surecross™ dx91 wireless node for hazardous...

Printed in USA 01/09 P/N 141255 rev. A

SureCross™ DX91 Wireless Node for Hazardous LocationsConfigurable Node with 4 analog inputs and 4 analog outputs

WARNING . . . Not To Be Used for Personnel Protection

Never use these products for personnel protection. Doing so could lead to serious injury or death.

These products do NOT include the self-checking redundant circuitry necessary to allow their use in personnel safety applications. A failure or malfunction can cause either an energized or de-energized output condition. Consult your current Banner Safety Products catalog for safety products that meet OSHA, ANSI, and IEC standards for personnel protection.

Models

FeaturesThe SureCross™ DX91 is a radio frequency network system built around a Gateway and one or more Nodes in hazardous locations.

Wireless industrial I/O device with four analog (0–20 mA) inputs and four analog (0–20 •mA) outputs

Certified for use in Class I, Division 2, Group A, B, C, D Hazardous Locations when •properly installed in accordance with the National Electrical Code, the Canadian Electrical Code, or applicable local codes/regulations

+10 to 30V dc power input•

Frequency Hopping Spread Spectrum (FHSS) technology and Time Division Multiple •Access (TDMA) control architecture combine to ensure reliable data delivery within the unlicensed Industrial, Scientific, and Medical (ISM) bands

Transceivers provide two-way communication between the Gateway and Node, including •fully acknowledged data transmission

Lost RF links are detected and relevant outputs set to user-defined conditions •

External or internal antenna•

For additional information and a complete list of accessories, including FCC approved antennas, refer to Banner Engineering’s website, www.bannerengineering.com/surecross.

For installations not located in Hazardous Locations, please see the DX80 family of wireless products.

Model Power Frequency Antenna I/ODX91N9X6S0P0M4M4

+10 to 30V dc

900 MHz ISM BandExternal

Analog Inputs: Four 0–20 mA Analog Outputs: Four 0–20 mA

DX91N9X6W0P0M4M4 Internal

DX91N2X6S0P0M4M42.4 GHz ISM Band

External

DX91N2X6W0P0M4M4 Internal

900 MHz

2.4 GHz

http://www.bannerengineering.com/surecross

Banner Engineering Corp.•Minneapolis,MNU.S.A www.bannerengineering.com•Tel:763.544.31642 P/N 141255 rev. A

SureCross™ DX91 Wireless Node for Hazardous Locations

For additional information, including setup, weatherproofing, device menu maps, troubleshooting, and a list of accessories, please refer to the SureCross™ DX80 Wireless I/O Network product manual, Banner p/n 132607.

Hookup Diagrams

Modbus Register Block

I/O Point*

Gateway Modbus Holding Register

Node Modbus Register

DX80 I/OTerminal

Block Labels

1 1 1+(Node#•16) Analog IN 1 AI1




5 5 5+(Node#•16)

6 6 6+(Node#•16)

7 7 7+(Node#•16) Reserved

8 8 8+(Node#•16) Device Message

9 9 9+(Node#•16) Analog OUT 1 AO1




13 13 13+(Node#•16)

14 14 14+(Node#•16)

15 15 15+(Node#•16) Control Message

16 16 16+(Node#•16) Reserved

* These are the I/O points as displayed on the device LCD.

1 Brown 10 to 30V dc Input

2 White RS485 / D1 / B / +

3 Blue dc common (GND)

4 Black RS485 / D0 / A / −

5 Gray Comms Gnd

5-pin M12 Euro Hookup Analog (Sourcing) Output WiringAnalog (Sourcing) Input Wiring (10 to 30V dc Power)

PWR

AIx *

* Do not exceed analog input ratings for analoginputs. Only connect sensor outputs to analog inputs.

AOx

GND

+10 to 30V dc

PWR

GND

CM4

CM3

AO4

AO3

AO2

AO1

PWR

GND

CM2

CM1

AI4

AI3

AI2

AI1

http://info.bannersalesforce.com/intradoc-cgi/nph-idc_cgi.exe?IdcService=GET_FILE&dDocName=132607&RevisionSelectionMethod=Latest&Rendition=web

P/N 141255 rev. A 3Banner Engineering Corp.•Minneapolis,MNU.S.A

www.bannerengineering.com•Tel:763.544.3164


Installation Diagrams

Please refer to page 4 for the notes mentioned in this control drawing. This control drawing is the applicable sheet for the models covered in this data sheet. For the complete control drawing, refer to www.bannerengineering.com, document 134217.

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http://www.bannerengineering.com/surecross

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DX9x control modules must be installed in a suitable enclosure acceptable to the local inspection authority having jurisdiction. The enclosure must have provision for Class I, Division 2 wiring method in accordance with the Canadian Electrical Code (CEC) for Canada and the National Electrical Code (NEC) for the United States.

Warning - Explosion Hazard - Do not disconnect equipment unless power has been switched off or the area is known to be non-hazardous.

The field circuits are not limited energy. Field devices must therefore be certified for installation in Class I, Division 2 hazardous locations. Field circuits connected to Digital Inputs can draw a maximum of 5 mA from V+/V- per input and must have a maximum rated output < 30V/V- DC. Field circuits connected to Digital Outputs must have a maximum rated voltage < V+/V- and may consume a maximum current < 100 mA per output. Field circuits connected to Analog Inputs can draw a maximum of 20 mA per input. Field circuits connected to Analog Outputs must have a maximum rated voltage < V+/V- and may consume a maximum current < 20 mA per outputs. Ta=80 C maximum.

1

4

5

Installation Diagrams, continued

This equipment is suitable for use in Class I, Division 2, groups (as applicable) or non-hazardous locations only.

2

Warning - Explosion hazard - Substitution of components may impair suitability for Class I, Division 2.

3

The field circuits are not limited energy. Field devices must therefore be certified for installation in Class I, Division 2 hazardous locations. Field circuits connected to Digital Inputs can draw a maximum of 5 mA from VPwr/VGnd per input and must have a maximum rated output < 30V/VGnd DC. Field circuits connected to Digital Outputs must have a maximum rated voltage < VPwr/VGnd and may consume a maximum current < 100 mA per output. Field circuits connected to Analog Inputs can draw a maximum of 20 mA per input. Field circuits connected to Analog Outputs must have a maximum rated voltage < VPwr/VGnd and may consume a maximum current < 20 mA per outputs. Ta=80 C maximum.

6

The antenna circuit is non-incendive. As such, the antenna may be installed on the outside of the enclosure. Alternatively, it may be installed remote from the enclosure without the need for Class I, Division 2 wiring methods.

7




Device Configuration

Address ModeIn Rotary Switch address mode, the left rotary dial establishes the network ID and the right rotary dial sets the device ID. The wireless networkisrestrictedtoamaximumof16devices.

Extended addressing mode allows for specific Node to Gateway bindingandallowsnetworkexpansionformorethan16devicesinawireless network. For most users, this switch is OFF.

For more information on extended address mode, please refer to the SureCross™ Wireless I/O Network product manual.

Host Configured vs Use Switch SettingsSelecting “Host Configured (override switches)” (DIP switch OFF) uses the factory’s default configuration for this device or allows a host

system to set parameters. Using the switch settings (DIP switch ON) uses the DIP switches to configure the device parameters.

Link Loss OutputsUse the listed switches to set the value of this device’s outputs linked to another device that has lost communication with the network.

Current ScaleUsetheDIPswitchtoselectwhichcurrentscaletouse:0to20mAor4 to 20 mA.

Switches

Device Settings 1 2 3 4 5 6 7 8Rotary switch address mode OFF*

Extended address mode ON

Host configured (overrides switches 3-8) OFF*

Use switch settings ON

Linklossoutput:zero OFF* OFF*

Linklossoutput:one OFF ON

Linklossoutput:holdlaststate ON OFF

Linklossoutput:userconfiguration ON ON

0–20 mA scale OFF*

4–20 mA scale ON

* Default configuration

After making any changes to the DIP switch positions, cycle power to the device to activate the changes.



SpecificationsMany of the DX80 parameters are configurable. The values in the tables represent factory defaults unless otherwise noted.

General

Power* +10 to 30V dcForEuropeanapplications:+10to24Vdc,±10%

Power Consumption Lessthan1.4W(60mA)at24Vdc

Mounting #10 or M5 (M5 hardware included)

M5 Fasteners Max. Tightening Torque 0.56N•m(5in•lbf)

Case Material Polycarbonate

Weight 0.26kg(0.57lb.)

Indicators Two LED, bi-color

Switches Two Push Buttons

Display Six Character LCD

External Cable Glands FourPG-7type,One1/2NPTtype

Cable Glands Max. Tightening Torque 0.56N•m(5in•lbf)

Inputs

Analog Inputs Four, 0 to 20 mA

Analog Input Sample Rate 125 milliseconds

Analog Report Rate 1secondoronChangeofState(1%changeinvalue)

Accuracy 0.1%offullscale+0.01%per°C

Outputs

Analog Outputs Four, 0 to 20 mA

Analog Update Rate 125 milliseconds

Output State Following Timeout De-energized (OFF)

Accuracy 0.1%offullscale+0.01%per°C

Radio

Range, with standard 2 dB antenna* 900 MHz: Up to 4.8 kilometers (3 miles)2.4 GHz: Up to 3.2 kilometers (2 miles)

Frequency 900 MHz: 902 to 928 MHz ISM band2.4 GHz: 2.4 to 2.4835 GHz ISM Band

Transmit Power 900 MHz: 21 dBm Conducted2.4 GHz: 18 dBm Conducted, ≤ 20 dBm EIRP

Spread Spectrum Technology FHSS (Frequency Hopping Spread Spectrum)

Antenna Connector Ext. Reverse Polarity SMA, 50 Ohms

Antenna Max. Tightening Torque 0.45N•m(4in•lbf)

Link Timeout Defined by Gateway

* The range depends on the environment and line of sight. High-gain antennas are available to increase the range.

* ForEuropeanapplications,powertheDX80fromaLimitedPowerSourceasdefinedinEN60950-1.




Specifications, continued

It is Banner Engineering’s intent to fully comply with all national and regional regulations regarding radio frequency emissions. Customers who want to re-export this product to a country other than that to which it was sold must ensure that the device is approved in the destination country. A list of approved countries appears in the SureCross DX80 Wireless Product Manual, in the Agency Certifications section. Consult with Banner Engineering if the destination country is not on this list.

Environmental

Environmental Rating (Device Case)* IECIP67;NEMA6

Environmental Rating (in suitable enclosure)

Class I, Division 2 Group A, B, C, D T3A−40to80°C

Operating Temperature** −40to+85°C(Electronics);−20to+80°C(LCD)

Operating Humidity 95%max.relative(non-condensing)

Radiated Immunity 10V/m,80-2700MHz(EN61000-6-2)

Shock and Vibration IEC68-2-6andIEC68-2-7 Shock:30g,11millisecondhalfsinewave,18shocks Vibration:0.5mmp-p,10to60Hz

Certifications, Radio

900 MHz Models FCCIDTGUDX80:ThisdevicecomplieswithFCCPart15,SubpartC,15.247 IC:7044A-DX8009

2.4 GHz Models FCCIDUE300DX80-2400:ThisdevicecomplieswithFCCPart15,SubpartC,15.247 ETSI/EN:InaccordancewithEN300328:V1.7.1(2006-05) IC:7044A-DX8024

Certifications, Hazardous Locations ClassI,Division2,GroupsA,B,C,DCertificate:1921239

* PleaserefertotheSureCross™DX80WirelessI/ONetworkproductmanual,Bannerp/n132607,forwaterproofinginstructions. ** Operating the devices at the maximum operating conditions for extended periods can shorten the life of the device.

BannerEngineeringCorp.,9714TenthAve.No.,Minneapolis,MNUSA55441•Phone:763.544.3164•www.bannerengineering.com•Email:[email protected]


P/N 141255 rev. A

WARRANTY:BannerEngineeringCorp.warrantsitsproductstobefreefromdefectsforoneyear.Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture found to be defective at the time it is returned to the factory during the warranty period. This warranty does not cover damage or liability for the improper application of Banner products. This warranty is in lieu of any other warranty either expressed or implied.

CAUTION . . .Make no modifications to this product.

Any modifications to this product not expressly approved by Banner Engineering could void the user’s authority to operate the product. Contact the Factory for more information.

All specifications published in this document are subject to change. Banner reserves the right to modify the specifications of products, prior to their order, without notice. Banner Engineering reserves the right to update or change documentation at any time. For the most recent version of any documentation, please refer to our website:www.bannerengineering.com.©2008BannerEngineeringCorp.Allrightsreserved.

Always use lightning arrestors/surge protection with all remote antenna systems to avoid invalidating the Banner Engineering Corp. warranty. No surge protector can absorb all lightning strikes. Do not touch the SureCross device or any equipment connected to the SureCross device during a thunderstorm.

The manufacturer does not take responsibility for the violation of any warning listed in this document.

Included with Device Model Qty Item

DX80 Access Hardware Kit BWA-HW-002 4 Plasticthreadedplugs,PG-7

4 Nylonglandfittings,PG-7

4 Hexnuts,PG-7

1 Plug, 1/2” NPT

1 Nylon gland fitting, 1/2” NPT

Mounting Hardware Kit BWA-HW-001 4 Screw, M5-0.8 x 25mm, SS

4 Screw,M5-0.8x16mm,SS

4 Hex nut, M5-0.8mm, SS

4 Bolt, #8-32 x 3/4”, SS

PTFE Tape HWA-HW-003 1 PTFE tape

Antenna* BWA-9O2-C, or BWA-2O2-C

1 Antenna, 902-928 MHz, 2 dBd Omni, Rubber Swivel RSMA Male, or Antenna, 2.4 GHz, 2 dBd Omni, Rubber Swivel RSMA Male

SureCross Literature CD 79685 1 SureCross Literature CD

* Internal antenna devices do not ship with this antenna

Specifications, continued

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