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W E C R E A T E W H A T Y O U I M A G I N E
SUCCESSFUL DEVELOPMENTS FOR UNIQUE PACKAGING SOLUTIONS
W E C R E A T E W H A T Y O U I M A G I N E 2
SUCCESSFUL DEVELOPMENTS FOR UNIQUE PACKAGING SOLUTIONS
History BLEMA KIRCHEIS
ESTABLISHED IN 1861 BY
ENGINEER, INVENTOR AND
PIONEER Erdmann Kircheis
OLDEST EXISTING
CAN MAKING MANUFACTURER
WORLDWIDE
TODAY
MEMBER OF THE LEONHARDT
GROUP 100% FAMILY OWNED
ENGINEERING; PARTS
MANUFACTURING AND
ASSEMBLY ALL ON SITE IN
GERMANY
MODERN FACILITIES ;
EXPERIENCE AND FLEXIBILITY
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Introduction
Product range (metal packaging)
• complete end lines
• traditional deep-drawn steel can lines
• three-piece can making lines for food and aerosol cans
• twist-off and PT-cap making high-speed equipment
• high-speed embossing equipment for food and aerosol cans
• seaming equipment
• heat-sealing machines for metal ends and cans
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Introduction
Product range (composite can making)
• membrane sealing machines
• cardboard bottom sealing machines
• composite can making machines
M A R K E T L E A D E R S H I P
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1. SEALING SOLUTIONS
DIRECT SEALING MEMBRANES WITH TABS
ON CANS
PUSH´N PEEL – SEALING MEMBRANES
WITHOUT TAB INTO CANS
2. METAL FORMING SOLUTIONS
MANUFACTURING OF CANS BY DEVELOPED
TECHNOLOGY:
• EMBOSSING
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1. SEALING SOLUTIONS
DIRECT SEALING MEMBRANES WITH TAB
ON CANS
PUSH´N PEEL – SEALING MEMBRANES
WITHOUT TAB INTO CANS
• FORMING SOLUTIONS FOR DIRECT SEALING – Body preparation
OTHER THINKABLE SHAPES
Sealing into the body onto ledge Sealing onto outer flange, roll or profile
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SEALING EMBOSSING APPLICATING A PLASTIC LID
BLANKING
MEMBRANE
Sealing onto outer roll, flange, profile
Membrane
placement SEALING FOLDING
DOWN TAP +
EMBOSSING
BLANKING MEMBRANE
Sealing into the ledge formed can body
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SERIES RHO III SEALING SOLUTIONS – METAL CAN BODIES
ADVANTAGES OF THE MACHINE CONCEPT
using inductive pre-heating
usage of stored energy within the metal for the
sealing process
gentle and controlled temperature distribution
very short sealing times of ~ 80 ms
Heigth changes without replacing parts
Mainly uncomplicated tools
Modular design for adding other operations before or after
sealing
PARAMETERS
DIAMETER: 65 – 83 mm
HEIGHT: 90 – 250 mm
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SERIES RHO III SEALING SOLUTIONS – METAL CAN BODIES
PROCESS ALLOWS GAS-TIGHT SEALING
OVER WELDED SEAMS WITH MULTI-LAYER-
ALUMINIUM
MEASURED FLOW RATE WITH HELIUM
Q = 2,2 ·10-7 (mbar·l)/s
HIGH BURST PRESSURE UP TO 1,2 bar
ACHIEVABLE ESPECIALLY FOR CANS
FILLED WITH INERT GAS
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SUCCESSFUL DEVELOPMENTS FOR UNIQUE PACKAGING SOLUTIONS
Metal Can Sealing Machine RHO III
• continuously running turret design
• performance up to 300 cpm
• optional integrated plastic capping module
• optional membrane embossing
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1. SEALING SOLUTIONS
PUSH´N PEEL – SEALING MEMBRANES
WITHOUT TAB INTO CANS
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NEW DEVELOPMENT FOR DIRECT SEALED CANS
• new opening method:
• no tab necessary
• with round blank
• easy removal of the membrane
• risk-free removal of the product
• unique twist to easy-peel
PUSH´N PEEL MEMBRANE
DESIGNED AND PATENTED BY BLEMA KIRCHEIS
SUCCESSFUL DEVELOPMENTS FOR UNIQUE PACKAGING SOLUTIONS
PUSH´N PEEL DIRECT SEALED CAN
PUSH´N PEEL END
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• FEATURES OF THE NEW SEALED METAL CAN
GAS-TIGHT SEALING SURFACE
100% UTILISATION OF THE
FILLING VOLUME
MAXIMIZATION OF THE FILLING
VOLUME BY INNOVATIVE CAN
DESIGN
INSIDE PRESSURE STABILIZES
THE SEALING SURFACE
SIZE OF SEALING SURFACE DOES
NOT INFLUENCE THE FILLING
VOLUME
NESTABLE WITHOUT LOADING
THE MEMBRANE
NESTABLE WITH OR WITHOUT
EXTRA PLASTIC LID
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PUSH ´N PEEL & DIRECT SEALING MEANS …
… for consumer more convenience
… for brand owner unique packaging, eye-catcher at p.o.s.
… for filler little or no changes, fewer problems
… for canmaker improved cost efficiency in production
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SUCCESSFUL DEVELOPMENTS FOR UNIQUE PACKAGING SOLUTIONS
sample
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SUCCESSFUL DEVELOPMENTS FOR UNIQUE PACKAGING SOLUTIONS
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MATERIAL & COST SAVINGS ARE
ESSENTIAL AND HELP PROTECTING
OUR ENVIRONMENT!
SUCCESSFUL DEVELOPMENTS FOR UNIQUE PACKAGING SOLUTIONS
Price level to update by market developments
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2. METAL FORMING SOLUTIONS
MANUFACTURING OF CANS BY DEVELOPED
TECHNOLOGY:
• EMBOSSING
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ADVANTAGES OF EMBOSSED CANS
3D-ADVERTISEMENT ENHANCING THE PRODUCT VALUE
ALLOWS FOR INDIVIDUAL FORMS FOR DESIGNATED
PRODUCT LINES
GAIN HIGHER MARKET SHARE DUE TO UNIQUE DESIGN
EYE-CATCHER AT POINT-OF-SALE
PRODUCT DIFFERENTIATION FROM A STANDARD CAN
PROTECTION AGAINST PRODUCT COUNTERFEIT
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• HIGH – SPEED MACHINES IN MODULAR
DESIGN FOR 2- and 3-PIECE
• MODULE FOR DE-/EMBOSSING WITH 4-6-
8 OR 12 WORKING STATIONS OPERATING
IN A TURRET MODE
EMBOMAX linked with
GAMMA II in a
production facility
Photo by courtesy of Messers.
Ardagh Metal Packaging
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• EASY INTEGRATION IN EXISTING MANUFACTURING
LINES
• HIGH-FLEXIBILITY CONCERNING DE-/EMBOSSING
ELEMENTS AND THE PROCESSING OF CANS WITH
DIFFERENT DIAMETER AND HEIGHTS
• DISTINCTIVE AND VARIOUS DESIGN
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ADVANTAGES OF CAN EMBOSSER
STAND-ALONE UNIT - SUITABLE TO ADD INTO ANY EXISTING CAN-MAKING LINE
FOR 3-PIECE CANS
SUPPORTED INNER TOOLING
MODULAR DESIGN FOR HIGHER PERFORMANCE
FAST CAN HEIGHT AND DIAMETER CHANGING FACILITIES
THE EMBOSSING TOOL SET IS DESIGNED FOR QUICK CHANGE TO OTHER
LAYOUT/PRINT
SUITABLE FOR DEBOSSING AND EMBOSSING ON CAN BODIES
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ALREADY SUCCESSFULLY IN OPERATION IN AEROSOL CAN LINES
TOGETHER WITH GAMMA II UP TO 400 CPM WITH 8 WORKING STATIONS
PRECISE POSITIONING PER PRINT AND BODY +/- 0.1 mm RADIAL
ACCURACY
EACH WORKING STATION EQUIPPED WITH AN INDIVIDUAL DRIVE WHICH
ORIENTS THE BODY
EMBOSSING MATCHES EXACTLY WITH THE INTENDED CHARACTER
ADVANTAGES OF CAN EMBOSSER
EMBOSSED SAMPLE WITH
ACCURACY INSPECTION
INNER VIEW OF THE
EMBOSSED SAMPLE
EMBOSSING ALONG THE ENTIRE LENGTH ALLOWING FOR MINIMUM DISTANCE
FROM THE EDGES
AREA UP TO 360° CIRCUMFERENCE POSSIBLE
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WORKING PRINCIPLE – CAN EMBOSSER
WELDED BODIES ARE FED IN VERTICALLY INTO THE MACHINE BY MEANS OF AN
INFEED WORM
BODIES ARE TRANSPORTED INTO THE WORKING STATION AND ARE CLAMPED
A SENSOR IDENTIFIES THE POSITION OF THE
CLAMPED BODY
AFTER RECOGNISING THE POSITION, THE PLC
CHECKS THE REQUIRED DEGREE OF TURNING TO
MATCH WITH THE EMBOSSING TOOL
THE BODY IS TURNED ACCORDINGLY BY ITS DRIVE
AND SET INTO THE CORRECT EMBOSSING
POSITION TO MATCH WITH THE PRINT
EMBOSSING TAKES PLACE DURING 1 TURN OF THE TOOL SET IN ITS
WORKING POSITION
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SUCCESSFUL DEVELOPMENTS FOR UNIQUE PACKAGING SOLUTIONS
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SUCCESSFUL DEVELOPMENTS FOR UNIQUE PACKAGING SOLUTIONS
PRODUCTS * embossed welded three-piece tinplate cans;
two-piece drawn aluminum cans; composite/
cardboard cans
FOOD/AEROSOL/SPECIALITY CANS
PROJECT DESIGN Line Integration
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THANK YOU FOR YOUR INTEREST!
FOR QUESTIONS, PLEASE DO NOT HESITATE TO CONTACT US
Gebrüder Leonhardt GmbH & Co KG Blema Kircheis
www.blema.de
SUCCESSFUL DEVELOPMENTS FOR UNIQUE PACKAGING SOLUTIONS