supply chain management hilal foods
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This presentation is based on the research in hilal foods supply chainTRANSCRIPT
H I LA L C O N F EC TIO N A RY ( P V T. ) LIM ITED
Supply Chain Management
G R O U P M E M B E R S
Supply Chain Management
Abid Hussain (12830)
Hasan Ahmed (10231)
Razi Muhammad Shadab (15257)
Usman Uddin Khan (10818)
Yousuf Ali Badshah (5158)
Company Profile
Hilal Group
Domino Pizza, etc
King Foods Hilal Confectionery
Shalimar Foods
Company Profile
Hilal, along with its ancillary concerns, currently holds
the title of market leader in confectionery, and it
envisions to not only maintain this position, but also to
replicate this success in new product categories also.
Being number one means having to anticipate the
customer’s needs and desires. No one does this well than
Hilal
V IS I O N
Company Profile
To maintain our status as market leader of the local
confectionery industry while expanding in the global
arena through a continuous strive for developing the
highest quality products that meet consumer needs.
M I S S I O N
Company Profile
R ES EA R C H & D EV ELO P M EN T
• Market Surveys (Local/ International)
• Innovative ideas testing
• Product development (Playing with unique blends of
flavors, colors, and packaging)
• Sampling
• New or changing market trends
Company Profile
Q U A LITY A S S U R A N C E
• Quality products through latest technology, sophisticated
tools and state of the art testing labs
• Quality assurance programs at all levels
• International Standards• USP (United States Pharmacopoeia)
• B.P (British Pharmacopoeia)
• AOAC (Association of Official Analytical Chemists)
• FCC (Food Chemical Codex)
• FDA (Food and Drug Administration)
Company Profile
C O R E VA LU E
• Quality control by using modernized plants
• Automization is encouraged
• Innovation through latest technology utilization
• Optimum utilization of qualified staff
• Custom software integrates with all departments
Company Profile
C O M P ETITIV E S TR ATEG Y
• Low cost provider strategy
• Delivering superior value with low price
Industry Profile
20%
12%
15%12%
41%
Market Shares %
HilalMayfairCandylandJoJoOthers
Market Profile
• National
• Pakistan (Rural/ Urban)
• International
• UK, Jordan, Lebanon, UAE, Afghanistan, South Africa, Congo,
New Zealand, Maldives, Sri Lanka, Bangladesh, etc
Product Profile
1. Chocolates (Choco 4, Choco Biscuits, etc)
2. Wafers (Bar Bar, Roller)
3. Candies (Aamrus, Chhoran Chatni, Khopra candy, Super Sour, etc)
4. Jellies (Pizza jelly, Mix Fruit jelly, etc)
5. Powder Drinks (Thanda Orange, Limopani, etc)
6. Bakery (Kake)
7. Chew Toffees (Milker Gold, Line Up, etc)
8. Pan Masala (Tulsi, Rasily, Mughal, etc)
9. Chewing Gums (Zoom Gum, Kool Gum)
10. Gift Packs (Double Gift Pack, Fancy Gift Pack, etc)
11. Bubble Gums (Ding Dong, Fresh Up, etc)
Supply Chain Structure
Planning•Aggregate
Procurement•Raw Material•Packaging •Technical Items
Warehouse•Raw Material
Logistics•Inbound•Movement/ transfering of goods
Production•Bubbles•Baking•Candies•Jellies
Warehouse•Finished Goods
Transportation
Customers•Distributors•Retailers•Export
Participants of Supply Chain
Drivers of Supply Chain
1. Production
• Little excess capacity
• Narrow focus
Drivers of Supply Chain
2. Inventory
• High inventory
• Wide range of products
Drivers of Supply Chain
3. Location
• Central huge plant in Karachi serving the globe
Drivers of Supply Chain
4. Transportation
• Large, few shipments
• Frequent shipments
Drivers of Supply Chain
5. Information
• ERP
Drivers of Supply Chain
6. Sourcing
• Total of 160 vendors (Vendor Approved List)
• 107 raw materials
• 53 packaging
• Lead time for local purchase is max 10 days
• Lead time for Imported purchase is max 120 days
Drivers of Supply Chain
7. Pricing
• Under Construction
Push and Pull Bounder
Push and Pull Bounder
1. Fresh up (Paper mint)
2. Fresh up (Ice mint)
3. Fresh up (Strawberry)
Strategic Fit at Hilal
1. Traditional system to corporate strategy
Production Planning and Control
• Forecasting
1. Trend analysis
2. Bottom up approach
3. Marketing campaigns, seasonal variability and
cannibalization effect.
Production Planning and Control
• Aggregate planning
• Centralized aggregate purchase
• Safety/ buffer stock
• Chase production strategy
• Fifo
• Almost 600 SKUs
Bill of material (Bom) of Fresh up
Raw Material
1. Gum base
2. Gel
3. Sugar (Regular)
4. Sugar (Crystal/ Refined)
5. Glucose 43
6. Glucose 45
7. Lactose
8. Menthol
9. Artificial Flavors
10. Colors
Packaging Material
1. Wrapper
2. Pouches/ Jars
3. Boxes (Inner/ Outer tray)
4. Cartons
5. Miscellaneous (Tape, Stickers)
ABC Classification
Sugar, Glucose, Gum Base, Lactose
Colors, Flavers, Flour, Menthole
Tape, Stickers
S.No Particulars Availability Lead Time Sourcing Wastage
1 Gum base Local 10 days Many 0.0001%
2 Gel Local 10 days Many 0.0001%
3 Sugar (Regular) Local 10 days Many 0.0001%
4 Sugar (Crystal/ Refined) Imported 120 days Single 0.0001%
5 Glucose 43 Local 10 days Single 0.0001%
6 Glucose 45 Local 10 days Many 0.0001%
7 Lactose Local 10 days Many 0.0001%
8 Menthol Local 10 days Many 0.0001%
9 Artificial Flavors Local 10 days Many 0.0001%
10 Colors Imported 120 days Single 0.0001%
11 Wrapper Local 10 days Many 2%
12 Pouches/ Jars Local 10 days Many 0.005%
13 Boxes (Inner/ Outer tray) Local 10 days Many 2%
14 Cartons Local 10 days Single 2%
15 Misscelleonus (Tape, Stickers, bopp) Local 10 days Many 2%
Raw Material Quick Profile
Sourcing
• Total of 160 vendors (Vendor Approved List)
• 107 raw materials
• 53 packaging
• Agents (local/ Import)
SourcingKRALJIC Model
Sugar, Glucose, Milk powder, artificial flavors
Flour, Stationary Items, Canteen Items, Janitorial.
Coco, Fragrance, Taste makers, artificial flavors
Glucose 45 by Rafhan maiz
Distribution Strategy
• Distributors , Retailers, Export agents
• Advance/ Cash payment
Transport Network Design
Thank You