supersport model #s00sb5bs model …pi54.com/corp/manuals/parts/9915397.pdf2 mikuni vm34ss slide fan...

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PARTS MANUAL PN 9915397 and MICROFICHE PN 9916183 10/99 SUPERSPORT Model #S00SB5BS Model #S00SB5BSA Rev. 01

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Page 1: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓPARTS MANUAL PN 9915397 and MICROFICHE PN 9916183 10/99

SUPERSPORTModel #S00SB5BS

Model #S00SB5BSARev. 01

ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ

Page 2: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

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Page 3: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

TABLE OF CONTENTSSUPERSPORT S00SB5BS(A)

Parts Manual

AAIR BOX C1. . . . . . . . . . . . . . . . . . . . . . . . . . . .

BBLOWER HOUSING &

RECOIL STARTER C6. . . . . . . . . . . . . . . . . BRAKE A14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CCARBURETOR C7. . . . . . . . . . . . . . . . . . . . . . . CHAINCASE B5. . . . . . . . . . . . . . . . . . . . . . . . . CONSOLE A13. . . . . . . . . . . . . . . . . . . . . . . . . . . CRANKCASE C3. . . . . . . . . . . . . . . . . . . . . . . . . CYLINDER C4. . . . . . . . . . . . . . . . . . . . . . . . . . .

DDECALS A12. . . . . . . . . . . . . . . . . . . . . . . . . . . . DRIVE CLUTCH B11. . . . . . . . . . . . . . . . . . . . . . . DRIVE TRAIN B6. . . . . . . . . . . . . . . . . . . . . . . . . DRIVEN CLUTCH B12. . . . . . . . . . . . . . . . . . . . . .

EENGINE MOUNTING C2. . . . . . . . . . . . . . . . . . . EXHAUST SYSTEM B13. . . . . . . . . . . . . . . . . . . .

FFRONT SUSPENSION and SKI B1-2. . . . . . . . . . . . FRONT TORQUE ARM B9. . . . . . . . . . . . . . . . . FUEL PUMP C8. . . . . . . . . . . . . . . . . . . . . . . . . .

HHOOD A9-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HOOD - FOAM/FOIL A11. . . . . . . . . . . . . . . . . . . .

MMAGNETO C10. . . . . . . . . . . . . . . . . . . . . . . . . . .

NNOSEPAN A7-8. . . . . . . . . . . . . . . . . . . . . . . . . . .

OOIL PUMP C9. . . . . . . . . . . . . . . . . . . . . . . . . . . OIL TANK B14. . . . . . . . . . . . . . . . . . . . . . . . . . .

PPART NUMBER INDEX C12-D3. . . . . . . . . . . . . . . . . . PISTON and CRANKSHAFT C5. . . . . . . . . . . . . .

RRAIL MOUNTING (SUSPENSION) B8. . . . . . . . . . REAR TORQUE ARM B10. . . . . . . . . . . . . . . . . .

SSEAT and GAS TANK A6. . . . . . . . . . . . . . . . . . . STEERING B4. . . . . . . . . . . . . . . . . . . . . . . . . . . STEERING - HANDLEBAR B3. . . . . . . . . . . . . . . SUSPENSION (TRAIL) B7. . . . . . . . . . . . . . . . . .

TTOOL BOX C11. . . . . . . . . . . . . . . . . . . . . . . . . . TUNNEL A5. . . . . . . . . . . . . . . . . . . . . . . . . . . .

The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.

Page 4: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

2000 SUPERSPORT SPECIFICATIONSBRAKES

Type Hydraulic Disc 5/8 Piston

CAPACITIESCoolant Capacity (qts.)Chaincase Oil Capacity (oz.)Dry Weight (lbs.)Fuel Tank Capacity (US/lmp. Gal.)Gearcase Oil Capacity (oz.)Height (in.)Length (Incl. skis)Oil Capacity (qts.)Ski Center Distance (in.)Ski Length (in.)Ski Width (in.)Width (in.) Compressed

N/A9

44611.8/9.7

N/A45

1083

42.5405.548

CHAINCASEDrive Chain LengthDrive Shaft SprocketReverse TransmissionSprocket Ratio

66P 3/49T (2)

Accessory19:39

DRIVE CLUTCHCenter Distance (in.)Clutch Offset (in.)Clutch TypeClutch WeightRing GearSpiderSpring Color (Touring)

125/8

P-8510-60

AccessoryCast

Dark Blue/White

DRIVEN CLUTCHCoversDiameter (in.)Helix AngleSpring PositionSpring Type

Yes10.75

36°2

Silver/Blue

ENGINE SPECSEngine Model NumberAlternator OutputBore X Stroke (mm)Displacement (cc’s)Carburetion/Throttle BodyCarburetor ModelCoolingCylindersCylinder PlatingElectric StartIgnition Timing Dynamic Deg. BTDCIgnition TypeOil InjectionSpark Plug Type (RFI)

EC55PM01212V 240W

73x65544

2 MikuniVM34SS Slide

Fan Air2

Iron LinerAccessory

27°@3000 RPMCDIYes

NGK BR9ES

ELECTRICALHeadlight TypeHeadlight (watts)Indicator LightHandwarmerThumbwarmer

HalogenHigh 2x37.5/Low 60

Hi-Beam/Oil/Brake/AccessoryStandardStandard

GRAPHICSBackrest Pad ColorBelly Pan ColorFront Shock ColorFront Springs ColorGrab Bar ColorHandlebar CoverHeadlight Pod ColorHood Color

Hood Accent Colors

Snow Flap ColorNosecone-Top/Bottom ColorRear Rack (Cargo) ColorRear Idler Wheel ColorSki ColorTunnel ColorTunnel Graphics Color

Windshield (Size/Color)Windshield Base Color

N/ABlackBlack

Indy RedN/A

Black MoldedBlack

Bright White Metallic (S00SB5BS)Rigel Blue (S00SB5BSA)

Bright Red/Screamin’ Yellow/Black/Violet C/New Silver (S00SB5BS)Stratus Blue/Process Blue/Bright

Silver, White/Black (S00SB5BSA)Black/Silver Logo

N/AN/A

Indy RedBlackBlack

Violet C/Bright Red/Screamin’ Yellow/White/Black (S00SB5BS)Stratus Blue/Bright Silver/

Black (S00SB5BSA)14” Flared/Smoke

Black Band

TRACKTrack ConstructionTrack Length OverallTrack PatternTrack WidthLug Height

Polyester121″

Lightning Bolt15″.82″

SUSPENSIONFront TypeFront Travel (in.)Radius Rods (Adj. or Fixed)IFS Shocks/Spring Adj.Torsion Bar/TypeRear TypeFront Torque Arm LimiterRear Torque Arm LimiterRear Travel (in.) (Rear Idler)Shock:

Front TrackRear Track

Springs:Front Torque ArmRear Torque ArmRear Torque Arm Spring Dia.

X-10 IFS10

Fixed UpperNitrex/Thread Adjust

9/16 Std.XTRA 10

Quick AdjustableQuick Adjustable

10.2

NitrexSelect

CoilTorsion.406/77

Polaris Industries Inc. reserves the right to make changes in design and specifications and/or to make additions or improvements to its products without notice.

Page 5: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

2000 SNOWMOBILE PUBLICATION NUMBERS

MODEL MODEL NO. OWNER’SMANUAL

OWNER’SMANUAL

SUPPLEMENT

PARTSMANUAL

PARTSMICROFICHE

ASSEMBLYINSTRUCTIONS

SUPERSPORT S00SB5BSS00SB5BSA

9915247 9915368 9915397 9916183 9915454

Page 6: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

A5

TUNNELSUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

7

6

8

1720

1

2223

21

2

15

12

10

4

4

5

4

11

9

15

14

15

15

19

2

24

3

2

18

16

13

2

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 1012707-067 1 Bulkhead2 7661638 93 Rivet3 1012763-067 1 Tunnel4 7661841 25 Rivet5 5241053 1 Panel, Tunnel Back6 7621418 5 Rivet7 5432149-1106 1 Flap, Snow8 2670169 1 Bumper, Rear9 7512240 4 Bolt

10 7552801 4 Washer, Spring Lock11 7558301 4 Washer, Flat12 5431995-070 2 Cap, Bumper13 2670133 2 Reflector, Red

14 5241268-0675241269-067

11

Pad, Suspension, Rear, LHPad, Suspension, Rear, RH

15 7661840 70 Rivet16 5521238 1 Extrusion, Clutch Guard17 1012681

101268211

Asm., Footrest, LHAsm., Footrest, RH

18 1012812-0671012813-067

11

Support, Tunnel, LHSupport, Tunnel, RH

19 5243942-067 2 Pad, Suspension Mounting, Front20 7073978 2 Decal - Tunnel Strip, Top21 7621452 4 Rivet22 5222857 1 Guard, Adaptor, Drive23 7080416 2 Plug, Hole24 7080398 2 Plug, Hole

4/99

Page 7: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

A6

SEAT and GAS TANKSUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

1

2

7

8

9

107

12

1314

19

16

13

17

2122

232425

28

29

30

20

3 4 5 6

15

18

27

11

13

26

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 25112485810513

11

Cap, Fuel w/GaugeGasket, Fuel Cap

2 5410842 1 Grommet, Fuel Tank3 7080550 2 Grommet, Relatch, Bottom4 7080549 2 Grommet, Relatch, Top5 7080548 2 Relatch, Twist Lock6 7621337 4 Rivet7 4030024 2 Bulb, Taillight8 5430423 1 Lens9 7511840 4 Screw

10 4030045 1 Bulb, Brakelight11 2682406

26824072682506

2682412

1

11

1

Asm., Cushion, Seat(S00SB5BS)(Incl. 3-15,20-24,29,30)Cover, Seat (S00SB5BS)Asm., Cushion, Seat(S00SB5BSA)(Incl. 3-15,20-24,29,30)Cover, Seat, Long (S00SB5BSA)

12 2460398 1 Harness, Taillight13 7555746 7 Washer

14 7621467 3 Rivet15 7542147 2 Retainer, Weld Nut16 5433341 1 Housing, Taillight17 5431436 1 Cover, Taillight Protector18 7621301 4 Rivet19 7512242 2 Screw20 7621464 2 Rivet21 7052243 1 Pick-Up, Fuel w/Filter22 7080402 2 Ring, Compression23 8350019-600 AR Fuel Line24 7052143 1 Fitting, Outlet, Double, 90 Degree25 7080307 2 Clamp, Hose, Green26 8350018-600 AR Fuel Line27 7541925 1 Nut, Nylok28 8450061-600 AR Fuel Line29 7052095 1 Fitting, 90 Degree30 7080559 1 Cable, Tank Retention

4/99

Page 8: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

A7

NOSEPANSUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

23 6

5

78

9

11

10

13

14

17

2521

18

12

20

1

22

3

2

4

4

7

21

15

16

24

4

17

23

21

24

19

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 1012783-067 1 Brace, Hinge2 7552801 4 Washer, Spring Lock3 7512276 4 Bolt4 7621402 19 Rivet5 7542103 2 Nut6 5243006

524300511

Guide, Hood, RHGuide, Hood, LH

7 7621601 2 Rivet8 5410370 2 Strap, Hood Latch9 5220522-067

5220523-06711

Brace, Pan, LHBrace, Pan, RH

10 7621432 4 Rivet11 5432887

543288811

Cap, Bumper, LHCap, Bumper, RH

12 7515166 2 Screw

13 7080416 2 Plug, Hole14 5243460-067

5243461-06711

Extrusion, Bumper, Formed, LHExtrusion, Bumper, Formed, RH

15 5410344 1 Plug, Hole16 5410820 1 Plug, Hole17 7512193 4 Bolt, Carriage18 5242575-067 1 Brace, Pan, Lower19 7661638 2 Rivet20 5432891 1 Bumper, Front21 7542122 5 Nut, Nylok22 7517371 1 Screw23 7621463 2 Rivet24 7558301 2 Washer25 5243820 1 Brace, Pan, Upper

4/99

Page 9: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

A8

NOSEPANSUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

20

85

67

321

4

22

16

14

12

17

1716

21

10

13

11

15

19

18

26

19

24

23

25

9

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5811604 1 Tape, Foil2 5810492 1 Tape, Foil3 5811723 1 Tape, Foil4 5810497 1 Tape, Foil5 5810494 1 Tape, Foil6 5810495 1 Tape, Foil7 5810493 1 Tape, Foil8 7621402 5 Rivet9 7077758 1 Decal - Suspension Troubleshooting

10 7077795 1 Decal - Engine and Clutch, French11 5433179 1 Duct, Air Outlet12 7080216 1 Pin, Clutch Guard13 7077796 1 Decal - Engine and Clutch, English

14 1012823 1 Asm., Clutch Guard (Incl. Decals)15 7621485 4 Rivet16 7621467 37 Rivet17 7621418 5 Rivet18 7670042 12 Clip, U-Type19 5433217 2 Louver20 5211722 1 Plate, Backer21 5410820 1 Plug, Hole22 5411454 1 Nosepan23 5243215-067 1 Screen, Front, Nosepan24 5811724 2 Cover, Front, Nosepan25 7621433 5 Rivet26 7555904 5 Washer

9/99

Page 10: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

A9

HOODSUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

9

7

3 4

11

12

14

28

27

19

2

17

15

20

1

5

6

10

2

1

3

15

20

1719

8

16

16

21

2223

19

24

2526

18

18

13

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 1011944-067 2 Mount, Headlight2 7515107 2 Screw3 7670057 2 Nut, U-Type Speed4 2433016 1 Asm., Headlamp (Incl. Bulbs)5 4010253 2 Bulb, High Beam6 2870448 1 Bulb, Halogen7 5431855

543185611

Lens/Reflector, LHLens/Reflector, RH

8 2632014-2412632014-246

11

Hood w/Foam & Foil, White (S00SB5BS)Hood w/Foam & Foil, Blue (S00SB5BSA)

9 7511953 6 Screw10 7670040 1 Clip, U-Type11 7517746 1 Bolt, Tee, Adjuster12 7041308 1 Spring, Headlight Adjust13 5811687 1 Foam, Headlight Seal14 7080887 1 Knob, Headlight Adjust

15 10127501012751

11

Hinge, Upper, LHHinge, Upper, RH

16 5242948 2 Plate, Bolt17 7515184 4 Screw18 7515203 2 Bolt, Carriage19 7542122 6 Nut, Nylok20 5244395 2 Plate, Hinge, Lower21 5242945 1 Brace, Hood, Upper22 5242946 1 Brace, Hood, Lower23 7661637 2 Rivet24 7041732 2 Spring, Extension25 7041760 1 Ring, Spring Attachment26 7080372 1 Clamp, Retainer27 7517441 4 Screw28 5432931 1 Screen, Front

9/99

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A10

HOODSUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

2

3

1

4

5

9

10

8

11

12

22

13

15

21

17

20

16

14

3

6

19

18

2324

25

67

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5433165 1 Windshield, Flared/Smoke, 14”2 7621509 3 Rivet3 3280158

32801563280157

444

NutWasher, Split LockWasher

4 3280210 2 Bracket, Speedo/Tach5 2652208 1 Housing, Instrument

(Incl. Warning Decals)6 3280209 2 Cushion, Rubber7 3280250

403001513

TachometerBulb, Replacement

8 3280186 1 Knob, Trip Odometer9 3280303

403001514

Speedometer w/90 Degree Angle DriveBulb, Replacement

10 3280341 1 Cable, Speedometer11 5811625 1 Foam, Pre-Filter

12 2460732 1 Harness, Headlight13 7517441 7 Screw14 7621334 4 Rivet15 5430733 2 Cup, Hood Latch16 5410970 4 Retainer17 7555904 2 Washer18 5242893 2 Clip, Pigtail19 7621467 2 Rivet20 7080764 2 Cable, Hood21 7621402 2 Rivet22 7555727 4 Washer23 5243212 1 Deflector, Air, Hood24 5811718 1 Foam, Hood Air Deflector25 7621301 4 Rivet

4/99

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A11

HOOD - FOAM/FOILSUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

1

11

3

8

7

10

9

22

6

5

4

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5242858-067 1 Screen, Hood, RH2 7511864 2 Screw3 7670040 5 Clip, U-Type4 5811703 1 Foil, Hood Tab, Reinforcement5 5811621 1 Foil, Tape, Upper Louver, RH6 5811616 1 Foil, Tape

7 5811612 1 Foil, Hood, RH8 5811611 1 Foil/Foam, Hood9 5811607 1 Foam, Hood, LH

10 5811717 1 Foam, Hood, Center11 5243172-067 1 Cover, Louver, LH

4/99

Page 13: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

A12

DECALSSUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

LH

RH

11

9

78

6

5

4

13

3

12

1

10

4

1011

5

9

2

78

6

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

2201486

2201586

1

1

Kit - Hood Decals, ’00 Supersport(Incl.3-5,7,8,12,13)(S00SB5BS)Kit - Hood Decals, ’00 Supersport(Incl.3-5,7,8,12,13)(S00SB5BSA)

2200891 1 Kit - Decal Application Solution (For Seat and Handlebar Decals)

1 7076360 1 Decal - Track/Seat, English/French2 7078315 1 Logo - 45th Anniversary3 7077621 1 Decal - “No Passenger” Warning4 7078099

707812811

Decal - Hood Center, “INDY” (S00SB5BS)Decal - Hood Center, “INDY” (S00SB5BSA)

5 70775507077504

11

Decal - Hood Center, “POLARIS” (S00SB5BS)Decal - Hood Center, “POLARIS” (S00SB5BSA)

6 7078095707809670782397078240

1111

Decal - Trailing Arm, “INDY”, LH (S00SB5BS)Decal - Trailing Arm, “INDY”, RH (S00SB5BS)Decal - Trailing Arm, “INDY”, LH (S00SB5BSA)Decal - Trailing Arm, “INDY”, RH (S00SB5BSA)

7 7078091707809270783197078320

1111

Decal - “Supersport”, LH (S00SB5BS)Decal - “Supersport”, RH (S00SB5BS)Decal - “Supersport”, LH (S00SB5BSA)Decal - “Supersport”, RH (S00SB5BSA)

8 7078093707809470782377078238

1111

Decal - Hood Side, “550”, LH (S00SB5BS)Decal - Hood Side, “550”, RH (S00SB5BS)Decal - Hood Side, “550”, LH (S00SB5BSA)Decal - Hood Side, “550”, RH (S00SB5BSA)

9 7078097707809870782417078242

1111

Decal - Tunnel, LH (S00SB5BS)Decal - Tunnel, RH (S00SB5BS)Decal - Tunnel, LH (S00SB5BSA)Decal - Tunnel, RH (S00SB5BSA)

10 7076381 2 Decal - Seat, “POLARIS”11 7077953 2 Decal - “XTRA-10”12 7077370 1 Decal - Dash Warning, French, RH13 7078371 1 Decal - Dash Warning, English, LH

4/99

Page 14: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

A13

CONSOLESUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

8

7

21

11

20

19

12

13

10

5

9

10

Footrest4

32

1

16

17

22

6

18

1415

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7512031 2 Screw2 5211573 1 Spacer3 4060123 1 Regulator, LR74 7541925 2 Nut, Nylok5 4020063 1 Housing6 4020092 1 Terminal, Ring7 4020057 1 Housing8 2460733 1 Harness, Wire, Main9 7077367 1 Decal - Console, Ignition

10 7515199 4 Screw11 2200358 1 Kit - Ignition Switch12 7080290 1 Cable, Choke (Incl. 13,19)13 5432943 1 Lever, Choke (Incl. Pin)14 7080804 1 Cable Tie, Releasable

15 7555932 2 Washer16 7621330 2 Rivet17 5243049 1 Guide, Recoil18 7571610 1 Washer, Lock19 5432944 1 Nut, Choke20 5410611 1 Cap w/Key NOTE: When ordering

ignition key PN 5410611 be sure tospecify if for an A,B,C,D, or E switch.Letter code will be labeled on under-side of switch body behind console.Key dot code found on key cap (i.e.one dot = A, two dots= B, etc.)

21 7547035 1 Nut, Ignition22 5432906 1 Console

4/99

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A14

BRAKESUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

19

2021

22

23

2425

17

26

15

16

17

18

1

2

3

14

13

11

6

109

7

4

5

8

12

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 2201254 1 Kit - Cover Screws2 2201255 1 Kit - Cover Assembly. (Incl. 1,3)3 ––––––– 1 Gasket4 2201250 1 Kit - Spring, Parking Lever5 2050087 1 Asm., Master Cylinder

(Incl. 2,4,7,9,10,13)6 7517441 3 Screw7 2201569 1 Kit - Lever & Pivot Pin8 7517566 1 Screw9 2201249

401015711

Kit - Body/Reservoir Clamp Switch, Brakelight

10 2201248 1 Kit - Cartridge11 2010167 1 Asm., Control, LH12 5433291 1 Button, Switch, HI/LO, LH Control13 2201252 1 Kit - Pivot Pin

14 2201251 1 Kit - Parking Lever & Spring (Incl. 4)15 1910350 1 Asm., Brake Caliper (Incl. 24,25,26)16 1910313 1 Line, Brake17 2200467 1 Kit - Clip, Spring (Qty. 2)18 1930735 1 Inlet19 7515521 2 Bolt20 7552603 2 Washer, Spring Lock21 7555806 2 Washer22 1012849 1 Guide, Rope23 1930733 1 Bracket, Caliper24 1930734 1 Piston & Seal (Incl. 25)25 2200466 1 Kit - Seal26 2201429

2201430

1

1

Kit - Heavy Duty Brake Pad, Type 81(Incl. 17)Kit - Brake Pad, Type 81

4/99

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B1

FRONT SUSPENSION and SKISUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

5

6

8

7

9 14 15

8

7

22

2526

27

18

28

19

29

3031

32

3334 35

36

37

38

4041

42

43

44

4546

54

53

47

3

50

39

514

2

1

52

48

212017

16

2324

22

20

20

18

9

10

11

12

13

4

3 49

Page 17: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

B2

FRONT SUSPENSION and SKISUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7661638 6 Rivet2 5211589-067 1 Brace, Bulkhead3 5211345 2 Strap, Spacer, Bottom4 5211344 2 Strap, Spacer, Top5 7512582 2 Bolt6 7512684 2 Bolt7 7515415 4 Bolt8 7542439 4 Nut, Nylok9 7041539 2 Shock

10 5630580 2 Retainer, Slotted11 7041552-067 2 Spring, Compression12 5431734 2 Ring, Spring Preload13 1500063 2 Retainer, Spring, Body, Threaded14 5224749-067 1 Bar, Sway15 5432412 2 Bushing, Sway Bar16 7621433 6 Rivet17 5241560-067 2 Arm, Steering18 7517583 6 Bolt19 7555832 4 Washer20 7542403 8 Nut, FLEXLOC21 7661643 2 Rivet22 7555721 4 Washer23 5010310 2 Bushing24 5410872 2 Pivot, Rubber25 7512557 2 Bolt26 1822506

182250711

Asm., Trailing Arm, LH (Incl. 23,24)Asm., Trailing Arm, RH (Incl. 23,24)

27 5432674 2 Slide, Sway Bar

28 5241569-0675241570-067

11

Stop, Steering, LHStop, Steering, RH

29 3573909 2 Bushing, Flange30 7556509 2 Bushing31 3574208 2 Bushing, Flange32 7080306 2 Fitting, Lubrication33 6230102-067 2 Shaft, Spindle34 5411083 2 Stop, Rubber35 7542324 6 Nut, Nylok36 1820430-067 2 Ski37 7515462 2 Bolt38 1820318-067 2 Skag, Carbide39 1011829-067 2 Plate, Skag40 7542438 2 Nut41 7661209 2 Pin, Cotter42 5010158 2 Bushing, Pivot, Ski43 7080433 2 Fitting, Lubrication44 5431486 4 Bushing, Pivot, Radius Rod45 5010127 2 Bushing46 1822383-067 2 Rod, Radius, Lower47 7542711 2 Nut, Jam48 7061027 2 Rod End49 5242578 1 Bracket, Radius Rod, Lower50 7542703 2 Nut, FLEXLOC51 7542503 2 Nut, FLEXLOC52 5411095 2 Bushing, Pivot, 7/16”53 1822510 2 Rod, Radius, Upper, Fixed54 5411099 2 Bushing, Pivot, 3/8”

4/99

Page 18: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

B3

STEERING - HANDLEBARSUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

1

1

24

5

6

7

12

8

11

14 15 16

17

17

18

21

1922

23

2427

3

28

30

29

25

2613

10

9

20

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5432634 2 Grip, Handlebar2 7661624 1 Pin, Retaining3 7555730 2 Washer4 7710503 1 Ring, Retaining5 5430652

201017711

Lever, ThrottleLever w/Heater

6 5431592 1 Block, Throttle7 5432971 1 Adaptor, Block8 7517238 4 Screw9 7670106 2 Nut, Push-On

10 5433522 1 Emblem, Star11 5433159 1 Cover, Handlebar12 5433160

543316111

Slide, Cover, LHSlide, Cover, RH

13 4010287 1 Clip, Dart14 5630187-067 2 Block, Handlebar15 5224861-067 1 Handlebar

16 ––––––– 1 Asm., Control, LH(See Brake Pg. A14, Ref. 11)

17 5431096 2 Plug18 2460677 2 Heater, Grip, Hi/Lo/Med19 7517377 2 Screw20 5242553 1 Bracket, Tank Retention21 7542103 2 Nut, FLEXLOC22 7542122 4 Nut, Nylok23 1820561-067 1 Post, Steering24 7511848 6 Screw25 7511858 2 Screw26 5432261 1 Holder, Wire27 7710401 1 Ring, Retaining28 7512465 1 Screw, Socket Set29 7555727 1 Washer30 4110106 1 Switch, Auxiliary Shut-Off

4/99

Page 19: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

B4

STEERINGSUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

8

11

14

1516

618

17

120

2223

24

25

6

2 3

5

4

66 4

5

5

30

26

2725

2829

1312

79

21

19

19

10

819 6 31

1

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7621323 10 Rivet2 5211453-067 1 Plate, Boot, Seal, RH3 5411123 1 Boot, Tie Rod, RH4 7060164

706016511

Rod End, LHRod End, RH

5 7542403 4 Nut, FLEXLOC6 7542424

754240133

Nut, LHNut, RH

7 5332712 1 Rod, Drag Link8 7512404 2 Bolt9 7542303 4 Nut, FLEXLOC

10 7080804 2 Cable Tie11 1013153-067 1 Hoop, Steering12 7080424 1 Fitting, Lubrication13 7517428 4 Bolt, Carriage14 7661638 1 Rivet15 7542103 4 Nut, FLEXLOC

16 7512275 4 Bolt, Carriage17 5211454-067 1 Plate, Boot, Seal, LH18 5020859-067 2 Tie Rod19 7060174

706100522

Rod End, RHRod End, LH

20 5411122 1 Boot, Tie Rod, LH21 4020139 2 Clip, Rosebud22 5630563 1 Block, Steering23 7512682 1 Screw24 7555735 1 Washer, Wave25 3563907 2 Bushing26 5410463 1 Bushing27 7555721 1 Washer28 7661203 1 Pin, Cotter29 7542703 1 Nut, FLEXLOC30 1822286 1 Steering, Center (Incl. 9,12)31 7080433 1 Fitting, Lubrication

9/99

Page 20: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

B5

CHAINCASESUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

1

3

2

45

7

6

89 10

11

12

13

1415

16

17

20 54

21

19

18

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3610030 2 Seal, Oil2 7542404 1 Nut3 7515551 1 Bolt4 3514309 2 Bearing5 7718406 2 Ring, Retaining6 1332213

3553002563012375587027662210

11121

Asm., TightenerBearing, Chaincase IdlerWheel, IdlerWasher, ThrustPin, Chain Tightener

7 3221095 1 Sprocket, 19T, 3/4W8 7571620 1 Washer, Spring9 7542811 1 Nut, FLEXLOC

10 7661401 1 Pin, Cotter11 5410277 1 Gasket, Chaincase12 5630968 1 Cover, Chaincase13 7512242 4 Bolt14 7515350 1 Bolt15 7571618 1 Washer, Spring Connector16 3221113 1 Chain, Silent, 66P, 3/4W17 3222108 1 Sprocket, 39T, 3/4W18 7542451 1 Nut, Nylok19 7052115 1 Plug (Incl. O-Ring)20 5132158 1 Chaincase21 7515477 1 Screw

4/99

Page 21: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

B6

DRIVE TRAINSUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

12

34

5

6

8

7

9

1213

1415

16

17

18 1920

21

22

24

25

19 20

27

26

30

29

31

32

15

23

23

10

11

2812

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7515301 1 Bolt2 7555701 1 Washer3 7555734 AR Washer4 5020291 1 Spacer, Input Shaft5 ––––––– 1 Driven Clutch (See Driven Clutch Pg.

B12 For Details)6 3211070 1 Belt, Drive7 7512377 3 Bolt, Carriage8 7556509 AR Bushing9 5241359 1 Flangette w/Grease Zerk

10 5811095 1 Gasket, Jackshaft11 7721116 1 Key12 3514525 2 Bearing, 1”13 5222751 1 Flangette14 7558402 3 Washer15 7542324 6 Nut, Nylok16 1332207 1 Asm., Jackshaft (Incl. 12,17)

17 7710422 1 Ring, Retaining18 1910403 1 Disc, Brake19 5020588 2 Sleeve, Seal20 5410613 2 O-Ring21 5431419 1 Dipstick22 5410675 2 O-Ring23 7542423 3 Nut, Flange24 ––––––– 1 Cover, Chaincase

(See Chaincase Pg. B5, Ref. 12)25 7515428 3 Bolt, Carriage26 1590283 1 Asm., Drive Shaft (Incl. 27,28)27 3280019 1 Bushing, Metal, Speedometer28 1012945 1 Flangette w/Screws29 3280017 1 Key, Square, Speedometer30 5243529 1 Flangette31 5830012 1 Gasket, Drive Adaptor32 3280116 1 Adaptor, Drive w/Zerk

4/99

Page 22: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

B7

SUSPENSIONSUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

13

19

67

8

10 11

12

14

3

17

18

2221

5

4

4

19

9

8

7

63

1

1

2

2

16

15

20

20

3

9

3

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7517247 4 Screw2 7552603 4 Washer, Spring Lock3 7555806 6 Washer4 5241443 2 Bracket, Shaft Support5 7542411 2 Nut, FLEXLOC6 7515526 2 Bolt7 7571629 2 Washer, Belle8 1594083-293

1594083-10722

Idler Wheel, Red (S00SB5BS)Idler Wheel, Blue (S00SB5BSA)

9 5432535 4 Spacer, Idler10 7555918 1 Bushing11 1594087

35140127710444

111

Asm., Idler Wheel, BlackBearingRing, Retaining

12 5333285 1 Spacer, Idler, Long13 5020744 1 Shaft14 7517353 2 Screw15 5521452 2 Hi-Fax, White16 5411168

52228395222840

111

TrackClip, SlideClip, Guide

17 5020723 1 Shaft, Pivot Arm18 5020724 1 Shaft19 5333404 2 Shaft20 7555893 2 Washer, Flat21 7080433 2 Fitting, Lubrication22 1540982-067 1 Arm, Pivot, Rear

4/99

Page 23: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

B8

RAIL MOUNTING (SUSPENSION)SUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

25

15

12

2620 18

34

14

10

5

98

30

17

28

3537

36

35

11

16

7

21

1918

27

2

32

28

19

16

1

33

22

8

10

9

19

24 23

4

22

13

29

43

6

31

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7542122 2 Nut, Nylok2 5810554

522262924

Bumper, SuspensionAngle, Reinforcement

3 7542439 4 Nut, Nylok4 7542411 6 Nut, FLEXLOC5 7542525 2 Nut, Nylok6 5211790 2 Bracket, Rail Reinforcement7 5811097

522262924

Bumper, SuspensionAngle, Reinforcement

8 5131113 4 Mount, Bumper9 7515545 4 Screw

10 5410925 4 Bumper, Pivot Arm11 7515455 2 Bolt12 5020943 2 Nut, Tensioner Adjusting13 5130530 2 Block, Idler Bolt Adjusting14 1541146

154114711

Rail, Xtra-10, LH (Incl. 2,7,13,33)Rail, Xtra-10, RH (Incl. 2,7,13,33)

15 7621501 4 Rivet, Flat16 7621476 8 Rivet17 5630399 2 Spacer, Bogie Wheel18 7555852 4 Washer

19 1594082-293 4 Asm., Bogie Wheel (Incl. 35-37)20 5333116 2 Spacer21 7512538 2 Bolt22 7512404 4 Bolt23 7515433 2 Bolt24 7555743 2 Washer, Flat25 5332787 2 Spacer26 5432170 2 Roller, Spring27 5130570 2 Bracket, Bogie Wheel28 7555804 4 Washer29 5332786 2 Spacer30 7553201 2 Washer, Lock31 7512659 2 Screw32 7515175 2 Screw33 5431421 2 Cover, Rail Tip34 7621435 2 Rivet35 5431531 8 Insert, Bearing (2 per Wheel)36 3514305 4 Bearing, Roller (1 per Wheel)37 7718407 4 Ring, Retaining (1 per Wheel)

4/99

Page 24: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

B9

FRONT TORQUE ARMSUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

76

17

2324

25

267

27

28

7

26

18

17

19

8

15

20

45

31

10

11

12 13

14

24

9

16

86

1

21

22

29

30

2 3

15

15

15

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7517435 2 Screw2 7552603 2 Washer, Lock3 7555893 2 Washer, Flat4 5131450 1 Shaft, Mounting5 1541203-067 1 Arm, Front Torque6 7542324 4 Nut7 7555716 6 Washer8 7080433 2 Fitting, Lubrication9 7010050 2 Bolt, Eye

10 5241276-067 1 Retainer, Spring11 5430671 1 Shield, Spring12 7041743 1 Shock, Front Track13 5630580 1 Retainer, Spring, Slotted14 7041253-067 1 Spring, Compression15 7542411 4 Nut, FLEXLOC16 5333028

502056111

Bushing (.96”)Bushing (.78”)

17 7555795 2 Washer18 1540942-067 1 Arm, Shock19 7515472 1 Screw20 7515438 1 Screw21 ––––––– 1 Shaft (See Suspension Pg. B7, Ref. 19)22 ––––––– 1 Shaft (See Suspension Pg. B7, Ref. 18)23 5332784 2 Spacer24 7556301 4 Bushing25 1543018 2 Asm., Bogie Wheel26 7515433 2 Screw27 7517313 2 Screw28 5411045 2 Strap, Limiter, Front29 ––––––– 1 Shaft, Pivot Arm

(See Suspension Pg. B7, Ref. 17)30 7542344 2 Nut31 7512377 2 Bolt, Carriage

4/99

Page 25: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

B10

REAR TORQUE ARMSUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

11

59

14

12

13

19

20 15

1617

18

23

21

22

21

11

725

26

27

2528

30

29

31

4

10

8

24

11

24

1

24

6

7

7

2 3

6

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7517435 2 Screw2 7552603 2 Washer, Lock3 7555893 2 Washer, Flat4 5020845 1 Shaft, Torque, Rear, Upper5 1541152-067 1 Arm, Rear Torque6 7080433 2 Fitting, Lubrication7 7542411 3 Nut, FLEXLOC8 7512377 1 Bolt, Carriage9 5333536 1 Shaft, Torque Arm, Lower Rear

10 7010050 1 Bolt, Eye11 7542324 2 Nut, Nylok12 5431168 2 Roller, Spring Adjustment13 7080394 2 Clip, Push-On14 7517232 1 Screw15 5010404 2 Collar, Bearing Lock16 7512257 2 Screw, Set17 1543023

35143057718407

222

Asm., WheelBearing (1 Per Wheel)Ring, Retaining (1 Per Wheel)

18 7555787 2 Washer

19 7041463-067

7041464-067

7041461-067

7041462-067

7041465-067

7041466-067

1

1

1

1

1

1

Spring, Suspension, Rear, LH (Standard)(.406/77 Degree)Spring, Suspension, Rear, RH (Standard)(.406/77 Degree)Spring, Suspension, Rear, LH (Optional)(.421/77 Degree)Spring, Suspension, Rear, RH (Optional)(.421/77 Degree)Spring, Suspension, Rear, LH (Optional)(.437/77 Degree)Spring, Suspension, Rear, RH (Optional)(.437/77 Degree)

20 5431923 2 Sleeve, Torsion Spring21 7555716 3 Washer22 5411061 1 Strap, Limiter, Rear23 7512310 1 Bolt24 5020561 4 Bushing25 7555795 2 Washer26 5333559 1 Spacer27 1541015-067 2 Rod, Shock28 7515472 1 Screw29 5010422 1 Bushing30 7512410 1 Screw31 7041441 1 Shock, Gas, Rear, Adjustable

4/99

Page 26: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

B11

DRIVE CLUTCHSUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

4

7

14

15

1617

18

12

3

5

6

8

9

10 11

12

8

13

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

2200386 1 Kit - Clutch Rebuild (Incl. 6-8,10-11,13,15)

1 7512265 6 Bolt2 7552801 6 Washer, Spring Lock3 3576516 1 Bearing, Cover, Garmax4 7710417 1 Ring, Retaining,Cover5 7041781 1 Spring, Clutch, Dark Blue/White6 5020422 3 Pin, Roller7 2200387 1 Kit - Shim, Drive Clutch8 5430445 6 Button, Guide9 5020425 1 Nut, Jam

10 5430945 6 Washer, Multilube

11 1321622 3 Asm., Roller and Bushing12 5210754

521075352429815210752

ARARARAR

Spacer (.050”)Spacer (.032”)Spacer (.025”)Spacer (.020”)

13 7541906 3 Nut, FLEXLOC14 1321587 3 Asm., Weight/Bushing, Bushed (10-60)15 7515105 3 Pin, Weight16 3576502 1 Bearing, Sleeve17 5010188 1 Insert, Moveable18 1321768 1 Asm., Drive Clutch, Basic 94

(Incl. All Less 5,14)

4/99

Page 27: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

B12

DRIVEN CLUTCHSUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

12

3 4 5

6

7 81 10 11 12 13

14 1

16

15

94

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7512048 16 Screw2 5210749 1 Plate, Driven3 7714804 1 Ring, Retaining4 7556804 1 Washer5 5130895 1 Ramp, Driven, 36 Degree6 7721103 1 Key7 7041646 1 Spring, Driven Clutch, Silver/Blue8 3569803 1 Bushing, Driven, Large DU9 7555898 AR Washer (.02)

10 7555865 1 Washer11 5020653 3 Pin, Driven, Adjustable12 5222878 1 Cam, Driven, Adjustable13 7515133 3 Bolt14 5243157 1 Cap, Driven, Vented15 5430466 3 Button, Ramp16 1321815 1 Asm., Driven Clutch, 36 Degree (Incl.

1-14)

4/99

Page 28: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

B13

EXHAUST SYSTEMSUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

3

21

21

21

1819

8

9

11

12

13

15

14

1110

10

20

16

71

2

4

5

6

17

21

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 524319752431985830162

112

Cover, Megaphone, TopCover, Megaphone, BottomMatte, Sound

2 708074070808087080809

111

Clamp (.44 x 3.69)Clamp (.44 x 5.5)Clamp (.44 x 2.75)

3 12609271260876-029

11

Asm., Muffler (Incl. 1,2)Muffler

4 7515354 3 Bolt5 7552901 3 Washer, Lock6 7555734 3 Washer7 5243214 1 Shield, Muffler8 7621452 2 Rivet9 5242735-067 1 Bracket, Tuned Pipe/Chassis

10 7556004 AR Washer11 5411576 2 Dampener w/Ribs, Vibration12 5410502 1 Boot, Exhaust13 5432465 1 Hat, Exhaust14 7621467 4 Rivet15 7558212 4 Washer

16 7080481 2 Clamp17 7517555 6 Screw18 1260875-029 1 Manifold19 ––––––– 2 Gasket, Exhaust

(See Cylinder Pg. C4, Ref. 4)20 5243196

583016122

Cover, ManifoldMatte, Sound

21 7041687 4 Spring, Exhaust

4/99

Page 29: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

B14

OIL TANKSUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ

1219

1

21

18

13

14

7

23

11

16

9

8

10

9

21 21 2122 22

45

6

20

15

17

2

16

3

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5433408 1 Tank, Oil2 7077442 1 Decal - Fuel Shut-Off3 5811934 1 Tape, Foil4 7512276 1 Screw5 7558302 1 Washer6 7670096 1 Nut, Chimney7 4110134 1 Sensor, Oil Level8 2511287 1 Cap, Oil Tank, Vented9 ––––––– 1 Valve, Fuel Shut-Off (See Engine

Mounting Pg. C2, Ref. 24)10 ––––––– 1 Asm., Fuel Pump (See Engine Mount-

ing Pg. C2, Ref. 1911 7517264 2 Screw

12 7052028 1 Grommet13 7052208 1 Fitting, 90 Degree14 7661638 4 Rivet15 7080367 1 Clip, Snap-In16 7517615 3 Bolt17 5242680 2 Bracket, Mount, Fuel Pump18 7542122 2 Nut, Nylok19 5243636 1 Bracket, Oil Tank20 4020139 1 Clip, Rosebud21 7080307 4 Clamp22 8450003-1525 AR Line, Oil23 2530009 1 Filter, Oil

4/99

Page 30: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

C1

AIR BOXSUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

7

6

4

12

11

14

10

8

9

18

13

1516

19

5

17

1

2

3

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7512222 2 Screw2 7552604 2 Washer3 7541923 2 Nut, Well4 5811606 1 Foam, Airbox, Chimney5 5243219 1 Mesh, Wire, Formed6 5411075 2 Retainer, Tab7 5433565 1 Top, Silencer8 7073820 1 Decal - Adjustable Driven Clutch9 7075351 1 Decal - Caution, Air Box

10 7073426 1 Decal - Greasing

11 5811564 1 Foam, Airbox, Internal12 5850134 1 Plate, Silencer, Intake13 5850139 1 Plate, Silencer, Intake, Vertical14 5432932 1 Silencer, Intake, Drilled15 5411129 1 Strap, Tie Down16 5241691 1 Bracket, Silencer Mount17 7661638 4 Rivet18 5411467 2 Boot, Carb19 7052127 2 Fitting

4/99

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C2

ENGINE MOUNTINGSUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

12 3 6

7

8 9

12

16

1415

10

21

18

111319

22

25 26

24

23

20

4 5

17

10

20

20

1122

10

20

21

2120

20

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7517529 1 Bolt2 7575202 1 Washer, Lock3 5010287 1 Washer, Clutch Retainer4 5410507 2 O-Ring, Clutch Bolt5 5020513 1 Spacer, Clutch Bolt6 3070163 2 Spark Plug, NGK BR9ES7 3085618 1 Engine, Short Block (EC55PM012)

NOTE: The short block assembly con-tains a crankcase assembly, cylinder andcylinder head assembly, and a piston &crankshaft assembly. Prior authorizationrequired for warranty consideration.

8 5431499 1 Handle, Recoil9 5243195 2 Spacer, Engine

10 7547008 6 Nut, FLEXLOC, Thin11 7555893 4 Washer12 3021099 2 Mount, Engine, Rubber

13 7542402 2 Nut, FLEXLOC14 5132001 1 Plate, Mount, Motor15 7553101 4 Washer, Spring Lock16 7517442 4 Screw17 7555915 2 Washer18 3110062 2 Mount, Engine19 ––––––– 1 Asm., Fuel Pump

(See Fuel Pump Pg. C8, Ref. 2)20 7080307 8 Clamp, Hose21 8350018-600 AR Line, Fuel, Red22 7080003 2 Clamp23 8450040-600 AR Line, Fuel, Impulse24 7052219 1 Valve, Fuel Shut-Off25 7080138 1 Cable Tie26 7080776 1 Cable, Throttle Control

4/99

Page 32: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

C3

CRANKCASESUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

2

310

8

7

9

4

65

1

1

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3085713 8 Stud2 3085907 1 Asm., Crankcase (Incl. 1-4,8,9)3 3083798 1 Pipe, Pulse4 3080103 2 Pin, Dowel5 3083568 2 Bolt, Flange

6 3082758 2 Gasket, Aluminum7 3085664 1 Seal, Oil8 3084225 4 Bolt and Washer9 3084670 10 Bolt and Washer

10 3085663 1 Seal, Oil

4/99

Page 33: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

C4

CYLINDERSUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

6

1415

2

3

18

16

7

8

17

5

4

11

12

9

13

10

1

1

4

58

11

1213

9

10

7

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3084271 12 Bolt, Flange2 3085703 1 Cylinder Head3 3085704 1 Gasket, Head4 3085714 2 Gasket, Exhaust5 3082911 8 Nut, Flange6 3085692 1 Cover, Cylinder Baffle7 3085936 2 Cylinder Unit8 3085666 2 Gasket, Cylinder9 3081497 2 Screw

10 3085619 2 O-Ring11 3081330 4 Bolt12 3085670 2 Adaptor (Incl. 10)13 3083166 2 Band, Adaptor (Incl. 9)14 3085717 4 Screw and Washer15 3085716 2 Stopper16 3085715 2 Valve17 3085908 2 Asm., Reed Valve18 3085718 2 Plate

11/99

Page 34: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

C5

PISTON and CRANKSHAFTSUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

1

1

1

4

5

5

6

6

7

7

7

7

9

3

32

2

11

1213

21

1920

14

16

15

17

4

10

8

14

14

8

9

18

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3084167 4 Clip, Piston Pin2 3086390 2 Bearing, End, Large3 3083216 2 Bearing, End, Small4 3085708

30857093085710

444

Ring, Piston (Standard)Ring, Piston (0.25mm/.010”O/S)Ring, Piston (0.50mm/.020”O/S)

5 308593730859393085941

222

Piston (Standard)Piston (0.25m/.010”O/S)Piston (0.50m/.020”O/S)

6 3083838 2 Pin, Piston7 3083277 4 Spacer, Crank Pin8 3083456 2 Crank Pin No. 29 3240083 2 Rod, Connecting

10 3085754 1 Bearing, Ball

11 3085677 1 Spacer12 3085753 1 Bearing, Ball13 3085675 1 Crankshaft 3 (PTO Side)14 3084586 2 Bearing, Ball15 3083780 1 Gear, Drive, Oil Pump16 3085674 1 Crankshaft 2 (Incl. 8,14,15)17 3085672

3085673

1

1

Asm., Crankshaft (Incl. 7-9,10,14-16)Crankshaft 1 (MAG Side)

18 3084681 1 Bearing, Ball19 3083094 1 Washer, Spring20 3083093 1 Nut21 3080130 1 Key

8/99

Page 35: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

C6

BLOWER HOUSING & RECOIL STARTERSUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

1 2

9

23

8

12

25

21

20 10

7

11

2413

26

1415

16171819

4

6

7

8

10

22

3

5

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3085931 1 Plug, Heat Valve2 3085689 1 Cylinder Baffle 13 7077754 1 Decal - “POLARIS”, Engine Shroud4 3084566 4 Bolt, Flange5 7078249

707775311

Decal - “550”, Eng. Shroud (S00SB5BS)Decal - “550”, Eng. Shroud (S00SB5BSA)

6 3085693 2 Bolt, Flange7 3085690 2 Cap, Cylinder Baffle8 3085694 4 Bolt, Flange9 3085691 1 Cylinder Baffle 2

10 3083550 7 Bolt and Washer11 3085684

308572211

Recoil Starter (Incl. 13-19,26)Starter Case

12 3086792 1 Plug, Rubber13 3083376 1 Spring, Spiral

14 3083377 1 Reel15 3083463 1 Spring, Return16 3083378 1 Ratchet17 3083379 1 Spring, Friction18 3083464 1 Plate, Friction19 3083381 1 Nut, Flange20 3085685 1 Pulley, Starting21 3085913 1 Housing, Blower22 3084857 2 Pin, Straight23 3084823 1 Band, Wire24 3084225 5 Bolt and Washer25 3085688 3 Bolt and Washer26 2870621 AR Rope, Starter

9/99

Page 36: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

C7

CARBURETORSUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

29

1

2

3

344

33

32

5

6

7

98

1112

132526

2728 24

2223

1918

2014

21

31

15

1617

30

10

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3130877 1 Top, Chamber, Mixing2 3130889 1 Spring, Throttle3 3130879 1 Plate, Throttle4 3130895 1 Jet Needle (J8-6DH07-3)5 3130199 1 Cap, Plunger6 3130884 1 Spring, Plunger7 3130328 1 Plunger8 3130010 1 Spring, Throttle Adjuster9 3130437 1 Screw, Throttle Stop

10 3085932 1 Hose11 3130011 1 Screw, Air12 3130012 1 Spring, Screw, Throttle Stop13 3130066 1 Pilot Jet (#35)14 3130025 4 Screw and Washer15 7080003 4 Clamp, Hose, Red16 5431893 1 Plug, Trap17 8450045-153 AR Line, Fuel

18 5020476 1 Fitting, Sediment19 3130239 1 O-Ring20 3130133 1 Main Jet (#300)21 3130014 1 Washer22 3130430 2 Float23 3130237 2 Cap24 3130020 1 Gasket, Float Chamber25 3131146 1 Needle Valve (1.5)26 3130017 1 Packing, Needle Valve27 3130018 1 Arm, Float28 3130361 1 Pin, Float29 3130954 2 Asm., Carburetor (Incl. 1-14,18-34)30 3083337 1 Valve, Check31 3130479 1 Cap32 3130894 1 Needle Jet (Q-2) 48033 3130372 1 Throttle Valve (3.0)34 3130508 1 E-Ring

4/99

Page 37: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

C8

FUEL PUMPSUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

Ref. Part No. Qty. Description

1 3084591 4 Screw2 3085902 1 Asm., Fuel Pump (Incl. 1-3)3 3084590 1 Diaphragm, Gasket Set

4/99

1

2

3

3

Page 38: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

C9

OIL PUMPSUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

1

1

2

2

2

2

3

4

5

67

89

10

11

12

14

15

16

13

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3085157 2 Vinyl Pipe 22 3083141 4 Clamp, Hose3 3083125 1 Screw, Air Vent4 3083126 1 Packing5 3085915 1 Asm., Oil Pump (Incl. 3-10,16)6 3083123 1 Spring, Return7 3083445 1 Collar, Cam Shaft8 3085923 1 Lever, Control9 3083121 1 Washer, Spring

10 3083120 1 Nut11 3083783 2 Screw and Washer12 3083131 1 Gear, Small13 3083130 1 Spacer14 3083353 1 Bushing, Oil Pump15 3083671

30836723083673

ARARAR

Spacer 1 (.15mm)Spacer 2 (.3mm)Spacer 3 (.6mm)

16 3083127 1 O-Ring

4/99

Page 39: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

C10

MAGNETOSUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

4

6

11

9

8

5

10

7

32

1

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3085698 2 Screw and Washer2 3085727 1 Asm., Flywheel3 3085904

308593411

Asm., MagnetoStator

4 3085697 3 Screw and Washer5 4020159 2 Cap, Spark Plug6 3085935 2 Cap, Spark Plug

7 3083240 2 Nut, Rubber8 3085700 1 CDI System9 3085701 1 Bolt, Flange

10 3085905 1 Coil, Ignition11 3084177 2 Bolt, Flange

4/99

Page 40: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

C11

TOOL KITSUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

1

2

3

6

5

7

89

10

11

4

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

3083409 1 Kit - Tool (Incl. 1-3)1 ––––––– 1 Screwdriver2 ––––––– 1 Wrench, 10-12 Spanner3 ––––––– 1 Box Wrench, Special4 2871845 1 Screwdriver, Flat, Shielded5 9915247

991536811

Manual, Owner’s, ’00 SnowmobileSupplement, Owner’s Manual, ’00 Su-persport

6 7080287 1 Strap, Emergency Starter7 5430719 1 Cover, Tool Box8 5811051 1 Foam, Tool Box9 7512017 4 Screw

10 5430716 1 Box, Tool11 5240921-067 1 Bracket, Tool Box

4/99

Page 41: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

PartNo.

Ref.No.

PartNo.

Ref.No.

PartNo.

Ref.No.

PART NUMBER INDEX

GridNo.

GridNo.

GridNo.

SUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

C12

1011829-067 39 B2. . . . . 1011944-067 1 A9. . . . . . 1012681 17 A5. . . . . . . . . 1012682 17 A5. . . . . . . . . 1012707-067 1 A5. . . . . . 1012750 15 A9. . . . . . . . . 1012751 15 A9. . . . . . . . . 1012763-067 3 A5. . . . . . 1012783-067 1 A7. . . . . . 1012812-067 18 A5. . . . . 1012813-067 18 A5. . . . . 1012823 14 A8. . . . . . . . . 1012849 22 A14. . . . . . . . 1012945 28 B6. . . . . . . . . 1013153-067 11 B4. . . . . 1260875-029 18 B13. . . . 1260876-029 3 B13. . . . . 1260927 3 B13. . . . . . . . . 1321587 14 B11. . . . . . . . 1321622 11 B11. . . . . . . . 1321768 18 B11. . . . . . . . 1321815 16 B12. . . . . . . . 1332207 16 B6. . . . . . . . . 1332213 6 B5. . . . . . . . . . 1500063 13 B2. . . . . . . . . 1540942-067 18 B9. . . . . 1540982-067 22 B7. . . . . 1541015-067 27 B10. . . . 1541146 14 B8. . . . . . . . . 1541147 14 B8. . . . . . . . . 1541152-067 5 B10. . . . . 1541203-067 5 B9. . . . . . 1543018 25 B9. . . . . . . . . 1543023 17 B10. . . . . . . . 1590283 26 B6. . . . . . . . . 1594082-293 19 B8. . . . . 1594083-107 8 B7. . . . . . 1594083-293 8 B7. . . . . . 1594087 11 B7. . . . . . . . . 1820318-067 38 B2. . . . . 1820430-067 36 B2. . . . . 1820561-067 23 B3. . . . . 1822286 30 B4. . . . . . . . . 1822383-067 46 B2. . . . . 1822506 26 B2. . . . . . . . . 1822507 26 B2. . . . . . . . . 1822510 53 B2. . . . . . . . . 1910313 16 A14. . . . . . . . 1910350 15 A14. . . . . . . . 1910403 18 B6. . . . . . . . . 1930733 23 A14. . . . . . . . 1930734 24 A14. . . . . . . .

1930735 18 A14. . . . . . . . 2010167 11 A14. . . . . . . . 2010177 5 B3. . . . . . . . . . 2050087 5 A14. . . . . . . . . 2200358 11 A13. . . . . . . . 2200386 B11. . . . . . . . . . . . 2200387 7 B11. . . . . . . . . 2200466 25 A14. . . . . . . . 2200467 17 A14. . . . . . . . 2200891 A12. . . . . . . . . . . . 2201248 10 A14. . . . . . . . 2201249 9 A14. . . . . . . . . 2201250 4 A14. . . . . . . . . 2201251 14 A14. . . . . . . . 2201252 13 A14. . . . . . . . 2201254 1 A14. . . . . . . . . 2201255 2 A14. . . . . . . . . 2201429 26 A14. . . . . . . . 2201430 26 A14. . . . . . . . 2201486 A12. . . . . . . . . . . . 2201569 7 A14. . . . . . . . . 2201586 A12. . . . . . . . . . . . 2433016 4 A9. . . . . . . . . . 2460398 12 A6. . . . . . . . . 2460677 18 B3. . . . . . . . . 2460732 12 A10. . . . . . . . 2460733 8 A13. . . . . . . . . 2511248 1 A6. . . . . . . . . . 2511287 8 B14. . . . . . . . . 2530009 23 B14. . . . . . . . 2632014-241 8 A9. . . . . . 2632014-246 8 A9. . . . . . 2652208 5 A10. . . . . . . . . 2670133 13 A5. . . . . . . . . 2670169 8 A5. . . . . . . . . . 2682406 11 A6. . . . . . . . . 2682407 11 A6. . . . . . . . . 2682412 11 A6. . . . . . . . . 2682506 11 A6. . . . . . . . . 2870448 6 A9. . . . . . . . . . 2870621 26 C6. . . . . . . . . 2871845 4 C11. . . . . . . . . 3021099 12 C2. . . . . . . . . 3070163 6 C2. . . . . . . . . . 3080103 4 C3. . . . . . . . . . 3080130 21 C5. . . . . . . . . 3081330 11 C4. . . . . . . . . 3081497 9 C4. . . . . . . . . . 3082758 6 C3. . . . . . . . . . 3082911 5 C4. . . . . . . . . . 3083093 20 C5. . . . . . . . . 3083094 19 C5. . . . . . . . .

3083120 10 C9. . . . . . . . . 3083121 9 C9. . . . . . . . . . 3083123 6 C9. . . . . . . . . . 3083125 3 C9. . . . . . . . . . 3083126 4 C9. . . . . . . . . . 3083127 16 C9. . . . . . . . . 3083130 13 C9. . . . . . . . . 3083131 12 C9. . . . . . . . . 3083141 2 C9. . . . . . . . . . 3083166 13 C4. . . . . . . . . 3083216 3 C5. . . . . . . . . . 3083240 7 C10. . . . . . . . . 3083277 7 C5. . . . . . . . . . 3083337 30 C7. . . . . . . . . 3083353 14 C9. . . . . . . . . 3083376 13 C6. . . . . . . . . 3083377 14 C6. . . . . . . . . 3083378 16 C6. . . . . . . . . 3083379 17 C6. . . . . . . . . 3083381 19 C6. . . . . . . . . 3083409 C11. . . . . . . . . . . . 3083445 7 C9. . . . . . . . . . 3083456 8 C5. . . . . . . . . . 3083463 15 C6. . . . . . . . . 3083464 18 C6. . . . . . . . . 3083550 10 C6. . . . . . . . . 3083568 5 C3. . . . . . . . . . 3083671 15 C9. . . . . . . . . 3083672 15 C9. . . . . . . . . 3083673 15 C9. . . . . . . . . 3083780 15 C5. . . . . . . . . 3083783 11 C9. . . . . . . . . 3083798 3 C3. . . . . . . . . . 3083838 6 C5. . . . . . . . . . 3084167 1 C5. . . . . . . . . . 3084177 11 C10. . . . . . . . 3084225 8 C3. . . . . . . . . .

24 C6. . . 3084271 1 C4. . . . . . . . . . 3084566 4 C6. . . . . . . . . . 3084586 14 C5. . . . . . . . . 3084590 3 C8. . . . . . . . . . 3084591 1 C8. . . . . . . . . . 3084670 9 C3. . . . . . . . . . 3084681 18 C5. . . . . . . . . 3084823 23 C6. . . . . . . . . 3084857 22 C6. . . . . . . . . 3085157 1 C9. . . . . . . . . . 3085618 7 C2. . . . . . . . . . 3085619 10 C4. . . . . . . . . 3085663 10 C3. . . . . . . . . 3085664 7 C3. . . . . . . . . . 3085666 8 C4. . . . . . . . . .

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C13

3085670 12 C4. . . . . . . . . 3085672 17 C5. . . . . . . . . 3085673 17 C5. . . . . . . . . 3085674 16 C5. . . . . . . . . 3085675 13 C5. . . . . . . . . 3085677 11 C5. . . . . . . . . 3085684 11 C6. . . . . . . . . 3085685 20 C6. . . . . . . . . 3085688 25 C6. . . . . . . . . 3085689 2 C6. . . . . . . . . . 3085690 7 C6. . . . . . . . . . 3085691 9 C6. . . . . . . . . . 3085692 6 C4. . . . . . . . . . 3085693 6 C6. . . . . . . . . . 3085694 8 C6. . . . . . . . . . 3085697 4 C10. . . . . . . . . 3085698 1 C10. . . . . . . . . 3085700 8 C10. . . . . . . . . 3085701 9 C10. . . . . . . . . 3085703 2 C4. . . . . . . . . . 3085704 3 C4. . . . . . . . . . 3085708 4 C5. . . . . . . . . . 3085709 4 C5. . . . . . . . . . 3085710 4 C5. . . . . . . . . . 3085713 1 C3. . . . . . . . . . 3085714 4 C4. . . . . . . . . . 3085715 18 C4. . . . . . . . . 3085716 17 C4. . . . . . . . . 3085717 16 C4. . . . . . . . . 3085718 20 C4. . . . . . . . . 3085722 11 C6. . . . . . . . . 3085727 2 C10. . . . . . . . . 3085753 12 C5. . . . . . . . . 3085754 10 C5. . . . . . . . . 3085902 2 C8. . . . . . . . . . 3085904 3 C10. . . . . . . . . 3085905 10 C10. . . . . . . . 3085907 2 C3. . . . . . . . . . 3085908 19 C4. . . . . . . . . 3085913 21 C6. . . . . . . . . 3085915 5 C9. . . . . . . . . . 3085923 8 C9. . . . . . . . . . 3085931 1 C6. . . . . . . . . . 3085932 10 C7. . . . . . . . . 3085934 3 C10. . . . . . . . . 3085935 6 C10. . . . . . . . . 3085936 7 C4. . . . . . . . . . 3085937 5 C5. . . . . . . . . . 3085939 5 C5. . . . . . . . . . 3085941 5 C5. . . . . . . . . . 3086390 2 C5. . . . . . . . . . 3086792 12 C6. . . . . . . . .

3110062 18 C2. . . . . . . . . 3130010 8 C7. . . . . . . . . . 3130011 11 C7. . . . . . . . . 3130012 12 C7. . . . . . . . . 3130014 21 C7. . . . . . . . . 3130017 26 C7. . . . . . . . . 3130018 27 C7. . . . . . . . . 3130020 24 C7. . . . . . . . . 3130025 14 C7. . . . . . . . . 3130066 13 C7. . . . . . . . . 3130133 20 C7. . . . . . . . . 3130199 5 C7. . . . . . . . . . 3130237 23 C7. . . . . . . . . 3130239 19 C7. . . . . . . . . 3130328 7 C7. . . . . . . . . . 3130361 28 C7. . . . . . . . . 3130372 33 C7. . . . . . . . . 3130430 22 C7. . . . . . . . . 3130437 9 C7. . . . . . . . . . 3130479 31 C7. . . . . . . . . 3130508 34 C7. . . . . . . . . 3130877 1 C7. . . . . . . . . . 3130879 3 C7. . . . . . . . . . 3130884 6 C7. . . . . . . . . . 3130889 2 C7. . . . . . . . . . 3130894 32 C7. . . . . . . . . 3130895 4 C7. . . . . . . . . . 3130954 29 C7. . . . . . . . . 3131146 25 C7. . . . . . . . . 3211070 6 B6. . . . . . . . . . 3221095 7 B5. . . . . . . . . . 3221113 16 B5. . . . . . . . . 3222108 17 B5. . . . . . . . . 3240083 9 C5. . . . . . . . . . 3280017 29 B6. . . . . . . . . 3280019 27 B6. . . . . . . . . 3280116 32 B6. . . . . . . . . 3280156 3 A10. . . . . . . . . 3280157 3 A10. . . . . . . . . 3280158 3 A10. . . . . . . . . 3280186 8 A10. . . . . . . . . 3280209 6 A10. . . . . . . . . 3280210 4 A10. . . . . . . . . 3280250 7 A10. . . . . . . . . 3280303 9 A10. . . . . . . . . 3280341 10 A10. . . . . . . . 3514012 11 B7. . . . . . . . . 3514305 36 B8. . . . . . . . .

17 B10. . 3514309 4 B5. . . . . . . . . . 3514525 12 B6. . . . . . . . . 3553002 6 B5. . . . . . . . . .

3563907 25 B4. . . . . . . . . 3569803 8 B12. . . . . . . . . 3573909 29 B2. . . . . . . . . 3574208 31 B2. . . . . . . . . 3576502 16 B11. . . . . . . . 3576516 3 B11. . . . . . . . . 3610030 1 B5. . . . . . . . . . 4010157 9 A14. . . . . . . . . 4010253 5 A9. . . . . . . . . . 4010287 13 B3. . . . . . . . . 4020057 7 A13. . . . . . . . . 4020063 5 A13. . . . . . . . . 4020092 6 A13. . . . . . . . . 4020139 21 B4. . . . . . . . .

20 B14. . 4020159 5 C10. . . . . . . . . 4030015 7 A10. . . . . . . . .

9 A10. . 4030024 7 A6. . . . . . . . . . 4030045 10 A6. . . . . . . . . 4060123 3 A13. . . . . . . . . 4110106 30 B3. . . . . . . . . 4110134 7 B14. . . . . . . . . 5010127 45 B2. . . . . . . . . 5010158 42 B2. . . . . . . . . 5010188 17 B11. . . . . . . . 5010287 3 C2. . . . . . . . . . 5010310 23 B2. . . . . . . . . 5010404 15 B10. . . . . . . . 5010422 29 B10. . . . . . . . 5020291 4 B6. . . . . . . . . . 5020422 6 B11. . . . . . . . . 5020425 9 B11. . . . . . . . . 5020476 18 C7. . . . . . . . . 5020513 5 C2. . . . . . . . . . 5020561 16 B9. . . . . . . . .

24 B10. . 5020588 19 B6. . . . . . . . . 5020653 11 B12. . . . . . . . 5020723 17 B7. . . . . . . . . 5020724 18 B7. . . . . . . . . 5020744 13 B7. . . . . . . . . 5020845 4 B10. . . . . . . . . 5020859-067 18 B4. . . . . 5020943 12 B8. . . . . . . . . 5130530 13 B8. . . . . . . . . 5130570 27 B8. . . . . . . . . 5130895 5 B12. . . . . . . . . 5131113 8 B8. . . . . . . . . . 5131450 4 B9. . . . . . . . . . 5132001 14 C2. . . . . . . . . 5132158 20 B5. . . . . . . . . 5210749 2 B12. . . . . . . . .

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SUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

C14

5210752 12 B11. . . . . . . . 5210753 12 B11. . . . . . . . 5210754 12 B11. . . . . . . . 5211344 4 B2. . . . . . . . . . 5211345 3 B2. . . . . . . . . . 5211453-067 2 B4. . . . . . 5211454-067 17 B4. . . . . 5211573 2 A13. . . . . . . . . 5211589-067 2 B2. . . . . . 5211722 20 A8. . . . . . . . . 5211790 6 B8. . . . . . . . . . 5220522-067 9 A7. . . . . . 5220523-067 9 A7. . . . . . 5222629 2 B8. . . . . . . . . .

7 B8. . . 5222751 13 B6. . . . . . . . . 5222839 16 B7. . . . . . . . . 5222840 16 B7. . . . . . . . . 5222857 22 A5. . . . . . . . . 5222878 12 B12. . . . . . . . 5224749-067 14 B2. . . . . 5224861-067 15 B3. . . . . 5240921-067 11 C11. . . . 5241053 5 A5. . . . . . . . . . 5241268-067 14 A5. . . . . 5241269-067 14 A5. . . . . 5241276-067 10 B9. . . . . 5241359 9 B6. . . . . . . . . . 5241443 4 B7. . . . . . . . . . 5241560-067 17 B2. . . . . 5241569-067 28 B2. . . . . 5241570-067 28 B2. . . . . 5241691 16 C1. . . . . . . . . 5242553 20 B3. . . . . . . . . 5242575-067 18 A7. . . . . 5242578 49 B2. . . . . . . . . 5242680 17 B14. . . . . . . . 5242735-067 9 B13. . . . . 5242858-067 1 A11. . . . . 5242893 18 A10. . . . . . . . 5242945 21 A9. . . . . . . . . 5242946 22 A9. . . . . . . . . 5242948 16 A9. . . . . . . . . 5242981 12 B11. . . . . . . . 5243005 6 A7. . . . . . . . . . 5243006 6 A7. . . . . . . . . . 5243049 17 A13. . . . . . . . 5243157 14 B12. . . . . . . . 5243172-067 11 A11. . . . 5243195 9 C2. . . . . . . . . . 5243196 20 B13. . . . . . . . 5243197 1 B13. . . . . . . . . 5243198 1 B13. . . . . . . . .

5243212 23 A10. . . . . . . . 5243214 7 B13. . . . . . . . . 5243215-067 23 A8. . . . . 5243219 5 C1. . . . . . . . . . 5243221 15 C4. . . . . . . . . 5243460-067 14 A7. . . . . 5243461-067 14 A7. . . . . 5243529 30 B6. . . . . . . . . 5243636 19 B14. . . . . . . . 5243820 25 A7. . . . . . . . . 5243942-067 19 A5. . . . . 5244395 20 A9. . . . . . . . . 5332712 7 B4. . . . . . . . . . 5332784 23 B9. . . . . . . . . 5332786 29 B8. . . . . . . . . 5332787 25 B8. . . . . . . . . 5333028 16 B9. . . . . . . . . 5333116 20 B8. . . . . . . . . 5333285 12 B7. . . . . . . . . 5333404 19 B7. . . . . . . . . 5333536 9 B10. . . . . . . . . 5333559 26 B10. . . . . . . . 5410277 11 B5. . . . . . . . . 5410344 15 A7. . . . . . . . . 5410370 8 A7. . . . . . . . . . 5410463 26 B4. . . . . . . . . 5410502 12 B13. . . . . . . . 5410507 4 C2. . . . . . . . . . 5410611 20 A13. . . . . . . . 5410613 20 B6. . . . . . . . . 5410675 22 B6. . . . . . . . . 5410820 16 A7. . . . . . . . .

21 A8. . . 5410842 2 A6. . . . . . . . . . 5410872 24 B2. . . . . . . . . 5410925 10 B8. . . . . . . . . 5410970 16 A10. . . . . . . . 5411045 28 B9. . . . . . . . . 5411061 22 B10. . . . . . . . 5411075 6 C1. . . . . . . . . . 5411083 34 B2. . . . . . . . . 5411095 52 B2. . . . . . . . . 5411099 54 B2. . . . . . . . . 5411122 20 B4. . . . . . . . . 5411123 3 B4. . . . . . . . . . 5411129 15 C1. . . . . . . . . 5411168 16 B7. . . . . . . . . 5411454 22 A8. . . . . . . . . 5411467 18 C1. . . . . . . . . 5411576 11 B13. . . . . . . . 5411614 14 C4. . . . . . . . . 5430423 8 A6. . . . . . . . . .

5430445 8 B11. . . . . . . . . 5430466 15 B12. . . . . . . . 5430652 5 B3. . . . . . . . . . 5430671 11 B9. . . . . . . . . 5430716 10 C11. . . . . . . . 5430719 7 C11. . . . . . . . . 5430733 15 A10. . . . . . . . 5430945 10 B11. . . . . . . . 5431096 17 B3. . . . . . . . . 5431168 12 B10. . . . . . . . 5431419 21 B6. . . . . . . . . 5431421 33 B8. . . . . . . . . 5431436 17 A6. . . . . . . . . 5431486 44 B2. . . . . . . . . 5431499 8 C2. . . . . . . . . . 5431531 35 B8. . . . . . . . . 5431592 6 B3. . . . . . . . . . 5431734 12 B2. . . . . . . . . 5431855 7 A9. . . . . . . . . . 5431856 7 A9. . . . . . . . . . 5431893 16 C7. . . . . . . . . 5431923 20 B10. . . . . . . . 5431995-070 12 A5. . . . . 5432149-1106 7 A5. . . . . . 5432170 26 B8. . . . . . . . . 5432261 26 B3. . . . . . . . . 5432412 15 B2. . . . . . . . . 5432465 13 B13. . . . . . . . 5432535 9 B7. . . . . . . . . . 5432634 1 B3. . . . . . . . . . 5432674 27 B2. . . . . . . . . 5432887 11 A7. . . . . . . . . 5432888 11 A7. . . . . . . . . 5432891 20 A7. . . . . . . . . 5432906 22 A13. . . . . . . . 5432931 28 A9. . . . . . . . . 5432932 14 C1. . . . . . . . . 5432943 13 A13. . . . . . . . 5432944 19 A13. . . . . . . . 5432971 7 B3. . . . . . . . . . 5433159 11 B3. . . . . . . . . 5433160 12 B3. . . . . . . . . 5433161 12 B3. . . . . . . . . 5433165 1 A10. . . . . . . . . 5433179 11 A8. . . . . . . . . 5433217 19 A8. . . . . . . . . 5433291 12 A14. . . . . . . . 5433341 16 A6. . . . . . . . . 5433408 1 B14. . . . . . . . . 5433522 10 B3. . . . . . . . . 5433565 7 C1. . . . . . . . . . 5521238 16 A5. . . . . . . . .

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SUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

D1

5521452 15 B7. . . . . . . . . 5630123 6 B5. . . . . . . . . . 5630187-067 14 B3. . . . . 5630399 17 B8. . . . . . . . . 5630563 22 B4. . . . . . . . . 5630580 10 B2. . . . . . . . .

13 B9. . . 5630968 12 B5. . . . . . . . . 5810492 2 A8. . . . . . . . . . 5810493 7 A8. . . . . . . . . . 5810494 5 A8. . . . . . . . . . 5810495 6 A8. . . . . . . . . . 5810497 4 A8. . . . . . . . . . 5810513 1 A6. . . . . . . . . . 5810554 2 B8. . . . . . . . . . 5811051 8 C11. . . . . . . . . 5811095 10 B6. . . . . . . . . 5811097 7 B8. . . . . . . . . . 5811564 11 C1. . . . . . . . . 5811604 1 A8. . . . . . . . . . 5811606 4 C1. . . . . . . . . . 5811607 9 A11. . . . . . . . . 5811611 8 A11. . . . . . . . . 5811612 7 A11. . . . . . . . . 5811616 6 A11. . . . . . . . . 5811621 5 A11. . . . . . . . . 5811625 11 A10. . . . . . . . 5811687 13 A9. . . . . . . . . 5811703 4 A11. . . . . . . . . 5811717 10 A11. . . . . . . . 5811718 24 A10. . . . . . . . 5811723 3 A8. . . . . . . . . . 5811724 24 A8. . . . . . . . . 5811934 3 B14. . . . . . . . . 5830012 31 B6. . . . . . . . . 5830161 20 B13. . . . . . . . 5830162 1 B13. . . . . . . . . 5850134 12 C1. . . . . . . . . 5850139 13 C1. . . . . . . . . 6230102-067 33 B2. . . . . 7010050 9 B9. . . . . . . . . .

10 B10. . 7041253-067 14 B9. . . . . 7041308 12 A9. . . . . . . . . 7041441 31 B10. . . . . . . . 7041461-067 19 B10. . . . 7041462-067 19 B10. . . . 7041463-067 19 B10. . . . 7041464-067 19 B10. . . . 7041465-067 19 B10. . . . 7041466-067 19 B10. . . . 7041539 9 B2. . . . . . . . . .

7041552-067 11 B2. . . . . 7041646 7 B12. . . . . . . . . 7041687 21 B13. . . . . . . . 7041732 24 A9. . . . . . . . . 7041743 12 B9. . . . . . . . . 7041760 25 A9. . . . . . . . . 7041781 5 B11. . . . . . . . . 7052028 12 B14. . . . . . . . 7052095 29 A6. . . . . . . . . 7052115 19 B5. . . . . . . . . 7052127 19 C1. . . . . . . . . 7052143 24 A6. . . . . . . . . 7052208 13 B14. . . . . . . . 7052219 24 C2. . . . . . . . . 7052243 21 A6. . . . . . . . . 7060164 4 B4. . . . . . . . . . 7060165 4 B4. . . . . . . . . . 7060174 19 B4. . . . . . . . . 7061005 19 B4. . . . . . . . . 7061027 48 B2. . . . . . . . . 7073426 10 C1. . . . . . . . . 7073820 8 C1. . . . . . . . . . 7073978 20 A5. . . . . . . . . 7075351 9 C1. . . . . . . . . . 7076360 1 A12. . . . . . . . . 7076381 10 A12. . . . . . . . 7077367 9 A13. . . . . . . . . 7077370 12 A12. . . . . . . . 7077442 2 B14. . . . . . . . . 7077504 5 A12. . . . . . . . . 7077550 5 A12. . . . . . . . . 7077621 3 A12. . . . . . . . . 7077753 5 C6. . . . . . . . . . 7077754 3 C6. . . . . . . . . . 7077758 9 A8. . . . . . . . . . 7077795 10 A8. . . . . . . . . 7077796 13 A8. . . . . . . . . 7077953 11 A12. . . . . . . . 7078091 7 A12. . . . . . . . . 7078092 7 A12. . . . . . . . . 7078093 8 A12. . . . . . . . . 7078094 8 A12. . . . . . . . . 7078095 6 A12. . . . . . . . . 7078096 6 A12. . . . . . . . . 7078097 9 A12. . . . . . . . . 7078098 9 A12. . . . . . . . . 7078099 4 A12. . . . . . . . . 7078128 4 A12. . . . . . . . . 7078237 8 A12. . . . . . . . . 7078238 8 A12. . . . . . . . . 7078239 6 A12. . . . . . . . . 7078240 6 A12. . . . . . . . .

7078241 9 A12. . . . . . . . . 7078242 9 A12. . . . . . . . . 7078249 5 C6. . . . . . . . . . 7078315 2 A12. . . . . . . . . 7078319 7 A12. . . . . . . . . 7078320 7 A12. . . . . . . . . 7078371 13 A12. . . . . . . . 7080003 22 C2. . . . . . . . .

15 C7. . . 7080138 25 C2. . . . . . . . . 7080216 12 A8. . . . . . . . . 7080287 6 C11. . . . . . . . . 7080290 12 A13. . . . . . . . 7080306 32 B2. . . . . . . . . 7080307 25 A6. . . . . . . . .

21 B14. . 20 C2. . .

7080367 15 B14. . . . . . . . 7080372 26 A9. . . . . . . . . 7080394 13 B10. . . . . . . . 7080398 24 A5. . . . . . . . . 7080402 22 A6. . . . . . . . . 7080416 23 A5. . . . . . . . .

13 A7. . . 7080424 12 B4. . . . . . . . . 7080433 43 B2. . . . . . . . .

31 B4. . . 21 B7. . . 8 B9. . . 6 B10. .

7080481 16 B13. . . . . . . . 7080548 5 A6. . . . . . . . . . 7080549 4 A6. . . . . . . . . . 7080550 3 A6. . . . . . . . . . 7080559 30 A6. . . . . . . . . 7080740 2 B13. . . . . . . . . 7080764 20 A10. . . . . . . . 7080776 26 C2. . . . . . . . . 7080804 14 A13. . . . . . . .

10 B4. . . 7080808 2 B13. . . . . . . . . 7080809 2 B13. . . . . . . . . 7080887 14 A9. . . . . . . . . 7511840 9 A6. . . . . . . . . . 7511848 24 B3. . . . . . . . . 7511858 25 B3. . . . . . . . . 7511864 2 A11. . . . . . . . . 7511953 9 A9. . . . . . . . . . 7512017 9 C11. . . . . . . . . 7512031 1 A13. . . . . . . . . 7512048 1 B12. . . . . . . . . 7512193 17 A7. . . . . . . . . 7512222 1 C1. . . . . . . . . .

Page 45: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

PartNo.

Ref.No.

PartNo.

Ref.No.

PartNo.

Ref.No.

PART NUMBER INDEX

GridNo.

GridNo.

GridNo.

SUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

D2

7512240 9 A5. . . . . . . . . . 7512242 19 A6. . . . . . . . .

13 B5. . . 7512257 16 B10. . . . . . . . 7512265 1 B11. . . . . . . . . 7512275 16 B4. . . . . . . . . 7512276 3 A7. . . . . . . . . .

4 B14. . 7512310 23 B10. . . . . . . . 7512377 7 B6. . . . . . . . . .

31 B9. . . 8 B10. .

7512404 8 B4. . . . . . . . . . 22 B8. . .

7512410 30 B10. . . . . . . . 7512465 28 B3. . . . . . . . . 7512538 21 B8. . . . . . . . . 7512557 25 B2. . . . . . . . . 7512582 5 B2. . . . . . . . . . 7512659 31 B8. . . . . . . . . 7512682 23 B4. . . . . . . . . 7512684 6 B2. . . . . . . . . . 7515105 15 B11. . . . . . . . 7515107 2 A9. . . . . . . . . . 7515133 13 B12. . . . . . . . 7515166 12 A7. . . . . . . . . 7515175 32 B8. . . . . . . . . 7515184 17 A9. . . . . . . . . 7515199 10 A13. . . . . . . . 7515203 18 A9. . . . . . . . . 7515301 1 B6. . . . . . . . . . 7515350 14 B5. . . . . . . . . 7515354 4 B13. . . . . . . . . 7515415 7 B2. . . . . . . . . . 7515428 25 B6. . . . . . . . . 7515433 23 B8. . . . . . . . .

26 B9. . . 7515438 20 B9. . . . . . . . . 7515455 11 B8. . . . . . . . . 7515462 37 B2. . . . . . . . . 7515472 19 B9. . . . . . . . .

28 B10. . 7515477 21 B5. . . . . . . . . 7515521 19 A14. . . . . . . . 7515526 6 B7. . . . . . . . . . 7515545 9 B8. . . . . . . . . . 7515551 3 B5. . . . . . . . . . 7517232 14 B10. . . . . . . . 7517238 8 B3. . . . . . . . . . 7517247 1 B7. . . . . . . . . . 7517264 11 B14. . . . . . . . 7517313 27 B9. . . . . . . . .

7517353 14 B7. . . . . . . . . 7517371 22 A7. . . . . . . . . 7517377 19 B3. . . . . . . . . 7517428 13 B4. . . . . . . . . 7517435 1 B9. . . . . . . . . .

1 B10. . 7517441 27 A9. . . . . . . . .

13 A10. . 6 A14. .

7517442 16 C2. . . . . . . . . 7517529 1 C2. . . . . . . . . . 7517555 17 B13. . . . . . . . 7517566 8 A14. . . . . . . . . 7517583 18 B2. . . . . . . . . 7517615 16 B14. . . . . . . . 7517746 11 A9. . . . . . . . . 7541906 13 B11. . . . . . . . 7541923 3 C1. . . . . . . . . . 7541925 27 A6. . . . . . . . .

4 A13. . 7542103 5 A7. . . . . . . . . .

21 B3. . . 15 B4. . .

7542122 21 A7. . . . . . . . . 19 A9. . . 22 B3. . . 1 B8. . .

18 B14. . 7542147 15 A6. . . . . . . . . 7542303 9 B4. . . . . . . . . . 7542324 35 B2. . . . . . . . .

15 B6. . . 6 B9. . .

11 B10. . 7542344 30 B9. . . . . . . . . 7542401 6 B4. . . . . . . . . . 7542402 13 C2. . . . . . . . . 7542403 20 B2. . . . . . . . .

5 B4. . . 7542404 2 B5. . . . . . . . . . 7542411 5 B7. . . . . . . . . .

15 B9. . . 4 B8. . . 7 B10. .

7542423 23 B6. . . . . . . . . 7542424 6 B4. . . . . . . . . . 7542438 40 B2. . . . . . . . . 7542439 8 B2. . . . . . . . . .

3 B8. . . 7542451 18 B5. . . . . . . . . 7542503 51 B2. . . . . . . . . 7542525 5 B8. . . . . . . . . .

7542703 50 B2. . . . . . . . . 29 B4. . .

7542711 47 B2. . . . . . . . . 7542811 9 B5. . . . . . . . . . 7547008 10 C2. . . . . . . . . 7547035 21 A13. . . . . . . . 7552603 20 A14. . . . . . . .

2 B7. . . 2 B9. . . 2 B10. .

7552604 2 C1. . . . . . . . . . 7552801 10 A5. . . . . . . . .

2 A7. . . 2 B11. .

7552901 5 B13. . . . . . . . . 7553101 15 C2. . . . . . . . . 7553201 30 B8. . . . . . . . . 7555701 2 B6. . . . . . . . . . 7555716 7 B9. . . . . . . . . .

21 B10. . 7555721 22 B2. . . . . . . . .

27 B4. . . 7555727 22 A10. . . . . . . .

29 B3. . . 7555730 3 B3. . . . . . . . . . 7555734 3 B6. . . . . . . . . .

6 B13. . 7555735 24 B4. . . . . . . . . 7555743 24 B8. . . . . . . . . 7555746 13 A6. . . . . . . . . 7555787 18 B10. . . . . . . . 7555795 17 B9. . . . . . . . .

25 B10. . 7555804 28 B8. . . . . . . . . 7555806 21 A14. . . . . . . .

3 B7. . . 7555832 19 B2. . . . . . . . . 7555852 18 B8. . . . . . . . . 7555865 10 B12. . . . . . . . 7555893 20 B7. . . . . . . . .

3 B9. . . 3 B10. .

11 C2. . . 7555898 9 B12. . . . . . . . . 7555904 26 A8. . . . . . . . .

17 A10. . 7555915 17 C2. . . . . . . . . 7555918 10 B7. . . . . . . . . 7555932 15 A13. . . . . . . . 7556004 10 B13. . . . . . . . 7556301 24 B9. . . . . . . . . 7556509 30 B2. . . . . . . . .

8 B6. . .

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PartNo.

Ref.No.

PartNo.

Ref.No.

PartNo.

Ref.No.

PART NUMBER INDEX

GridNo.

GridNo.

GridNo.

SUPERSPORT S00SB5BS and SUPERSPORT S00SB5BSA

D3

7556804 4 B12. . . . . . . . . 7558212 15 B13. . . . . . . . 7558301 11 A5. . . . . . . . .

24 A7. . . 7558302 5 B14. . . . . . . . . 7558402 14 B6. . . . . . . . . 7558702 6 B5. . . . . . . . . . 7571610 18 A13. . . . . . . . 7571618 15 B5. . . . . . . . . 7571620 8 B5. . . . . . . . . . 7571629 7 B7. . . . . . . . . . 7575202 2 C2. . . . . . . . . . 7621301 18 A6. . . . . . . . .

25 A10. . 7621323 1 B4. . . . . . . . . . 7621330 16 A13. . . . . . . . 7621334 14 A10. . . . . . . . 7621337 6 A6. . . . . . . . . . 7621402 4 A7. . . . . . . . . .

8 A8. . . 21 A10. .

7621418 6 A5. . . . . . . . . . 17 A8. . .

7621432 10 A7. . . . . . . . . 7621433 25 A8. . . . . . . . .

16 B2. . . 7621435 34 B8. . . . . . . . .

7621452 21 A5. . . . . . . . . 8 B13. .

7621463 23 A7. . . . . . . . . 7621464 20 A6. . . . . . . . . 7621467 14 A6. . . . . . . . .

16 A8. . . 19 A10. . 14 B13. .

7621476 16 B8. . . . . . . . . 7621485 15 A8. . . . . . . . . 7621501 15 B8. . . . . . . . . 7621509 2 A10. . . . . . . . . 7621601 7 A7. . . . . . . . . . 7661203 28 B4. . . . . . . . . 7661209 41 B2. . . . . . . . . 7661401 10 B5. . . . . . . . . 7661624 2 B3. . . . . . . . . . 7661637 23 A9. . . . . . . . . 7661638 2 A5. . . . . . . . . .

19 A7. . . 1 B2. . .

14 B4. . . 14 B14. . 17 C1. . .

7661643 21 B2. . . . . . . . . 7661840 15 A5. . . . . . . . . 7661841 4 A5. . . . . . . . . .

7662210 6 B5. . . . . . . . . . 7670040 10 A9. . . . . . . . .

3 A11. . 7670042 18 A8. . . . . . . . . 7670057 3 A9. . . . . . . . . . 7670096 6 B14. . . . . . . . . 7670106 9 B3. . . . . . . . . . 7710401 27 B3. . . . . . . . . 7710417 4 B11. . . . . . . . . 7710422 17 B6. . . . . . . . . 7710444 11 B7. . . . . . . . . 7710503 4 B3. . . . . . . . . . 7714804 3 B12. . . . . . . . . 7718406 5 B5. . . . . . . . . . 7718407 37 B8. . . . . . . . .

17 B10. . 7721103 6 B12. . . . . . . . . 7721116 11 B6. . . . . . . . . 8350018-600 26 A6. . . . .

21 C2. . . 8350019-600 23 A6. . . . . 8450003-1525 22 B14. . . 8450040-600 23 C2. . . . . 8450045-153 17 C7. . . . . 8450061-600 28 A6. . . . . 9915247 5 C11. . . . . . . . . 9915368 5 C11. . . . . . . . .

Page 47: SUPERSPORT Model #S00SB5BS Model …pi54.com/corp/manuals/Parts/9915397.pdf2 Mikuni VM34SS Slide Fan Air 2 Iron Liner Accessory 27 @3000 RPM CDI Yes NGK BR9ES ELECTRICAL Headlight

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FIRST CLASS PERMIT NO. 22 ROSEAU, MINNESOTA

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FIRST CLASS PERMIT NO. 22 ROSEAU, MINNESOTA

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PRINTED IN THE USA PARTS MANUAL PN 9915397 and MICROFICHE PN 9916183 10/99