supplement - storage.googleapis.com...y bs 6180:2011 barriers in and about buildings - code of...
TRANSCRIPT
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July 2017
Juliet Balcony
Supplement®AA 720
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AA®720 Juliet BalconyPRODUCT MANUALKa
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© KA
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TD.
Kawneer, a Global Systems Company
Kawneer is part of Arconic Building and Construction Systems, a leading supplier of architectural systems, services and building products to the European, North American and emerging markets. This is reflected in our new product sales, which represent 40% of our annual revenues. Arconic is a premier innovator of high performance multi-material products and solutions and a global leader in precision engineering and advanced manufacturing. With 42,250 employees in 156 locations, Arconic serves the aerospace, automotive, packaging, building and construction, commercial transportation, and industrial markets, bringing design, engineering, production, and other capabilities of Arconic’s businesses as a single solution to customers.
Kawneer offers a comprehensive range of architectural aluminium building products and systems which include unitised solutions, curtain wall, windows, doors and framing systems.
Since its beginnings over a century ago, Kawneer has been recognised as an innovator. Through the years, we’ve balanced experience with innovation. We’ve listened to our customers, and we are dedicated to providing the tools our customers need to succeed.
Kawneer’s global design expertise, combined with aluminium’s flexibility and recyclability, makes our building systems and products the right solutions for today and tomorrow.
Kawneer products are made from materials of the highest quality and designed with the benefit of many years of construction experience. As we control every stage of the process, from mining the bauxite ore through to designing individual systems, we offer a unique resource to architects and contractors.
Kawneer Installation Certification Scheme (KIC)
Our involvement does not end with the supply of material to our approved dealer network. To minimise the risk of defects associated with fabrication and installation, Kawneer has developed the KIC Training Scheme, which is a two-day intensive installation course followed by an exam. Once successfully completed,each attendee will receive a KIC card highlighting the products that they have been trained to install.
Need Something Special?
Kawneer offers the world’s greatest pool of talent in architectural glazing systems, and with the benefit of our own extrusion press and paint plant we can design custom solutions that will help you to realise your most daring concepts. So don’t compromise - by working with Kawneer you can achieve a solution to meet the most challenging architectural needs.
Total Performance
High performance is an essential ingredient for all building components nowadays - it is demanded by users and required by current building regulations. Throughout our history we have kept ahead of both the market and regulatory requirements to offer glazing solutions that surpass even the most demanding specifications, and our products meet or exceed all required standards of performance. We have developed leading-edge production techniques to ensure that manufacturing efficiency is optimised, and environmental impact is minimised, and our right-first-time quality management systems have been devised to minimise waste and exceed the requirements of current ISO 9001 and ISO 14001 standards.
Why Aluminium?
Aluminium is the perfect material for architectural glazing products, and has practical advantages over all other available choices, including inherent resistance to corrosion and very low whole-life costs. Aluminium is also an environmentally friendly material and possibly one of the best options for energy saving within the construction industry. In the building sector vast amounts of aluminium are collected for recycling, with rates as high as 98%, and more than 50% of the energy used in aluminium production comes from hydro-electric power. Re-smelting aluminium saves up to 95% of the energy needed to produce primary product. The overall market for used aluminium is steadily growing so the more aluminium there is in a product the more chance it has of being recycled.
Kawneer is unique in that 80% of all the aluminium used in the production of our systems comes from recycled material. This has assisted Kawneer in the implementation of our BES 6001 accreditation, which we secured during 2016.
Company overview0.1
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INDEX
AA®720 Juliet Balcony
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Kawneer UK LimitedAstmoor RoadAstmoor Industrial EstateRuncorn, Cheshire WA7 1QQTel: +44 (0) 1928 502500Fax: +44 (0) 1928 502501
Specification
AA®720
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.©
KAW
NEER
U.K
. LTD
.
A Specification
A 01.01 A Introduction & system specification.
A 02.01 A System specification.
A 03.01 A System specification.
A 04.01 A Intentionally blank.
page issue description
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AA®720 Juliet BalconyPRODUCT MANUALKa
wnee
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uous
dev
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men
t and
eng
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prog
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© KA
WNE
ER U
.K. L
TD.
Introduction & system specification.
IntroductionThe AA®720 Juliet Balcony is designed to suite with the AA®720 open-in window system to provide a simple elegant and affordable glazed balcony with a virtually seamless external visual appearance.A purpose designed partially-glazed profile that directly attaches to the main AA®720 window frame as part of the window fabrication process.Equally suited to both residential and commercial applications, the Kawneer Juliet Balcony is a turnkey solution that completely eliminates the need for additional subcontractor work, as it is totally self-contained and does not interface with any other element of the building structure.The Kawneer AA®720 Juliet Balcony has been fully tested to:BS 6180:2011 - Line Load and Point Load and BS EN 13049:2003 - Impact Test, Classification 5. It is manufactured from a minimal number of components, enhancing cost effectiveness and ease of installation.
Product Definition y Glazed Juliet Balcony system for direct fixing to AA®720
window system y Accommodates single glazed panes from 10mm to
18mm thick y Height of top edge of glazing 1100mm to 1500mm y Tested for French Casement widths of up to 2000mm y Minimum balcony width – single leaf - width 650mm y Maximum balcony width – double leaf – width 2x1000mm y Tested for applications requiring line loads of 740N/m (BS6180:2011)
PerformanceThe AA720 Juliet Balcony, installed and glazed to Kawneer recommended procedures, has been tested and certified in accordance with:
y BS 6180:2011 Line Load & Point Load y BS EN 13049:2003 Impact Testing
y Line Load: 0.74 KN/m y Point Load: 0.50 KN y Impact Test: Class 5
Drop Height according to classification for Impact Resistance Testing
Reference Documents y BS EN 12020 Extruded precision profiles y BS 3987:1991 Specification for anodic coatings y BS 6496:1984 Specification for powder organic coatings y BS 4255 Part 1:1986 Specification for non-cellular gaskets y ISO 9001:2000 Quality management system y BS 6180:2011 Barriers in and about buildings - Code of practice y BS EN 13049:2003 Soft and heavy body impact - Test method, safety requirements &
classification. y BS 6262-4 Glazing for buildings - Part 4: Safety related to human impact - Code
of practice y BS 6206:1981 Impact Performance requirements for flat safety glass and safety
plastics for use in buildings.
A 01.01
Issue AIssue A
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AA®720 Juliet Balcony PRODUCT MANUAL
Kawn
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the
prod
uct’s
per
form
ance
.©
KAW
NEER
U.K
. LTD
.
System specification.
y EN 1863-2: Glass in building - Heat strengthened soda lime silicate glass - Part 2: Evaluation of conformity/Product standard
y EN 12150-2: Glass in building - Thermally toughened soda lime silicate safety glass - Part 2: Evaluation of conformity/Product standard
y EN 12600: Glass in building - Pendulum test - Impact test method and classification for flat glass
y EN 13024-2: Glass in building - Thermally toughened borosilicate safety glass - Part 2: Evaluation of conformity/Product standard
y EN 14179-2: Glass in building - Heat soaked thermally toughened soda lime silicate safety glass - Part 2: Evaluation of conformity/Product standard
y EN 14321-2: Glass in building - Thermally toughened alkaline earth silicate safety glass - Part 2: Evaluation of conformity/Product standard
y EN 14449: Glass in building - Laminated glass and laminated safety glass - Evaluation of conformity/Product standard
y EN 15682-2: Glass in building - Heat soaked thermally toughened alkaline earth silicate safety glass - Part 2: Evaluation of conformity/Product standard.
Please ensure you conform to current UK Building Regulations, NHBC & any other relevant Standards.
England & Wales - y Approved Document K - Protection from falling, collision and impact - Parts K1 and K2 y Approved Document M - Access to and use of buildings y Approved Document N - Glazing - Safety in relation to impact, opening and cleaning - Part N1
Scotland - y Building (Scotland) Regulations Technical Handbook - Domestic and Non-Domestic -
Section 4 - Safety y Section 4.4 - Pedestrian protective barriers y Section 4.8 - Danger from accidents
Northern Ireland - y The Building Regulations (Northern Ireland) Statutory Rules - Technical Booklet H - Stairs,
ramps, guarding and protection from impact y The Building Regulations (Northern Ireland) Statutory Rules - Technical Booklet V - Glazing
GGF – Guidelines for the Use of Glass in Protective Barriers.
GlazingThe AA720 Juliet Balcony accommodates glass thickness of 10-18mm.Please speak to your glazing supplier to ensure your glass specification meets all Building Regulations and Standards.
Construction y Mechanical corner cleats bonded to rail for profile alignment and increased strength. y Fabricated and attached to main AA®720 window frame as part of the window fabrication
process. y Weathering is achieved by the use of EPDM gaskets. y Drained and ventilated system. y Size limitations – Width 650mm to 2000mm, Height 1100mm to 1500mm (Refer to Section B).
MaterialsAluminium profiles are extruded from 6063T6 alloy. Screws and components are manufactured from corrosion resistant materials.
A 02.01
Issue A
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AA®720 Juliet BalconyPRODUCT MANUALKa
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uous
dev
elop
men
t and
eng
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prog
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© KA
WNE
ER U
.K. L
TD.
Surface FinishesOver 130 standard and metallic Kawneer Permacover paint finishes are available. A range of standard and coloured anodised finishes are also available. Colour samples are available on request from the Architectural Services Team at Runcorn. The finished and coatings are covered by standard guarantees, 30 years gloss and 30 years matt and metallic and up to 25 years for anodised. Guarantees are subject to applications and Kawneer acceptance in marine, industrial, swimming pools or other aggressive atmospheres.
Fabrication and InstallationAll Kawneer products are fabricated and installed by a network of trained and approved Kawneer specialist contractors, offering national support at a local level. The Kawneer Training Centre provides specific product knowledge training, installer training, registration and certification in accordance with the CWCT (Centre for Window & Cladding Technology). For contractors in your area, contact the Architectural Services Team at Runcorn.
Cleaning & MaintenanceFor cleaning and maintenance instructions are available from our Head Office at Runcorn.
NBS SpecificationA product Specific Specification based on the NBS specification is available from our Technical Department at Runcorn.
System specification.A 03.01
Issue A
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AA®720 Juliet Balcony PRODUCT MANUAL
Kawn
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.©
KAW
NEER
U.K
. LTD
.
Intentionally blank.A 04.01
Issue A
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Kawneer UK LimitedAstmoor RoadAstmoor Industrial EstateRuncorn, Cheshire WA7 1QQTel: +44 (0) 1928 502500Fax: +44 (0) 1928 502501
Technical Information
AA®720
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Kawn
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.©
KAW
NEER
U.K
. LTD
.
Technical InformationB
page issue description
B 01.01 A Parts index.
B 02.01 A Intentionally blank.
B 03.01 A Technical data.
B 04.01 A General guidelines.
B 05.01 A Size limitations.
B 06.01 A Intentionally blank.
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Part No. Description Page Ref. Part No. Description Page Ref.Aluminium Extrusions
1002 291 Profile, Juliet Balcony (Fall Protection) --1003 134 Clip-In Cover --
Gaskets219 004 Glazing Gasket, 4mm (Internal) --219 006 Glazing Gasket, 6mm (Internal) --236 957 Glazing Gasket, 5mm (Internal)) --236 958 Glazing Gasket, 7mm (Internal) --270 322 External Glazing Gasket (9mm) --
5000 806 External Glazing Gasket (5mm) --
Fixings/Fasteners691 017 4.8 x 16mm PH Pozi, DIN 7981 --861 272 M8 Washer --
6004 197 M8 x 14mm Socket Cap Head Screw --
Accessories6003 821 Corner Cleat, 4mm --6003 822 Setting Block --6003 823 Wedge Packer, Bottom --6003 824 Wedge Packer, Top --6003 825 Reinforcement Bar, Vertical --6003 826 Reinforcement Bar, Horizontal --6003 835 Rectangular Top Cap --6004 253 Reinforcement Baar, Oversize, Vertical --
AA®720 Juliet BalconyPRODUCT MANUALKa
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© KA
WNE
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.K. L
TD.
Parts index. Issue AB 01.01
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AA®720 Juliet Balcony PRODUCT MANUAL
Kawn
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.©
KAW
NEER
U.K
. LTD
.
Intentionally blank.B 02.01
Issue A
-
33.5
46.5
30
2
Profile DetailsWindload Value Deadload Value Weight
Page:I
cm4Z
cm3I
cm4Z
cm3
kg/m
1002 291Profile,
Juliet Balcony (Fall Protection)
-- -- -- -- 1.25 C 01.01
1003 134Clip In Cover -- -- -- -- 0.22 C 01.01
AA®720 Juliet BalconyPRODUCT MANUALKa
wnee
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men
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© KA
WNE
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.K. L
TD.
Technical data.B 03.01
Issue A
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AA®720 Juliet Balcony PRODUCT MANUAL
Kawn
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con
tinuo
us d
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opm
ent a
nd e
ngin
eerin
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prod
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form
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.©
KAW
NEER
U.K
. LTD
.
General guidelines.B 04.01
Issue A
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Size Limitation of Juliet Balcony
659Min Width
2014Max Width
Min
Hei
ght 1
100
Hei
ght t
aken
from
dat
um
(as
show
n)
Datum
IMPORTANT: Height of Juliet Balcony taken from shown Datum to top of glass. Glazing:Exposed glass edges - ensure all glass edges are flat and polished.This is a 2 edge supported system - ensure your glass supplier is aware of this.Ensure your glass specification meets all current design standards and regulations (Refer to System Specification, Pages A01.01 & A02.01).
Max
Hei
ght 1
500
Max
Hei
ght 1
500
Datum as shown above
Min
Hei
ght 1
100
Glazing: y Exposed glass edges - ensure all glass edges are flat and polished. y This is a 2 edge supported system - ensure your glass supplier is aware of this. y Ensure your glass specification meets all current design standards and regulations (refer to
System Specification, pages A 01.01 & A 02.01).
AA®720 Juliet BalconyPRODUCT MANUALKa
wnee
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uous
dev
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men
t and
eng
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prog
ram
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© KA
WNE
ER U
.K. L
TD.
Size limitations.B 05.01
Issue A
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AA®720 Juliet Balcony PRODUCT MANUAL
Kawn
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con
tinuo
us d
evel
opm
ent a
nd e
ngin
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chan
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which
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ct fr
om
the
prod
uct’s
per
form
ance
.©
KAW
NEER
U.K
. LTD
.
Intentionally blank.B 06.01
Issue A
-
Kawneer UK LimitedAstmoor RoadAstmoor Industrial EstateRuncorn, Cheshire WA7 1QQTel: +44 (0) 1928 502500Fax: +44 (0) 1928 502501
Profiles
AA®720
-
Kawn
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the
prod
uct’s
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form
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.©
KAW
NEER
U.K
. LTD
.
page issue description
C Profiles
C 01.01 A Profiles.
C 02.01 A Intentionally blank.
-
33.7
46.3
L 6003 821Used on bottom corners(holes to jamb)
1002 291
1003 134
30
2
AA®720 Juliet BalconyPRODUCT MANUALKa
wnee
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uous
dev
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men
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© KA
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.K. L
TD.
Profiles.C 01.01
Issue A
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AA®720 Juliet Balcony PRODUCT MANUAL
Kawn
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con
tinuo
us d
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opm
ent a
nd e
ngin
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which
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the
prod
uct’s
per
form
ance
.©
KAW
NEER
U.K
. LTD
.
Intentionally blank.C 02.01
Issue A
-
Kawneer UK LimitedAstmoor RoadAstmoor Industrial EstateRuncorn, Cheshire WA7 1QQTel: +44 (0) 1928 502500Fax: +44 (0) 1928 502501
Glazing
AA®720
-
Kawn
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the
prod
uct’s
per
form
ance
.©
KAW
NEER
U.K
. LTD
.
GlazingD
page issue description
D 01.01 A Glazing details.
D 02.01 A Intentionally blank.
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AA®720 Juliet BalconyPRODUCT MANUALKa
wnee
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ontin
uous
dev
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men
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prog
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© KA
WNE
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.K. L
TD.
Glazing details.D 01.01
Issue AIssue A
Internal Gasket External Gasket
Glazing Thickness
219 004(4mm)
236 957(5mm)
219 006(6mm)
236 958(7mm)
5000 806(5mm)
270 322(9mm)
10mm ● ●
11mm ● ●
12mm ● ●
13mm ● ●
14mm ● ●
15mm ● ●
16mm ● ●
17mm ● ●
18mm ● ●
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AA®720 Juliet Balcony PRODUCT MANUAL
Kawn
eer’s
con
tinuo
us d
evel
opm
ent a
nd e
ngin
eerin
g pr
ogra
mm
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may
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ice s
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chan
ges
which
will
not d
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ct fr
om
the
prod
uct’s
per
form
ance
.©
KAW
NEER
U.K
. LTD
.
Intentionally blank.D 02.01
Issue A
-
Kawneer UK LimitedAstmoor RoadAstmoor Industrial EstateRuncorn, Cheshire WA7 1QQTel: +44 (0) 1928 502500Fax: +44 (0) 1928 502501
Gaskets
AA®720
-
Kawn
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con
tinuo
us d
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ent a
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ice s
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chan
ges
which
will
not d
etra
ct fr
om
the
prod
uct’s
per
form
ance
.©
KAW
NEER
U.K
. LTD
.
E Gaskets
page issue description
E 01.01 A Gaskets.
E 02.01 A Intentionally blank.
-
seal systems, Std, HW, HI see page D 0
item no. 270 322 00 black
for Integral fixed glazing
9 mm
external glazing gasket
HI
HWStd.
item no. 236 957 00 black
5 mm
internal glazing gasket
HI
HWStd.
item no. 219 006 00 black
6 mm
internal glazing gasket
HI
HWStd.
item no. 236 958 00 black
7 mm
internal glazing gasket
HI
HWStd.
item no. 219 004 00 black
4 mm
internal glazing gasket
HI
HWStd.
item no. 5000 806 00 black
5 mm
external glazing gasket
HI
HWStd.
AA®720 Juliet BalconyPRODUCT MANUALKa
wnee
r’s c
ontin
uous
dev
elop
men
t and
eng
inee
ring
prog
ram
mes
m
ay b
ring
abou
t pro
duct
cha
nges
. Kaw
neer
res
erve
the
right
to
intro
duce
with
out n
otice
suc
h ch
ange
s wh
ich w
ill no
t det
ract
from
th
e pr
oduc
t’s p
erfo
rman
ce.
© KA
WNE
ER U
.K. L
TD.
* = no stock item
Gaskets.E 01.01
Issue A
-
AA®720 Juliet Balcony PRODUCT MANUAL
Kawn
eer’s
con
tinuo
us d
evel
opm
ent a
nd e
ngin
eerin
g pr
ogra
mm
es
may
brin
g ab
out p
rodu
ct c
hang
es. K
awne
er r
eser
ve th
e rig
ht to
in
trodu
ce w
ithou
t not
ice s
uch
chan
ges
which
will
not d
etra
ct fr
om
the
prod
uct’s
per
form
ance
.©
KAW
NEER
U.K
. LTD
.
* = no stock item
Intentionally blank.E 02.01
Issue A
-
Kawneer UK LimitedAstmoor RoadAstmoor Industrial EstateRuncorn, Cheshire WA7 1QQTel: +44 (0) 1928 502500Fax: +44 (0) 1928 502501
Accessories
AA®720
-
Kawn
eer’s
con
tinuo
us d
evel
opm
ent a
nd e
ngin
eerin
g pr
ogra
mm
es
may
brin
g ab
out p
rodu
ct c
hang
es. K
awne
er r
eser
ve th
e rig
ht to
in
trodu
ce w
ithou
t not
ice s
uch
chan
ges
which
will
not d
etra
ct fr
om
the
prod
uct’s
per
form
ance
.©
KAW
NEER
U.K
. LTD
.
F Accessories
page issue description
F 01.01 A Accessories.
F 02.01 A Screw fixings.
F 03.01 A Glue accessories.
F 04.01 A Intentionally blank.
-
setting blockitem no. 6003 822
bottom wedge packeritem no. 6003 823
top wedge packeritem no. 6003 824
vertical reinforcement baritem no. 6003 825
corner cleatitem no. 6003 821
horizontal reinforcement baritem no. 6003 826
rectangular top capitem no. 6003 835 65 whiteitem no. 6003 835 17 silveritem no. 6003 835 29 black
vertical reinforcement bar - Oversizeitem no. 6004 253
AA®720 Juliet BalconyPRODUCT MANUALKa
wnee
r’s c
ontin
uous
dev
elop
men
t and
eng
inee
ring
prog
ram
mes
m
ay b
ring
abou
t pro
duct
cha
nges
. Kaw
neer
res
erve
the
right
to
intro
duce
with
out n
otice
suc
h ch
ange
s wh
ich w
ill no
t det
ract
from
th
e pr
oduc
t’s p
erfo
rman
ce.
© KA
WNE
ER U
.K. L
TD.
Accessories.F 01.01
Issue A
-
4.8 x 16mm PH Pozi, DIN 7981item no. 691 017
M8 Washeritem no. 861 272
M8 x 14mm Socket cap head screwitem no. 6004 197
AA®720 Juliet Balcony PRODUCT MANUAL
Kawn
eer’s
con
tinuo
us d
evel
opm
ent a
nd e
ngin
eerin
g pr
ogra
mm
es
may
brin
g ab
out p
rodu
ct c
hang
es. K
awne
er r
eser
ve th
e rig
ht to
in
trodu
ce w
ithou
t not
ice s
uch
chan
ges
which
will
not d
etra
ct fr
om
the
prod
uct’s
per
form
ance
.©
KAW
NEER
U.K
. LTD
.
Screw fixings.F 02.01
Issue A
-
cleanerCosmofen 60for metal glueitem no. 273 354 00
sealantitem no. 275 383 29 dark
AA®720 Juliet BalconyPRODUCT MANUALKa
wnee
r’s c
ontin
uous
dev
elop
men
t and
eng
inee
ring
prog
ram
mes
m
ay b
ring
abou
t pro
duct
cha
nges
. Kaw
neer
res
erve
the
right
to
intro
duce
with
out n
otice
suc
h ch
ange
s wh
ich w
ill no
t det
ract
from
th
e pr
oduc
t’s p
erfo
rman
ce.
© KA
WNE
ER U
.K. L
TD.
Glue accessories.F 03.01
Issue A
-
AA®720 Juliet Balcony PRODUCT MANUAL
Kawn
eer’s
con
tinuo
us d
evel
opm
ent a
nd e
ngin
eerin
g pr
ogra
mm
es
may
brin
g ab
out p
rodu
ct c
hang
es. K
awne
er r
eser
ve th
e rig
ht to
in
trodu
ce w
ithou
t not
ice s
uch
chan
ges
which
will
not d
etra
ct fr
om
the
prod
uct’s
per
form
ance
.©
KAW
NEER
U.K
. LTD
.
Intentionally blank.F 04.01
Issue A
-
Kawneer UK LimitedAstmoor RoadAstmoor Industrial EstateRuncorn, Cheshire WA7 1QQTel: +44 (0) 1928 502500Fax: +44 (0) 1928 502501
Cross Sections
AA®720
-
H 01.01 A Elevations - Juliet balcony.
H 02.01 A Tilt turn with Juliet Balcony - Vertical section.
H 03.01 A Tilt turn with Juliet Balcony - Head section.
H 04.01 A Tilt turn with Juliet Balcony - Cill section.
H
Kawn
eer’s
con
tinuo
us d
evel
opm
ent a
nd e
ngin
eerin
g pr
ogra
mm
es
may
brin
g ab
out p
rodu
ct c
hang
es. K
awne
er r
eser
ve th
e rig
ht to
in
trodu
ce w
ithou
t not
ice s
uch
chan
ges
which
will
not d
etra
ct fr
om
the
prod
uct’s
per
form
ance
.©
KAW
NEER
U.K
. LTD
.
page issue description
Cross Sections
-
Elevations - Juliet balcony. Issue AAA®720 Juliet BalconyPRODUCT MANUAL
Kawn
eer’s
con
tinuo
us d
evel
opm
ent a
nd e
ngin
eerin
g pr
ogra
mm
es
may
brin
g ab
out p
rodu
ct c
hang
es. K
awne
er r
eser
ve th
e rig
ht to
in
trodu
ce w
ithou
t not
ice s
uch
chan
ges
which
will
not d
etra
ct fr
om
the
prod
uct’s
per
form
ance
.©
KAW
NEER
U.K
. LTD
.
H 01.01
Issue A
-
Tilt turn with Juliet Balcony - Vertical section.
80
H 02-01H 02-01
1002 291
773 159773 188
38 54 7
46.5
33.5 33.5
26003 8256004 253
6003 823
236 958
270 322
AA®720 Juliet Balcony PRODUCT MANUAL
Kawn
eer’s
con
tinuo
us d
evel
opm
ent a
nd e
ngin
eerin
g pr
ogra
mm
es
may
brin
g ab
out p
rodu
ct c
hang
es. K
awne
er r
eser
ve th
e rig
ht to
in
trodu
ce w
ithou
t not
ice s
uch
chan
ges
which
will
not d
etra
ct fr
om
the
prod
uct’s
per
form
ance
.©
KAW
NEER
U.K
. LTD
.
H 02.01
Issue AIssue A
-
69
38
H 03-01
80
6
8
547
540
773 188
773 159
AA®720 Juliet BalconyPRODUCT MANUALKa
wnee
r’s c
ontin
uous
dev
elop
men
t and
eng
inee
ring
prog
ram
mes
m
ay b
ring
abou
t pro
duct
cha
nges
. Kaw
neer
res
erve
the
right
to
intro
duce
with
out n
otice
suc
h ch
ange
s wh
ich w
ill no
t det
ract
from
th
e pr
oduc
t’s p
erfo
rman
ce.
© KA
WNE
ER U
.K. L
TD.
Tilt turn with Juliet Balcony - Head section.H 03.01
Issue A
-
80
754
86
Cill detail shown for illustration purposes only,cill detail to suit application.
38
46.5
1002 291
118 296
1003 134
33.5
33.5
H 04-01
6003 822
6003 826
2
773 159
773 188
219 004
AA®720 Juliet Balcony PRODUCT MANUAL
Kawn
eer’s
con
tinuo
us d
evel
opm
ent a
nd e
ngin
eerin
g pr
ogra
mm
es
may
brin
g ab
out p
rodu
ct c
hang
es. K
awne
er r
eser
ve th
e rig
ht to
in
trodu
ce w
ithou
t not
ice s
uch
chan
ges
which
will
not d
etra
ct fr
om
the
prod
uct’s
per
form
ance
.©
KAW
NEER
U.K
. LTD
.
Tilt turn with Juliet Balcony - Cill section.H 04.01
Issue A
-
Kawneer UK LimitedAstmoor RoadAstmoor Industrial EstateRuncorn, Cheshire WA7 1QQTel: +44 (0) 1928 502500Fax: +44 (0) 1928 502501
ProfileProcessing/Assembly
AA®720
-
Kawn
eer’s
con
tinuo
us d
evel
opm
ent a
nd e
ngin
eerin
g pr
ogra
mm
es
may
brin
g ab
out p
rodu
ct c
hang
es. K
awne
er r
eser
ve th
e rig
ht to
in
trodu
ce w
ithou
t not
ice s
uch
chan
ges
which
will
not d
etra
ct fr
om
the
prod
uct’s
per
form
ance
.©
KAW
NEER
U.K
. LTD
.
O Preparation
page issue description
O 01.01 A Cutting sheet, single vent.
O 02.01 A Cutting sheet, double vent.
O 03.01 A Juliet balcony - Jamb.
O 04.01 A Juliet balcony - Frame cill.
O 05.01 A Juliet balcony - Outer frame jamb.
O 06.01 A Gasket preparation for setting block.
-
Issue A
AA®720 Juliet BalconyKa
wnee
r’s c
ontin
uous
dev
elop
men
t and
eng
inee
ring
prog
ram
mes
m
ay b
ring
abou
t pro
duct
cha
nges
. Kaw
neer
res
erve
the
right
to
intro
duce
with
out n
otice
suc
h ch
ange
s wh
ich w
ill no
t det
ract
from
th
e pr
oduc
t’s p
erfo
rman
ce.
© KA
WNE
ER U
.K. L
TD.
FABRICATION MANUAL O 01.01
Cutting sheet, single vent.
-
Issue A
AA®720 Juliet Balcony
Kawn
eer’s
con
tinuo
us d
evel
opm
ent a
nd e
ngin
eerin
g pr
ogra
mm
es
may
brin
g ab
out p
rodu
ct c
hang
es. K
awne
er r
eser
ve th
e rig
ht to
in
trodu
ce w
ithou
t not
ice s
uch
chan
ges
which
will
not d
etra
ct fr
om
the
prod
uct’s
per
form
ance
.©
KAW
NEER
U.K
. LTD
.
FABRICATION MANUALO 02.01
Cutting sheet, double vent.
-
45°
69.0
*14
0.0
*
17
Holes 9.0 dia.
1002291
Right hand ( viewed from outside ) drawn.Left hand symmetrically opposite.
Bottom
Reinforcement Bar 6003 8251002291 jamb height 'r'from 1115.0 - 1254.0. Reinforcement Bar 6004 2531002291 jamb height 'r'from 1255.0 - 1515.0 Cut down 6004 253 to suit Juliet balcony jamb height 'r' - 66.0 = reinforcement length.
Holes required for length 'r' 8 holes - 1115.0 - 1254.0 - reinforcement 6003 825 9 holes - 1255.0 - 1394.0 - cut down reinforcement 6004 25310 holes - 1395.0 - 1515.0 - cut down reinforcement 6004 253
Reinforcement Bar6003 825 or 6004 253
2 required per assembly
*140
.0
* Hole centres to match frame fixing holes.
AA®720 Juliet BalconyFABRICATION MANUALKa
wnee
r’s c
ontin
uous
dev
elop
men
t and
eng
inee
ring
prog
ram
mes
m
ay b
ring
abou
t pro
duct
cha
nges
. Kaw
neer
res
erve
the
right
to
intro
duce
with
out n
otice
suc
h ch
ange
s wh
ich w
ill no
t det
ract
from
th
e pr
oduc
t’s p
erfo
rman
ce.
© KA
WNE
ER U
.K. L
TD.
Juliet balcony - Jamb.O 03.01
Issue A
-
13
.0
5.7
17
.0
40.0170.0
57.0 60.0 20.0
*Drainage slots to coincide with outer frame slots. Outer frame drainage positions are different to standard window positions to suit Juliet balcony fitting.
Holes both ends 9.0 dia.
Drainage slot. Reinforcement holes.
47.0 60.0Varies
317.0# ( Frame ref 1031.0 and above )
400.0 max ctrs
6.3
6.3
*180.0 end drainge centre
R3.
0
# Frame width ref
# For frame width up to 1030.0 use central fixing position.
1002 291(1003 458 similar)
2 holes both ends 9.0 dia.
Outer frame profile varies.
holes 4.2 dia (see page P 01.01)
25
25
AA®720 Juliet Balcony FABRICATION MANUAL
Kawn
eer’s
con
tinuo
us d
evel
opm
ent a
nd e
ngin
eerin
g pr
ogra
mm
es
may
brin
g ab
out p
rodu
ct c
hang
es. K
awne
er r
eser
ve th
e rig
ht to
in
trodu
ce w
ithou
t not
ice s
uch
chan
ges
which
will
not d
etra
ct fr
om
the
prod
uct’s
per
form
ance
.©
KAW
NEER
U.K
. LTD
.
Juliet balcony - Frame cill.O 04.01
Issue A
-
59.0
*14
0.0
*14
0.0
*14
0.0
**1
40.0
Frame holes 9.0 dia.
6.3
Outer frame profile varies.
Holes required for length 'r' 8 holes - 1115.0 - 1254.0 9 holes - 1255.0 - 1394.010 holes - 1395.0 - 1515.0
Right hand ( viewed from outside ) drawn.Left hand symmetrically opposite.
* Hole centres to match Juliet balcony fixing holes.
AA®720 Juliet BalconyFABRICATION MANUALKa
wnee
r’s c
ontin
uous
dev
elop
men
t and
eng
inee
ring
prog
ram
mes
m
ay b
ring
abou
t pro
duct
cha
nges
. Kaw
neer
res
erve
the
right
to
intro
duce
with
out n
otice
suc
h ch
ange
s wh
ich w
ill no
t det
ract
from
th
e pr
oduc
t’s p
erfo
rman
ce.
© KA
WNE
ER U
.K. L
TD.
Juliet balcony - Outer frame jamb.O 05.01
Issue A
-
LH and RH Corners cut down, mitred and sealed using linear gasket 0219 004.
0219 004
92
28
92
28
LH Corner
RH Corner
LH Corner shown with Setting Block
6003 822
RH Corner
LH Corner
(Gasket shown compressed)
(Gasket shown compressed)
AA®720 Juliet Balcony FABRICATION MANUAL
Kawn
eer’s
con
tinuo
us d
evel
opm
ent a
nd e
ngin
eerin
g pr
ogra
mm
es
may
brin
g ab
out p
rodu
ct c
hang
es. K
awne
er r
eser
ve th
e rig
ht to
in
trodu
ce w
ithou
t not
ice s
uch
chan
ges
which
will
not d
etra
ct fr
om
the
prod
uct’s
per
form
ance
.©
KAW
NEER
U.K
. LTD
.
Gasket preparation for setting block.O 06.01
Issue A
-
Kawneer UK LimitedAstmoor RoadAstmoor Industrial EstateRuncorn, Cheshire WA7 1QQTel: +44 (0) 1928 502500Fax: +44 (0) 1928 502501
Hardware Installation
AA®720
-
Kawn
eer’s
con
tinuo
us d
evel
opm
ent a
nd e
ngin
eerin
g pr
ogra
mm
es
may
brin
g ab
out p
rodu
ct c
hang
es. K
awne
er r
eser
ve th
e rig
ht to
in
trodu
ce w
ithou
t not
ice s
uch
chan
ges
which
will
not d
etra
ct fr
om
the
prod
uct’s
per
form
ance
.©
KAW
NEER
U.K
. LTD
.
P Assembly
page issue description
P 01.01 A Juliet balcony - Frame assembly.
P 02.01 A Juliet balcony - Glazing.
-
AA®720 Juliet BalconyKa
wnee
r’s c
ontin
uous
dev
elop
men
t and
eng
inee
ring
prog
ram
mes
m
ay b
ring
abou
t pro
duct
cha
nges
. Kaw
neer
res
erve
the
right
to
intro
duce
with
out n
otice
suc
h ch
ange
s wh
ich w
ill no
t det
ract
from
th
e pr
oduc
t’s p
erfo
rman
ce.
© KA
WNE
ER U
.K. L
TD.
FABRICATION MANUAL P 01.01
Juliet balcony - Frame assembly. Issue A
-
Wedge packer Part No 6003 824
Remove excess sealant
Wedge gasketvaries to suit glass thickness.Refer to glazing chart.
Silicone sealant.
ASSEMBLY PROCEDURESteps 13-19 to be carried out AFTER installation of unit into building structure where suitable glass clearance is available.Where no glass clearance is available, steps 13-19 to be carried out BEFORE installation of unit into building structure. 13. Carefully position glass and slide into both vertical side rails ensuring equal gaps at both ends (reposition glass if necessary).14. Apply wedge gasket into vertical side rails - cut 4.0mm short from top face.15. Insert wedge packers 6003 824 into side rails at both ends of glass, ensuring packer fin sits on top of glass.16. Apply sealant inside rebate and to top face of vertical side rails.17. Apply sealant to underside of Top Caps 6003 835 ensuring locator legs of Top Cap are also covered.18. Place Top Caps 6003 835 on top of both vertical side rails and push down ensuring good tight fit.19. Remove excess sealant.
Wedge gasket cut4.0 - 5.0mm shortof frame.
EXTERNAL VIEW
EXTERNAL VIEW
EXTERNAL VIEW
General Fixing Notes:- i) Building substrate must be suitable to accommodate fixings and fixing lugs.ii) The door frame is to be square and true, the threshold must be level.iii) Frames fixed into structure with fixing intervals of 400mm Max. centres and 150mm Max. in from ends. Sufficient packing shims should be placed around direct fixings to avoid distortion of the window frame when fixings are tightened.iv) When fixing with fixing lugs, frames shall be suitably packed in the aperture, so as not to impose an unnecessary loading on the fixing lug. When bending fixing lugs to sit against the wall the bend radii in the lug should be large enough so that metal is not fractured.v) Fixings should be suitable for the structure and be sufficient to sustain the loadings calculated in accordance with current regulations.vi) Perimeter sealant and backer rods should be installed in accordance with manufacturers instructions.
Silicone sealant onunderside of Top Cap 6003 835 and around locator legs
Top CapPart No 6003 835
EXTERNAL VIEW
IMPORTANT:Allow for glass clearance in building structure when installing.
IMPORTANT:Allow for glass clearance in building structure when installing.
AA®720 Juliet Balcony
Kawn
eer’s
con
tinuo
us d
evel
opm
ent a
nd e
ngin
eerin
g pr
ogra
mm
es
may
brin
g ab
out p
rodu
ct c
hang
es. K
awne
er r
eser
ve th
e rig
ht to
in
trodu
ce w
ithou
t not
ice s
uch
chan
ges
which
will
not d
etra
ct fr
om
the
prod
uct’s
per
form
ance
.©
KAW
NEER
U.K
. LTD
.
FABRICATION MANUALP 02.01
Juliet balcony - Glazing.Issue A
AA720 Pu Main IndexAA720 JB Chapter AIntroduction & system specification.System specification.System specification.System specification.AA720 JB Chapter BParts index.Intentionally blank.Technical data.General guidelines.Size limitations.Intentionally blank.AA720 JB Chapter CProfile, Juliet Balcony (Fall Protection).Intentionally blank.AA720 JB Chapter DGlazing details.Intentionally blank.AA720 JB Chapter EGaskets.Intentionally blank.AA720 JB Chapter FAccessories.Screw fixings.Glue accessories.Intentionally blank.AA720 JB Chapter HElevations - Juliet balcony.Tilt turn with Juliet Balcony - Vertical section.Tilt turn with Juliet Balcony - Head section.Tilt turn with Juliet Balcony - Cill section.AA720 JB Chapter OCutting sheet, single vent.Cutting sheet, double vent.Juliet balcony - Jamb.Juliet balcony - Frame cill.Juliet balcony - Outer frame jamb.Intentionally blank.AA720 JB Chapter P
Button 58: Page 1: OffPage 661: OffPage 682: Off
Button 31: Button 30: Button 33: Button 32: Button 35: Button 34: Button 36: Button 37: Button 39: Button 38: Button 40: Button 41: Button 43: Button 45: Button 44: Button 42: Button 52: Button 53: Button 54: Button 55: Button 56: Button 57: Button 1: Button 3: Button 5: Button 7: Button 9: Button 11: Button 13: Button 2: Button 4: Button 6: Button 8: Button 10: Button 12: Button 27: Button 28: Button 29: Button 46: Button 47: Button 48: Button 49: Button 50: Button 51: Button 16: Page 9: OffPage 271: OffPage 392: OffPage 453: OffPage 534: OffPage 615: OffPage 716: Off
Button 8: Page 11: OffPage 131: OffPage 292: OffPage 413: OffPage 474: OffPage 495: OffPage 556: OffPage 577: OffPage 658: OffPage 679: Off
Button 9: Page 11: OffPage 131: OffPage 292: OffPage 413: OffPage 474: OffPage 495: OffPage 556: OffPage 577: OffPage 658: OffPage 679: Off
Button 10: Page 12: OffPage 141: OffPage 422: OffPage 483: OffPage 504: OffPage 565: OffPage 586: Off
Button 11: Page 12: OffPage 141: OffPage 422: OffPage 483: OffPage 504: OffPage 565: OffPage 586: Off
Button 26: Page 17: Off
Button 35: Page 19: OffPage 211: OffPage 232: Off
Button 36: Page 19: OffPage 211: OffPage 232: Off
Button 37: Page 20: OffPage 221: OffPage 242: Off
Button 38: Page 20: OffPage 221: OffPage 242: Off
Button 40: Page 30: Off
Button 41: Page 30: Off
Button 18: Page 33: Off
Button 21: Page 35: Off
Button 22: Page 35: Off
Button 23: Page 36: Off
Button 24: Page 36: Off
Button 12: Page 63: OffPage 731: Off
Button 13: Page 63: OffPage 731: Off
Button 14: Page 64: OffPage 741: Off
Button 15: Page 64: OffPage 741: Off
Button 57: Page 66: OffPage 681: Off