superalloys

1
Review Austin, TX, USA). Paper presented at TMS/AIMF Fall Meeting, Indianapolis, October 2-5. 1989. This paper presents the results of work on high speed sliding contact materials focusing on the extension of the operating regime of the \Vgraphite materials forlow-voltage, high-speed applications. and on CU·\V speed applications. PRESENT AND FUTURE DEVELOPMENT OF SOFT MAGENTIC PM MATERIALS AND APPLICATIONS A Kordecki, B Weglinski (Techn. Univ. Wroclaw) . Paper presented at the 1989 Powder Metallurgy Group Meeting. 9-11 October, 1989. Bnwness-on-Windermere, A description of soft magnetic powder composites, such as sinters, dielectrornagnetics and magnetodielectrics. and problems associated with their applications as magnetic cores of electrical converters, are presented in this paper. PRODUCTION OF BARIUM FERRITES BY TilE CHEMICALLY ACTIVATED SINTERING AND TOPOT ACTICAL METHODS S Ozbayraktar, et al (Univ.Withwatersrand. South Africa). Paper presented at the 1989 Powder Metallurgy Group Meeting. 9-11 October 1989. Bowness-on-Wlndermere. The possibility. of manufacturing anisotropic barium ferritesby a new method was investigated. The kinetics of the chemically activated sintering and topolactical behaviour and their effect on magnetic qualities are discussed. RARE EARTH PERMANENT MAGNETS J Ormerod (Philips Components Ltd. Southport). Paper presented at the 1989 Powder Metallurgy Group Meeting. 9-11 October 1989, Bowness-on-windermere. A review of the PM rare earth permanent magnet market. Hard Materials & Cermets HIGH PRESSURE SINTERING OF COMPACT BORON NITRIDE MODIFICATIONS F Kupcik, E Matos, Pokroky Pttiskove Me/alurgie. No 2, 1989. 6·19. The results of sintering CBN and WBN powders in a high-pressure device are described. Influence of starting raw materials. sintering condilions and additives to the CBN powders was studied. Further. results of sintering the WBN powder are presented. Effect of sintering parameterson some physical and chemical characteristics, mechanical strength of grainsand phase composilion of polycrystalline BN is examined. Results of cutting tests are discussed. 70 AlzOJ·COATED CEMEf'oI"TED CARBIDE INSERTS J Hofmann. et al, Pokroky Proskove Metalutgie, No 2. 1989. 41-56. The experimental results presentedsuggestthat the cutting life of AI 20rco ated inserts increases with the total coating thickness. On the base of practical examples the application of AIzOrcoated inserts during the steel turning at the high cutting speeds and during the cast iron turning and milling is demonstrated. Refractory Metals EFFECT OF COLD FORGING ONTHE PROPERTIES OF Cu·WMECHANICALLY ALLOYED COMPOSITE MATERIALS JKaczmar, A Niechajowicz [lnst. MachineBuilding Techn. Wroclaw, Poland). Paper presented at the 1989 Powder Metallurgy Group Meeting. 9-11, 1989, Bowness-on-Windermere. The effect of cold forging of Cu·W sintered and hot-worked materials on densily, hardness and electrical conductivity has been evaluated. DEVELOPMENT AND CONTROL OF MICROSTRUCTURE IN PM W BY SYNTHESIS AND REDUCTION OF WO l GELS CPersad, et al, (Ctr.forMat.Sci and Eng. The Univ. of Texas. Austin, TX. USA) . Paper presented at TMS/AIMF Fall Meeting. Indianapolis. October 2-5.1989. Gels produced from acidic solutions of metallic W have been investigated as precursor materials for submicron metallic W particles. Temperature and pH control in the gel-producing step leads to the nucleation and controlled growth ofWO l particles down to 50 mm size. Gels of stoichiometric and non-stoichlmetric compositionshavebeen studied. PROBLEMS OF PM·REFRACfORY ALLOYS IN AIRCR1\FTINDUSTRY J Makl, et al, Pokroky Ptaskove Metolutgie, No 2. 1989. 20-40. PM-technologyin refractory materials production is discussed. Advantages and disadvantagesof this technology are considered and possible applications in the Czechoslovak aircraft industry are presented. Superalloys HIGHTEMPERATURE ALLOYS J D Whittenberger (NASA LewisResearch Center. Cleveland. Ohio. USA) . Paper presented at TMS/AIMF Fall Meeting. Indianapolis. October 2-5.1989. In many ways aerospace applications provide the 'ultimate' test for high temperature alloys. As minimal requirements the materials must be capable of being fabricated and possess (1) good creep and environmental resistance at high temperatures and (2) adequate fracture toughness and fatiguestrength. AlthoughCoo. Fe-,and Ni -baso superalloys meet these criteria for existing technology, the desire for higher operating temperatures to improve efficiency means that a new generationof high temperature materials must be developed. Possible systems include metal matrix composites. monolithyic and composite intermetallics as well as refractory alloys. These approaches. including advantages and problems. are examined in this paper. DETERMINATION OF TEXTURE IN ZIRCALOY USING COMPl.ETE POLE FIGURES S A Wilson (AD Sandvik Steel. Sweden). Scatid.], Me/alI., 18, 1989. 6-12. -Inorder to be able to measurethe texture in Zircaloy accurately.a method involvingboth back reflection and transmission techniques has been developed. Pole figures and texture parameterswere obtained fromthe (0002) and (1010) planes. It was found that the defocusing correction employed increased the accuracy of the results considerably. Miscellaneous MAKING SPC WORK· UTILISATION OF MODIFIED CONTROL LIMITS S B Morton (GKN Bound Brook Ltd. Litchfield). Paper presented at 1989 Powder MetallurgyGroup Meeting. 9·11 October, 1989, Bowness-on-\Vindermere. An overview paper on the subject of SPC. CAN WE PREDICT THE STRUCTURE AND PERFORMANCE OF NEW MATERIALS? A P Miodownik (Dept. Mat.Sci. &Eng.•University of Surrey. UK). Paper presented at 1989 Powder Metallurgy Group Meeting. 9-11 October. 1989, Bowness-on Windermere. A review of 'new' material developments. SIMPLE VERSUS HI·TECH SOLUTION TO QUALITY CONTROL PROBLEMS IN A SMALL POWDER METALLURGY PLANT D K Napier (Morganite Special Carbons. London). Paper presented at the 1989 Powder Metallrugy Group Meeting. 9-11 October, 1989. Bowness-on-\Vindermere. A discussion of the sophisticated statistical techniques that can be applied to help manufacturersimprove the quality of their product through an increased knowledge of the unit processes required to make that product. MPR January 1990

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Page 1: Superalloys

~~~~~~~~~~~!!!!!!!Literature Review

Austin, TX, USA). Paper presented at TMS/AIMFFall Meeting, Indianapolis, October 2-5. 1989.

This paper presents the results of work on highspeed sliding contact materials focusing on theextension of the operating regimeof the \Vgraphitematerials for low-voltage, high-speed applications.and on CU·\V speed applications.

PRESENT AND FUTURE DEVELOPMENT OFSOFT MAGENTIC PM MATERIALS ANDAPPLICATIONS

A Kordecki, B Weglinski (Techn. Univ. Wroclaw).Paper presented at the 1989 Powder MetallurgyGroup Meeting. 9-11 October, 1989.Bnwness-on-Windermere,

A description of soft magneticpowder composites,such as sinters, dielectrornagnetics andmagnetodielectrics. and problems associated withtheir applications as magnetic cores of electricalconverters, are presented in this paper.

PRODUCTION OF BARIUM FERRITES BY TilECHEMICALLY ACTIVATED SINTERING ANDTOPOTACTICAL METHODS

S Ozbayraktar, et al (Univ. Withwatersrand. SouthAfrica). Paper presented at the 1989 PowderMetallurgy Group Meeting. 9-11 October 1989.Bowness-on-Wlndermere.

The possibility. of manufacturing anisotropicbarium ferritesby a new method was investigated.The kinetics of the chemically activated sinteringand topolactical behaviour and their effect onmagneticqualities are discussed.

RARE EARTH PERMANENT MAGNETS

JOrmerod (Philips Components Ltd. Southport).Paper presented at the 1989 Powder MetallurgyGroup Meeting. 9-11 October 1989,Bowness-on-windermere.

A review of the PM rare earth permanent magnetmarket.

Hard Materials & Cermets

HIGHPRESSURE SINTERING OF COMPACTBORON NITRIDE MODIFICATIONS

F Kupcik, E Matos, Pokroky Pttiskove Me/alurgie.No 2, 1989. 6·19.

The results of sintering CBN and WBN powders ina high-pressure device are described. Influence ofstarting raw materials. sintering condilions andadditives to the CBN powders was studied. Further.results of sintering the WBN powder are presented.Effect ofsintering parameterson some physicalandchemical characteristics, mechanical strength ofgrainsand phasecomposilionofpolycrystalline BNis examined. Resultsof cutting tests are discussed.

70

AlzOJ·COATED CEMEf'oI"TED CARBIDE INSERTS

JHofmann. et al, Pokroky Proskove Metalutgie, No2. 1989. 41-56.

The experimental results presentedsuggestthat thecutting life of AI20rcoated inserts increases withthe total coating thickness. On the base of practicalexamples the application of AIzOrcoated insertsduring the steel turning at the high cutting speedsand during the cast iron turning and milling isdemonstrated.

Refractory Metals

EFFECT OF COLD FORGING ONTHEPROPERTIES OF Cu·WMECHANICALLYALLOYED COMPOSITE MATERIALS

JKaczmar, A Niechajowicz [lnst. MachineBuildingTechn. Wroclaw, Poland). Paper presented at the1989 Powder Metallurgy Group Meeting. 9-11,1989, Bowness-on-Windermere.

The effect of cold forging of Cu·W sintered andhot-worked materials on densily, hardness andelectrical conductivity has been evaluated.

DEVELOPMENT AND CONTROL OFMICROSTRUCTURE IN PM W BY SYNTHESISAND REDUCTION OF WOl GELS

CPersad, et al, (Ctr.forMat.Sci and Eng. The Univ.of Texas. Austin, TX. USA). Paper presented atTMS/AIMF Fall Meeting. Indianapolis. October2-5.1989.

Gels produced fromacidic solutions of metallic Whave been investigated as precursor materials forsubmicron metallic W particles. Temperature andpH control in the gel-producing step leads to thenucleation and controlled growth ofWOl particlesdown to 50 mm size. Gels of stoichiometric andnon-stoichlmetric compositionshavebeen studied.

PROBLEMS OF PM·REFRACfORY ALLOYS INAIRCR1\FTINDUSTRY

J Makl, et al, Pokroky Ptaskove Metolutgie, No 2.1989. 20-40.

PM-technology in refractory materials productionis discussed. Advantages and disadvantagesof thistechnology are considered and possibleapplications in the Czechoslovak aircraft industryare presented.

Superalloys

HIGHTEMPERATURE ALLOYS

J D Whittenberger (NASA Lewis Research Center.Cleveland. Ohio. USA). Paper presented atTMS/AIMF Fall Meeting. Indianapolis. October2-5.1989.

In many ways aerospace applications provide the'ultimate' test for high temperature alloys. Asminimal requirements the materials must becapable of being fabricated and possess (1) goodcreep and environmental resistance at hightemperatures and (2) adequate fracture toughnessand fatiguestrength. AlthoughCoo. Fe-,and Ni-basosuperalloys meet these criteria for existingtechnology, the desire for higher operatingtemperatures to improve efficiency means that anew generationof high temperature materials mustbe developed. Possible systems include metalmatrix composites. monolithyic and compositeintermetallics as well as refractory alloys. Theseapproaches. including advantages and problems.are examined in this paper.

DETERMINATION OF TEXTURE IN ZIRCALOYUSING COMPl.ETE POLE FIGURES

S A Wilson (AD Sandvik Steel. Sweden). Scatid.],Me/alI., 18, 1989. 6-12.

-Inordertobeableto measurethe texturein Zircaloyaccurately.a method involvingboth backreflectionand transmission techniques has been developed.Pole figures and texture parameters were obtainedfromthe (0002) and (1010) planes. It was foundthatthe defocusing correction employed increased theaccuracyof the results considerably.

Miscellaneous

MAKING SPCWORK· UTILISATION OFMODIFIED CONTROL LIMITS

S B Morton (GKN Bound Brook Ltd. Litchfield).Paper presented at 1989 Powder MetallurgyGroupMeeting. 9·11 October, 1989,Bowness-on-\Vindermere.

An overviewpaper on the subject of SPC.

CAN WEPREDICT THESTRUCTURE ANDPERFORMANCE OF NEW MATERIALS?

A P Miodownik(Dept. Mat.Sci. &Eng.•Universityof Surrey. UK). Paper presented at 1989 PowderMetallurgy Group Meeting. 9-11 October. 1989,Bowness-on Windermere.

A review of 'new' material developments.

SIMPLE VERSUS HI·TECH SOLUTION TOQUALITY CONTROL PROBLEMS IN A SMALLPOWDER METALLURGY PLANT

D K Napier (Morganite Special Carbons. London).Paper presented at the 1989 Powder MetallrugyGroup Meeting. 9-11 October, 1989.Bowness-on-\Vindermere.

A discussion of the sophisticated statisticaltechniques that can be applied to helpmanufacturersimprovethe quality of their productthrough an increased knowledge of the unitprocesses required to make that product.

MPR January 1990