super hoist - genie liftmanuals.gogenielift.com/parts and service manuals/data/parts... · this...

Serial Number Range

from SN 4193-93 to 4101-8906Super Hoistfrom SN GH02-8907 to

GH16-59748

from SN GH16G-59749 toGH16G-61099

from SN GHG-61100 toGHG-64198

from SN GHP-64199

Part No. 82298

Rev E11

June 2018

2 Super Hoist Part No. 82298

June 2018

http://www.genielift.com/en/service-support/manuals/index.htm

Part No. 82298 Super Hoist 3

June 2018

How to Read Your Serial Number

This manual is updated frequently. If you have aprinted manual, you can keep it up to date bydownloading new figures from the Genie website atwww.genielift.com. For the most up-to-date partsinformation, visit the Parts Lookup System on theGenie website at www.genielift.com.

How to Read Your Serial Number..........................................3

Parts Stocking List.................................................................7

How to Order Parts................................................................8

Service Parts Fax Order Form...............................................9

Electronic Version

Click on any page number to view the figure.

Base Component101.1 Base Tube Assembly.................................................10

102.1 Platform Assembly.....................................................12

103.1 Control Handle Assembly..........................................14

IndicesPart Number Index...............................................................16

Part Description Index.........................................................17

Cross ReferencesFittings Cross Reference.....................................................18


June 2018

Table of Contents

This Page Intentionally Left Blank


June 2018

Table of Contents (continued)


June 2018

Notes


June 2018

Parts Stocking List


June 2018

How To Order Parts


June 2018

Fax Order Form


Base Component June 2018

101.1 Base Tube Assembly

Description Qty.Part No.Item

CYLINDER ASSY,3.8M,HOIST III32228GT--(3.8 m models) (includes items 1through 6and 12 through 40)

CYLINDER ASSY,5.6M,HOIST III32229GT--(5.6 m models) (includes items 1through 6and 12 through 40)

SEAL KIT COMPLETE-HOIST23159GT--(includes Felt Dust Wiper Kit)

FELT DUST WIPER KIT32240GT--

M4 X 5 PHILLIPS (CHEESEHEAD)22542GT1(all models)

M5 X 6 SHCS SS,MACHINED HEAD**22731GT2(all models)

WASHER,LOCK,#10 PLTD6607GT3

SCREW,SHC,M6 X30MM,GR8.8,LP**................................15

22545GT4

SCREW,SHC,M6 X 25MM,GR8***.........422544GT4A(base position only)

RETAINER RING,PUSH-ON,.50,6PRG...122546GT5

7/16 / 11.11 MM BALL............................12049GT6

VALVE,PRES.RELIEF,1/8NPT 90PSI.....122584GT7

TEE,INLET..............................................133284GT8

QUICK DISCONNECT PLUG/#185........12205GT9

ELBOW,130239-2-2................................122585GT10

NIPPLE,HEX,130137-2...........................132322GT11

BASE PISTON ASSY,HOIST II...............123155GT12

BALL-STEEL BEARING,.25 DIA.14689GT--

WASHER,STAR,EXTERNAL,.31223041GT--

PROBE ASSY,HOIST II23178GT--

PISTON-UPPER,BASE...........................122765GT13

PISTON RETAINER RING,#122551GT14

PISTON-LOWER,#2...............................122760GT15

PISTON-UPPER,#2................................122766GT16

PISTON RETAINER RING,#2.................122552GT17

PISTON-LOWER,#3...............................122761GT18

PISTON-UPPER,#3................................122767GT19


PISTON-LOWER,#4...............................122762GT21

PISTON-UPPER,#4................................122768GT22


PISTON-LOWER,#5...............................122763GT24

PISTON-UPPER,#5................................122769GT25


PISTON-LOWER,#6...............................122764GT27

PISTON-UPPER,#6................................122781GT28



FELT RETAINER RING,#1......................122566GT30

TUBE ASSY,BASE,3.8M,HOIST III.........132231GT31(3.8 m models)

TUBE ASSY,BASE,5.6M,HOIST III32233GT31A(5.6 m models)


TUBE ASSY,2ND STAGE,H-II 3.8...........123145GT33(3.8 m models)

TUBE ASSY,2ND STAGE,H-II 5.6M23150GT33A(5.6 m models)


TUBE ASSY,3RD STAGE,H-II 3.8M........123146GT35(3.8 m models)

TUBE ASSY,3RD STAGE,H-II 5.6M23151GT35A(5.6 m models)


TUBE ASSY,4TH STAGE,H-II 3.8M........123147GT37(3.8 m models)

TUBE ASSY,4TH STAGE,H-II 5.6M23152GT37A(5.6 m models)


TUBE ASSY,5TH STAGE,H-II 3.8M........123148GT39(3.8 m models)

TUBE ASSY,5TH STAGE,H-II 5.6M23153GT39A(5.6 m models)

TUBE,#6, HOIST II 3.8...........................122565GT40(3.8 m models)

TUBE,#6, HOIST II 5.622757GT40A(5.6 m models)


Base ComponentJune 2018

101.1 Base Tube Assembly



102.1 Platform Assembly


ACCESSORY,HOIST II PLAT.CRADLE23051GT--includes items 1, 2 and 3

SCREW,HHC,M6 X 20MM,GR8.8..........422578GT1

NUT,T,M6................................................422577GT2

PIPE CRADLE, GRAY HOIST................280598GT3to GH03-11068

PLAT. ASSY,HOIST II..............................123170GT4Aincludes items 1, 2 and 5-8

PLYWOOD,W/NYLON INSERT,HOISTII23171GT4B

PLATFORM MT.KIT,HOIST II..................123172GT5includes items 6 and 8

WASHER,SHIM,.75 X 1.125 X.030.........16563GT6

SUPPORT PLATE-HOIST III ,GRAY.......122574-SGT7

SNAP RING,EXTERNAL,.75 DIA...........110262GT8

PLUG-PLATFORM MOUNTING.............122557GT9

SCREW,HHC,M14 X 40MM,GR 8.8.......122558GT10

EYEBOLT,M8 X 30M22588GT11

NUT,HEX,M8 X 1.2522571GT12

DECAL,LABEL,PATENTS.......................138149GT13

DECAL,SAFETY,HOIST SUPER............132305GT14

DECAL,COSMTC,GENIE SUPERHOIST.....................................................1

52980GT15

DECAL,CE MARK...................................133951GT16

SCREW,HHC,M8 X 20MM......................323057GT17

WASHER,LOCK,.3136886GT18

BASE CASTING,UPPER,HOIST III........132238GT19

BASE CASTING,LOWER,HOIST III.......132239GT20

SLIDER,WEAR PAD...............................831980GT21

LEG LOCK ASSY,HOIST III....................432234GT22includes items 21 and 23

SPRING,SLIDER....................................431955GT23

RIVET-DRIVE-BARRELHEAD-NYLON........................................4

19352GT24

CASTER,POST,SW,5X1.25,M12X1.75....457749GT25

LEG ASSEMBLY,HOIST III.....................31257478GT26includes items 21-29; replaced 32235

LEG,HOIST III1254830GT--replaced 31952-S

WASHER,LOCK,0.5"..............................46033GT27

NUT,HEX,M12,LP,PLATED.....................423270GT28

BUMPER,RUBBER,1"TALL X 3/8DIA.....429849GT29

SCREW,HHC,M8 X 60MM X 1.25..........432309GT30

WASHER,FLAT,USS,1/4"Y...................126638GT31

LEG ASSEMBLY,HOIST III, MANUAL.....11259571GT32includes items 21-25, 27-29, and 50-52

LEG, HOIST III , MANUAL TUBE............11259449GT--pre-drilled for instruction tube


NUT,NYLOCK,M8X1.2525368GT33

STRAP ASSY,CO2 TANK HOLDDOWN.....................................................2

35052GT34

VALVE,PRESSURE RELEASE, 1/4"......12328GT35

PLUG,HEX HEAD,1/4 MPT BRASS.......12327GT36

BUSHING,130140-4-2............................12326GT37

QUICK DISCONNECT SOCKETW/VALV...................................................1

2322GT38

REGULATOR ASSY-METRIC,125 PSI....12167GT39Aincludes items 35-38, 40 and 42-45

REGULATOR ASSY-DOMESTIC HOIST12320GT39Bincludes items 35-38, 40 and 42-45

DIAPHRAM-PWR REG (POST 1983)2451GT39C

HAND WRENCH CASTING....................12325GT40

SCREW,SET,HS 10-32 X.252095GT41

NUT,CO2 CONNECTOR,DOMESTIC.....12324GT42A

NUT CO2 CONNECTOR,EUROPE/JAPAN2329GT42B

CONN.,INLET STEM,B.**.......................12323GT43

O-RING RETAINER RING......................12371GT44

O-RING,.375 X .125................................12370GT45

CO2 TANK W/CARTON,20LB EMPTY.....12373-SGT46

HANDLE GUARD,CO2 TANK-LUXFER33738GT--

HANDLE GUARD,CO2TANK-CATALINA33739GT--

BRACKET,AIR BOTTLE,PAINTED..........128054-SGT47

SCREW,HHC,1/4-20 X 1.756637GT48

NUT,WING,1/4-208170GT49

INSTRUCT.TUBE W/CAPS-1.75 X 12.....16600GT50

CAP,INSTRUCTION TUBE (RED)..........231822GT--

CLAMP,1.88,#30 X 1/4,RUB CUSH........26653GT51

SCREW,6-LOVE,PHM8-32 X 3/4"..........21253915GT52

DECAL,LABEL,OPER.MAN.STORAGE..131072GT53



102.1 Platform Assembly



103.1 Control Handle Assembly


HOSE/HAND CNTRL ASSY,HOIST III32237GT--(includes items 1 through 17)

HOSE ASSY,W/FITTINGS,HOIST II23177GT--(includes items 3 through 8)

CONTROL HANDLE ASSY,HOIST III*32236GT--(does not include items 7 and 8)

COVER,CONTROL HANDLE.................132291GT1

SCREW,SHC,10-32 X .532328GT2

HOSE END,MALE.188HS X.125MPT.....123257GT3

HOSE END,MALE .25 X .125 MPT.........122737GT4

CLAMP,HOSE,1 EAR, 15/32...................231982GT5A(to SN 53458)

CLAMP,HOSE,1 EAR,12.8RER226793GT5B(from SN 53459)

CLAMP,HOSE,1 EAR, 9/16.....................231983GT6

QUICK DISCON.PLUG 3/16 HS #189.....12346GT7

SOCKET,QUICKDISCONN.,MACHINED..........................1

23025GT8

GRIP,HANDLE........................................1235184GT9

DOWN BUTTON ASSEMBLY.................12336GT10

ACTUATOR BUTTON,2-WAY VALVE......122594GT11

VALVE BODY-2 WAY PNEUMATIC.........122593GT12

SCREW,SET,HS 10-32 X.252095GT13

CONTROL HANDLE...............................132290GT14

VALVE,EXHAUST...................................132241GT15

PIN,ROLL,.094 X .375............................132242GT16

LEVER,DUMP VALVE.............................132300GT17



103.1 Control Handle Assembly

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.

PagePart Number

1310262GT ...................131253915GT ...............131254830GT ...............131257478GT ...............131259449GT ...............131259571GT ...............1114689GT ...................1319352GT ...................112049GT .....................13, 152095GT .....................132167GT .....................112205GT .....................1122542GT ...................1122544GT ...................1122545GT ...................1122546GT ...................1122551GT ...................1122552GT ...................1122553GT ...................1122554GT ...................1122555GT ...................1122556GT ...................1322557GT ...................1322558GT ...................1122565GT ...................1122566GT ...................1122567GT ...................1122568GT ...................1122569GT ...................1122570GT ...................1322571GT ...................1322574-SGT ................1322577GT ...................1322578GT ...................1122584GT ...................1122585GT ...................1322588GT ...................1522593GT ...................1522594GT ...................15226793GT .................1122731GT ...................1522737GT ...................1122757GT ...................1122760GT ...................1122761GT ...................1122762GT ...................1122763GT ...................1122764GT ...................1122765GT ...................1122766GT ...................1122767GT ...................1122768GT ...................1122769GT ...................1122781GT ...................1523025GT ...................1123041GT ...................1323051GT ...................1323057GT ...................1123145GT ...................1123146GT ...................1123147GT ...................1123148GT ...................1123150GT ...................1123151GT ...................1123152GT ...................1123153GT ...................1123155GT ...................1123159GT ...................1323170GT ...................1323171GT ...................1323172GT ...................1523177GT ...................1123178GT ...................132320GT .....................132322GT .....................

PagePart Number

132323GT .....................132324GT .....................1523257GT ...................132325GT .....................132326GT .....................1323270GT ...................132327GT .....................132328GT .....................132329GT .....................152336GT .....................152346GT .....................15235184GT .................132370GT .....................132371GT .....................132373-SGT ..................132451GT .....................1325368GT ...................1328054-SGT ................1329849GT ...................1331072GT ...................1331822GT ...................1331955GT ...................1331980GT ...................1531982GT ...................1531983GT ...................1132228GT ...................1132229GT ...................1132231GT ...................1132233GT ...................1332234GT ...................1532236GT ...................1532237GT ...................1332238GT ...................1332239GT ...................1132240GT ...................1532241GT ...................1532242GT ...................1532290GT ...................1532291GT ...................1532300GT ...................1332305GT ...................1332309GT ...................1132322GT ...................1532328GT ...................1133284GT ...................1333738GT ...................1333739GT ...................1333951GT ...................1335052GT ...................1338149GT ...................1352980GT ...................1357749GT ...................136033GT .....................136563GT .....................136600GT .....................116607GT .....................136637GT .....................136638GT .....................136653GT .....................136886GT .....................1380598GT ...................138170GT .....................


June 2018

Part Number Index

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part isused on.

77/16 / 11.11 MM BALL.....11

AACCESSORY,HOIST II PLAT.CRADLE.....13ACTUATOR BUTTON,2-WAY VALVE.....15

BBALL-STEEL BEARING,.25 DIA......11BASE CASTING,LOWER,HOIST III.....13BASE CASTING,UPPER,HOIST III.....13BASE PISTON ASSY,HOIST II.....11BRACKET,AIR BOTTLE,PAINTED.....13BUMPER,RUBBER,1"TALL X 3/8DIA.....13BUSHING,130140-4-2.....13

CCAP,INSTRUCTION TUBE (RED).....13CASTER,POST,SW,5X1.25,M12X1.75.....13CLAMP,1.88,#30 X 1/4,RUB CUSH.....13CLAMP,HOSE,1 EAR, 15/32.....15CLAMP,HOSE,1 EAR, 9/16.....15CLAMP,HOSE,1 EAR,12.8RER.....15CO2 TANK W/CARTON,20LB EMPTY.....13CONN.,INLET STEM,B.**.....13CONTROL HANDLE.....15CONTROL HANDLE ASSY,HOIST III*.....15COVER,CONTROL HANDLE.....15CYLINDER ASSY,3.8M,HOIST III.....11CYLINDER ASSY,5.6M,HOIST III.....11

DDECAL,CE MARK.....13DECAL,COSMTC,GENIE SUPER HOIST.....13DECAL,LABEL,OPER.MAN.STORAGE.....13DECAL,LABEL,PATENTS.....13DECAL,SAFETY,HOIST SUPER.....13DIAPHRAM-PWR REG (POST 1983).....13DOWN BUTTON ASSEMBLY.....15

EELBOW,130239-2-2.....11EYEBOLT,M8 X 30M.....13

FFELT DUST WIPER KIT.....11FELT RETAINER RING,#1.....11FELT RETAINER RING,#2.....11FELT RETAINER RING,#3.....11FELT RETAINER RING,#4.....11FELT RETAINER RING,#5.....11

GGRIP,HANDLE.....15

HHAND WRENCH CASTING.....13HANDLE GUARD,CO2 TANK-LUXFER.....13HANDLE GUARD,CO2TANK-CATALINA.....13HOSE ASSY,W/FITTINGS,HOIST II.....15HOSE END,MALE .25 X .125 MPT.....15

HOSE END,MALE.188HS X.125MPT.....15HOSE/HAND CNTRL ASSY,HOIST III.....15

IINSTRUCT.TUBE W/CAPS-1.75 X 12.....13

LLEG ASSEMBLY,HOIST III.....13LEG ASSEMBLY,HOIST III, MANUAL.....13LEG LOCK ASSY,HOIST III.....13LEG, HOIST III , MANUAL TUBE.....13LEG,HOIST III.....13LEVER,DUMP VALVE.....15

MM4 X 5 PHILLIPS (CHEESEHEAD).....11M5 X 6 SHCS SS,MACHINED HEAD**.....11

NNIPPLE,HEX,130137-2.....11NUT CO2 CONNECTOR,EUROPE/JAPAN...13NUT,CO2 CONNECTOR,DOMESTIC.....13NUT,HEX,M12,LP,PLATED.....13NUT,HEX,M8 X 1.25.....13NUT,NYLOCK,M8X1.25.....13NUT,T,M6.....13NUT,WING,1/4-20.....13

OO-RING RETAINER RING.....13O-RING,.375 X .125.....13

PPIN,ROLL,.094 X .375.....15PIPE CRADLE, GRAY HOIST.....13PISTON RETAINER RING,#1.....11PISTON RETAINER RING,#2.....11PISTON RETAINER RING,#3.....11PISTON RETAINER RING,#4.....11PISTON RETAINER RING,#5.....11PISTON RETAINER RING,#6.....11PISTON-LOWER,#2.....11PISTON-LOWER,#3.....11PISTON-LOWER,#4.....11PISTON-LOWER,#5.....11PISTON-LOWER,#6.....11PISTON-UPPER,#2.....11PISTON-UPPER,#3.....11PISTON-UPPER,#4.....11PISTON-UPPER,#5.....11PISTON-UPPER,#6.....11PISTON-UPPER,BASE.....11PLAT. ASSY,HOIST II.....13PLATFORM MT.KIT,HOIST II.....13PLUG,HEX HEAD,1/4 MPT BRASS.....13PLUG-PLATFORM MOUNTING.....13PLYWOOD,W/NYLON INSERT,HOISTII.....13PROBE ASSY,HOIST II.....11

QQUICK DISCON.PLUG 3/16 HS #189.....15QUICK DISCONNECT PLUG/#185.....11QUICK DISCONNECT SOCKET W/VALV.....13

RREGULATOR ASSY-DOMESTIC HOIST1.....13REGULATOR ASSY-METRIC,125 PSI.....13RETAINER RING,PUSH-ON,.50,6PRG.....11RIVET-DRIVE-BARREL HEAD-NYLON.....13

SSCREW,6-LOVE,PHM8-32 X 3/4".....13SCREW,HHC,1/4-20 X 1.75.....13SCREW,HHC,M14 X 40MM,GR 8.8.....13SCREW,HHC,M6 X 20MM,GR8.8.....13SCREW,HHC,M8 X 20MM.....13SCREW,HHC,M8 X 60MM X 1.25.....13SCREW,SET,HS 10-32 X.25.....13, 15SCREW,SHC,10-32 X .5.....15SCREW,SHC,M6 X 25MM,GR8***.....11SCREW,SHC,M6 X 30MM,GR8.8,LP**.....11SEAL KIT COMPLETE-HOIST.....11SLIDER,WEAR PAD.....13SNAP RING,EXTERNAL,.75 DIA......13SOCKET,QUICK DISCONN.,MACHINED.....15SPRING,SLIDER.....13STRAP ASSY,CO2 TANK HOLD DOWN.....13SUPPORT PLATE-HOIST III ,GRAY.....13

TTEE,INLET.....11TUBE ASSY,2ND STAGE,H-II 3.8.....11TUBE ASSY,2ND STAGE,H-II 5.6M.....11TUBE ASSY,3RD STAGE,H-II 3.8M.....11TUBE ASSY,3RD STAGE,H-II 5.6M.....11TUBE ASSY,4TH STAGE,H-II 3.8M.....11TUBE ASSY,4TH STAGE,H-II 5.6M.....11TUBE ASSY,5TH STAGE,H-II 3.8M.....11TUBE ASSY,5TH STAGE,H-II 5.6M.....11TUBE ASSY,BASE,3.8M,HOIST III.....11TUBE ASSY,BASE,5.6M,HOIST III.....11TUBE,#6, HOIST II 3.8.....11TUBE,#6, HOIST II 5.6.....11

VVALVE BODY-2 WAY PNEUMATIC.....15VALVE,EXHAUST.....15VALVE,PRES.RELIEF,1/8NPT 90PSI.....11VALVE,PRESSURE RELEASE, 1/4".....13

WWASHER,FLAT,USS,1/4"Y.....13WASHER,LOCK,#10 PLTD.....11WASHER,LOCK,.313.....13WASHER,LOCK,0.5".....13WASHER,SHIM,.75 X 1.125 X.030.....13WASHER,STAR,EXTERNAL,.312.....11


June 2018

Part Description Index


June 2018

Fitting Cross References


June 2018

Fitting Cross References (Continued)


June 2018


Parts M

anualS

uper Hoist

from S

N 4193-93 to 4101-8906

from S

N G

H02-8907 to G

H16-59748

from S

N G

H16G

-59749 to GH

16G-61099

from S

N G

HG

-61100 to GH

G-64198

from S

N G

HP

-64199

Part No.82298

Rev E11

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