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SUPPLEM
ENT
TO YESC
CATALO
G
YESC KAIZEN stands for continuous improvement – the
heart of a tradition that’s helped make Yazaki the world’s
largest supplier of vehicle power and data
networks, and related components. Now
we’ve extended that tradition, combining
Yazaki quality standards with highly
cost-efficient engineering, to create
the new YESC KAIZEN connector
series. The latest addition to the
Yazaki Engineering Standard Connectors
(YESC) line, YESC KAIZEN connectors help
engineers meet the aggressive performance, cost,
and serviceability requirements of today’s more
capable, feature-rich vehicles. When it comes to
continuous improvement in connectors,
look to YESC KAIZEN from Yazaki.
C O N T E N T S
2.8 SERIES
6.3 SERIES
P A G E
2.8 x 0.8 UNSEALED
6.3 x 0.8 UNSEALED
1.5 SERIES 1.5 x 0.8 UNSEALED 13 – 20
21 – 26
27 – 30
INDEX
0.64 SERIES 0.64 x 0.64 UNSEALED 1 – 80.64 x 0.64 SEALED 9 – 12
9.5 SERIES9.5 x 1.2 SEALED 31 – 36
TERMINALREMOVAL
TERMINAL REMOVAL 51 – 54
HEADERSERIES
HEADER 43 – 50
HYBRIDSERIES
HYBRID 37 – 42
INDEX 55-56PART NUMBERING METHODOLOGY 57
SY ST E M FE AT U R E S• Popular-Size Sealed and Unsealed Connectors
Available ImmediatelyThe YESC KAIZEN connector series includes a full rangeof sealed and unsealed connector styles in stock,available for immediate delivery worldwide – forvirtually any vehicle application.
• USCAR / ISO Standard CompliantTerminal blade sizes meet USCAR and ISO standards (0.64 x 0.64, 1.5 x 0.8, 2.8 x 0.8, 6.3 x 0.8).
• Terminal Position Assurance DeviceYazaki’s Terminal Position Assurance Device is availablefront-loaded and preset to the connector housing.
• Wire Gauges for Every ApplicationThe YESC KAIZEN connector series is compatible with a wide range of both US (AWG) and metric (mm2) wire sizes.
• Interchangeable With YESCAll YESC KAIZEN connectors (except for the 0.64 series) have the same footprint as, and are fully interchangeable with, equivalent standard YESC.
• Designed to PerformAll YESC KAIZEN connectors are designed to meet USCAR performance specifications.
TERMINAL (MALE)
TERMINAL (FEMALE)
HOUSING (FEMALE)
TPA (FEMALE)
TPA (MALE)
HOUSING (MALE)
TERMINAL (MALE)
WIRE SEAL (SEALED ONLY)
WIRE SEAL (SEALED ONLY)
TERMINAL (FEMALE)
HOUSING (FEMALE)
TPA (FEMALE)
INTERFACE SEAL
TPA (MALE)
CPA
HOUSING (MALE)
UNSEALED
SEALED
1
0.64 SERIES UNSEALED
2
0 . 6 4 x 0 . 6 4 u n s e a l e d c o n n e c t i o n s y s t e m
C o n s t r u c t i o n
S p e c i f i c a t i o n sConnector PBT+GF
Material Male Terminal Copper Alloy (Sn/Au Plate)
Female Terminal Copper Alloy (Sn/Au Plate)
Operating Temperature Range -40°C ~ 100°C (120°C max temp.) (USCAR Class II)
Current Capacity (See Chart)
Voltage Drop 20mΩ max (Term./Term.) (Crimp-to-Crimp)
Isolation Resistance 500VDC, 20MΩ min
Dielectric Resistance 1000VAC (1 minute)
Applicable Wire Size 22AWG ~ 18AWG (0.30mm2 ~ 0.85mm2) 1.90mm max Wire O.D.
Terminal Pitch Horizontal: 2.54mm; Vertical: 2.54mm
Terminal-to-Connector Retention Force 75N min
Connector-to-Connector Retention Force 110N min
C u r r e n t R a t i n g C u r v e ( R e f e r e n c e O n l y )
This data is based on single
circuit/connector evaluation. Data
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
TERMINAL, MTERMINAL, F
PRE-SET SECONDARYTERMINAL LOCK (TPA), M
PRE-SET SECONDARYTERMINAL LOCK (TPA), F
HOUSING, MHOUSING, F
0
10
20
30
40
50
60
7080
90
100
110
120
130
140
150
0 2 4 6 8 10 12 14 16 18
0.35mm2 wire
0.5mm2 wire
Temperature: Rise Over Ambient (ROA) vs. Current
Current (A)
Tem
per
atu
re (
RO
A)
(ºC
)
u n s e a l e d c o n n e c t i o n s y s t e m 0 . 6 4 x 0 . 6 4
3
T e r m i n a lMale Terminal
Material: Copper Alloy Thickness: t=0.2 Material: Copper Alloy Thickness: t=0.2
This terminal system mates to either a 0.64mm or 0.8mm wide terminal blade.
R e t a i n e r C l i p / B r a c k e t D i m e n s i o n s
Part Number Panel Hole Requirements
7047-9580 (Ref) f6.5mm
UNIT: mm
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4618-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4619-02 Sn 0.75 18 0.85Male Terminal 7114-4618-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4619-08 Au 0.75 18 0.85
7116-4618-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4619-02 Sn 0.75 18 0.85Female Terminal
7116-4618-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4619-08 Au 0.75 18 0.85
Female Terminal3.
20
0.90
R 0
.80
10.0
5
5.85
2.55
4.30
7.20
10.00
R 0.80
0.90
2.40
1.60
14.00
2.25
0.64
21.35
0.64
UNIT: mm
Part Name Male Female7114-4618-02 7116-4618-02
7114-4619-02 7116-4619-02
7114-4618-08 7116-4618-08
7114-4619-08 7116-4619-08
Applicable Clip 7047-9580 (Ref) ____
Color/ Male Part Female Part Pole Polarity Description Number Number Delete Caps
4 A Black ____ 7283-9016-30 ____
8 A Black 7282-9022-30 7283-9028-30 ____
8 B Light Grey ____ 7283-9029-40 ____
10 A Black ____ 7283-9040-30 ____
10 D Green ____ 7283-9043-60 ____
10 F Natural ____ 7283-9045 ____
14 B Light Grey ____ 7283-9065-40 ____
14 E Blue ____ 7283-9068-90 ____
16 A Black ____ 7283-9076-30 ____
16 C Brown 7282-9072-80 7283-9078-80 ____
16 D Green ____ 7283-9079-60 ____
16 E Blue ____ 7283-9080-90 ____
16 F Natural ____ 7283-9081 ____
18 A Black ____ 7283-4544-30 ____
18 D Green ____ 7283-4548-60 ____
0 . 6 4 x 0 . 6 4 u n s e a l e d c o n n e c t i o n s y s t e m
4
A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 52 for YESC KAIZEN Connector Terminal Removal Tool.Order Number: 49YA000263.
P a r t N u m b e r S u m m a r y C h a r t
Terminal
22.35
15.0021.35
23.80
17.7036.40
22.35
15.0021.35
22.35
16.0521.35
22.35
16.0521.35
17.35
15.0021.35
4
8
8
10
10
u n s e a l e d c o n n e c t i o n s y s t e m 0 . 6 4 x 0 . 6 4H o u s i n g M a t e r i a l : P B T + G F
Poles Male Housing Female Housing
7283-9016-30*
7282-9022-30 7283-9028-30*
7283-9029-40*
7283-9040-30*
7283-9043-60*
5
N/A
N/A
N/A
N/A
*Part meets USCAR interface standard at time of printing.
UNIT: mm
23.80
27.90
36.40
22.35
23.70 21.35
22.35
21.15 21.35
22.35
21.15 21.35
22.35
16.0521.35
10
14
14
16
16
0 . 6 4 x 0 . 6 4 u n s e a l e d c o n n e c t i o n s y s t e m
H o u s i n g M a t e r i a l : P B T + G FPoles Male Housing Female Housing
7283-9045*
7283-9065-40*
7283-9068-90*
7283-9076-30*
7282-9072-80 7283-9078-80*
6
N/A
N/A
N/A
*Part meets USCAR interface standard at time of printing.
22.35
23.70 21.35
N/A
UNIT: mm
22.35
26.20 21.35
22.35
26.20 21.35
22.35
23.70 21.35
22.35
23.70 21.35
22.35
23.7021.35
Poles Male Housing Female Housing
7283-9079-60*
7283-9080-90*
7283-9081*
7283-4544-30*
7283-4548-60*
16
16
16
18
18
u n s e a l e d c o n n e c t i o n s y s t e m 0 . 6 4 x 0 . 6 4H o u s i n g M a t e r i a l : P B T + G F
7
N/A
N/A
N/A
N/A
N/A
*Part meets USCAR interface standard at time of printing.
UNIT: mm
N O T E S
8
9
0.64 SERIES SEALED
10
0 . 6 4 x 0 . 6 4 s e a l e d c o n n e c t i o n s y s t e m
C o n s t r u c t i o n
S p e c i f i c a t i o n sConnector PBT+GF
Material Male Terminal Copper Alloy (Sn/Au Plate)
Female Terminal Copper Alloy (Sn/Au Plate)
Operating Temperature Range -40°C ~ 125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 20mΩ max (Term./Term.) (Crimp-to-Crimp)
Isolation Resistance 500VDC, 20MΩ min
Dielectric Resistance 1000VAC (1 minute)
Applicable Wire Size 22AWG ~ 18AWG (0.30mm2 ~ 0.85mm2) 1.90mm max Wire O.D.
Terminal Pitch Horizontal: 2.54mm; Vertical: 2.54mm
Sealing Performance (Air-Leak Pressure) 48KPa min (Pre-Heat Soak); 28KPa (Post-Heat Soak)
Terminal-to-Connector Retention Force 75N min
Connector-to-Connector Retention Force 110N min
C u r r e n t R a t i n g C u r v e ( R e f e r e n c e O n l y )
This data is based on single
circuit/connector evaluation. Data
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
MAT SEAL, MMAT SEAL, F
PRE-SET SECONDARYTERMINAL LOCK (TPA), M
PRE-SET SECONDARYTERMINAL LOCK (TPA), F
HOUSING, M
HOUSING, F
TERMINAL, M
INTERFACE SEAL, F
Temperature: Rise Over Ambient (ROA) vs. Current
0102030405060708090
100110120130140150
0 2 4 6 8 10 12 14 16 18
Current (A)
Tem
per
atu
re (
RO
A)
(°C
)
0.35mm2
wire0.5mm2
wire
s e a l e d c o n n e c t i o n s y s t e m 0 . 6 4 x 0 . 6 4
11
T e r m i n a lMale Terminal Female Terminal
Material: Copper Alloy Thickness: t=0.2 Material: Copper Alloy Thickness: t=0.2
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4618-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4619-02 Sn 0.75 18 0.85Male Terminal
7114-4618-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4619-08 Au 0.75 18 0.85
7116-4618-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4619-02 Sn 0.75 18 0.85Female Terminal
7116-4618-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4619-08 Au 0.75 18 0.85
R e t a i n e r C l i p / B r a c k e t D i m e n s i o n s
Part Number Panel Hole Requirements
7047-9580 (Ref) f6.5mm
0.90
2.40
This terminal system mates to either a 0.64mm or 0.8mm wide terminal blade.
25.50
0.64
1.90
2.40
16.50
0.80
3.20
0.90
R 0
.80
10.0
5
5.85
2.55
4.30
7.20
10.00
R 0.80
UNIT: mm
UNIT: mm
Part Name Male Female7114-4618-02 7116-4618-02
7114-4619-02 7116-4619-02
7114-4618-08 7116-4618-08
7114-4619-08 7116-4619-08
Applicable Clip 7047-9580 (Ref) ____
12
0 . 6 4 x 0 . 6 4 s e a l e d c o n n e c t i o n s y s t e m
A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 52 for YESC KAIZEN Connector Terminal Removal Tool.Order Number: 49YA000263.
P a r t N u m b e r S u m m a r y C h a r t
Call 1-888-942-9152 for additional sealed applications.
Terminal
13
1.5 SERIES UNSEALED
14
1 . 5 x 0 . 8 u n s e a l e d c o n n e c t i o n s y s t e m
C o n s t r u c t i o n
S p e c i f i c a t i o n sConnector PBT+GF
Material Male Terminal Copper Alloy (Sn/Au Plate)
Female Terminal Copper Alloy (Sn/Au Plate)
Operating Temperature Range -40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ max (Term./Term.) (Crimp-to-Crimp)
Isolation Resistance 500VDC, 20MΩ min
Dielectric Resistance 1000VAC (1 minute)
Applicable Wire Size 22AWG ~ 16AWG (0.35mm2 ~ 1.0mm2)
Terminal Pitch Horizontal: 3.50mm; Vertical: 6.50mm
Terminal-to-Connector Retention Force 90N min
Connector-to-Connector Retention Force 110N min
C u r r e n t R a t i n g C u r v e ( R e f e r e n c e O n l y )
This data is based on single
circuit/connector evaluation. Data
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
0.35mm2 rating curve not shown.
Current capability of terminal exceeds
capacity of wire.
TERMINAL, M
TERMINAL, F
PRE-SET SECONDARYTERMINAL LOCK (TPA), M
PRE-SET SECONDARYTERMINAL LOCK (TPA), F
HOUSING, M
HOUSING, F
0.5mm2
wire1.0mm2
wire
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
00 5 10 15 20 25 30 35 40 45
Current (A)
Temperature: Rise Over Ambient (ROA) vs. Current
Tem
per
atu
re (
RO
A)
(°C
)
u n s e a l e d c o n n e c t i o n s y s t e m 1 . 5 x 0 . 8
15
T e r m i n a l
Male Terminal Female Terminal
Material: Copper Alloy Thickness: t=0.3 Material: Copper Alloy Thickness: t=0.25
R e t a i n e r C l i p / B r a c k e t D i m e n s i o n s
Part Number Panel Hole Requirements
7047-9580 (Ref) 6.5mm
YESC YESC KAIZENApplicable Wire Size
Description Part Number Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4100-02 ____ Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4101-02 ____ Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7114-4100-08 ____ Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4101-08 ____ Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4100-02 7116-4780-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4101-02 7116-4781-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4100-08 ____ Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4101-08 ____ Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
YESC KAIZEN is preferred (equal performance/lower insertion force)
Male Terminal
Female Terminal
3.20
0.90
R 0
.80
10.0
5
5.85
2.55
4.30
7.20
10.00
R 0.80
0.90
2.40
UNIT: mm
UNIT: mm
1.50
0.80
25.50 20.55
2.85
2.60
YESC YESC KAIZEN YESC YESC KAIZENPart Name Male Male Female Female
7114-4100-02 ____ 7116-4100-02 7116-4780-02
7114-4101-02 ____ 7116-4101-02 7116-4781-02
7114-4100-08 ____ 7116-4100-08 ____
7114-4101-08 ____ 7116-4101-08 ____
Applicable Clip ____ 7047-9580 (Ref) ____ ____
16
1 . 5 x 0 . 8 u n s e a l e d c o n n e c t i o n s y s t e m
A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 52 for YESC KAIZEN Connector Terminal Removal Tool.Order Number: X39899-J374.
P a r t N u m b e r S u m m a r y C h a r t
Terminal
YESC YESC KAIZEN YESC YESC KAIZENColor/ Male Part Male Part Female Part Female Part
Pole Polarity Description Number Number Number Number Delete Caps2 A Light Grey 7282-5530-40 7282-6443-40 7283-5530-40 7283-6443-40 7282-5555-40
2 A Orange 7282-5530-50 7282-6443-50 7283-5530-50 7283-6443-50 ____
2 B Green 7282-5680-60 7282-6444-60 7283-5680-60 7283-6444-60 ____
2 B Yellow 7282-5680-70 7282-6444-70 7283-5680-70 7283-6444-70 ____
3 A Light Grey 7282-5539-40 7282-3440-40 7283-5539-40 7283-3440-40
4 A Light Grey 7282-5531-40 7282-6449-40 7283-5531-40 7283-6449-40 ____
4 A Orange 7282-5531-50 ____ 7283-5531-50 7283-6449-50 ____
4 A Yellow 7282-5531-70 ____ 7283-5531-70 7283-6449-70 ____
4 B Green 7282-5688-60 7282-3443-60 7283-6474-60 7283-3443-60 ____
6 A Light Grey 7282-5532-40 7282-6454-40 7283-5532-40 7283-6454-40 7282-5944-40
6 B Green ____ ____ ____ 7283-4016-60 ____
8 A Light Grey 7282-5538-40 7282-3441-40 7283-5538-40 7283-3441-40 ____
10 A Light Grey 7282-5533-40 7282-6455-40 7283-5533-40 7283-6455-40 7282-8499-40
12 A Light Grey 7282-5540-40 7282-3442-40 7283-5540-40 7283-3442-40
16 A Green 7282-5534-60 7282-6453-60 7283-5534-60 7283-6453-60 7282-5690-60
16 B Blue 7282-5535-90 7282-6456-90 7283-5535-90 7283-6456-90 ____
16 C Light Grey 7282-5536-40 ____ 7283-5536-40 7283-3585-40 ____
14.70
26.15
24.75
24.75
19.65
14.70
26.15
24.7514.70
15.70
38.35
19.80
H o u s i n g M a t e r i a l : P B T + G F
19.65
24.7514.70
18.65
16.7024.75
26.50
15.70
38.35
15.70
38.35
19.80
19.80
19.2538.35
26.50
15.7038.35
u n s e a l e d c o n n e c t i o n s y s t e m 1 . 5 x 0 . 8
17
2
2
3
4
4
UNIT: mm
*Part meets USCAR interface standard at time of printing.
Poles Male Housing Female Housing
7282-6443-40 7283-6443-40*
7282-6444-60 7283-6444-60*
7282-3440-40 7283-3440-40*
7282-6449-40 7283-6449-40*
7282-3443-60 7283-3443-60*
23.60
26.6026.60
26.55
24.5038.35
25.15
24.7519.75
23.60
26.6023.10
26.50
22.65
38.35
26.55
28.00
38.35
26.15
24.7516.70
18
1 . 5 x 0 . 8 u n s e a l e d c o n n e c t i o n s y s t e m
H o u s i n g M a t e r i a l : P B T + G F
6
6
8
10
12
UNIT: mm
26.50
19.20
38.35
26.15
24.7516.70
Poles Male Housing Female Housing
7282-6454-40 7283-6454-40*
7283-4016-60*
7282-3441-40 7283-3441-40*
7282-6455-40 7283-6455-40*
7282-3442-40 7283-3442-40*
N/A
*Part meets USCAR interface standard at time of printing.
26.55
35.0038.35
26.55
35.0038.35
23.60
26.6033.60
23.60
33.60 26.60
23.60
26.6033.60
16
16
16
u n s e a l e d c o n n e c t i o n s y s t e m 1 . 5 x 0 . 8H o u s i n g M a t e r i a l : P B T + G F
UNIT: mm
19
Poles Male Housing Female Housing
7282-6453-60 7283-6453-60*
7282-6456-90 7283-6456-90*
7283-3585-40*
N/A
*Part meets USCAR interface standard at time of printing.
N O T E S
20
21
2.8 SERIES UNSEALED
22
2 . 8 x 0 . 8 u n s e a l e d c o n n e c t i o n s y s t e m
C o n s t r u c t i o n
S p e c i f i c a t i o n s
C u r r e n t R a t i n g C u r v e ( R e f e r e n c e O n l y )
This data is based on single
circuit/connector evaluation. Data
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
0.35mm2 rating curve not shown.
Current capability of terminal exceeds
capacity of wire.
Connector PBT + GF
Material Male Terminal Copper Alloy (Sn Plate)
Female Terminal Copper Alloy (Sn Plate)
Operating Temperature Range -40°C ~ 125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ max (Term./Term.) (Crimp-to-Crimp)
Isolation Resistance 500VDC, 20MΩ min
Dielectric Resistance 1000VAC (1 minute)
Applicable Wire Size 22AWG ~ 14AWG (0.35mm2 ~ 2.5mm2)
Terminal Pitch Horizontal: 5.00mm; Vertical: 6.80mm
Terminal-to-Connector Retention Force 90N min
Connector-to-Connector Retention Force 110N min
0.5mm2
wire2.5mm2
wire
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
00 10 20 30 40 50 60
Current (A)
Tem
per
atu
re (
RO
A)
(°C
)
Temperature: Rise Over Ambient (ROA) vs. Current
TERMINAL, M
TERMINAL, F
PRE-SET SECONDARYTERMINAL LOCK (TPA), M
PRE-SET SECONDARYTERMINAL LOCK (TPA), F
HOUSING, M
HOUSING, F
u n s e a l e d c o n n e c t i o n s y s t e m 2 . 8 x 0 . 8
23
T e r m i n a l
Male Terminal Female Terminal
2.80
0.80
27.40
4.10
3.10 19.75
Material: Copper Alloy Thickness: t=0.3 Material: Copper Alloy Thickness: t=0.3
R e t a i n e r C l i p / B r a c k e t D i m e n s i o n s
Part Number Panel Hole Requirements
7047-9580 (Ref) 6.5mm
UNIT: mm
UNIT: mm
YESC YESC KAIZENApplicable Wire Size
Description Part Number Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4110-02 ____ Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4111-02 ____ Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7114-4112-02 ____ Sn 1.5 ~ 2.5 14 2.0
7116-4110-02 7116-4270-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4111-02 7116-4271-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4112-02 7116-4272-02 Sn 1.5 ~ 2.5 14 2.0
YESC KAIZEN is preferred (equal performance/lower insertion force)
Male Terminal
Female Terminal
0.90
2.40
3.20
0.90
R 0
.80
10.0
5
5.85
2.55
4.30
7.20
10.00
R 0.80
YESC YESC KAIZEN YESC YESC KAIZENColor/ Male Part Male Part Female Part Female Part
Pole Polarity Description Number Number Number Number Delete Caps2 A Light Grey 7282-5565-40 7282-6445-40 7283-5565-40 7283-6445-40 ____
4 A Light Grey 7282-5561-40 7282-6446-40 7283-5561-40 7283-6446-40 ____
6 A Light Grey 7282-5569-40 7282-6466-40 7283-5569-40 7283-6466-40 ____
6 BGreen/ ____ ____ ____ 7283-3242-60 ____
Direct only
8 A Light Grey 7282-5560-40 7282-3243-40 7283-5560-40 7283-3243-40 ____
8 BGreen/ ____ ____ 7283-5917-60 7283-3244-60 ____
Direct only
10 A Light Grey 7282-5564-40 7282-6457-40 7283-5564-40 7283-6457-40 7282-8473-40
12 A Light Grey 7282-5567-40 7282-6467-40 7283-5567-40 7283-6467-40 ____
12 B Green 7282-5578-60 7282-6468-60 7283-5578-60 7283-6468-60 ____
YESC YESC KAIZEN YESC YESC KAIZENPart Name Male Male Female Female
7114-4110-02 ____ 7116-4110-02 7116-4270-02
Terminal 7114-4111-02 ____ 7116-4111-02 7116-4271-027114-4112-02 ____ 7116-4112-02 7116-4272-02
Applicable Clip ____ 7047-9580 (Ref) ____ ____
24
2 . 8 x 0 . 8 u n s e a l e d c o n n e c t i o n s y s t e m
P a r t N u m b e r S u m m a r y C h a r t
A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 52 for YESC KAIZEN Connector Terminal Removal Tool.Order Number: X39899-J374.
25.80
23.70
38.35
24.10
26.6022.30
24.10
26.6022.30
18.25
25.35
24.75
18.55
18.2524.75
20.25
20.50
38.35
24.10
26.6027.30
24.10
26.6027.30
27.05
20.85
38.35
27.10
28.7038.35
u n s e a l e d c o n n e c t i o n s y s t e m 2 . 8 x 0 . 8H o u s i n g M a t e r i a l : P B T + G F
2
4
6
6
8
8
UNIT: mm
Poles Male Housing Female Housing
7282-6445-40 7283-6445-40
7282-6446-40 7283-6446-40
7282-6466-40 7283-6466-40
7283-3242-60
7282-3243-40 7283-3243-40
7283-3244-60
25
N/A
N/A
27.10
33.7038.35
27.10
38.7038.35
27.10
38.3538.70
24.10
26.6032.30
24.10
26.6037.30
26
2 . 8 x 0 . 8 u n s e a l e d c o n n e c t i o n s y s t e m
10
12
12
H o u s i n g M a t e r i a l : P B T + G FUNIT: mm
Poles Male Housing Female Housing
7282-6457-40 7283-6457-40
7282-6467-40 7283-6467-40
7282-6468-60 7283-6468-60
24.10
26.6037.30
27
6.3 SERIES UNSEALED
28
6 . 3 x 0 . 8 u n s e a l e d c o n n e c t i o n s y s t e m
C o n s t r u c t i o n
HOUSING, F
PRE-SET SECONDARYTERMINAL LOCK (TPA), F
TERMINAL, M
PRE-SET SECONDARYTERMINAL LOCK (TPA), M
HOUSING, M TERMINAL, F
S p e c i f i c a t i o n sConnector PBT+GF
Material Male Terminal Copper Alloy (Sn Plate)
Female Terminal Copper Alloy (Sn Plate)
Operating Temperature Range -40°C ~ 125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance 500VDC, 20MΩ min
Dielectric Resistance 1000VAC (1 minute)
Applicable Wire Size 20AWG ~ 12AWG (0.50mm2 ~ 4.0mm2)
Terminal Pitch Horizontal: 8.50mm; Vertical: 7.30mmTerminal-to-Connector Retention Force 90N min
Connector-to-Connector Retention Force 110N min
C u r r e n t R a t i n g C u r v e ( R e f e r e n c e O n l y )
This data is based on single
circuit/connector evaluation. Data
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
1.0mm2
wire4.0mm2
wire
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
00 10 20 30 40 50 60 70 80
Current (A)
Temperature: Rise Over Ambient (ROA) vs. Current
Tem
per
atu
re (
RO
A)
(°C
)
10.0
5
5.85
2.55
4.30
7.20
10.00
R 0.80 3.20
0.90
R 0
.80
u n s e a l e d c o n n e c t i o n s y s t e m 6 . 3 x 0 . 8
29
T e r m i n a l
Male Terminal Female Terminal
Material: Copper Alloy Thickness: t=0.4 Material: Copper Alloy Thickness: t=0.4
6.30
0.80
32.25
3.80
23.30
7.50
R e t a i n e r C l i p / B r a c k e t D i m e n s i o n s
Part Number Panel Hole Requirements
7047-9580 (Ref) 6.5mm
UNIT: mm
UNIT: mm
P a r t N u m b e r S u m m a r y C h a r t
A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 53 for YESC KAIZEN Connector Terminal Removal Tool. Order Number: G0406 (PA Type).
Male Terminal
Female Terminal
0.90
2.40
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
7114-4121-02 Sn 1.5 ~ 2.5 14 2.0
7114-4122-02 Sn 4.0 12 3.0
7116-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
7116-4121-02 Sn 1.5 ~ 2.5 14 2.0
7116-4122-02 Sn 4.0 12 3.0
Part Name Male Female7114-4120-02 7116-4120-02
Terminal 7114-4121-02 7116-4121-02
7114-4122-02 7116-4122-02
Applicable Clip 7047-9580 (Ref) ____
YESC YESC KAIZEN YESC YESC KAIZENColor/ Male Part Male Part Female Part Female Part
Pole Polarity Description Number Number Number Number2 A Light Grey 7282-5590-40 7282-6458-40 7283-5590-40 7283-6458-40
4 A Light Grey 7282-5594-40 7282-6469-40 7283-5594-40 7283-6469-40
6 A Light Grey 7282-5604-40 ____ 7283-5591-40 7283-3740-40
6 B Green ____ ____ 7283-5592-60 7283-3741-60
26.00
34.60 27.35
26.00
34.60 27.35
26.00
26.1027.35
22.70
26.70
45.15
30.00
28.50
45.15
30
6 . 3 x 0 . 8 u n s e a l e d c o n n e c t i o n s y s t e m
18.70
24.3027.35
2
4
6
6
H o u s i n g M a t e r i a l : P B T + G FUNIT: mm
Poles Male Housing Female Housing
7282-6458-40 7283-6458-40*
7282-6469-40 7283-6469-40
7283-3740-40
7283-3741-60
N/A
N/A
*Part meets USCAR interface standard at time of printing.
31
9.5 SERIES SEALED
32
9 . 5 x 1 . 2 s e a l e d c o n n e c t i o n s y s t e m
C o n s t r u c t i o n
S p e c i f i c a t i o n sConnector PBT+GF
Material Male Terminal Copper Alloy (Sn Plate)
Female Terminal Copper Alloy (Sn Plate)
Operating Temperature Range -40°C ~ 125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ max (Term./Term.) (Crimp-to-Crimp)
Isolation Resistance 500VDC, 20MΩ min
Dielectric Resistance 1000VAC (1 minute)
Applicable Wire Size 12AWG ~ 8AWG (4mm2 ~ 8mm2)
Terminal Pitch Horizontal: 14.00 mm
Sealing Performance (Air-Leak Pressure) 48KPa min (Pre-Heat Soak); 28KPa (Post-Heat Soak)
Terminal-to-Connector Retention Force 90N min
Connector-to-Connector Retention Force 110N min
C u r r e n t R a t i n g C u r v e ( R e f e r e n c e O n l y )
This data is based on single
circuit/connector evaluation. Data
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
INDIVIDUALWIRE SEAL, M
INDIVIDUALWIRE SEAL, F
INTERFACESEAL, F
TERMINAL, F
PRE-SET SECONDARYTERMINAL LOCK (TPA), M
PRE-SET SECONDARYTERMINAL LOCK (TPA), F
PRE-SET SECONDARYHOUSING (CPA) (OPTIONAL), FHOUSING, M
HOUSING, F
END-SEAL RETAINER, M(2 PER ASSEMBLY)
TERMINAL, M
END-SEAL RETAINER, F(2 PER ASSEMBLY)
Temperature: Rise Over Ambient (ROA) vs. Current
0
10
20
30
40
50
60
70
80
90
100
110
120
130
140
150
0 10 20 30 40 50 60 70 80 90 100
Tem
pera
ture
(RO
A) (
°C)
4mm2
wire
Current (A)
10mm2
wire
Description Part Number Color Material Wire O.D. Range
7157-3581-80 Orange Silicone 4.3 ~ 5.8
7157-3580-60 Green Silicone 3.4 ~ 4.6
7157-3582-90 Blue Silicone 2.5 ~ 3.5
Unused Cavity Plug 7157-3583 Black Silicone____
s e a l e d c o n n e c t i o n s y s t e m 9 . 5 x 1 . 2
33
T e r m i n a lUNIT: mm
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-3273-02 Sn 10 8 10
7114-3250 Sn 6 10 6
7114-3251 Sn 4 12 4
7116-3285-02 Sn 10 8 10
7116-3250 Sn 6 10 6
7116-3251 Sn 4 12 4
A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 53 for YESC KAIZEN Connector Terminal Removal Tool. Order Number: G0406 (PA Type).
Male Terminal
Female Terminal
11.3
0
29.00
9.50
40.00
Material: Copper Alloy Thickness: t=0.6 Material: Copper Alloy Thickness: t=0.6
R e t a i n e r C l i p / B r a c k e t D i m e n s i o n s
3.20
0.90
R 0
.80
Part Number Panel Hole Requirements
7047-9580 (Ref) 6.5mm
UNIT: mm
0.90
2.40
C a b l e S e a l & C a v i t y P l u gUNIT: mm
Cable Seal
14
.3
16.19.0
13
.6
10.0
5
5.85
2.55
4.30
7.20
10.00
R 0.80
40.00
9.50
1.20
40.0029.00
11.3
04.
4
Male Terminal Female Terminal
Part Name Male Female7114-3273-02 7116-3285-02
Terminal 7114-3250 7116-3250
7114-3251 7116-3251
7157-3581-80
Cable Seal 7157-3580-60
7157-3582-90Unused
Cavity Plug 7157-3583
Applicable Clip ____ 7047-9580 (Ref)
End-Seal Retainer 7158-6174-40 7158-6174-40
34
9 . 5 x 1 . 2 s e a l e d c o n n e c t i o n s y s t e m
P a r t N u m b e r S u m m a r y C h a r t
Color/ Male Part Female Part DeletePole Polarity Description Number Number Caps
2 A Black 7282-3214-30 7283-3214-30 ____
31.55
41.2048.50
28.25
37.70
57.702
s e a l e d c o n n e c t i o n s y s t e m 9 . 5 x 1 . 2H o u s i n g M a t e r i a l : P B T + G F
UNIT: mm
Poles Male Housing Female Housing
7282-3214-30 7283-3214-30
35
36
N O T E S
37
HYBRIDSERIES
38
H Y B R I D c o n n e c t i o n s y s t e m
S p e c i f i c a t i o n sConnector PBT+GF
Material Male Terminal Copper Alloy (Sn/Au Plate)
Female Terminal Copper Alloy (Sn/Au Plate)
Operating Temperature Range -40°C ~100°C (120°C max temp.) (USCAR Class II)
Operating Temperature Range -40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ max (Term./Term.) (Crimp-to-Crimp)
Isolation Resistance 500VDC, 20MΩ min
Dielectric Resistance 1000VAC (1 minute)
Applicable Wire Size See Specific Connector Section
Terminal-to-Connector Retention Force See Specific Connector Section
Connector-to-Connector Retention Force See Specific Connector Section
T e r m i n a lYESC YESC KAIZEN Applicable Wire Size
Description Part Number Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
1.5mm7114-4100-02/-08 ——— Sn/Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4101-02/-08 ——— Sn/Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7114-4110-02 ——— Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
2.8mm 7114-4111-02 ——— Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7114-4112-02 ——— Sn 1.5 ~ 2.5 14 2.0
7114-4120-02 ——— Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
6.3mm 7114-4121-02 ——— Sn 1.5 ~ 2.5 14 2.0
7114-4122-02 ——— Sn 4.0 12 3.0
7116-4100-02 7116-4780-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
1.5mm7116-4100-08 ——— Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4101-02 7116-4781-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4101-08 ——— Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4110-02 7116-4270-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
2.8mm 7116-4111-02 7116-4271-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4112-02 7116-4272-02 Sn 1.5 ~ 2.5 14 2.0
7116-4120-02 ——— Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
6.3mm 7116-4121-02 ——— Sn 1.5 ~ 2.5 14 2.0
7116-4122-02 ——— Sn 4.0 12 3.0
UNIT: mm
FemaleTerminal
MaleTerminal
c o n n e c t i o n s y s t e m H Y B R I D
39
P a r t N u m b e r S u m m a r y C h a r t
2.8mm
1.5mm
R e t a i n e r C l i p / B r a c k e t D i m e n s i o n s
Part Number Panel Hole Requirements
7047-9580 (Ref) 6.5mm
UNIT: mm
6.3mm
0.90
2.40
Terminal
YESC YESC KAIZEN YESC YESC KAIZENMale Part Male Part Female Part Female Part
Part Name Number Number Number Number
7114-4100-02 ——— 7116-4100-02 7116-4780-02
7114-4100-08 ——— 7116-4100-08 ———7114-4101-02 ——— 7116-4101-02 7116-4781-02
7114-4101-08 ——— 7116-4101-08 ———
7114-4110-02 ——— 7116-4110-02 7116-4270-02
7114-4111-01 ——— 7116-4111-02 7116-4271-02
7114-4112-02 ——— 7116-4112-02 7116-4272-02
7114-4120-02 ——— 7116-4120-02 ———
7114-4121-02 ——— 7116-4121-02 ———
7114-4122-02 ——— 7116-4122-02 ———
Applicable Clip 7047-9580 (Ref) ——— ——— ———
3.20
0.90
R 0
.80
10.0
5
5.85
2.55
4.30
7.20
10.00
R 0.80
40
H Y B R I D c o n n e c t i o n s y s t e m
P a r t N u m b e r S u m m a r y C h a r t ( c o n t . )
A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 52-53 for YESC KAIZEN Connector Terminal Removal Tool. Order Number: 49YA000263 (for 0.64 terminal), X39899-J374 (for 1.5 and 2.8 terminal), and G0406 (PA Type) (for 6.3 terminal).
YESC YESC KAIZEN YESC YESC KAIZENColor/ Male Part Male Part Female Part Female Part
Pole Polarity Description Number Number Number Number
8 A Light Grey6 x1.5, 2x2.8 7282-5620-40 7282-6448-40 7283-5620-40 7283-6448-40
10 ALight Grey
6x1.5, 4x2.8 7282-5621-40 7282-6459-40 7283-5621-40 7283-6459-40
13 A Light Grey11x2.8,2x6.3 7282-5625-40 7282-6569-40 7283-5625-40 7283-6569-40
14 A Light Grey10x1.5, 4x2.8 7282-5622-40 7282-6447-40 7283-5622-40 7283-6447-40
43 A Black34x1.5, 6x2.8, ____ 7282-4190-30 ____ 7283-4190-30
3x6.3
43 B Light Grey34x1.5, 6x2.8, ____ 7282-4192-40 ____ 7283-4192-40
3x6.3
41.30
63.4546.50
24.10
26.6023.10
41.30
63.4546.50
67.90
45.25
44.42
67.90
45.25
44.42
37.20
24.10
26.60
24.10
26.6030.20
27.10
38.35
38.60
27.10
38.35
31.60
27.10
38.35
24.50
c o n n e c t i o n s y s t e m H Y B R I D
41
48.80
24.10
27.35
H o u s i n g M a t e r i a l : P B T + G F
8
10
13
14
43
43
Poles Male Housing Female Housing
7282-6448-40 7283-6448-40
7282-6459-40 7283-6459-40
7282-6569-40 7283-6569-40
7282-6447-40 7283-6447-40
7282-4190-30 7283-4190-30
7282-4192-40 7283-4192-40
UNIT: mm
28.10
45.1551.20
42
N O T E S
43
HEADERSERIES
44
H E A D E R c o n n e c t i o n s y s t e m
C o n s t r u c t i o n
S p e c i f i c a t i o n s
C u r r e n t R a t i n g C u r v e
Connector See Section
Material Male Terminal Brass (Sn Plate)
Female Terminal Copper Alloy (Sn/Au Plate)
Operating Temperature Range -40°C ~100°C (125°C max temp.) (USCAR Class II)
Current Capacity (See Chart)
Voltage Drop 10mΩ max (Term./Term.)
Isolation Resistance 500VDC, 20MΩ min
Dielectric Resistance 1000VAC (1 minute)
Terminal-to-Connector Retention Force 90N min
Connector-to-Connector Retention Force 110N min
SEE APPLICABLE BLADE SIZE SECTION
PCB HOUSING, M
TERMINAL, F
PRE-SET SECONDARYTERMINAL LOCK (TPA), F
PCB TERMINAL, M
HOUSING, F
c o n n e c t i o n s y s t e m H E A D E R
45
2.8mm
T e r m i n a l
Male PCB Terminal Female Terminal
Material: Brass Material: Copper Alloy Thickness: t=0.3
PURCHASED IN ASSEMBLY SEE APPLICABLE BLADE SIZE SECTION
FemaleTerminal
1.5mm
YESC YESC KAIZEN Applicable Wire Size
Description Part Number Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
Male Terminal ____ ____ ____ ____ ____ ____
7116-4100-02 7116-4780-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4100-08 ____ Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4101-02 7116-4781-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4101-08 ____ Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4110-02 7116-4270-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4111-02 7116-4271-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4112-02 7116-4272-02 Sn 1.5 ~ 2.5 14 2.0
7116-4120-02 ____ Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
7116-4121-02 ____ Sn 1.5 ~ 2.5 14 2.0
7116-4122-02 ____ Sn 4.0 12 3.0
UNIT: mm
6.3mm
46
H E A D E R c o n n e c t i o n s y s t e m
1.5mm
P a r t N u m b e r S u m m a r y C h a r t
A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 52-53 for YESC KAIZEN Connector Terminal Removal Tool. Order Number: X39899-J374 (for 1.5 and 2.8 terminal) and G0406 (PA Type) (for 6.3 terminal).
Terminal2.8mm
6.3mm
Pole Polarity Color/Description Male Part YESC YESC KAIZEN
10 A Light Grey 7382-5884-40 7283-5533-40 7283-6455-40
10 B Black 7382-6379-30 7283-5533-40 7283-6455-40
12 A Black 7382-5957-30 7283-5540-40 7283-3442-40
16 A Green/Config 1 7382-5551-60 7283-5534-60 7283-6453-60
16 A Green/Config 2 7382-5681-60 7283-5534-60 7283-6453-60
16 A Green/Config 3 7382-5682-60 7283-5534-60 7283-6453-60
32 ABlack
7382-5552-307283-5535-90 7283-6456-90
7283-5536-40 7283-3585-40
32 BLight Grey
7382-5881-407283-5535-90 7283-6456-907283-5536-40 7283-3585-40
12 A Light Grey 7382-5568-40 7283-5567-40 7283-6467-40
2 A Black 7382-5608-30 7283-5590-40 7283-6458-40
2 A Light Grey 7382-5597-40 7283-5590-40 7283-6458-40
4 A Black 7382-5613-30 7283-5594-40 7283-6469-40
14 ALight Grey
7382-5627-40 7283-5622-40 7283-6447-40
Female Part Number
1.5mm Header
1.5mm Header
1.5mm Header
1.5mm Header
1.5mm Header
1.5mm Header
1.5mm Header
1.5mm Header
2.8mm Header
6.3mm Header
6.3mm Header
6.3mm Header
Hybrid 10x1.5, 4x2.8
Female Part NumberNumber
YESC
Color/DescriptionPolarityPole
Part Name Male Female Female____ 7116-4100-02 7116-4780-02____ 7116-4100-08 ____
____ 7116-4101-02 7116-4781-02____ 7116-4101-08 ____
____ 7116-4110-02 7116-4270-02____ 7116-4111-02 7116-4271-02____ 7116-4112-02 7116-4272-02____ 7116-4120-02 ____
____ 7116-4211-02 ____
____ 7116-4122-02 ____
YESC KAIZEN
29.20
48.8030.20
24.55
33.10
37.60
23.60
33.60 26.60
23.60
33.60 26.60
23.60
26.6026.60
26.15
48.8030.20
26.45
22.30
35.00
26.15
38.5030.20
23.60
26.6023.10
23.60
26.6023.10
10
10
12
16
16
c o n n e c t i o n s y s t e m H E A D E RH o u s i n g M a t e r i a l : PPA-GF16 UNIT: mmM a t e r i a l : P B T + G F
Poles Male Housing Female Housing
7382-5884-40* 7283-6455-40*
7382-6379-30* 7283-6455-40*
7382-5957-30* 7283-3442-40*
7382-5551-60* 7283-6453-60*
7382-5681-60* 7283-6453-60*
47
*Part meets USCAR interface standard at time of printing.
22.55
22.30 82.00
23.60
26.6033.60
23.60
33.60 26.60
23.60
26.6033.60
31.20
34.8031.60
23.60
33.60 26.60
23.60
33.60 26.60
26.15
82.0030.20
27.10
52.7031.30
19.20
25.70
26.50
18.70
24.3027.35
24.10
26.6037.30
H E A D E R c o n n e c t i o n s y s t e m
48
16
32
32
12
2
Poles Male Housing Female Housing
7382-5682-60* 7283-6453-60*
7382-5552-30* 7283-6456-90 (16P)* 7283-3585-40 (16P)*
7382-5881-40* 7283-6456-90 (16P)* 7283-3585-40 (16P)*
7382-5568-40 7283-6467-40
7382-5608-30* 7283-6458-40*
UNIT: mmH o u s i n g M a t e r i a l : PPA-GF16 M a t e r i a l : P B T + G F
*Part meets USCAR interface standard at time of printing.
26.05
25.7041.50
37.20
24.10
26.60
27.20
49.1030.20
26.00
26.1027.35
19.20
25.70
40.70
18.70
24.3027.352
4
14
c o n n e c t i o n s y s t e m H E A D E RH o u s i n g M a t e r i a l : PPA-GF16
UNIT: mm
Poles Male Housing Female Housing
7382-5597-40* 7283-6458-40*
7382-5613-30 7283-6469-40
7382-5627-40 7283-6447-40
49
M a t e r i a l : P B T + G F
*Part meets USCAR interface standard at time of printing.
N O T E S
50
51
TERMINALREMOVAL
52
T E R M I N A L R E M O V A L
A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n s
Description Order Number
YESC KAIZEN Connector Terminal Removal Tool for 1.5 and 2.8 series. X39899-J374
20.00
1.05
0
-0
.05
(20.55)
45
1.20
0
-0
.05
(17.00)
3.00
±0.1
1.00
±0.1
R 0.
30
R 0.30
60
UNIT: mm
A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n s
Description Order Number
YESC KAIZEN Connector Terminal Removal Tool for 0.64 series. 49YA000263
UNIT: mm
T E R M I N A L R E M O V A L
53
A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n s
35.00
12.00
2.30
R 1.50
1.80– 0.1
0
1.00
1.40
Description Order Number
YESC KAIZEN Connector Terminal Removal Tool for 6.3 and 9.5 series. G0406 (PA Type)
UNIT: mm
54
N O T E S
INDEX
55
56
I N D E XPart Number Page
7283-3441-40 18
7283-3442-40 18, 47
7283-3443-60 17
7283-3585-40 19, 48
7283-3740-40 30
7283-3741-60 30
7283-4016-60 18
7283-4190-30 41
7283-4192-40 41
7283-4544-30 7
7283-4548-60 7
7283-6443-40 17
7283-6444-60 17
7283-6445-40 25
7283-6446-60 25
7283-6447-40 41, 49
7283-6448-40 41
7283-6449-40 17
7283-6453-60 19, 47, 48
7283-6454-40 18
7283-6455-40 18, 47
7283-6456-90 19, 48
7283-6457-40 26
7283-6458-40 30, 48, 49
7283-6459-40 41
7283-6466-40 25
7283-6467-40 26, 48
7283-6468-60 26
7283-6469-40 30, 49
7283-6569-40 41
7283-9016-30 5
7283-9028-30 5
7283-9029-40 5
7283-9040-30 5
Part Number Page
7283-9043-60 5
7283-9045 6
7283-9065-40 6
7283-9068-90 6
7283-9076-30 6
7283-9078-80 6
7283-9079-60 7
7283-9080-90 7
7283-9081 7
7382-5551-60 47
7382-5552-30 48
7382-5568-40 48
7382-5597-40 49
7382-5608-30 48
7382-5613-30 49
7382-5627-40 49
7382-5681-60 47
7382-5682-60 48
7382-5881-40 48
7382-5884-40 47
7382-5957-30 47
7382-6379-30 47
Part Number Page
7282-3214-30 35
7282-3243-40 25
7282-3440-40 17
7282-3441-40 18
7282-3442-40 18
7282-3443-60 17
7282-4190-30 41
7282-4192-40 41
7282-6443-40 17
7282-6444-60 17
7282-6445-40 25
7282-6446-40 25
7282-6447-40 41
7282-6448-40 41
7282-6449-40 17
7282-6453-60 19
7282-6454-40 18
7282-6455-40 18
7282-6456-90 19
7282-6457-40 26
7282-6458-40 30
7282-6459-40 41
7282-6466-40 25
7282-6467-40 26
7282-6468-60 26
7282-6469-40 30
7282-6569-40 41
7282-9022-30 5
7282-9072-80 6
7283-3214-30 35
7283-3242-60 25
7283-3243-40 25
7283-3244-60 25
7283-3440-40 17
P A R T N U M B E R I N G M E T H O D O L O G Y
57
7 X X X - X X X X - X X :
Base Number:Sequential
(No specific meaning)
No suffix indicates: Natural Colorfor plastic, and black for rubber.
Suffix, Denotes Part Color or Plating Type: -__-02 = Sn Plating-08 = Precious Metal Plating-10 = Dark Grey-20 = Purple-30 = Black-40 = Light Grey-50 = Orange / Red / Pink-60 = Green-70 = Yellow-80 = Brown-90 = Blue
Degree of Assembly
1 = Single Component2 = Sub-Assembly3 = Full Assembly(ex. Header, Connector w/terminated wire, etc.)
Component Description:14 = Terminal, Male16 = Terminal, Female82 = Connector, Male (newer)83 = Connector, Female (newer)
Miscellaneous Component* = Cable Seal, Clip, Wire Shield, TPA, CPA, etc.
DISCLAIMER: The information contained in this catalog is for reference purposes only, is subject to change without notice, and is not guaranteed by YazakiCorporation, Yazaki North America Inc., Yazaki Europe Limited or any other Yazaki group company (collectively referred to as “Yazaki”). Yazaki makes nowarranty as to the completeness or accuracy of the information contained herein, and is not responsible for any typographical or printing errors.Current specifications for individual products should be obtained by potential customers in connection with placing orders for products with Yazaki.
The customer, among other matters, is solely responsible for determining the fitness or suitability of any product of Yazaki for the purpose intended by the customer and for all design and related matters.
Yazaki makes no warranty, express or implied, with respect to any product referred to in this catalog, except such express warranty. If any as may be specifically agreed to by Yazaki in a written agreement signed and delivered by an authorized representative of Yazaki for the sale of such product, and anysuch express warranty shall be the sole and exclusive liability of Yazaki.Yazaki makes no other warranty. Whether express, implied, statutory or otherwise,including but not limited to any warranty of merchantability or fitness for any particular use, purpose or otherwise with respect to such products.
NOVEMBER 2004 © 2004 Yazaki North America, Inc.
NORTH AMERICA
Headquarters:6801 Haggerty Road, Canton, MI 48187, USA 734.983.1000888.942.9152
El Paso Division:1265 Peter Cooper, CIMS 711-00-00 El Paso, Texas 79936, USA 915.858.8100
ASIA & SOUTH AMERICA
Singapore Component PET, LTD.:(SINCOM)79 Anson Road #08-01 SINGAPORE 079906 65.622.6.6910
Japan:World Headquarters Component Operations: 1500 Mishuku, Susono-City Shizuoka-Ken410-1194 JAPAN81.559.65.3026
EUROPE
Components Business UnitCologne:Robert-Bosch-Strasse 43 D-50769 Cologne, GERMANY49.221.59799.0
Components Business UnitCroatia:HR-10000 ZagrebBudmanijeva 1Zagreb, CROATIA385.1.6323.100
Hemel Hempstead:Unit 1. The Willows, Mark Road Hemel Hempstead, Hertfordshire HP1 7AV UNITED KINGDOM 44.1442.29.2400
Belgium:Bedrijfsstraat 1220, B-3660Opglabbeek, BELGIUM 32.89.85.21.40
Barcelona:Gran Via de Les Corts Catalanes 184Atico 2A, E-08038 Barcelona, SPAIN34.93.432.9200
Gothenburg:Exportgatan 38BSE-422 46 Hisings-Backa, SWEDEN46.31.742.0600
Torino:Via Leonardo da Vinci, 29I-10095 GrugliascoTorino, ITALY39.011.780.4848
www.yazaki-na.com
888.942.9152