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July 2017 Juliet Balcony Supplement ® AA 720

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  • July 2017

    Juliet Balcony

    Supplement®AA 720

  • AA®720 Juliet BalconyPRODUCT MANUALKa

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    Kawneer, a Global Systems Company

    Kawneer is part of Arconic Building and Construction Systems, a leading supplier of architectural systems, services and building products to the European, North American and emerging markets. This is reflected in our new product sales, which represent 40% of our annual revenues. Arconic is a premier innovator of high performance multi-material products and solutions and a global leader in precision engineering and advanced manufacturing. With 42,250 employees in 156 locations, Arconic serves the aerospace, automotive, packaging, building and construction, commercial transportation, and industrial markets, bringing design, engineering, production, and other capabilities of Arconic’s businesses as a single solution to customers.

    Kawneer offers a comprehensive range of architectural aluminium building products and systems which include unitised solutions, curtain wall, windows, doors and framing systems.

    Since its beginnings over a century ago, Kawneer has been recognised as an innovator. Through the years, we’ve balanced experience with innovation. We’ve listened to our customers, and we are dedicated to providing the tools our customers need to succeed.

    Kawneer’s global design expertise, combined with aluminium’s flexibility and recyclability, makes our building systems and products the right solutions for today and tomorrow.

    Kawneer products are made from materials of the highest quality and designed with the benefit of many years of construction experience. As we control every stage of the process, from mining the bauxite ore through to designing individual systems, we offer a unique resource to architects and contractors.

    Kawneer Installation Certification Scheme (KIC)

    Our involvement does not end with the supply of material to our approved dealer network. To minimise the risk of defects associated with fabrication and installation, Kawneer has developed the KIC Training Scheme, which is a two-day intensive installation course followed by an exam. Once successfully completed,each attendee will receive a KIC card highlighting the products that they have been trained to install.

    Need Something Special?

    Kawneer offers the world’s greatest pool of talent in architectural glazing systems, and with the benefit of our own extrusion press and paint plant we can design custom solutions that will help you to realise your most daring concepts. So don’t compromise - by working with Kawneer you can achieve a solution to meet the most challenging architectural needs.

    Total Performance

    High performance is an essential ingredient for all building components nowadays - it is demanded by users and required by current building regulations. Throughout our history we have kept ahead of both the market and regulatory requirements to offer glazing solutions that surpass even the most demanding specifications, and our products meet or exceed all required standards of performance. We have developed leading-edge production techniques to ensure that manufacturing efficiency is optimised, and environmental impact is minimised, and our right-first-time quality management systems have been devised to minimise waste and exceed the requirements of current ISO 9001 and ISO 14001 standards.

    Why Aluminium?

    Aluminium is the perfect material for architectural glazing products, and has practical advantages over all other available choices, including inherent resistance to corrosion and very low whole-life costs. Aluminium is also an environmentally friendly material and possibly one of the best options for energy saving within the construction industry. In the building sector vast amounts of aluminium are collected for recycling, with rates as high as 98%, and more than 50% of the energy used in aluminium production comes from hydro-electric power. Re-smelting aluminium saves up to 95% of the energy needed to produce primary product. The overall market for used aluminium is steadily growing so the more aluminium there is in a product the more chance it has of being recycled.

    Kawneer is unique in that 80% of all the aluminium used in the production of our systems comes from recycled material. This has assisted Kawneer in the implementation of our BES 6001 accreditation, which we secured during 2016.

    Company overview0.1

  • INDEX

    AA®720 Juliet Balcony

  • Kawneer UK LimitedAstmoor RoadAstmoor Industrial EstateRuncorn, Cheshire WA7 1QQTel: +44 (0) 1928 502500Fax: +44 (0) 1928 502501

    Specification

    AA®720

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    A Specification

    A 01.01 A Introduction & system specification.

    A 02.01 A System specification.

    A 03.01 A System specification.

    A 04.01 A Intentionally blank.

    page issue description

  • AA®720 Juliet BalconyPRODUCT MANUALKa

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    Introduction & system specification.

    IntroductionThe AA®720 Juliet Balcony is designed to suite with the AA®720 open-in window system to provide a simple elegant and affordable glazed balcony with a virtually seamless external visual appearance.A purpose designed partially-glazed profile that directly attaches to the main AA®720 window frame as part of the window fabrication process.Equally suited to both residential and commercial applications, the Kawneer Juliet Balcony is a turnkey solution that completely eliminates the need for additional subcontractor work, as it is totally self-contained and does not interface with any other element of the building structure.The Kawneer AA®720 Juliet Balcony has been fully tested to:BS 6180:2011 - Line Load and Point Load and BS EN 13049:2003 - Impact Test, Classification 5. It is manufactured from a minimal number of components, enhancing cost effectiveness and ease of installation.

    Product Definition y Glazed Juliet Balcony system for direct fixing to AA®720

    window system y Accommodates single glazed panes from 10mm to

    18mm thick y Height of top edge of glazing 1100mm to 1500mm y Tested for French Casement widths of up to 2000mm y Minimum balcony width – single leaf - width 650mm y Maximum balcony width – double leaf – width 2x1000mm y Tested for applications requiring line loads of 740N/m (BS6180:2011)

    PerformanceThe AA720 Juliet Balcony, installed and glazed to Kawneer recommended procedures, has been tested and certified in accordance with:

    y BS 6180:2011 Line Load & Point Load y BS EN 13049:2003 Impact Testing

    y Line Load: 0.74 KN/m y Point Load: 0.50 KN y Impact Test: Class 5

    Drop Height according to classification for Impact Resistance Testing

    Reference Documents y BS EN 12020 Extruded precision profiles y BS 3987:1991 Specification for anodic coatings y BS 6496:1984 Specification for powder organic coatings y BS 4255 Part 1:1986 Specification for non-cellular gaskets y ISO 9001:2000 Quality management system y BS 6180:2011 Barriers in and about buildings - Code of practice y BS EN 13049:2003 Soft and heavy body impact - Test method, safety requirements &

    classification. y BS 6262-4 Glazing for buildings - Part 4: Safety related to human impact - Code

    of practice y BS 6206:1981 Impact Performance requirements for flat safety glass and safety

    plastics for use in buildings.

    A 01.01

    Issue AIssue A

  • AA®720 Juliet Balcony PRODUCT MANUAL

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    System specification.

    y EN 1863-2: Glass in building - Heat strengthened soda lime silicate glass - Part 2: Evaluation of conformity/Product standard

    y EN 12150-2: Glass in building - Thermally toughened soda lime silicate safety glass - Part 2: Evaluation of conformity/Product standard

    y EN 12600: Glass in building - Pendulum test - Impact test method and classification for flat glass

    y EN 13024-2: Glass in building - Thermally toughened borosilicate safety glass - Part 2: Evaluation of conformity/Product standard

    y EN 14179-2: Glass in building - Heat soaked thermally toughened soda lime silicate safety glass - Part 2: Evaluation of conformity/Product standard

    y EN 14321-2: Glass in building - Thermally toughened alkaline earth silicate safety glass - Part 2: Evaluation of conformity/Product standard

    y EN 14449: Glass in building - Laminated glass and laminated safety glass - Evaluation of conformity/Product standard

    y EN 15682-2: Glass in building - Heat soaked thermally toughened alkaline earth silicate safety glass - Part 2: Evaluation of conformity/Product standard.

    Please ensure you conform to current UK Building Regulations, NHBC & any other relevant Standards.

    England & Wales - y Approved Document K - Protection from falling, collision and impact - Parts K1 and K2 y Approved Document M - Access to and use of buildings y Approved Document N - Glazing - Safety in relation to impact, opening and cleaning - Part N1

    Scotland - y Building (Scotland) Regulations Technical Handbook - Domestic and Non-Domestic -

    Section 4 - Safety y Section 4.4 - Pedestrian protective barriers y Section 4.8 - Danger from accidents

    Northern Ireland - y The Building Regulations (Northern Ireland) Statutory Rules - Technical Booklet H - Stairs,

    ramps, guarding and protection from impact y The Building Regulations (Northern Ireland) Statutory Rules - Technical Booklet V - Glazing

    GGF – Guidelines for the Use of Glass in Protective Barriers.

    GlazingThe AA720 Juliet Balcony accommodates glass thickness of 10-18mm.Please speak to your glazing supplier to ensure your glass specification meets all Building Regulations and Standards.

    Construction y Mechanical corner cleats bonded to rail for profile alignment and increased strength. y Fabricated and attached to main AA®720 window frame as part of the window fabrication

    process. y Weathering is achieved by the use of EPDM gaskets. y Drained and ventilated system. y Size limitations – Width 650mm to 2000mm, Height 1100mm to 1500mm (Refer to Section B).

    MaterialsAluminium profiles are extruded from 6063T6 alloy. Screws and components are manufactured from corrosion resistant materials.

    A 02.01

    Issue A

  • AA®720 Juliet BalconyPRODUCT MANUALKa

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    Surface FinishesOver 130 standard and metallic Kawneer Permacover paint finishes are available. A range of standard and coloured anodised finishes are also available. Colour samples are available on request from the Architectural Services Team at Runcorn. The finished and coatings are covered by standard guarantees, 30 years gloss and 30 years matt and metallic and up to 25 years for anodised. Guarantees are subject to applications and Kawneer acceptance in marine, industrial, swimming pools or other aggressive atmospheres.

    Fabrication and InstallationAll Kawneer products are fabricated and installed by a network of trained and approved Kawneer specialist contractors, offering national support at a local level. The Kawneer Training Centre provides specific product knowledge training, installer training, registration and certification in accordance with the CWCT (Centre for Window & Cladding Technology). For contractors in your area, contact the Architectural Services Team at Runcorn.

    Cleaning & MaintenanceFor cleaning and maintenance instructions are available from our Head Office at Runcorn.

    NBS SpecificationA product Specific Specification based on the NBS specification is available from our Technical Department at Runcorn.

    System specification.A 03.01

    Issue A

  • AA®720 Juliet Balcony PRODUCT MANUAL

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    Intentionally blank.A 04.01

    Issue A

  • Kawneer UK LimitedAstmoor RoadAstmoor Industrial EstateRuncorn, Cheshire WA7 1QQTel: +44 (0) 1928 502500Fax: +44 (0) 1928 502501

    Technical Information

    AA®720

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    Technical InformationB

    page issue description

    B 01.01 A Parts index.

    B 02.01 A Intentionally blank.

    B 03.01 A Technical data.

    B 04.01 A General guidelines.

    B 05.01 A Size limitations.

    B 06.01 A Intentionally blank.

  • Part No. Description Page Ref. Part No. Description Page Ref.Aluminium Extrusions

    1002 291 Profile, Juliet Balcony (Fall Protection) --1003 134 Clip-In Cover --

    Gaskets219 004 Glazing Gasket, 4mm (Internal) --219 006 Glazing Gasket, 6mm (Internal) --236 957 Glazing Gasket, 5mm (Internal)) --236 958 Glazing Gasket, 7mm (Internal) --270 322 External Glazing Gasket (9mm) --

    5000 806 External Glazing Gasket (5mm) --

    Fixings/Fasteners691 017 4.8 x 16mm PH Pozi, DIN 7981 --861 272 M8 Washer --

    6004 197 M8 x 14mm Socket Cap Head Screw --

    Accessories6003 821 Corner Cleat, 4mm --6003 822 Setting Block --6003 823 Wedge Packer, Bottom --6003 824 Wedge Packer, Top --6003 825 Reinforcement Bar, Vertical --6003 826 Reinforcement Bar, Horizontal --6003 835 Rectangular Top Cap --6004 253 Reinforcement Baar, Oversize, Vertical --

    AA®720 Juliet BalconyPRODUCT MANUALKa

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    Parts index. Issue AB 01.01

  • AA®720 Juliet Balcony PRODUCT MANUAL

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    Intentionally blank.B 02.01

    Issue A

  • 33.5

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    30

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    Profile DetailsWindload Value Deadload Value Weight

    Page:I

    cm4Z

    cm3I

    cm4Z

    cm3

    kg/m

    1002 291Profile,

    Juliet Balcony (Fall Protection)

    -- -- -- -- 1.25 C 01.01

    1003 134Clip In Cover -- -- -- -- 0.22 C 01.01

    AA®720 Juliet BalconyPRODUCT MANUALKa

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    Technical data.B 03.01

    Issue A

  • AA®720 Juliet Balcony PRODUCT MANUAL

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    General guidelines.B 04.01

    Issue A

  • Size Limitation of Juliet Balcony

    659Min Width

    2014Max Width

    Min

    Hei

    ght 1

    100

    Hei

    ght t

    aken

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    (as

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    Datum

    IMPORTANT: Height of Juliet Balcony taken from shown Datum to top of glass. Glazing:Exposed glass edges - ensure all glass edges are flat and polished.This is a 2 edge supported system - ensure your glass supplier is aware of this.Ensure your glass specification meets all current design standards and regulations (Refer to System Specification, Pages A01.01 & A02.01).

    Max

    Hei

    ght 1

    500

    Max

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    ght 1

    500

    Datum as shown above

    Min

    Hei

    ght 1

    100

    Glazing: y Exposed glass edges - ensure all glass edges are flat and polished. y This is a 2 edge supported system - ensure your glass supplier is aware of this. y Ensure your glass specification meets all current design standards and regulations (refer to

    System Specification, pages A 01.01 & A 02.01).

    AA®720 Juliet BalconyPRODUCT MANUALKa

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    Size limitations.B 05.01

    Issue A

  • AA®720 Juliet Balcony PRODUCT MANUAL

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    Intentionally blank.B 06.01

    Issue A

  • Kawneer UK LimitedAstmoor RoadAstmoor Industrial EstateRuncorn, Cheshire WA7 1QQTel: +44 (0) 1928 502500Fax: +44 (0) 1928 502501

    Profiles

    AA®720

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    page issue description

    C Profiles

    C 01.01 A Profiles.

    C 02.01 A Intentionally blank.

  • 33.7

    46.3

    L 6003 821Used on bottom corners(holes to jamb)

    1002 291

    1003 134

    30

    2

    AA®720 Juliet BalconyPRODUCT MANUALKa

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    Profiles.C 01.01

    Issue A

  • AA®720 Juliet Balcony PRODUCT MANUAL

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    Intentionally blank.C 02.01

    Issue A

  • Kawneer UK LimitedAstmoor RoadAstmoor Industrial EstateRuncorn, Cheshire WA7 1QQTel: +44 (0) 1928 502500Fax: +44 (0) 1928 502501

    Glazing

    AA®720

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    ngin

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    g pr

    ogra

    mm

    es

    may

    brin

    g ab

    out p

    rodu

    ct c

    hang

    es. K

    awne

    er r

    eser

    ve th

    e rig

    ht to

    in

    trodu

    ce w

    ithou

    t not

    ice s

    uch

    chan

    ges

    which

    will

    not d

    etra

    ct fr

    om

    the

    prod

    uct’s

    per

    form

    ance

    KAW

    NEER

    U.K

    . LTD

    .

    GlazingD

    page issue description

    D 01.01 A Glazing details.

    D 02.01 A Intentionally blank.

  • AA®720 Juliet BalconyPRODUCT MANUALKa

    wnee

    r’s c

    ontin

    uous

    dev

    elop

    men

    t and

    eng

    inee

    ring

    prog

    ram

    mes

    m

    ay b

    ring

    abou

    t pro

    duct

    cha

    nges

    . Kaw

    neer

    res

    erve

    the

    right

    to

    intro

    duce

    with

    out n

    otice

    suc

    h ch

    ange

    s wh

    ich w

    ill no

    t det

    ract

    from

    th

    e pr

    oduc

    t’s p

    erfo

    rman

    ce.

    © KA

    WNE

    ER U

    .K. L

    TD.

    Glazing details.D 01.01

    Issue AIssue A

    Internal Gasket External Gasket

    Glazing Thickness

    219 004(4mm)

    236 957(5mm)

    219 006(6mm)

    236 958(7mm)

    5000 806(5mm)

    270 322(9mm)

    10mm ● ●

    11mm ● ●

    12mm ● ●

    13mm ● ●

    14mm ● ●

    15mm ● ●

    16mm ● ●

    17mm ● ●

    18mm ● ●

  • AA®720 Juliet Balcony PRODUCT MANUAL

    Kawn

    eer’s

    con

    tinuo

    us d

    evel

    opm

    ent a

    nd e

    ngin

    eerin

    g pr

    ogra

    mm

    es

    may

    brin

    g ab

    out p

    rodu

    ct c

    hang

    es. K

    awne

    er r

    eser

    ve th

    e rig

    ht to

    in

    trodu

    ce w

    ithou

    t not

    ice s

    uch

    chan

    ges

    which

    will

    not d

    etra

    ct fr

    om

    the

    prod

    uct’s

    per

    form

    ance

    KAW

    NEER

    U.K

    . LTD

    .

    Intentionally blank.D 02.01

    Issue A

  • Kawneer UK LimitedAstmoor RoadAstmoor Industrial EstateRuncorn, Cheshire WA7 1QQTel: +44 (0) 1928 502500Fax: +44 (0) 1928 502501

    Gaskets

    AA®720

  • Kawn

    eer’s

    con

    tinuo

    us d

    evel

    opm

    ent a

    nd e

    ngin

    eerin

    g pr

    ogra

    mm

    es

    may

    brin

    g ab

    out p

    rodu

    ct c

    hang

    es. K

    awne

    er r

    eser

    ve th

    e rig

    ht to

    in

    trodu

    ce w

    ithou

    t not

    ice s

    uch

    chan

    ges

    which

    will

    not d

    etra

    ct fr

    om

    the

    prod

    uct’s

    per

    form

    ance

    KAW

    NEER

    U.K

    . LTD

    .

    E Gaskets

    page issue description

    E 01.01 A Gaskets.

    E 02.01 A Intentionally blank.

  • seal systems, Std, HW, HI see page D 0

    item no. 270 322 00 black

    for Integral fixed glazing

    9 mm

    external glazing gasket

    HI

    HWStd.

    item no. 236 957 00 black

    5 mm

    internal glazing gasket

    HI

    HWStd.

    item no. 219 006 00 black

    6 mm

    internal glazing gasket

    HI

    HWStd.

    item no. 236 958 00 black

    7 mm

    internal glazing gasket

    HI

    HWStd.

    item no. 219 004 00 black

    4 mm

    internal glazing gasket

    HI

    HWStd.

    item no. 5000 806 00 black

    5 mm

    external glazing gasket

    HI

    HWStd.

    AA®720 Juliet BalconyPRODUCT MANUALKa

    wnee

    r’s c

    ontin

    uous

    dev

    elop

    men

    t and

    eng

    inee

    ring

    prog

    ram

    mes

    m

    ay b

    ring

    abou

    t pro

    duct

    cha

    nges

    . Kaw

    neer

    res

    erve

    the

    right

    to

    intro

    duce

    with

    out n

    otice

    suc

    h ch

    ange

    s wh

    ich w

    ill no

    t det

    ract

    from

    th

    e pr

    oduc

    t’s p

    erfo

    rman

    ce.

    © KA

    WNE

    ER U

    .K. L

    TD.

    * = no stock item

    Gaskets.E 01.01

    Issue A

  • AA®720 Juliet Balcony PRODUCT MANUAL

    Kawn

    eer’s

    con

    tinuo

    us d

    evel

    opm

    ent a

    nd e

    ngin

    eerin

    g pr

    ogra

    mm

    es

    may

    brin

    g ab

    out p

    rodu

    ct c

    hang

    es. K

    awne

    er r

    eser

    ve th

    e rig

    ht to

    in

    trodu

    ce w

    ithou

    t not

    ice s

    uch

    chan

    ges

    which

    will

    not d

    etra

    ct fr

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    the

    prod

    uct’s

    per

    form

    ance

    KAW

    NEER

    U.K

    . LTD

    .

    * = no stock item

    Intentionally blank.E 02.01

    Issue A

  • Kawneer UK LimitedAstmoor RoadAstmoor Industrial EstateRuncorn, Cheshire WA7 1QQTel: +44 (0) 1928 502500Fax: +44 (0) 1928 502501

    Accessories

    AA®720

  • Kawn

    eer’s

    con

    tinuo

    us d

    evel

    opm

    ent a

    nd e

    ngin

    eerin

    g pr

    ogra

    mm

    es

    may

    brin

    g ab

    out p

    rodu

    ct c

    hang

    es. K

    awne

    er r

    eser

    ve th

    e rig

    ht to

    in

    trodu

    ce w

    ithou

    t not

    ice s

    uch

    chan

    ges

    which

    will

    not d

    etra

    ct fr

    om

    the

    prod

    uct’s

    per

    form

    ance

    KAW

    NEER

    U.K

    . LTD

    .

    F Accessories

    page issue description

    F 01.01 A Accessories.

    F 02.01 A Screw fixings.

    F 03.01 A Glue accessories.

    F 04.01 A Intentionally blank.

  • setting blockitem no. 6003 822

    bottom wedge packeritem no. 6003 823

    top wedge packeritem no. 6003 824

    vertical reinforcement baritem no. 6003 825

    corner cleatitem no. 6003 821

    horizontal reinforcement baritem no. 6003 826

    rectangular top capitem no. 6003 835 65 whiteitem no. 6003 835 17 silveritem no. 6003 835 29 black

    vertical reinforcement bar - Oversizeitem no. 6004 253

    AA®720 Juliet BalconyPRODUCT MANUALKa

    wnee

    r’s c

    ontin

    uous

    dev

    elop

    men

    t and

    eng

    inee

    ring

    prog

    ram

    mes

    m

    ay b

    ring

    abou

    t pro

    duct

    cha

    nges

    . Kaw

    neer

    res

    erve

    the

    right

    to

    intro

    duce

    with

    out n

    otice

    suc

    h ch

    ange

    s wh

    ich w

    ill no

    t det

    ract

    from

    th

    e pr

    oduc

    t’s p

    erfo

    rman

    ce.

    © KA

    WNE

    ER U

    .K. L

    TD.

    Accessories.F 01.01

    Issue A

  • 4.8 x 16mm PH Pozi, DIN 7981item no. 691 017

    M8 Washeritem no. 861 272

    M8 x 14mm Socket cap head screwitem no. 6004 197

    AA®720 Juliet Balcony PRODUCT MANUAL

    Kawn

    eer’s

    con

    tinuo

    us d

    evel

    opm

    ent a

    nd e

    ngin

    eerin

    g pr

    ogra

    mm

    es

    may

    brin

    g ab

    out p

    rodu

    ct c

    hang

    es. K

    awne

    er r

    eser

    ve th

    e rig

    ht to

    in

    trodu

    ce w

    ithou

    t not

    ice s

    uch

    chan

    ges

    which

    will

    not d

    etra

    ct fr

    om

    the

    prod

    uct’s

    per

    form

    ance

    KAW

    NEER

    U.K

    . LTD

    .

    Screw fixings.F 02.01

    Issue A

  • cleanerCosmofen 60for metal glueitem no. 273 354 00

    sealantitem no. 275 383 29 dark

    AA®720 Juliet BalconyPRODUCT MANUALKa

    wnee

    r’s c

    ontin

    uous

    dev

    elop

    men

    t and

    eng

    inee

    ring

    prog

    ram

    mes

    m

    ay b

    ring

    abou

    t pro

    duct

    cha

    nges

    . Kaw

    neer

    res

    erve

    the

    right

    to

    intro

    duce

    with

    out n

    otice

    suc

    h ch

    ange

    s wh

    ich w

    ill no

    t det

    ract

    from

    th

    e pr

    oduc

    t’s p

    erfo

    rman

    ce.

    © KA

    WNE

    ER U

    .K. L

    TD.

    Glue accessories.F 03.01

    Issue A

  • AA®720 Juliet Balcony PRODUCT MANUAL

    Kawn

    eer’s

    con

    tinuo

    us d

    evel

    opm

    ent a

    nd e

    ngin

    eerin

    g pr

    ogra

    mm

    es

    may

    brin

    g ab

    out p

    rodu

    ct c

    hang

    es. K

    awne

    er r

    eser

    ve th

    e rig

    ht to

    in

    trodu

    ce w

    ithou

    t not

    ice s

    uch

    chan

    ges

    which

    will

    not d

    etra

    ct fr

    om

    the

    prod

    uct’s

    per

    form

    ance

    KAW

    NEER

    U.K

    . LTD

    .

    Intentionally blank.F 04.01

    Issue A

  • Kawneer UK LimitedAstmoor RoadAstmoor Industrial EstateRuncorn, Cheshire WA7 1QQTel: +44 (0) 1928 502500Fax: +44 (0) 1928 502501

    Cross Sections

    AA®720

  • H 01.01 A Elevations - Juliet balcony.

    H 02.01 A Tilt turn with Juliet Balcony - Vertical section.

    H 03.01 A Tilt turn with Juliet Balcony - Head section.

    H 04.01 A Tilt turn with Juliet Balcony - Cill section.

    H

    Kawn

    eer’s

    con

    tinuo

    us d

    evel

    opm

    ent a

    nd e

    ngin

    eerin

    g pr

    ogra

    mm

    es

    may

    brin

    g ab

    out p

    rodu

    ct c

    hang

    es. K

    awne

    er r

    eser

    ve th

    e rig

    ht to

    in

    trodu

    ce w

    ithou

    t not

    ice s

    uch

    chan

    ges

    which

    will

    not d

    etra

    ct fr

    om

    the

    prod

    uct’s

    per

    form

    ance

    KAW

    NEER

    U.K

    . LTD

    .

    page issue description

    Cross Sections

  • Elevations - Juliet balcony. Issue AAA®720 Juliet BalconyPRODUCT MANUAL

    Kawn

    eer’s

    con

    tinuo

    us d

    evel

    opm

    ent a

    nd e

    ngin

    eerin

    g pr

    ogra

    mm

    es

    may

    brin

    g ab

    out p

    rodu

    ct c

    hang

    es. K

    awne

    er r

    eser

    ve th

    e rig

    ht to

    in

    trodu

    ce w

    ithou

    t not

    ice s

    uch

    chan

    ges

    which

    will

    not d

    etra

    ct fr

    om

    the

    prod

    uct’s

    per

    form

    ance

    KAW

    NEER

    U.K

    . LTD

    .

    H 01.01

    Issue A

  • Tilt turn with Juliet Balcony - Vertical section.

    80

    H 02-01H 02-01

    1002 291

    773 159773 188

    38 54 7

    46.5

    33.5 33.5

    26003 8256004 253

    6003 823

    236 958

    270 322

    AA®720 Juliet Balcony PRODUCT MANUAL

    Kawn

    eer’s

    con

    tinuo

    us d

    evel

    opm

    ent a

    nd e

    ngin

    eerin

    g pr

    ogra

    mm

    es

    may

    brin

    g ab

    out p

    rodu

    ct c

    hang

    es. K

    awne

    er r

    eser

    ve th

    e rig

    ht to

    in

    trodu

    ce w

    ithou

    t not

    ice s

    uch

    chan

    ges

    which

    will

    not d

    etra

    ct fr

    om

    the

    prod

    uct’s

    per

    form

    ance

    KAW

    NEER

    U.K

    . LTD

    .

    H 02.01

    Issue AIssue A

  • 69

    38

    H 03-01

    80

    6

    8

    547

    540

    773 188

    773 159

    AA®720 Juliet BalconyPRODUCT MANUALKa

    wnee

    r’s c

    ontin

    uous

    dev

    elop

    men

    t and

    eng

    inee

    ring

    prog

    ram

    mes

    m

    ay b

    ring

    abou

    t pro

    duct

    cha

    nges

    . Kaw

    neer

    res

    erve

    the

    right

    to

    intro

    duce

    with

    out n

    otice

    suc

    h ch

    ange

    s wh

    ich w

    ill no

    t det

    ract

    from

    th

    e pr

    oduc

    t’s p

    erfo

    rman

    ce.

    © KA

    WNE

    ER U

    .K. L

    TD.

    Tilt turn with Juliet Balcony - Head section.H 03.01

    Issue A

  • 80

    754

    86

    Cill detail shown for illustration purposes only,cill detail to suit application.

    38

    46.5

    1002 291

    118 296

    1003 134

    33.5

    33.5

    H 04-01

    6003 822

    6003 826

    2

    773 159

    773 188

    219 004

    AA®720 Juliet Balcony PRODUCT MANUAL

    Kawn

    eer’s

    con

    tinuo

    us d

    evel

    opm

    ent a

    nd e

    ngin

    eerin

    g pr

    ogra

    mm

    es

    may

    brin

    g ab

    out p

    rodu

    ct c

    hang

    es. K

    awne

    er r

    eser

    ve th

    e rig

    ht to

    in

    trodu

    ce w

    ithou

    t not

    ice s

    uch

    chan

    ges

    which

    will

    not d

    etra

    ct fr

    om

    the

    prod

    uct’s

    per

    form

    ance

    KAW

    NEER

    U.K

    . LTD

    .

    Tilt turn with Juliet Balcony - Cill section.H 04.01

    Issue A

  • Kawneer UK LimitedAstmoor RoadAstmoor Industrial EstateRuncorn, Cheshire WA7 1QQTel: +44 (0) 1928 502500Fax: +44 (0) 1928 502501

    ProfileProcessing/Assembly

    AA®720

  • Kawn

    eer’s

    con

    tinuo

    us d

    evel

    opm

    ent a

    nd e

    ngin

    eerin

    g pr

    ogra

    mm

    es

    may

    brin

    g ab

    out p

    rodu

    ct c

    hang

    es. K

    awne

    er r

    eser

    ve th

    e rig

    ht to

    in

    trodu

    ce w

    ithou

    t not

    ice s

    uch

    chan

    ges

    which

    will

    not d

    etra

    ct fr

    om

    the

    prod

    uct’s

    per

    form

    ance

    KAW

    NEER

    U.K

    . LTD

    .

    O Preparation

    page issue description

    O 01.01 A Cutting sheet, single vent.

    O 02.01 A Cutting sheet, double vent.

    O 03.01 A Juliet balcony - Jamb.

    O 04.01 A Juliet balcony - Frame cill.

    O 05.01 A Juliet balcony - Outer frame jamb.

    O 06.01 A Gasket preparation for setting block.

  • Issue A

    AA®720 Juliet BalconyKa

    wnee

    r’s c

    ontin

    uous

    dev

    elop

    men

    t and

    eng

    inee

    ring

    prog

    ram

    mes

    m

    ay b

    ring

    abou

    t pro

    duct

    cha

    nges

    . Kaw

    neer

    res

    erve

    the

    right

    to

    intro

    duce

    with

    out n

    otice

    suc

    h ch

    ange

    s wh

    ich w

    ill no

    t det

    ract

    from

    th

    e pr

    oduc

    t’s p

    erfo

    rman

    ce.

    © KA

    WNE

    ER U

    .K. L

    TD.

    FABRICATION MANUAL O 01.01

    Cutting sheet, single vent.

  • Issue A

    AA®720 Juliet Balcony

    Kawn

    eer’s

    con

    tinuo

    us d

    evel

    opm

    ent a

    nd e

    ngin

    eerin

    g pr

    ogra

    mm

    es

    may

    brin

    g ab

    out p

    rodu

    ct c

    hang

    es. K

    awne

    er r

    eser

    ve th

    e rig

    ht to

    in

    trodu

    ce w

    ithou

    t not

    ice s

    uch

    chan

    ges

    which

    will

    not d

    etra

    ct fr

    om

    the

    prod

    uct’s

    per

    form

    ance

    KAW

    NEER

    U.K

    . LTD

    .

    FABRICATION MANUALO 02.01

    Cutting sheet, double vent.

  • 45°

    69.0

    *14

    0.0

    *

    17

    Holes 9.0 dia.

    1002291

    Right hand ( viewed from outside ) drawn.Left hand symmetrically opposite.

    Bottom

    Reinforcement Bar 6003 8251002291 jamb height 'r'from 1115.0 - 1254.0. Reinforcement Bar 6004 2531002291 jamb height 'r'from 1255.0 - 1515.0 Cut down 6004 253 to suit Juliet balcony jamb height 'r' - 66.0 = reinforcement length.

    Holes required for length 'r' 8 holes - 1115.0 - 1254.0 - reinforcement 6003 825 9 holes - 1255.0 - 1394.0 - cut down reinforcement 6004 25310 holes - 1395.0 - 1515.0 - cut down reinforcement 6004 253

    Reinforcement Bar6003 825 or 6004 253

    2 required per assembly

    *140

    .0

    * Hole centres to match frame fixing holes.

    AA®720 Juliet BalconyFABRICATION MANUALKa

    wnee

    r’s c

    ontin

    uous

    dev

    elop

    men

    t and

    eng

    inee

    ring

    prog

    ram

    mes

    m

    ay b

    ring

    abou

    t pro

    duct

    cha

    nges

    . Kaw

    neer

    res

    erve

    the

    right

    to

    intro

    duce

    with

    out n

    otice

    suc

    h ch

    ange

    s wh

    ich w

    ill no

    t det

    ract

    from

    th

    e pr

    oduc

    t’s p

    erfo

    rman

    ce.

    © KA

    WNE

    ER U

    .K. L

    TD.

    Juliet balcony - Jamb.O 03.01

    Issue A

  • 13

    .0

    5.7

    17

    .0

    40.0170.0

    57.0 60.0 20.0

    *Drainage slots to coincide with outer frame slots. Outer frame drainage positions are different to standard window positions to suit Juliet balcony fitting.

    Holes both ends 9.0 dia.

    Drainage slot. Reinforcement holes.

    47.0 60.0Varies

    317.0# ( Frame ref 1031.0 and above )

    400.0 max ctrs

    6.3

    6.3

    *180.0 end drainge centre

    R3.

    0

    # Frame width ref

    # For frame width up to 1030.0 use central fixing position.

    1002 291(1003 458 similar)

    2 holes both ends 9.0 dia.

    Outer frame profile varies.

    holes 4.2 dia (see page P 01.01)

    25

    25

    AA®720 Juliet Balcony FABRICATION MANUAL

    Kawn

    eer’s

    con

    tinuo

    us d

    evel

    opm

    ent a

    nd e

    ngin

    eerin

    g pr

    ogra

    mm

    es

    may

    brin

    g ab

    out p

    rodu

    ct c

    hang

    es. K

    awne

    er r

    eser

    ve th

    e rig

    ht to

    in

    trodu

    ce w

    ithou

    t not

    ice s

    uch

    chan

    ges

    which

    will

    not d

    etra

    ct fr

    om

    the

    prod

    uct’s

    per

    form

    ance

    KAW

    NEER

    U.K

    . LTD

    .

    Juliet balcony - Frame cill.O 04.01

    Issue A

  • 59.0

    *14

    0.0

    *14

    0.0

    *14

    0.0

    **1

    40.0

    Frame holes 9.0 dia.

    6.3

    Outer frame profile varies.

    Holes required for length 'r' 8 holes - 1115.0 - 1254.0 9 holes - 1255.0 - 1394.010 holes - 1395.0 - 1515.0

    Right hand ( viewed from outside ) drawn.Left hand symmetrically opposite.

    * Hole centres to match Juliet balcony fixing holes.

    AA®720 Juliet BalconyFABRICATION MANUALKa

    wnee

    r’s c

    ontin

    uous

    dev

    elop

    men

    t and

    eng

    inee

    ring

    prog

    ram

    mes

    m

    ay b

    ring

    abou

    t pro

    duct

    cha

    nges

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    Juliet balcony - Outer frame jamb.O 05.01

    Issue A

  • LH and RH Corners cut down, mitred and sealed using linear gasket 0219 004.

    0219 004

    92

    28

    92

    28

    LH Corner

    RH Corner

    LH Corner shown with Setting Block

    6003 822

    RH Corner

    LH Corner

    (Gasket shown compressed)

    (Gasket shown compressed)

    AA®720 Juliet Balcony FABRICATION MANUAL

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    NEER

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    . LTD

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    Gasket preparation for setting block.O 06.01

    Issue A

  • Kawneer UK LimitedAstmoor RoadAstmoor Industrial EstateRuncorn, Cheshire WA7 1QQTel: +44 (0) 1928 502500Fax: +44 (0) 1928 502501

    Hardware Installation

    AA®720

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    P Assembly

    page issue description

    P 01.01 A Juliet balcony - Frame assembly.

    P 02.01 A Juliet balcony - Glazing.

  • AA®720 Juliet BalconyKa

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    FABRICATION MANUAL P 01.01

    Juliet balcony - Frame assembly. Issue A

  • Wedge packer Part No 6003 824

    Remove excess sealant

    Wedge gasketvaries to suit glass thickness.Refer to glazing chart.

    Silicone sealant.

    ASSEMBLY PROCEDURESteps 13-19 to be carried out AFTER installation of unit into building structure where suitable glass clearance is available.Where no glass clearance is available, steps 13-19 to be carried out BEFORE installation of unit into building structure. 13. Carefully position glass and slide into both vertical side rails ensuring equal gaps at both ends (reposition glass if necessary).14. Apply wedge gasket into vertical side rails - cut 4.0mm short from top face.15. Insert wedge packers 6003 824 into side rails at both ends of glass, ensuring packer fin sits on top of glass.16. Apply sealant inside rebate and to top face of vertical side rails.17. Apply sealant to underside of Top Caps 6003 835 ensuring locator legs of Top Cap are also covered.18. Place Top Caps 6003 835 on top of both vertical side rails and push down ensuring good tight fit.19. Remove excess sealant.

    Wedge gasket cut4.0 - 5.0mm shortof frame.

    EXTERNAL VIEW

    EXTERNAL VIEW

    EXTERNAL VIEW

    General Fixing Notes:- i) Building substrate must be suitable to accommodate fixings and fixing lugs.ii) The door frame is to be square and true, the threshold must be level.iii) Frames fixed into structure with fixing intervals of 400mm Max. centres and 150mm Max. in from ends. Sufficient packing shims should be placed around direct fixings to avoid distortion of the window frame when fixings are tightened.iv) When fixing with fixing lugs, frames shall be suitably packed in the aperture, so as not to impose an unnecessary loading on the fixing lug. When bending fixing lugs to sit against the wall the bend radii in the lug should be large enough so that metal is not fractured.v) Fixings should be suitable for the structure and be sufficient to sustain the loadings calculated in accordance with current regulations.vi) Perimeter sealant and backer rods should be installed in accordance with manufacturers instructions.

    Silicone sealant onunderside of Top Cap 6003 835 and around locator legs

    Top CapPart No 6003 835

    EXTERNAL VIEW

    IMPORTANT:Allow for glass clearance in building structure when installing.

    IMPORTANT:Allow for glass clearance in building structure when installing.

    AA®720 Juliet Balcony

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    FABRICATION MANUALP 02.01

    Juliet balcony - Glazing.Issue A

    AA720 Pu Main IndexAA720 JB Chapter AIntroduction & system specification.System specification.System specification.System specification.AA720 JB Chapter BParts index.Intentionally blank.Technical data.General guidelines.Size limitations.Intentionally blank.AA720 JB Chapter CProfile, Juliet Balcony (Fall Protection).Intentionally blank.AA720 JB Chapter DGlazing details.Intentionally blank.AA720 JB Chapter EGaskets.Intentionally blank.AA720 JB Chapter FAccessories.Screw fixings.Glue accessories.Intentionally blank.AA720 JB Chapter HElevations - Juliet balcony.Tilt turn with Juliet Balcony - Vertical section.Tilt turn with Juliet Balcony - Head section.Tilt turn with Juliet Balcony - Cill section.AA720 JB Chapter OCutting sheet, single vent.Cutting sheet, double vent.Juliet balcony - Jamb.Juliet balcony - Frame cill.Juliet balcony - Outer frame jamb.Intentionally blank.AA720 JB Chapter P

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