Bluish Green Blue

1 kg kit (White) - 10670632 kg kit (Grey) - 978758

1 kg kit - 978760 900 ml kit - 1308499 5.5 kg kit - 1364535 1 kg kit - 158569220 kg - 133114420 kg - 912240

10kg kit - 1700889

An ultra-smooth, ceramic reinforced epoxy that provides a high gloss, low friction coating to protect against turbulence, abrasion, and cavitation under typical dry service temperatures of –29° to +125°C. Used by itself, LOCTITE® Brushable Ceramic is recommended for sealing and protecting equipment from corrosion and wear. It also works as a topcoat over LOCTITE® Wearing Compound or Pneu-Wear for applications requiring surface rebuilding and lasting protection. Alternative coat colours can be used to indicate wear. White is AS/NZS 4020-2002 approved for use in contact with drinking water.

TYPICAL APPLICATIONS• Providing a smooth, protective, abrasion

resistant coating.• Lining tanks and chutes.• Resurfacing and repairing rudders and pintel

housings.• Resurfacing heat exchangers - butterfly valves.• Resurfacing condensers.• Repairing cavitated pumps.

A brushable two-part epoxy designed to protect against turbulence, abrasion, and cavitation under extreme heat. Typical dry service temperatures are from –29° to +288°C.

TYPICAL APPLICATIONS• Protecting exhausters from cyclic heat and

corrosion.• Repairing heat exchangers and condensers.• Lining tanks and chutes.• Repairing butterfly valves.• Lining scrubbers and vessels.

LOCTITE® 7255 Sprayable Ceramic is a solvent-free ceramic filled two part epoxy coating. It is designed to protect metal surfaces against abrasive and corrosive agents, under dry surface temperature up to 110°C and wet temperature up to 90°C. It can be used as a smooth, protective coating on metal surfaces or as a low friction top coat over LOCTITE® Wear Resistant Compounds.

TYPICAL APPLICATIONS• Lining tanks and vessels.• Resurfacing heat exchangers and condensers.• Repairing valve bodies, pump impellers and

casings.• Efficient coating on complex surfaces.

This advanced two-part epoxy is designed to protect equipment against extreme chemical attack and corrosion under typical dry service temperatures of –29° to +160°C. It forms a smooth, glossy, low-friction finish that protects against turbulence and cavitation, and its low viscosity means it can be applied by brush or pressure sprayed.

TYPICAL APPLICATIONS• Resurfacing tube sheets,

condensers, cooling pump impellers, butterfly valves, and cavitated pumps.

• Resurfacing and repairing rudders and pintel housings.

• Lining tanks and chutes.• Lining chemical containment

areas.• Lining of pump bases.• Lining of battery storage areas.

This is a two-part epoxy system for sealing and resurfacing concrete surface prior to a top coat with LOCTITE® Chemical Resistant Coating.

TYPICAL APPLICATIONS• Chemical containment areas.• ETP pits.• Pump bases.• Battery storage areas.

100% solids epoxy compound for backing wear plates in cone crushers and grinding mills. Provides high compressive strength and impact resistance. High volumetric stability eliminates gaps between liners. Nonflammable. Pourable compound requires no melting or special equipment.

TYPICAL APPLICATIONS• Backing wear plates in cone

crushers and grinding mills.

Epoxy system for backing wear metal in gyratory and cone crushers under typical dry service temperatures of -28°C to 104°C (-20°F to 220°F).

TYPICAL APPLICATIONS• Cone crushers and grinding mills

up to seven foot.



Pump RebuildDue to the condition of the split case pump (pictured left), replacement was considered the most viable option. However, using Polymer Composites products the pump was repaired and returned to service with superior protection qualities and less cost.

Before any repairs commenced, the surface was thoroughly prepared and a ‘hold coat’ applied to prevent flash rusting or further contamination.

Next, a wire frame was used to recreate the shape of the centre web surface which had totally eroded. This frame was then filled with LOCTITE® Wear Resistant Putty.

The wear ring channels were then rebuilt by applying LOCTITE® Superior Metal to the effected area. Next, the rings were secured in place and excess adhesives are then wiped off. When cured the rings, which were pre-coated with a release agent, were removed leaving perfectly engineered channels.

Finally pits were filled with LOCTITE® Wear Resistant Putty and the entire surface sealed with LOCTITE® Brushable Ceramic, forming an ultra smooth low friction surface.

Butterfly ValveA butterfly control valve at a Waste Water Treatment Plant was corroded and therefore unable to seal effectively.

The components were abrasive blasted and a ‘hold coat’ of LOCTITE® Brushable Ceramic (White) was applied to seal the newly cleaned surface.

The rough and corroded edges of the valve were then re-profiled with LOCTITE® Wear Resistant Putty before a final coat of LOCTITE® Brushable Ceramic (Grey) was applied. The two coat colours can be utilized as a wear indicator for any future repairs or maintenance.

The butterfly valve was returned to service within 1 day.

Condenser Tube Sheet and Water BoxesA condenser tube sheet and water box in a 210 MW thermal power plant was badly affected by corrosion and needed an immediate solution.

Epoxy coating done each year was not helping and aggravated the corrosion.

After proper cleaning and surface preparation, the affected areas were rebuilt with LOCTITE® Wear Resistant Putty and then coated with 2 coats of LOCTITE® Brushable Ceramic. The work was carried out during their annual shutdown.

The job has been running successfully for the last 3 years. LOCTITE® solution offered a significant advantage for the customer by increasing the life of the component and reducing the annual shutdown period.


Pitting and erosion was clearly evident

Restored and ready for assembly

The corroded butterfly valve – before and after repair

Reclaiming totally eroded surface



Conveyor BeltWithout a functioning conveyor belt, most industrial plants will incur downtime. That is why it is important to repair them as efficiently as possible.

LOCTITE® Rapid Rubber is designed to repair damaged conveyor belts quickly and without the need for skilled labour. The two-part urethane is self-mixing and creates a durable repair within 2 hours of application.

Alternative methods of repair such as metal strips require creating even more holes and are time consuming.

Recovery of Vertical Pump Rotor Galiger D 2,5The vertical pump rotor galiger D 2,5 is made of steel covered with rubber. The rubber wears out due to the use and the rotor has to be replaced. The cost of the new rotor is high and takes about 45 days to be delivered at the consumer’s site. The useful life of the rotor is approximately 4 months.

Using LOCTITE® Flex 80 Putty and LOCTITE® Flex Etching Agent, the surface was cleaned very well, eliminating any residue of oiliness and impurities, then the product was applied according to technical information. The total period for curing was approximately 8 hours.

We have recovered the whole rubber part of the rotor and increased the useful life of the rotor. Thanks to the LOCTITE® Solution, the customer did not need to buy another rotor.

Decant GateThe purpose of a wastewater decant gate is to manage the flow of treated water from the settling pond to lower ground ponds. The gate hinges, which are made of rubber, are prone to degradation due to repetitive use and exposure to chemical attack.

Initial quotes to repair the Decant Gate at a major rural Australian plant totalled $100k and required 3 weeks downtime. Using LOCTITE® Rapid Rubber Repair, proved to create a durable repair in two days and at a fraction of the cost.

Rubber Repair & Rebuild

The conveyor belt was returned to commission within 2 hours

Caption

Rebuilding the decant gate hinge with LOCTITE® Rapid Rubber Repair


Before

Re-surfacing the culvert walls with LOCTITE® Magna-Crete saved over 7 weeks labour

After

Did You Know?

Concrete VS LOCTITE® Magna-CreteConcrete is used for it’s compressive strength, however it is not suitable for repair of new/old concrete surfaces.

Concrete repairs are prone to delaminate and crack.

This table highlights differences between concrete and LOCTITE®

Magna-Crete.

Rail Track Fill EDI RailA Rail Transport Manufacturing Facility was considering major excavation works to remove old, unused Rail Tracks and filling the voids with concrete to remove OH&S trip hazards.

Major concerns were: Avoiding production delays and controlling the dust during hazardous excavation work. Removing the old concrete, adding pining/keying for the new to old concrete and shutting down the area for weeks while the new concrete cured.

LOCTITE® Natural Blue Cleaner Degreaser was used to remove the dirt and grease followed by LOCTITE® Magna-Crete which is stronger than concrete, bonded to the old concrete and the steel tracks with fast curing, allowing next day heavy vehicular traffic.

The LOCTITE® Magna-Crete was applied by a Loctite certified applicator and removed the OH&S trip hazard without the need to remove the Rail Tracks. No dust, no need for any pining/keying and no production delays or any relocation cost.

Low TemperaturesA major food manufacturing plant fitted guard rails within their cool room to prevent forklifts damaging the insulation walls. Originally, concrete footing was installed; but due to the low temperature environment (-9°C), they failed to fully cure.

With an application temperature range of -29°C to +46°C and one hour cure time, LOCTITE® Magna-Crete proved to be the ideal product to repair the footings.

CulvertA culvert is a concrete conduit through which water can flow under a road. The culvert picture left had deteriorated to a point where demolishment and rebuilding was considered the most viable option of repair.

Estimated cost to demolish the culvert and rebuild was almost $100k and would require traffic to be diverted for up to 8 weeks.

Using LOCTITE® Magna-Crete, the culvert's concrete walls were resurfaced and re-opened within 5 days without disruption to traffic.

Concrete LOCTITE® Magna-Crete

Requires chemical bonding agents to adhere to concrete

Yes No

Minimum thickness required to achieve compressive strength

100 mm 6 mm

Curing time 28 days 1 - 24 hours

Chemical resistance Low High

Frees/thaw resistant No Yes

Concrete Surface Repair & Rebuild



Protecting Surfaces


Bucket Reclaimer RepairBucket reclaimers are subject to excessive wear caused by the abrasive process of excavation. In particular, the inner wheel face (or diaphragm) and outer bucket walls are problematic, requiring protection to prevent structural failure.

Standard bucket reclaimer repair methods include welding, hard facing and wear liners, but all are time consuming to fabricate. Additionally, the above processes produce excessive heat which may damage the metal parts.

A major West Australian site sought the advice of LOCTITE® to provide an alternative repair method which would improve service life and reduce downtime.

Prior to application of LOCTITE® surface engineering composites, the surface should be prepared to ensure optimal adhesion. In this case, the bucket reclaimer surface was abrasive blasted, creating a surface profile minimum of 75 micron. A surface profile is critical to coating performance, as it improves adhesion by increasing surface area and provides a keyed anchor pattern.

The LOCTITE® Wearing Compound was then mixed using a high torque power tool with a mixer attachment. After mixing, the material was rubbed over the profile to wet the surface and prevent sagging on vertical applications. The balance of the material is then applied to desired thickness and trowelled to a smooth finish. Functional cure is achieved within 7 hours, so the reclaimer bucket was ready for work the next day.

Once cured, LOCTITE® Wearing Compound provides a superior sacrificial surface that can be easily re-applied as required. Downtime and project planning has been significantly reduced as hot work permits and specialized labour are no longer required. Also this is a low weight solution compared with hard facing, less power is required to operate the reclaimer bucket. Most importantly, the reclaimer bucket now has a longer service life due to the superior wearing properties of LOCTITE® Wearing Compound which features a hardness of 90 Shore D.

Exit Duct of Ball MillThe exit duct of a mine ball mill was severely eroded and required immediate attention. Resurfacing using the traditional method was time consuming and required expertise.

The affected area was repaired on site with LOCTITE® Wearing Compound. The job was completed in minimum time, avoiding significant shutdown and labour costs.

The use of LOCTITE® Wearing Compound has increased the reliability of equipment. The frequency of repairs has been significantly reduced, minimizing downtime and lowering costs.

Wear and Abrasion of Coal Pipe Bends in a Power PlantThe mill port outlet ducts get worn out because of continuous abrasion of pulverised coal. The previous method used to repair the coal pipe (pictured on the right) was patching from the outside.

The pipe bend was cleaned and resurfaced internally with LOCTITE® Pneu Wear. This has resulted in increasing the life of the pipe bend, minimizing downtime and lowering costs.

Reclaimer buckets are subject to excessive and constant wear

Ball mill Application of LOCTITE® Wearing Compound

Application of LOCTITE® Pneu Wear

The previous method used was patching from the outside


Surface Preparation Grades of Blast


A Steel with mill scale layer intact and very minor, or no rusting

B Steel with spreading surface rust and the mill scale commenced flaking

C Rusty steel with mill scale layer flaked and loose or lost, but only minor occurrence of pitting

D Very rusty steel with mill scale layer all rusted and extensive occurrence of pitting

1 (SP-7 / N4) Very light over clean with removal of loose surface contaminants

2 (SP-6 / N3) Substantial blast clean with wide spread, visible contaminate removal and base metal color appearing

2.5 (SP-10 / N2) Intensive blast clean leaving shading grey metal with only contaminates

3 (SP-5 / N1) Complete blast clean with consistent metal color all over and no visible contaminates

RU

ST G

RA

DE

AR

UST

GR

AD

E B

RU

ST G

RA

DE

CR

UST

GR

AD

E D

This condition cannot normally be attained

when removing adherent mill scale

UNBLASTED BLAST CLASS 1 BLAST CLASS 2 BLAST CLASS 2.5 BLAST CLASS 3

© B

last

mas

ter.

Use

d w

ith

wri

tten

per

mis

sion

fro

m B

last

mas

ter


DEWPOINTCondensation of water (dew) from the atmosphere on to the surface will occur, given the right conditions. For a given set of conditions, the temperature at which condensati-on will occur is called the Dewpoint. As long as the surface temperature is 3°C (or more) above the Dewpoint temperature, it is generally considered safe to paint as far as risk of condensation is concerned.

ATMOSPHERIC CONDITIONS FOR COATING APPLICATION

DO NOT COAT ZONE (ABOVE GUIDE LINE)

4

6©

Bla

stm

aste

r. U

sed

wit

h w

ritt

en p

erm

issi

on o

f Bl

astm

aste

r

Coating Guide Line

RELATIVE HUMIDITY

DIF

FER

ENCE

IN T

EMPE

RA

TUR

E (o C

) A

ir t

empe

ratu

re m

inus

sub

stra

te t

empe

ratu

re

16

14

12

10

8

6

4

2

0

-2

20 30 40 50 60 70 80 90

OK TO COAT ZONE (BELOW GUIDE LINE)

It is critical to the success of most coating systems, that the surface is completely free of moisture prior to and during paint application and curing.

Technical ReferencesClimatic Conditions For Effective Coating


Pg Product IDH Pack Size Coverage @ 6mm Thickness

ColourDry Service

Temperature RangeCompressive Strength •

ISO 604,N/mm2Elongation %

ISO 527-2

10 LOCTITE® Superior Metal 209822 454 gm kit 232 cm2 Thick dark grey -30° + 120°C 124.1 0.35

10 LOCTITE® Steel Putty 1333105 454 gm kit 278 cm2 Steel -30° + 105°C 61.7 0.49

10 LOCTITE® Fast Set Steel Putty 1367992454 gm

container370 cm2 Steel -30° to + 95°C 51 0.56

10 LOCTITE® Wear Resistant Putty 473349 1.35 kg kit 342 cm2 Grey -30° to + 105°C 72 0.34

11 LOCTITE® Aluminium Liquid 235614 454 gm kit 278 cm2 Grey -30° to + 95°C 79 0.56

11 LOCTITE® Aluminum Putty 235615 454 gm kit 464 cm2 Aluminum grey -30° to + 95°C 64 0.41

11 LOCTITE® Stainless Steel Putty 97443 0.45 kg kit 232 cm2 Metallic gray paste -30° to + 105°C 69 0.32

11 LOCTITE® Metal Magic Steel Stick 645400 113 gm 40 cm2 Metallic black -30° to + 120°C 50 0.3

14 LOCTITE® Rapid Rubber Repair Kit 126578 400 ml kit 604 cm2 Brown / Opaque white

-29° to + 82°C N/A 360

15 LOCTITE® Flex 80 Putty 209821 0.45 kg kit 604 cm2 Thick black liquid -29° to + 82°C N/A 350

16 LOCTITE® Floor Fill 1581469 4.54 kg 0.36 m2 Grey -30° to + 110°C 90 N/A

16 LOCTITE® Magna-Crete 1886636 18.9 Ltr 2.0 m2 Grey -29° to + 1090°C 17 - 21 N/A

16 LOCTITE® Deep Pour Grout 1764131 22.7 kg 10.8 dm3 Thick Black -29°C to + 107°C 100 N/A

16 LOCTITE® High Performance Quartz 96495 42 lb. kit 1.4 m2 Thick grey liquid (Primer clear)

-29°C to + 66°C 82.7 N/A

19 LOCTITE® Pneu–Wear 978755 10 kg 0.8 m2 Grey -30° to + 120°C 103 0.3

19 LOCTITE® Ultra High Temperature Pneu–Wear 235597 11.32 kg kit 0.8 m2 Red -29° to + 288°C N/A N/A

19 LOCTITE® Wearing Compound1010311

106703010 kg kit 0.8 m2 Grey -28º to +121ºC 110.3 N/A

19 LOCTITE® Fast Cure Wearing Compound 1633942 2.7 kg kit 0.2 m2 Blue -29°C to 107°C 84 N/A

19 LOCTITE® High Impact Wearing Compound 1214823 11.35 kg kit 0.8 m2 Grey -29° to + 121°C 82.7 N/A

20 LOCTITE® Brushable Ceramic Grey1067063978758

1 kg kit *1.1 m2 Grey / White -29° to + 120°C 70 0.7

20 LOCTITE® High Temperature Brushable Ceramic 978760 1 kg kit *1.1 m2 Red -29° to + 288°C 102 N/A

20 LOCTITE® 7255 Sprayable Ceramic 1308499 900 ml kit *1.3 m2 Brilliant green -29° to +110°C 106 0.8

21 LOCTITE® Chemical Resistant Coating 1364535 5.5 kg *6.8 m2 Grey -29° to + 65°C 68 1.0

21 LOCTITE® Concrete Sealer 1585692 1 kg kit *2 m2 White liquid -29° to + 107°C 0 N/A

21 LOCTITE® Backing Compound1331144912240

20 kg 11000 cm3 Bluish green -28°C to + 104°C 106.9 N/A

21 LOCTITE® PC 9020 Backing Compound 1700889 10 kg kit 5576 cm3 Blue -30° to + 121°C 124.1 N/A

NOTE: Properties based on mixing 453 gm mass @ 25°C , 7 days cure * Coverage @ 0.5 mm thickness Above properties are nearest to accurate. Please refer to TDS for more information.

Technical ReferencesLOCTITE® Polymer Composites Properties Chart


Technical ReferencesLOCTITE® Polymer Composites Properties Chart

Pg Product Shear Strength ISO 4587 N/mm2

Tensile Strength ISO 527-2 N/mm2

Hardness ISO 868 Shore D

Working Time Minutes @ 25˚C

Functional Cure (HRS @ 25°C)

Mix Ratio by volume

Mix Ratioby weight

10 LOCTITE® Superior Metal 12.4 27 86 20 6 4 : 1 7.25 : 1

10 LOCTITE® Steel Putty 9.6 27.8 82 30 6 2.5 : 1 6.25 : 1

10 LOCTITE® Fast Set Steel Putty 15 27 80 3 10 min 1 : 1 100 : 56.5

10 LOCTITE® Wear Resistant Putty 16.8 21 85 30 6 2 : 1 2 : 1

11 LOCTITE® Aluminium Liquid 18.4 32.5 83 20 6 5 : 1 9 : 1

11 LOCTITE® Aluminum Putty 13.9 29.2 84 20 6 4 : 1 6.3 : 1

11 LOCTITE® Stainless Steel Putty 12.4 32 86 20 6 4 : 1 9 : 1

11 LOCTITE® Metal Magic Steel Stick 3.45 18.8 70 2.5 - 5 10 min N/A N/A

14 LOCTITE® Rapid Rubber Repair Kit 3.7 N/A 86 (A) 1 2 1 : 1 N/A

15 LOCTITE® Flex 80 Putty 3.3 N/A 88 (A) 10 8 2.5 : 1 2.6 : 1

16 LOCTITE® Floor Fill N/A N/A N/A 40 244.6 : 1 to 9.8

filler16:32 to 80.8

filler

16 LOCTITE® Magna-Crete N/A N/A N/A 3 - 22 2Application

specificApplication

specific

16 LOCTITE® Deep Pour Grout N/A N/A N/A 30 24 4.05 : 1 to 8.21 16.4 : 3.6 to 80

16 LOCTITE® High Performance Quartz N/A N/A N/A 60 (Primer 45) 24100 : 60 to 282 Filler (Primer

100:61) N/A

19 LOCTITE® Pneu–Wear 5.5 17.5 86 30 6 100 : 50 100 : 50

19 LOCTITE® Ultra High Temperature Pneu–Wear N/A N/A 90 30Post Cure. Please

refer to TDS2 : 1 2.27 : 1

19 LOCTITE® Wearing Compound N/A N/A 90 30 7 2 : 1 2 : 1

19 LOCTITE® Fast Cure Wearing Compound 4.0 N/A 90 10 3 2 : 1 2 : 1

19 LOCTITE® High Impact Wearing Compound N/A N/A 85 30 6 2 : 1 2 : 1

20 LOCTITE® Brushable Ceramic Gray 21 30 85 30 6 2.75 : 1 4.8 : 1

20 LOCTITE® High Temperature Brushable Ceramic 16.7 37 88 180Post Cure. Please

refer to TDS2.6 : 1 4.25 : 1

20 LOCTITE® 7255 Sprayable Ceramic 31 N/A 86 Spray to surface 6 Spray to surface N/A

21 LOCTITE® Chemical Resistant Coating 18.2 33 85 20 16 2.3 : 1 3.4 : 1

21 LOCTITE® Concrete Sealer N/A N/A N/A 15Top Coat to be

applied when tacky4.6 : 1 N/A

21 LOCTITE® Backing Compound N/A N/A 90 10 8 8.5 : 1 100 : 6.5

21 LOCTITE® PC 9020 Backing Compound 20 48 90 30 12 N/A 100 : 4.68


Range summary only. For maximum chemical capability use LOCTITE® High Performance Quartz or LOCTITE® Chemical Resistant Coating.Please consult your LOCTITE® Application Engineer if further product specific information is required.

COMPATIBLE 4 NOT COMPATIBLE 6

Acetic Acid ..............................................................6Acetic Acid ..............................................................6Acetone ...................................................................6Alcohol, Amyl .........................................................4Alcohol, Benzyl ......................................................4Alcohol, Butyl .........................................................4Alcohol, Ethyl .........................................................6Alcohol, Methyl .....................................................6Alcohol, Propyl.......................................................4Alum, Ammonium ................................................4Alum, Chrome........................................................4Alum, Potassium ...................................................4Alum, Sodium ........................................................4Aluminium Chloride .............................................4Aluminium Sulphate ............................................4Ammonia Solutions ..............................................4Ammonium Carbonate ........................................4Ammonium Chloride ...........................................4Ammonium Nitrate ..............................................4Ammonium Phosphate .......................................4Ammonium Sulphate ...........................................4Amyl Acetate..........................................................6Aniline .....................................................................4Aniline Dyes ...........................................................4Asphalt, Emulsions ...............................................4Asphalt, Molten .....................................................4Barium Carbonate ................................................4Barium Chloride ....................................................4Barium Hydroxide ................................................4Barium Sulphate ...................................................4Benzene ..................................................................6Brake Fluids ............................................................4Butyl Acetate .........................................................6Calcium Bisulphate ...............................................4Calcium Carbonate ...............................................4Calcium Chloride ...................................................4Calcium Hydroxide ...............................................4Calcium Sulphate ..................................................4Carbon Tetrachloride............................................6Carbonic Acid.........................................................4Carnauba Wax........................................................4Chalk ........................................................................4China Clay ...............................................................4Chloroacetic Acid ..................................................6Chlorobenzene, Dry..............................................6Chloroform, Dry ....................................................6Chlorosulfonic Acid ..............................................6Chromium Chloride ..............................................4Chromium Sulphate .............................................4

Clay ...........................................................................4Creosote ..................................................................6Creosote, Cresylic Acid ........................................6Cyclohexane ...........................................................4Diacetone Alcohol ................................................6Dibutyl Phthalate ..................................................4Drying Oil ................................................................4Ethyl Acetate ..........................................................6Ethylene Glycol ......................................................4Ferric Chloride .......................................................4Ferric Nitrate ..........................................................4Ferric ........................................................................4Ferrous Chloride ....................................................4Ferrous Sulphate, 10% ........................................4Ferrous Sulphate (Sat) .........................................4Fertilizer Sol ...........................................................4Freon H .....................................................................4Fuel Oil ....................................................................4Gasoline, Aviation .................................................4Gasoline, Motor .....................................................4Glue, Animal Gelatine ..........................................4Glue, Plywood ........................................................4Glycerol ...................................................................4Glycol Amine ..........................................................4Grease, Lubricating ..............................................4Heptane...................................................................4Hexane ....................................................................4Hydrogen Peroxide (dil) ......................................4Hydrogen Peroxide (con) ....................................4Ink .............................................................................4Isooctane.................................................................4Isopropyl Alcohol ..................................................4Kerosene .................................................................4Lactic Acid ..............................................................4Magnesium Bisulfite ............................................4Magnesium Chloride ............................................4Magnesium Hydroxide ........................................4Magnesium Sulphate ...........................................4Maleic Acid .............................................................4Manganese Chloride ............................................4Mercuric Chloride .................................................4Mercury ...................................................................4Mercury Dry ...........................................................4Methyl Acetate ......................................................6Methyl Cellosolve u ..............................................6Methyl Ethyl Ketone .............................................6Methylene Chloride ..............................................6Mineral Spirits .......................................................4Mud .........................................................................4Naphtha ..................................................................4Naphthalene ..........................................................4Nickel Ammonium Sulphate ..............................4Nickel Chloride ......................................................4Nickel Sulphate .....................................................4Nitric Acid, 20% ....................................................6Oil, Creosote ..........................................................4Oil, Emulsified .......................................................4Oil, Fuel ................................................................. 4Oil, Lubricating ......................................................4Ozone, Wet .............................................................4

Paint Remover, Sol. Type .....................................4Paraffin, Molten ....................................................4Paraffin, Oil ............................................................4Perchlorethylene (Dry) ........................................6Petroleum Ether ....................................................4Petroleum Jelly ......................................................4Phosphoric Acid, 10% cold .................................4Phosphoric Acid, 10% hot ..................................4Phthalic Acid ..........................................................4Potash ......................................................................4Potassium Bromide ..............................................4Potassium Carbonate ...........................................4Potassium Chlorate ..............................................4Potassium Chloride Sol........................................4Potassium Chromate ............................................4Potassium Dichromate ........................................4Potassium Ferricyanide .......................................4Potassium Hydroxide ...........................................4Potassium Iodide ..................................................4Potassium Nitrate .................................................4Potassium Permanganate ...................................4Potassium Sulphate ..............................................4Propyl Alcohol ........................................................4Propylene Glycol ...................................................4Rosin, Wood ...........................................................4Rosin, in Alcohol ...................................................4Rosin, Size ..............................................................4Rubber, Latex .........................................................4Sewage ....................................................................4Silicone Fluids ........................................................4Silver Nitrate ..........................................................4Soap Solutions (Stearates) ..................................4Sodium Acetate .....................................................4Sodium Aluminate ................................................4Sodium Bisulfite ....................................................4Sodium Bromide ...................................................4Sodium Carbonate ................................................4Sodium Chlorate ...................................................4Sodium Cyanide ....................................................4Sodium Hydroxide ................................................4Sodium Hydro., 20% cold ...................................4Sodium Hydro., 20% hot ....................................4Sodium Hydro., 50% cold ...................................4Sodium Hydro., 50% hot ....................................4Sodium Hydro., 70% cold ...................................4Sodium Hydro., 70% hot ....................................4Sodium Metasilicate.............................................4Sodium, Nitrate .....................................................4Sodium, Nitrite – Nitrate ....................................4Sodium Phosphate, Mono ..................................4Sodium Phosphate, Tri.........................................4Sodium Silicate ......................................................4Sodium Sulphide ...................................................4Stannic Chloride ....................................................4Starch .......................................................................4Starch Base .............................................................4Stearic Acid ............................................................4Steep Water ............................................................4Sterilization Steam ...............................................4Styrene ....................................................................4

Sulphuric Acid, 7-40% .........................................4Sulphuric Acid, 40-75% ......................................6Sulphuric Acid, 75-95% .......................................6Sulphuric Acid, 95-100% ....................................6Tannic Acid (cold) .................................................4Tamin .......................................................................4Tar and Tar Oil .......................................................4Tartaric Acid ...........................................................4Tetraethyl Lead ......................................................4Toluene ....................................................................6Trichlorethylene ....................................................6Trichlorethylene, Dry ............................................6Turpentine ..............................................................4Water, Acid, Below pH 7 ......................................4Water, pH 7 to 8 ....................................................4Water, Alkaline, Over pH 8 .................................4Water, De-Ionised .................................................4Water, De-Ionised, Low Conductivity ..................................................4Water, Gritty ...........................................................4Water, Mine Water ................................................4Water, Potable ........................................................4Water, River ............................................................4Water, Sandy ..........................................................4Water, “White”, low pH ........................................4Water, “White”, high pH ......................................4Wax ...........................................................................4Wax, Emulsions .....................................................4Xylene ......................................................................6Zinc Chloride ..........................................................4Zinc Galvanizing ....................................................4Zinc Hydrosulphite ...............................................4Zinc Sulphate .........................................................4

GASESAcetylene ................................................................4Air .............................................................................4Butane .....................................................................4Carbon Dioxide ......................................................4Carbon Monoxide .................................................4Chlorine Dry ...........................................................4Chlorine Wet ..........................................................4Coke, Oven Gas – Cold ........................................4Coke, Oven Gas – Hot .........................................4Ethane ......................................................................4Gas, Manufacturing ..............................................4Gas, Natural ............................................................4Hydrogen Gas, Cold .............................................4Methane ..................................................................4Natural Gas, Dry ....................................................4Nitrogen Gas ..........................................................4Nitrous Oxide.........................................................4Ozone ......................................................................4Producer Gas, 50 PSI ...........................................4Propane ...................................................................4Sulphur Dioxide.....................................................4Sulphur Dioxide, Dry ............................................4Sulphur Trioxide Gas ............................................4

NOTE: 1. The above information does not constitute a recommendation of adhesive use. It is intended only as a guide for consideration by the purchaser with the expectation of favourable confirming test results. It is impossible to test adhesives reaction with the multitude of chemicals in existence, therefore, compatibility has been estimated based on a wide variety of customer experience.

2. With the stringent action of such chemicals as Freon, strong cold acids and caustics, thorough evaluation is suggested. Sealing of hot corrosive chemicals is not recommended.

3. Refer to Technical Data Sheet or contact Loctite Technical Services for use with chemicals not covered by this information.

H Listing(s) may be Brand Name(s) or Trademarks for chemicals of Corporations other than Henkel.

(This is a list of chemical stability only. It does not constitute approval for use in the processing of foods, drugs, cosmetics, pharmaceuticals, and ingestible chemicals).

LOCTITE® adhesives are not recommended for use in pure oxygen or chlorine environments or in conjunction with strong oxidising agents, as explosive reaction can result.

Chemical Compatibility Chart



Notes


Henkel Asia–Pacific &China HeadquartersNo. 928 Zhangheng RoadZhangjiang High–Tech ParkPudong New DistrictShanghai 201203, P.R. ChinaTel: +86–21–2891 8000Fax: +86–21–2891 8971

Henkel Hong Kong Ltd.Units 807–8108/F Island Place Tower510 King’s Road, North PointHong KongTel: +852–2233 0000Fax: +852–2802 9995

Henkel AdhesivesTechnologies India Pvt. Ltd.11/F Kesar Solitaire Plot No. 5, Sector 19 Palm Beach Road Sanpada, Navi Mumbai Maharashtra 400 705, IndiaTel: +91–22–3929 6600 Fax: +91–22–3929 6602

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Henkel Japan Ltd. 27–7 Shin Isogo–choIsogo–ku, Yokohama–shiKanagawa 235–0017, JapanTel: +81–45–758 1800Fax: +81–45–758 1851

Henkel AG & Co. KGaA (Headquarters)Henkelstraße 6740589 DüsseldorfGermanyTel: +49-211 7970Fax: +49-211 798 4008

Henkel Korea Ltd. 8/F, Henkel Tower418 Mapo–dong, Mapo–guSeoul 121–734, South KoreaTel: +82–2–3279 1700Fax: +82–2–3273 4663

Henkel (Malaysia) Sdn. Bhd. 46/F, Menara TMJalan Pantai Baharu Kuala Lumpur 59200MalaysiaTel: +60–3–2246 1000 Fax: +60–3–2246 1188

Henkel Philippines Inc.LSL Building 2, Diode St., LISPP, Brgy. Diezmo, CabuyaoLaguna 4025, PhilippinesTel: +63–49–543 1088Fax: +63–2–325 0031

Henkel Singapore Pte Ltd. #03–01/02Haw Par Technocentre401 Commonwealth DriveSingapore 149598Tel: +65–6266 0100Fax: +65–6266 1161

Henkel Taiwan Ltd. 10/F, 866 Zhongzheng RoadZhonghe DistrictNew Taipei City 235, TaiwanTel: +886–2–2227 1988Fax: +886–2–2226 8699

Henkel (Thailand) Ltd. 35/F, Centralworld Tower999/9 Rama I RoadKhwaeng PathumwanKhet PathumwanBangkok 10330, ThailandTel: +66–2–209 8000Fax: +66–2–209 8008

Henkel Adhesive Technologies Vietnam Co., Ltd.No. 7, Road 9ABien Hoa II Industrial ParkBien Hoa, Dong Nai ProvinceVietnamTel: +84–61–3835 461Fax: +84–61–3835 463

® Except as otherwise noted,

all marks used above in this

brochure/leaflet, report/data

sheet etc. are trademarks and/

or registered trademarks of

Henkel and/or its affiliates in

the US and elsewhere.

© Copyright 2015. Henkel Asia-

Pacific and China Headquarters.

All rights reserved.

APH-AG-195 (05/2015)

Henkel products are designed to meet the specifications and testing standards of a variety of agencies. Because such standards change or may be modified, no warranty is given regarding such compliance. The information provided may be used as a quick reference tool to aid in design or application. For up-to-the-minute information on agency approvals, or to inquire about additional agency approvals, please contact Henkel Product Management team or local Technical Support team.

Contact us at: www.henkel-ap.com/MRO

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