sufa ajs ball valve catalogue 03

AJS LITERATURE NO.102/05

AJS TECHNO-FLOW

BALL VALVES

CLASS 150/300/600/900/1500

AJS TECHNO-FLOW LTD.

SUFA CANADA LTD.

1

TABLE OF CONTENTS

Preface …………………………………………………………………… 1 How to Order …………………………………………………………………… 2 Specifications Conformance ………………………………………………………5 Quality Commitment and Approvals …………………………………………… 6 Ball Valve Availability Charts …………………………………………………… 7

Floating Type General Structure of AJS Floating Ball Valves …………………………………………8 Floating Ball Valve Design Feature ………………………………………………9 Material Specifications ……………………………………………………………11 1” FP~10” FP (1.1/2”~10”RP) Class 150 Ball Valve ……………………………12 1” FP~8” FP (1.1/2”~8”RP) Class 300 Ball Valve ………………………………13 1” FP~4” FP (1.1/2”~4”RP) Class 600 Ball Valve ………………………………13

Trunnion Mounted Type General Structure of AJS Trunnion Ball Valves……………………………………14 Trunnion Mounted Ball Valve Design Feature ……………………………………15 Material Specifications …………………………………………………………17 2 PC Construction Split Body 2” FP~24” FP (3”RP~20”RP) Class 150 Ball Valve ………………………………18 2” FP~24” FP (3”RP~20”RP) Class 300 Ball Valve ………………………………19 2” FP~24” FP (3”RP~20”RP) Class 600 Ball Valve ………………………………19 3 PC Construction Split Body ……………………………………………………20 1 1/2” FP~24” FP Class 150 Ball Valve ……………………………………………20 1 1/2” FP~24” FP Class 300 Ball Valve ……………………………………………23 1 1/2” FP~24” FP Class 600 Ball Valve ……………………………………………24 1 1/2” FP~24” FP Class 900 Ball Valve ……………………………………………25 1 1/2” FP~24” FP Class 1500 Ball Valve …………………………………………26 Special Service ……………………………………………………………………27 Sizing of Actuators …………………………………………………………………28 Engineering Data …………………………………………………………………29

Soft Sealing/Seat Material ……………………………………………………29 Torque and Cv Values …………………………………………………………30

2

AJS TECHNO-FLOW Ball Valve Figure Description CAST STEEL BALL VALVES

1. How to Order Figure numbers are designed to cover essential features. When ordering, please indicate the figure No. according to the following descriptions. ① Flange connection dimensions and sealing face standard; ② Welding end dimensions standard (including the bore size of socket weld or butt

welding end Schedule. No. or pipe size); ③ Threaded end standard; ④ Face to face dimensions standard; ⑤ Main materials (body, adapter and fasteners, etc); ⑥ Gasket and packing requirements; ⑦ Counter-sealing material match; ⑧ Other special requirements (eg, construction, applicable code, NDT or inspection

and testing); 2. Order Numbering System □1 □2 □3 □4 □5 □6 □7 □8 □9 □10 □11 Sealing material Construction End of Connection Trim Material ______ Material of Main Parts Pressure rating Type of Valve _ Operation _ Size __ Standard Code __ Manufacturer’s code

3


1．Manufacturer’s Code AJS is an abbreviation of AJS Techno-Flow Ltd. 2. Standard Code

Standard Code Standard Code Standard Code API A BS B DIN D EN E JIS J MSS M 3. Code of Size Valve’s nominal diameter DN or N.B. For reduced bore valve, adding “s” at the right bottom of the N.B.size; For full bore valve, without adding anything. eg, for reduced ball valve DN150, it should be stated as 150s. 4. Code of Operation

Code of operation Code Code of operation Code Manual S Hydraulic H Electric E Electric-Hydraulic EH

Pneumatic P Pneumatic-Hydralic PH

Worm gear W —— —— 5. Code of Valve Type

Type of Valve Code Type of Valve Code Type of Valve Code Type of Valve Code Gate Z Butterfly D Plug X Slab Gate ZP

Ball Q Globe J Check H Strainer L 6. Code of Pressure Rating

Nominal Pressure Code Nominal Pressure Code Nominal Pressure Code 1.6 MPa 150 Lb 1 4.0 MPa 400 Lb 4 6.4 MPa 600 Lb 6

2.5 MPa 2 300 Lb 3 900 Lb 9 10.0 MPa 10 800 Lb 8 1500 Lb 15 16.0 MPa 16 20.0 MPa 20 2500 Lb 25 7. Material Code of Main Parts

Material Code Material Code Material Code Material Code WCB C C5 G5 CF8 P CF3M RL

WC6 C12 LCB BL CF8M PL MONEL M WC9 C9 LCC CL CF3 R —— ——

Note: For the same material of forging, adding “d” at the right bottom of Code .eg ,Code of A105:Cd & Code of 316:PLD.

4


8. Code of Trim Material

Trim Material Code Trim Material Code Trim Material Code 1Cr13(F6) 13 316 6 316L 6L

304 4 304L 4L MONEL 8 9. End of Connection

Connection End Code Connection End Code Connection End Code Raised face flange RF Butt Weld end BW Socket weld end SW

Male-Female flange BF Threaded end SJ Wafer type end DJ Ring type joint flange RJ Plain flange FF Tonguing flange GF

10. Code of Construction Ball valve construction type code

Ball Valve Construction Code Straight 1 L-Type 3 Way Type 4

Floating T-Type 3 Way Type 5

Trunnion Straight 7 Rising-stem Straight 0

Wedged ball 3 Top-entry Ball seat 6

11. Sealing Face Material of Valve Seat

Sealing Face Material Code Sealing Face Material Code Sealing Face Material Code Polyetrafuoroethylene F Carbon fiber G Nylon N

Pare-Polyphenyl P Glass fiber B Stellite Y 13%Cr H SS304 S SS316 R

5

AJS TECHNO-FLOW Specification Conformance

AJS ball valves are designed, manufactured and tested in accordance with API, ANSI, ASME and BS requirements. The following list contains the most important applicable standards for ball valves. AJS valves may be produced in accordance with other international standards on request.

API - American Petroleum Institute © API 6D Specification for Pipeline Valves (Gate, Plug, Ball, and Check Valves) © API 6FA Specification for Fire Test For Valves © API 598 Valve Inspection and Testing © API 607 Fire Test for Soft-Seated Quarter-Turn Valves © API Q1 Specification for Quality Programs for the Petroleum and Natural Gas Industry

ANSI - American National Standard Institute © B16.5 Steel Pipe Flanges and Flange Fittings © B16.10 Face to Face and End to End Dimensions of Valves © B16.25 Butt-Welding Ends © B16.34 Valves - Flanged, Threaded, and Welding End

British Standard © BS5351 Steel Ball Valves for the Petroleum, Petrochemical and Allied Industries © BS6755 Testing of valves © BS5146 Inspection and Test of Valves © BS1503 Steels for Fired and Unfired Pressure Vessels © BS1560 Steel Pipe Flanges and Flanged Fittings for the Petroleum Industry © BS2080 Face-to-Face, Center to Face, End to End, and Center to End Dimensions

of Flanged and Butt-Welding End Steel Valves for the Petroleum, Petrochemical and Allied Industries

© BS4504 Flanges and Bolting for Pipes, Valves and Fittings

ISO - International Organization for Standardization © ISO9001 Quality Stem - Model for Quality Assurance in Design, Development,

Production, Installation and Servicing © ISO5211 Part-Turn Valve Actuator Attachment

MSS - Manufactures Standardization Society © SP6 Standard Finishes for Contact Faces of Pipe Flanges and Connecting-End

Flanges of Valves and Fittings © SP25 Standard Marking System for Valve, Fittings, Flanges and Unions © SP72 Ball valves with Flanged or Butt-Welding Ends for General Service

NACE - National Association of Corrosion Engineers © MR0175 Sulfide Stress Cracking Resistant Metallic Materials for Oil Field

Equipment

6

AJS TECHNO-FLOW Quality Commitment and Approvals

Quality Commitment and Approvals

AJS Techno-Flow recognizes the importance of ball valves quality for the safety and protection of personal health and property of its users. So, it is our company’s policy and quality commitment to providing our customers with first class and technically superior products that are designed, manufactured and tested according to the exacting international standards and customer’s specifications. Other additional non-destructive or destructive examination may be performed to customer’s requirement or specification; however, these requirements shall be put forward in advance and subjected to the additional cost. For details, please contact AJS Techno-Flow technical personnel for clarifications. AJS Techno-Flow is certified by API for API Q1 and API 6D certifications and also accredited with ISO 9001 certificate.

7

AJS TECHNO-FLOW General Structure of AJS Floating Ball Valves

3D Schematic Figure of Floating Ball Valve

8

AJS TECHNO-FLOW Floating Ball Valve General Design Features

Blow-out Proof Stem Internally inserted,

“backseated” stem assures fire Safety and blow-out prevention by retaining stem in the valve at

all pressures.

Fire Safe Seat Sealing

In the event of fire and seat destruction, ball floats

downstream to effectively provide metal-to-metal sealing

Optional Anti-static Device Spring-loaded pins between the ball, stem and body provide anti-static continuity throughout the valves.

9

AJS TECHNO-FLOW Floating Ball Valve General Design Features

Low Pressure Seat Position

An integral seat lip provides low pressure “bubble-tight” sealing of ball and seat .The

assembly preload insures constant surface load of ball to seat with minimum operating torque.

High Pressure Seat Position The seat lip defects slightly at higher Pressures to ensure full seat-to-ball contact. The seat’s “memory-action” provides bubble-tight sealing at low and high pressures. This “self compensation for swell” feature results in low and long life.

Fight the Cost of Corrosion Prolong the life of your valves by reducing Corrosion with Euduro-Bond Coating. Internal and external protection is now available for AJS ball valves. Consult AJS for more information.

Secure Your Investment All F & U Series ball valves come standard with a theft deterrent Locking device* to prevent unauthorized operation when security is required.

*Lock Not Included.

10

AJS TECHNO-FLOW Floating Ball Valve Material Specifications

Material specifications

NO. Part Standard Stainless Steel Sour Service Low Temperature

Service 1 Body ASTM A216-WCB ASTM A351-CF8M ASTM A 216-WCB ASTM A 352-LCB2 Adapter ASTM A216-WCB ASTM A351-CF8M ASTM A 216-WCB ASTM A 352-LCB3 Ball ASTM A105/ENP ASTM A182-F316 ASTM A 105/ENP ASTM A182-F3164 Yoke ASTM A216-WCB ASTM A351-CF8M ASTM A216-WCB ASTM A216-WCB5 Gland Flange ASTM A216-WCB ASTM A351-CF8M ASTM A351-CF8M ASTM A216-WCB6 Seat Ring PTFE PTFE PTFE PTFE 7 Stem ASTM A182-F6a ASTM A182-F316 ASTM A216-F6a ASTM A216-WCB8 Gland ASTM A276-420 ASTM A182-F316 ASTM A276-420 ASTM A182-F3169 Gasket 316SS+Graphite 316SS+Graphite 316SS+Graphite 316SS+Graphite

10 Grounding Washer Graphite Graphite Graphite Graphite 11 Packing Set PTFE PTFE PTFE PTFE 12 Thrust Washer PTFE PTFE PTFE PTFE 13 Stud ASTM A193-B7 ASTM A193-B8 ASTM A193-B7M ASTM A320-L7M14 Nut ASTM A194-2H ASTM A194-8 ASTM A194-2HM ASTM A194-7M 15 Bolt ASTM A193-B7 ASTM A193-B8 ASTM A193-B7M ASTM A320-L7M16 Bolt ASTM A193-B7 ASTM A193-B8 ASTM A193-B7M ASTM A320-L7M17 Spring S.S. S.S. S.S. S.S. 18 Steel Ball S.S. S.S. S.S. S.S.

11

AJS TECHNO-FLOW CAST STEEL BALL VALVES

FLOATING TYPE BALL VALVES – F Series

CLASS 150(mm)

DNXd L L1 L2 H W(kg) 1 127 140 165 75 5.5

11/2×1 165 178 190 75 6 11/2 165 178 190 95 6.5

2×11/2 178 191 216 95 7 2 178 191 216 153 10

3×2 203 216 283 153 15 21/2 191 203 241 165 14 3 203 216 283 195 19

4×3 229 241 305 195 25 4 229 241 305 213 32

6×4 267 279 403 213 26 6 394 406 457 272 67

8×6 292 305 419 275 75 8 457 470 521 342 111

10×8 330 343 457 348 122 10 533 546 559 495 205

Note: The weight described in the above table is for flanged ends RF

Ball Valves.

12


FLOATING TYPE BALL VALVES – F Series

CLASS 300(mm) CLASS 600(mm)

Note: The weight described in the above tables is for

flanged ends RF Ball Valves.

DNXd L L1 L2 H W(kg)

1 165 178 165 72 6

11/2×1 191 203 191 72 10

11//2 191 203 191 103 11

2×11//2 216 232 216 103 12

2 216 232 216 124 15

3×2 283 298 283 124 27

21//2 241 257 241 142 25

3 283 298 283 155 30

4×3 305 321 305 155 35

4 305 321 305 176 45

6×4 403 419 403 176 50

6 403 419 457 269 90

8×6 419 435 419 269 125

8 502 518 521 379 201


1 216 216 216 72 10

11/2×1 241 241 241 72 12

11/2 241 241 241 103 18

2×11/2 292 295 292 103 22

2 292 295 292 124 27

3×2 356 359 356 124 30

21/2 330 333 330 142 32

3 356 359 356 155 46

4×3 432 435 432 155 53

4 432 435 432 175 75

13

AJS TECHNO-FLOW General Structure of AJS Trunnion Ball Valves

3D Schematic Figure of Trunnion Ball Valve

14

AJS TECHNO-FLOW Trunnion Ball Valve General Design Features

Blow-out Proof Stem

Internally inserted “backseated” stem assures fire safety and blow-out prevention

by retaining the stem in the valve at all pressures. The upper seal of the stem can be replaced with the valve in line and under pressure.

Fire-Safe Function

In case of fire and seat construction damage, fire safe requirement is accomplished with automatic metal to metal contact for emergency positive sealing.

Anti-static Device

Spring-loaded pins between the ball, stem and body provide anti-static continuity throughout the valve.

15

AJS TECHNO-FLOW Trunnion Ball Valve General Design Features

Block and Bleed

Independent floating spring loaded seats are always in contact with the ball to provide an effective tight seal even at low differential pressures. Independent upstream and downstream seats permit draining of fluids from the body cavity, allowing Double Block and Bleed operation. With the single sealing feature,

there is an automatic body cavity release of over pressure to the line through the down stream seat. Double sealing feature maintains the sealing capacity of the valve even in the case of the failure of the up stream seat. Body cavity over pressure in this case can be released through a bleed valve to atmosphere.

Emergency Sealing Function

The sealant injection system located on body and

adapter can be utilized in case of emergencies, seat

damages, or if stem leakage occurs.

Secure Your Investment An optional locking device is available for those applications where security is required.

* Lock not included

16

AJS TECHNO-FLOW Trunnion Ball Valve Material Specifications

Material specifications

NO Part Standard Stainless Steel Sour Service Low Temperature Service

1 Body ASTM A216-WCB ASTM A351-CF8M ASTM A216-WCB ASTM A352-LCB 2 Adapter ASTM A216-WCB ASTM A351-CF8M ASTM A216-WCB ASTM A352-LCB 3 Ball ASTM A105/ENP ASTM A182-F316 ASTM A105/ENP ASTMA350-LF2/ENP 4 Seat Assembly Assembled By No.5&6 Assembled by No. 5 & 6 Assembled by No.5&6 Assembled by No.5&6 5 Seat Insert 25%Glass-filled PTFE 25%Glass-filled PTFE 25%Glass-filled PTFE 25%Glass-filled PTFE 6 Seat Ring ASTM A105/ENP ASTM A182-F316 ASTM A105/ENP ASTMA350-LF2/ENP 7 Stem ASTM A105/ENP ASTM A182-F316 ASTM A105/ENP ASTMA350-LF2/ENP 8 Trunnion Alignment Pin ASTM A182-F316 ASTM A182-F316 ASTM A182-F316 ASTM A182-F316 9 Shim ASTM A182-F316 ASTM A182-F316 ASTM A182-F316 ASTM A182-F316 10 Trunnion Support ASTM A216-WCB/ENP ASTM A351-CF8M ASTM A216-WCB/ENP ASTMA352-LCB/ENP 11 Gasket 316SS+Graphite 316SS+Graphite 316SS+Graphite 316SS+Graphite 12 Body Gasket 316SS+Graphite 316SS+Graphite 316SS+Graphite 316SS+Graphite 13 Gasket 316SS+Graphite 316SS+Graphite 316SS+Graphite 316SS+Graphite 14 Spacer PTFE PTFE PTFE PTFE 15 Firesafe Gaskett 316SS+Graphite 316SS+Graphite 316SS+Graphite 316SS+Graphite 16 Gland Cap ASTM A105 ASTM A182-F316 ASTM A105 ASTM A350-LF2 17 Top Flange ASTM A105 ASTM A182-F316 ASTM A105 ASTM A350-LF2 18 Thrust Washer 316+PTEE+MoS2 316+PTFE+M0S2 316+PTFE+MoS2 316+PTFE+MoS2 19 Bearing 316+PTEE+MoS2 316+PTFE+M0S2 316+PTFE+MoS2 316+PTFE+MoS2 20 Seat Follower ASTM A105/ENP ASTM A182-F316 ASTM A105/ENP ASTM A350-LF2/ENP 21 Vent Valve Assembly Assembly Assembly Assembly 22 Drain S.S. S.S. S.S. S.S. 23 Seat Spring InconelX-750 InconelX-750 InconelX-750 InconelX-750 24 Grounding Spring S.S. S.S. S.S. S.S. 25 Grounding plunger ASTM A182-F316 ASTM A182-F316 ASTM A182-F316 ASTM A182-F316 26 O-Ring NBR NBR NBR NBR 27 O-Ring NBR NBR NBR NBR 28 O-Ring NBR NBR NBR NBR 29 O-Ring NBR NBR NBR NBR 30 Body Stud ASTM A193-B7 ASTM A193-B8 ASTM A193-B7M ASTM A320-L7M 31 Body Nut ASTM A194-2H ASTM A194-8 ASTM A194-2HM ASTM A194-7M 32 Screw Carbon Steel S.S. Carbon Steel ASTM A320-L7M 33 Screw Carbon Steel S.S. Carbon Steel ASTM A320-L7M 34 Gland Pin Carbon Steel S.S. Carbon Steel Carbon Steel 35 Key Carbon Steel S.S. Carbon Steel ASTM A182-F304 36 Spring Pin Carbon Steel S.S. Carbon Steel Carbon Steel 37 Seat Injection Assembly Assembly Assembly Assembly 38 Stem Injection Assembly Assembly Assembly Assembly

17


TRUNNION MOUNTED BALL VALVES – FA Series

SIZES without feet SIZES supported by feet CLASS 150 Lb DN≤14” CLASS 150Lb DN≥16” CLASS 300 Lb DN≤14” CLASS 300Lb DN≥16” CLASS 600 Lb DN≤12” CLASS 600Lb DN≥14” CLASS 900 Lb DN≤10” CLASS 900Lb DN≥12” CLASS 1500 Lb DN≤6” CLASS 1500Lb DN≥8”

CLAS 150(mm)

DNxd L L1 L2 H W(kg)

14 686 698 762 625 576

16×14 762 775 938 625 691

16 762 775 938 670 864

18×16 864 876 914 670 1024

18 864 876 914 698 1280

20×18 914 927 991 698 1440

20 914 927 991 840 1600

24 1067 1097 1143 1050 3540 Note: The weight described in the above tables is for flanged

ends RF Ball Valves.

DNxd L L1 L2 H W(kg)2 178 191 216 124 12

3×2 203 216 283 124 17 21/2 191 203 241 142 16 3 203 216 283 152 22

4×3 229 241 305 152 28 4 229 241 305 175 35

6×4 394 406 457 175 59 6 394 406 457 329 74

8×6 457 470 521 329 164 8 457 470 521 398 205

10×8 533 546 559 398 258 10 533 546 559 495 322

12×10 610 622 635 495 368 12 610 622 635 580 460

14×12 686 699 762 580 493 18


TRUNNION MOUNTED BALL VALVES – FA Series

CLASS 300 & CLASS 600

DNXd L L1 L2 H W(kg) 2 216 232 216 124 15 3×2 283 298 283 124 20 21/2 241 257 241 142 24 3 283 298 283 175 30 4×3 305 321 305 175 44 4 305 321 305 175 55 6×4 403 419 457 175 102 6 403 419 457 329 118 8×6 502 518 521 329 163 8 502 518 521 398 255 10×8 568 584 559 398 296 10 568 584 559 495 370 12×10 648 664 635 495 465 12 648 664 635 580 533 14×12 762 778 762 580 578 14 762 778 762 625 640 16×14 838 854 838 625 830 16 838 854 838 670 1030 18×16 914 930 914 670 1080 18 914 930 914 698 1218 20×18 991 1010 991 698 1798 20 991 1010 991 840 2100 24 1143 1165 1143 1050 4200


2 292 295 292 108 35 3×2 356 359 356 108 39 21/2 330 333 330 155 38 3 356 359 356 197 55 4×3 432 435 432 197 72 4 432 435 432 235 102 6×4 559 562 559 295 162 6 559 562 559 300 232 8×6 660 664 660 300 290 8 660 664 660 371 390 10×8 787 791 787 371 547 10 787 791 787 415 710 12×10 838 841 838 415 810 12 838 841 838 512 960 14×12 889 892 889 512 1140 14 889 892 889 550 1200 16×14 991 994 991 550 1308 16 991 994 991 615 1527 18×16 1092 1095 1092 615 1682 18 1092 1095 1092 698 2097 20×18 1194 1200 1194 698 2377 20 1194 1200 1194 810 2640 24 1397 1407 1397 1010 4740

Note: The weight described in the above tables is for flanged ends RF Ball Valves.

19

AJS TECHNO-FLOW FORGED STEEL TRUNNION BALL VALVES

3 PC Construction & Trunnion Ball Valves – P Series 1.1/2”~4”

3 PC Construction & Trunnion Ball Valves – P Series 6”~12”

20

AJS TECHNO-FLOW FORGED STEEL TRUNNION BALL VALVES

3 PC Construction & Trunnion Ball Valves – P Series 14”~24”

No. Description Material No. Description Material

1 Seat Spring

17-7PH/Inconel

X-750 20

Stem Thrust

Bearing Carbon Filled PTFE

2 Seat Seal Viton / Buna N 21 Connector Seal Viton / Buna N

3 Seat Retainer C.S.w/ENP / F316 22 Bolt ASTM A193-B7

4 Seat Insert Nylon / PEEK 23 Stem Seal Viton / Buna N

5 Trunnion Pin Carbon Steel 24,32 Stud ASTM A193-B7

6 Trunnion Stud ASTM A193-B7 25 Stem Top Seal PTFE / Graphite

7 Trunnion Carbon Steel 26 Key Carbon Steel

8 Trunnion Block Carbon Steel 27,38 Injection Fitting Carbon Steel/F316

9 Bleed Valve Carbon Steel 28 Stud ASTM A193-B7

10 Trunnion Seal Viton / Buna N 29 Indicator AISI 304

11 Body Carbon Steel 30 Stem C.S.w/ENP / F316

12,19 Trunnion Bearing Epoxy w/PTFE Lined 31 Gland Carbon Steel

13 Body Seal 316SS/Grafoil,Viton 33 Connector Carbon Steel

14,15 Bolts/Nuts B7/2H,B7M/2HM 34 Handle DI / C.S.

16 Ball Thrust Bearing Carbon Filled PTFE 35 Gear Operator DI / C.S. Case

17 Adapter Carbon Steel 36 Nameplate AISI 304

18 Ball C.S.w/ENP / F316 37 Rivet AISI 304

21

22

Standard Material Parts List

AJS TECHNO-FLOW 1.1/2”FP~24”FP CL150 P Series Ball Valve

A SIZE (inch) RF RTJ WE

B B1 C D E F G H I WT (kg)

1.1/2 165 178 190 38 38 130 140 95 152 450 - - 22

2×1.1/2 178 190 216 38 51 152 140 95 152 450 - - 25

2 178 190 216 51 51 152 155 105 145 450 - - 28

3×2 203 216 283 51 76 191 155 105 145 450 - - 30

3 203 216 283 76 76 191 195 130 190 600 - - 52

4×3 229 241 305 76 102 229 195 130 190 600 - - 61

4 229 241 305 102 102 229 230 164 232 600 - - 92

6×4 394 406 457 102 152 279 230 164 232 600 - - 100

6 394 406 457 152 152 279 251 189 310 315 360 500 175

8×6 457 470 521 152 203 343 251 189 310 315 360 500 200

8 457 470 521 203 203 343 274 221 395 337 360 500 270

10×8 533 546 559 203 254 406 274 221 395 337 360 500 310

10 533 546 559 254 254 406 321 259 470 385 360 500 405

12×10 610 622 635 254 305 483 321 259 470 385 360 500 485

12 610 622 635 305 305 483 359 297 545 414 340 700 585

14×12 686 698 762 305 337 535 359 297 545 414 340 700 645

16×12 762 775 838 305 387 595 359 297 545 414 340 700 730

14 686 698 762 337 337 535 392 326 610 447 340 700 805

16×14 762 775 838 337 387 595 392 326 610 447 340 700 870

16 762 775 838 387 387 595 400 363 680 545 460 700 1070

18×16 864 876 914 387 438 635 400 363 680 545 460 700 1120

20×16 914 927 991 387 498 700 400 363 680 545 460 700 1210

18 864 876 914 438 438 635 438 403 750 513 575 700 1270

20×18 914 927 991 438 498 700 438 403 750 513 575 700 1350

20 914 927 991 489 489 700 478 444 840 553 575 700 1850

24×20 1067 1079 1143 489 591 815 478 444 840 553 575 700 2100

22 991 - 1092 540 540 750 520 487 925 585 575 700 2450

24 1067 1079 1143 591 591 815 573 535 1015 663 579 700 3180

mm

23




1.1/2 190 203 190 38 38 155 140 95 165 450 - - 24

2×1.1/2 216 232 216 38 51 165 140 95 165 450 - - 26

2 216 232 216 51 51 165 155 105 145 450 - - 30

3×2 283 298 283 51 76 210 155 105 145 450 - - 34

3 283 298 283 76 76 210 195 130 190 600 - - 56

4×3 305 321 305 76 102 254 195 130 190 600 - - 64

4 305 321 305 102 102 254 230 164 232 1000 - - 98

6×4 403 419 457 102 152 318 230 164 232 1000 - - 120

6 403 419 457 152 152 318 251 189 310 315 360 500 205

8×6 502 517 521 152 203 381 251 189 310 315 360 500 245

8 502 517 521 203 203 381 274 221 395 329 340 700 310

10×8 568 584 559 203 254 445 274 221 395 329 340 700 320

10 568 584 559 254 254 445 332 268 495 387 340 700 530

12×10 648 664 635 254 305 520 332 268 495 387 340 700 620

12 648 664 635 305 305 520 378 314 585 433 340 700 780

14×12 762 778 762 305 337 585 378 314 585 433 340 700 860

16×12 838 854 838 305 387 650 378 314 585 433 340 70 1010

14 762 778 762 337 337 585 380 342 640 440 545 700 1090

16×14 838 854 838 337 387 650 380 342 640 440 545 700 1190

16 838 854 838 387 387 650 428 395 736 503 575 700 1480

18×16 914 930 914 387 438 710 428 395 736 503 575 700 1650

20×16 991 1010 991 387 489 775 428 395 736 503 575 700 1720

18 914 930 914 438 438 710 440 480 759 515 575 700 1685

20×18 991 1010 991 438 489 775 440 480 759 515 575 700 1880

20 991 1010 991 489 489 775 498 522 845 588 579 700 2290

24×20 1143 1165 1143 489 591 915 498 522 845 588 579 700 2750

22 1092 1114 1092 540 540 840 524 562 924 614 579 700 2880

24 1143 1165 1143 591 591 915 584 602 1005 674 579 700 3610

mm

24

AJS 1.1/2”FP~24”FPTECHNO-FLOW CL600 P Series Ball Valve

Note: The weight describe a e flan ds RF Ball Vd in the bove tabl is for ged en alves.



1.1/2 241 241 241 38 38 155 145 95 150 450 - - 26

2×1.1/2 292 295 292 38 51 165 145 95 150 450 - - 30

2 292 295 292 51 51 165 155 105 145 600 - - 34

3×2 356 359 356 51 76 210 155 105 145 600 - - 44

3 356 359 356 76 76 210 195 130 190 1000 - - 66

4×3 432 435 432 76 102 273 195 130 190 1000 - - 89

4 432 435 432 102 102 273 230 164 232 1000 - - 120

6×4 559 562 559 102 152 356 230 164 232 1000 - - 160

6 559 562 559 152 152 356 251 189 310 306 340 700 275

8×6 660 664 660 152 203 419 251 189 310 306 340 700 310

8 660 664 660 203 203 419 311 245 460 366 340 700 510

10×8 787 791 787 203 254 510 311 245 460 366 340 700 570

10 787 791 787 254 254 510 325 290 545 385 545 700 800

12×10 838 841 838 254 305 560 325 290 545 385 545 700 850

12 838 841 838 305 305 560 378 343 645 438 545 700 1110

14×12 889 892 889 305 337 605 378 343 645 438 545 700 1180

16×12 991 994 991 305 387 685 378 343 645 438 545 700 1390

14 889 892 889 337 337 605 359 403 605 434 575 700 1130

16×14 991 994 991 337 387 685 359 403 605 434 575 700 1360

16 991 994 991 387 387 685 397 443 686 472 575 700 1580

18×16 1092 1095 1092 387 438 745 397 443 686 472 575 700 1765

20×16 1194 1200 1194 387 489 815 397 443 686 472 575 700 2170

18 1092 1095 1092 438 438 745 483 488 775 573 579 700 2180

20×18 1194 1200 1194 438 489 815 483 488 775 573 579 700 2460

20 1194 1200 1194 489 489 815 503 525 850 598 579 700 2780

24×20 1397 1406 1397 489 591 940 503 525 850 598 579 700 3390

22 1296 1305 1296 540 540 870 565 574 958 737 950 1400 3930

24 1397 1406 1397 591 591 940 604 612 1023 759 950 1400 4880

mm

AJS TECHNO-FLOW CL900 P 1.1/2”FP~24”FP Series Ball Valve

Note: The weight described in the above table is for flanged ends RF Ball Valves.



1.1/2 305 305 305 38 38 178 145 95 150 450 - - 40

2×1.1/2 368 371 368 38 51 216 145 95 150 450 - - 45

2 368 371 368 51 51 216 155 105 145 600 - - 52

3×2 381 384 381 51 76 241 155 105 145 600 - - 58

3 381 384 381 76 76 241 195 130 190 1000 - - 80

4×3 457 460 457 76 102 292 195 130 190 1000 - - 105

4 457 460 457 102 102 292 200 164 232 264 360 500 170

6×4 610 613 610 102 152 381 200 164 232 264 360 500 230

6 610 613 610 152 152 381 270 203 382 325 340 700 390

8×6 737 740 737 152 203 470 270 203 382 325 340 700 470

8 737 740 737 203 203 470 295 260 485 355 545 700 640

10×8 838 841 838 203 254 545 295 260 485 355 545 700 530

10 838 841 838 254 254 545 390 321 595 450 545 700 1070

12×10 965 968 965 254 305 610 390 321 595 450 545 700 1200

12 965 968 965 305 305 610 446 377 700 521 575 700 1610

14×12 1029 1038 1029 305 324 640 446 377 700 521 575 700 1695

16×12 1130 1140 1130 305 375 705 446 377 700 521 575 700 1790

14 1029 1038 1029 324 324 640 377 420 640 452 575 700 1560

16×14 1130 1140 1130 324 375 705 377 420 640 452 575 700 1800

16 1130 1140 1130 375 375 705 459 470 740 549 579 700 2240

18×16 1219 1232 1219 375 425 785 459 470 740 549 579 700 2520

20×16 1321 1333 1321 375 473 855 459 470 740 549 579 700 2970

18 1219 1232 1219 425 425 785 504 511 822 594 579 700 3000

20×18 1321 1333 1321 425 473 855 504 511 822 594 579 700 3400

20 1321 1333 1321 473 473 855 556 562 924 711 950 1400 4360

24×20 1549 1568 1549 473 571 1040 556 562 924 711 950 1400 5580

24 1549 1568 1549 571 571 1040 640 650 1100 795 950 1400 7030

mm

25

26


Note: The weight described in the above table is for flanged ends RF Ball Valves.



1.1/2 305 305 305 38 38 178 145 95 150 450 - - 40

2×1.1/2 368 371 368 38 51 216 145 95 150 450 - - 45

2 368 371 368 51 51 216 155 105 145 600 - - 55

3×2 470 473 470 51 76 267 155 105 145 600 - - 75

3 470 473 470 76 76 267 195 130 190 1000 - - 105

4×3 546 549 546 76 102 311 195 130 190 1000 - - 130

4 546 549 546 102 102 311 200 164 285 255 340 700 205

6×4 705 711 705 102 146 394 200 164 285 255 340 700 300

6 705 711 705 146 146 394 258 229 420 318 545 700 525

8×6 832 841 832 146 194 483 258 229 420 318 575 700 615

8 832 841 832 194 194 483 335 302 530 410 575 700 880

10×8 991 1000 991 194 241 585 335 302 530 410 575 700 1085

10 991 1000 991 241 241 585 392 350 645 467 575 700 1560

12×10 1130 1146 1130 241 289 675 392 350 645 467 575 700 1850

12 1130 1146 1130 289 289 675 492 426 780 567 575 700 2325

14×12 1257 1276 1257 289 317 750 492 426 780 567 575 700 2620

16×12 1384 1406 1384 289 362 825 492 426 780 567 579 700 2890

14 1257 1276 1257 317 317 750 470 483 766 560 579 700 3020

16 1384 1406 1384 362 362 825 524 539 878 614 579 700 4260

18 1537 1559 1537 407 407 916 595 606 1012 750 950 1400 6400

20 1664 1686 1664 457 457 985 680 695 1190 835 950 1400 9300

24 2043 2071 2043 534 534 1170 758 775 1350 1029 1045 1400 14550

mm

AJS TECHNO-FLOW Special Service

Cryogenic Service

normal service, AJS may also manufacture and supply

f nspecified, the extension length shall be made

ed stems may be qualification tes at c geni mperatures with nitrogen g . Special cleaning: All cryogenic valves are thoroughly degreased, cleaned, and pipe ends sealed to prevent contamination.

Live-Loading Body Bolting (Optional) For applications where rapid temperatusuch as LNG loading platform c o akabody-bonnet bolting is -lo ( smdrawing below) with Belleville spring washer.

u s vil A all es e re NACE

equ ent, adapter

st mp ith req e N M 7 xi h ess a f

rbo el HR , l t exceed HRC35, 17-4PH(630), HRC33.

In adding to F, U, FA and P Series of ball valves for

ball valves for cryogenic service with extended stems. Usually, extensions are specified by customers. Iuaccording to BS 6364. Ball valves with extend

ted ryo c te as

re fluctuations, , can ause j int le ge,

live aded shown in a all

So r Ga Ser ce Al JS b valv can m et the quirement ofMR0175 r irem when required. All parts in contact with fluid, such as bodyretainer

, ball, stem, seat, gland follower, flange and body fasteners mu

co ly w the uirem nts of ACE R01 5, andma mum ardn of these components m de oca n ste is C22 Mone and K-500 canno

27

AJS TECHNO-FLOW ctuators Sizing of AElements affecting the valves torque

ball valves dependsThe torque valve of soft seated on the following main factors. and material selection

© Seat design and material selection The “self compensation for swell” results in low torque and maximum flexibility.

The friction force depends on the seat material.

For trunnion mounted ball valve, the fluid load is carried by the trunnion bearing,

operation and result in an ov© Stem seal

This factor is important size valves where it is relatively high in proportion.

. Service conditions dif erence

For size over 1” ball valve, the torque will increase substantially with the growth of pressure dif

© Operation f If a valve r

period of tim© Fluid medi

The torque © Temperatur

Within the olow temperature levels, when the seat becomes more rigid.

© Operating limitation Resilient m ca rning

ball under pActuator selec or electric actuator and

r operating torque over 320 N.M, AJS recommends

air or electric actuators. The gear rs are fully enclosed with an indicator to

equest.

1. Valve design

© Floating ball or trunnion mounted ball

which is with PTFE lined. The PTFE lined bearings insure smooth long-life erall lower torque.

on small

2f © Pressure

ference. requency emains in the closed position under differential pressure for extended

e, the torque shall increase due to cold flow of the resilient material. um influence tends to be lower with oil medium. e influence perating temperature range, the torque shall remain constant except at

aterial such as PTFE and R-PTFE n be damaged by a fast turessure.

tion has to be based on torque value. Fpneumatic actuator choice, customer’s request shall be firstly considered. Manual Gear Operators

Fomanual gear operators on ball valves, which are not equipped with operatoshow the position of the ball. Handle extensions, chain wheels, or right angle drives are available on r

Model XJ50 XJ80 XGJ70 SWN12 SWN13

Gear Ratio 50:1 80:1 70:1 290:1 320:1

Max. Output 1200 2500 4500 5000 7000

Torque(NM)

28

AJS TECHNO-FLOW Engineering Data

Soft Sealing Materials Seat

Properties Nylon Teflon PEEK Delrin Polyphenylene(unfilled)

Temperature Range °F -30~200 -100~425 -60~500 -50~180 -50~750

Pressure Rating 900~1500 150~600 150~1500 150~1500 150~300

Hardness D75 D58 D85 R-120 D80

Tensile Strength

(psi) 8700(min) 2100~2400 11000(min) 6600~7500 2000~235

(min) 0

(min) M

Pro

275~310

echanical perty

Elongation 250~290 250 30(min) 220 (%) Specific 2.2 1.3 1.41 1.9~2.1 Gravity 1.04

Water Absorption

(%) 0.2 <0.01 0.18 0.15 0.1~0.2

Physical Property

Radiation 5*106RAD 410 RAD 109RAD 107 6RAD 9*10 RAD

Service Application

High pressure &

Low temperature

ChemiCry

s

ure te atersteam in radiation

environment

High p

em uservice

High re &

o on

cal & &High press

mper ure ressure & temperatuogenic s vice with Low High

ervice t perat re C rrosiservice service

Sealing

25% Glass Type Viton EPDM NBR Buna.N

Filled PTFE

Temp e °F 00 - -5 -erature rang -20~4 -60~500 328~500 0~300 30~250

Specific Gravity 1.85 2.24 1.2 1.31 –––

Hardness D75 D90 D65 D50 D90

Gasket

Flexible Spiral Wound Spiral Wound Type

Graphite 316+Graphite 316+PTFE

Temperature 50 -328~range °F -328~500 -328~ 0 500

Service A100%

e

100%

e-safe

Cryogenic

h Corr pplication

Fire-saf Fir Hig osion

Hardnes 0~14 0~14 0~14 s

29

30

AJS TECHNO-FLOW Engineering Data

Specifications for Flow Coefficient and Design Operating Torque

F Series Cast l Floating Ball Valve (150Lb~300Lb) Stee

Design Operating Torque Cv Value

Pressure 285 PSI P e 740 Pressur SI Size 285 PSI 740 PSI IN-LBS N-M IN-LBS N-M

1"FP 95 95 300 33.9 360 40.7

1.1/2"FP 308 308 540 61 720 81

2"RP 140 140 540 61 720 81

2"FP 500 420 600 68 960 108

3"RP 220 210 600 68 960 108

3"FP 1390 1050 1320 149 2160 244

4"RP 630 600 1320 149 2160 244

4"FP 2550 2000 2160 244 3600 407

6"RP 925 910 2160 244 3600 407

6"FP 5249 5186 5500 622 12000 1356

8"RP 2500 2498 5500 622 12000 1356

8"FP 10750 10262 12000 1356 27000 3051

10"RP 5000 4990 12000 1356 27000 3051

10"FP 17775 17220 23000 2599 5500 6215

12"RP 8400 8390 23000 2599 --- ---

FA l Tr V (150Lb~ Series Cast Stee unnion Ball alve 300Lb) Design Operat rque ing To

Cv Value Pressure 285 PSI Pressure 740 PSI Size

285 PSI 740 PSI IN-LBS N-M IN-LBS N-M 2"FP 500 420 360 41 600 68

3"RP 220 210 360 41 600 68

3"FP 1390 1050 750 85 1356 153

4"RP 630 600 750 85 1356 153

4"FP 2550 2000 1360 154 1650 186

6"RP 925 910 1360 154 1650 186

6"FP 5249 5186 3175 359 5712 645

8"RP 2500 2498 3175 359 5712 645

8"FP 10750 10262 6445 728 10900 1232

10"RP 5000 4990 6445 728 10900 1232

10"FP 17775 17220 10130 1145 17875 2020

12"RP 8400 8390 10130 1145 17875 2020

12"FP 26750 25952 17625 1992 27473 3104

31

A ECH -FLO Engineering Data JS T NO W

Specifications ow C ient sign ratin e

P Series Forged S Trunni

for Fl oeffic and De Ope g Torqu

teel on Ball Valve (150Lb~600Lb)

Design Operating Torque Cv Value

Pressure 285 PSI Pressure 740 PSI Pressure 1480 PSI Size 285 PSI 740 PSI 1480 PSI IN-LBS N-M IN-LBS N-M IN-LBS N-M

1.1 308 /2 308 308 265 30 530 60 664 75

2×1.1/2 140 140 135 265 30 530 60 664 75

2 500 420 350 3 42 72 708 80 1018 115

3×2 220 210 190 3 42 72 708 80 1018 115

3 1390 1050 1000 12 14039 1947 220 2956 334

4×3 630 600 560 12 14039 1947 220 2956 334

4 2550 2000 1850 1 220947 3185 360 4071 460

6×4 925 910 800 1 220947 3185 360 4071 460

6 5249 5186 4400 3 380363 6018 680 8850 1000

8× 500 6 2 2498 2150 3 380363 6018 680 8850 1000

8 10750 10262 8450 5 640565 1044 80 4 11 17701 2000

1 00 0×8 50 4990 4500 5 640665 1044 80 4 11 17701 2000

10 17775 17220 14250 1 1200620 0 1876 20 3 21 31685 3580

12 00 ×10 84 8390 8000 1 1200620 0 1876 20 3 21 31685 3580

12 26750 25950 22790 1 1654636 5 2202 90 3 24 47706 5390

14×12 14080 14040 13990 14636 1655 22023 2490 47706 5390

16×12 9030 9020 9010 14636 1655 22023 2490 47706 5390

14 32600 30900 28600 24717 2795 37320 4215 57710 6520

16×14 14780 14750 14720 24717 2795 37320 4215 57710 6520

16 44700 42600 39250 33226 3755 49905 5640 76891 8685

18×16 20840 20820 20750 33226 3755 49905 5640 76891 8685

20×16 19600 19300 19200 33226 3755 49905 5640 76891 8685

18 58500 56450 52000 45035 5090 72955 8240 118127 13350

20×18 28100 28000 27850 45035 5090 72955 8240 118127 13350

20 76000 72700 70500 56690 6405 97567 11020 163706 18490

24×20 29000 28850 28750 56690 6405 97567 11020 163706 18490

22 91770 88550 81200 77966 8810 129951 14680 214061 24180

24 113500 109450 99000 108815 12290 171663 19390 273348 30880

32

AJS T HN LO Engineering Data EC O-F W

Sp fic fo C ien es per orq

P Series For runni

eci ations r Flow oeffic t and D ign O ating T ue

ged Steel T on Ball Valve (900Lb~1500Lb)

Design O orqperating T ue Cv Value

Pressure PSI 2220 Press 5 ure 370 PSI Size 2220 PSI 3705 PSI IN-LBS N-M IN-LBS N-M

1.1/2 1 65 165 840 95 1815 205

2×1.1/ 12 25 125 840 95 1815 205

2 320 320 1328 150 2 414 408

3×2 185 180 1328 150 2 414 408

3 910 820 3894 440 9 716 810

4×3 505 500 3894 440 9 716 810

4 1760 1610 7346 830 76132 1500

6×4 730 730 7346 830 76132 1500

6 4300 4080 16639 1880 90331 3750

8×6 2010 2005 16639 1880 90331 3750

8 8400 7980 31862 3600 79486 5500

10×8 4160 4150 31862 3600 79486 5500

10 41 160 13020 2 4673 5280 06691 7560

12×10 7300 7280 46732 5280 06691 7560

12 21230 19610 65318 7380 86735 9800

14×12 13920 13810 65318 7380 86735 9800

16×12 9000 8990 65318 7380 86735 9800

14 26600 24080 78100 8825 155047 17518

16×14 14690 --- 78100 8825 --- ---

16 36600 33110 103876 11730 255590 28878

18×16 20700 --- 103876 11730 --- ---

20×16 19000 --- 103876 11730 --- ---

18 50540 50360 163300 18450 334705 37817

20×18 27840 --- 163300 18450 --- ---

20 69700 64750 229846 25960 430660 48658

24×20 26950 --- 229846 25960 --- ---

22 --- --- --- --- --- ---

24 86750 77460 375034 42370 617785 69800

AJS LITERA NO 05 TURE .102/

AJS T CH O FL W North America M OperSUF ADA Addr 3815 2 t NE algar a, CANADA Phon ) 2 / 055Fax 3) 2Email: sufacanad s.net Middle East Mar eratioAJS no FloAddress: P O. Box 17105 Ali bai, Phone: 971-4 8 Fax 71- 4 1 Emai ajsvalv tes.n SUFA Address: P.O. Box 16814

Jebel Ali Free Zone Dubai, U.A.E. Phone: 971-4-8815284, 8815132

8816689 tes.net.ae

E N - O

arketing ation: A CAN LTD.

TH Stree , TIY 6B5ess: 9C y, Albert

e: (403 19 0551 8 : (40 19 0559

a@telu

keting Op n: Tech w Ltd.

. Jebel

DuFree Zone

U.A.E -881418

: 9 -881417l: e@emira et.ae

LTD.

Fax: 971-4-8815073,Email: sufa007@emira Distributed by:

33

sufa ajs ball valve catalogue 03

Documents