submersible sewage pumps with cutter ko non-clogging type impeller ②the shaft seal part adopts a...
TRANSCRIPT
* Please note that some of the devices in the photo may differ from actual devices in coating color, etc.
■Standard specifications
■Description of types
■Standard accessories
■Special specifications
■Special accessories
■Features①No tangling or clogging of foreign matter by adoption of cutter mechanism
and non-clogging type impeller②The shaft seal part adopts a double mechanical seal to prevent water from
entering the motor.③A built-in motor protector prevents motor burnout due to overload,
constraint or open phase.④KOA model and KOT model are automatic operation built-in types. KOA
model performs independent automatic operation while KOT model performs automatic alternating parallel operation.
①Bore diameter②Model KO: Non-automatic KOA: Automatic KOT: Automatic alternate parallel operation③Frequency 5: 50Hz 6: 60Hz④Output⑤Detachable device Blank: None -C: C-type detachable device, -S: SEC-type detachable device
① ② ③ ④
Control panelFree switchDetachable device*
Liquid handled
Max. solids size
for passage
Structure
Material
Motor
Cable
Mechanical seal
Lubricant
Flange spec
Paint
Cable ………………………………………………………………………… 10mCompanion flange (packing, nut, and bolt included) …………………… 1setAboveground nameplate ……………………………………………… 1 pc.Screwed flange for changing bore ……………………………………… 1 pc.(In case of 7.5kW - 18.5kW of bore 80)
Liquid quality...Sewage/miscellaneous drainage/waste
Liquid temperature…0 - 40˚C
Diameter … 50%~70% of bore diameter (5.5kW or less of bore 65, 80/bore 100)
Spherical solids of 53mm in diameter (compliance with public building
work standard specifications)(7.5kW - 18.5kW of bore 65, 80)
Length … 300% or less of bore diameter
Impeller … with non-clogging type semi-open cutter disk
Shaft seal … double mechanical seal
Impeller … FC200 (5.5kW or less of bore 65, 80/bore 100)
FCD450 (7.5kW ~ 18.5kW of bore 65, 80)
Cutter disk … FCD450
Main shaft … SUS403 (3.7kW or less)
SUS420J1 (5.5kW or more)
Casing … FC200
Type … Dry submersible
Power source … 3-phase 200V
Synchronous rotation speed … 1500mim-1
Protector … Automatic reset type auto-cut (7.5kW or less)
Thermal protector*1 (11kW or more)
Power cable … VCT 4 cores (7.5kW or less)
VCT 3 cores + 4 cores (11kW, 15kW)
2PNCT 3 cores + 4 cores (18.5kW)
Control cable … VCT 2 cores (11kW or more)
Double mechanical seal
Material … Pump side: SiC vs SiC
Motor side: Ceramic vs Carbon
Turbine oil VG32
JIS 10K thin type
Acrylic alkyd resin Munsell 7.5R4/14
*1 b-contact output
⑤100 KO - 5 7.5
Motor
Lubricant
Paint
Cable
Power source 3-phase 380V, 3-phase 400V, 3-phase 415V
Liquid paraffin
Non-tar epoxy resin painting
Cable extension 20m/30m
* The material is FC. The entire material can be changed to SCS, or only the chain and foundation bolt can be changed to SUS as option. Also it is possible to attach the sliding guide and chain only.
■Applications●Sewage storage tanks and kitchen drainage of buildings, hotels, theaters,
hospitals, condominiums, schools, etc.
●Combined treatment of sewage and human waste
●Drainage of sewage and waste of hog farms/livestock farms
●Drainage of sewage and waste of food processing plants
●Drainage of other types of sewage and waste containing solids
Non-automatic KO
Automatic KOA
Automatic alternate parallel operation KOT
Submersible drainage pumpsCast iron/with cutterFor sewage/waste/miscellaneous drainage KO
2
■Specification table
50
65
80
Operatingsystem Type
Borediameter
mm
OutputkW
Specifications
Total headm
Discharge ratem3/min
Total headm
Discharge ratem3/min
Total headm
Discharge ratem3/min
Non-automatic
50KO-5.7550KO-1.565KO-51.565KO-52.265KO-53.765KO-57.565KO-51165KO-51565KO-51880KO-51.580KO-52.280KO-53.780KO-55.580KO-57.580KO-51180KO-51580KO-518100KO-53.7100KO-55.5100KO-57.5
0.75 1.5 1.5 2.2 3.7 7.5 11 15 18.5 1.5 2.2 3.7 5.5 7.5 11 15 18.5 3.7 5.5 7.5
0.10.10.360.360.360.10.10.10.10.560.560.560.560.10.10.10.11.01.01.0
9 15 10 12 16 25.0 34.2 41.3 49.2 7.5 10 14 16.5 25 34.2 41.3 49.2 10 14.5 19
100
Operatingsystem Type
Borediameter
mm
OutputkW
Specifications
Total headm
Discharge ratem3/min
Total headm
Discharge ratem3/min
Total headm
Discharge ratem3/min
0.220.220.460.460.460.60.60.60.60.80.80.80.80.60.60.60.61.41.41.4
8 13 9 11 15 23.5 32.8 38.8 46 6 8.5 12.5 15.5 23.5 32.8 38.8 46 8.5 12.5 17
0.360.360.560.560.561.01.01.21.21.01.01.01.01.01.01.21.21.81.81.8
6 10.5 8 10 14 21.6 31.1 34.5 41.9 5 7 11 15 21.6 31.1 34.5 41.9 6.5 10.5 15
50KOA-5.7550KOA-1.565KOA-51.565KOA-52.265KOA-53.780KOA-51.580KOA-52.280KOA-53.7100KOA-53.750KOT-5.7550KOT-1.565KOT-51.565KOT-52.265KOT-53.780KOT-51.580KOT-52.280KOT-53.7100KOT-53.7
0.75 1.5 1.5 2.2 3.7 1.5 2.2 3.7 3.7 0.75 1.5 1.5 2.2 3.7 1.5 2.2 3.7 3.7
0.10.10.360.360.360.560.560.561.00.10.10.360.360.360.560.560.561.0
9 15 10 12 16 7.5 10 14 10 9 15 10 12 16 7.5 10 14 10
0.220.220.460.460.460.80.80.81.40.220.220.460.460.460.80.80.81.4
8 13 9 11 15 6 8.5 12.5 8.5 8 13 9 11 15 6 8.5 12.5 8.5
0.360.360.560.560.561.01.01.01.80.360.360.560.560.561.01.01.01.8
6 10.5 8 10 14 5 7 11 6.5 6 10.5 8 10 14 5 7 11 6.5
Automatic
100
50
65
80
100
50
65
80
Automaticalternateparallel
operation
■Motor specification table
TypePhase and
voltageV
Numberof poles
P
Thermalclass
ProtectorOutputkW
Rating Starting Cable
Method Type Number ofcores
CurrentA
CurrentA
Rotation speedmin-1
Sizemm2
Lengthm
Finishing outerdiameter
mm0.751.52.23.75.57.5
11
15
18.5
DryDryDryDryDryDry
Dry
Dry
Dry
444444
4
4
4
3-phase/200V3-phase/200V3-phase/200V3-phase/200V3-phase/200V3-phase/200V
3-phase/200V
3-phase/200V
3-phase/200V
4.07.3
10.416.82331
45
56
72
138013801400140014401435
1440
1445
1450
Direct-on-LineDirect-on-LineDirect-on-LineDirect-on-LineDirect-on-LineDirect-on-Line
Star-delta
Star-delta
Star-delta
16.531.745.980.1121183
217
327
428
BBBFBB
F
F
F
◯◯◯◯◯◯
×
×
×
VCTVCTVCTVCTVCTVCT
VCT
VCT
2PNCT
444444343434
1.251.251.25
23.55.5
3.5
5.5
8
101010101010
10
10
10
11.111.111.111.813.916.512.613.915
16.516.718.4
Starting current of Star-delta starter is the value of Direct-on-line starting. (If this is made 1/3, it becomes the value when Star-delta starter.)
〈50Hz〉 Synchronous rotation speed 1500min-1
50KO
5.75
51.5
80(65)KO-57.5
80(65)KO-511
80(65)KO-515
80(65)KO-518
51.5
51.5
52.2
53.7
53.7
55.5
57.555.5
52.2
53.7
65KO 80KO 100KO
3
4
5
10
0.1 0.2 0.3 2.00.4 1.00.5
20
30
40
50
60 43358
* For dark blue area, automatic KOA model and automatic alternating parallel operation KOT model are also available.
■Selection chart
Discharge rate (m3/min)
Tota
l hea
d (m
)
Submersible drainage pumpsCast iron/with cutter
For sewage/waste/miscellaneous drainageKO
3
50 50KO-5.7550KO-51.565KO-51.565KO-52.265KO-53.765KO-57.565KO-51165KO-51565KO-51880KO-51.580KO-52.280KO-53.780KO-55.580KO-57.580KO-51180KO-51580KO-518100KO-53.7100KO-55.5100KO-57.5
475498518542577750829885935528552587735750829885935607745745
203206216225225293293293293226226226258293293293293288310310
210260250280280355355410410250280280300355355410410280300300
116137141151151200200228228147154154170200200228228170171171
230250260280280331341369369305315315336396341369369315311311
238273282311311400400457457294314314340400400457457337341341
424464489519519619629684684545562562598689634689689590587587
200200200200200350350350350200200200340350350350350200350350
381406426436471700780830880436446481680700780830880501690690
38.5 50 53 59 65 165 192 230 245 56 65 71 141 165 192 230 245 77 145 158
0.75 1.5 1.5 2.2 3.7 7.5 11 15 18.5 1.5 2.2 3.7 5.5 7.5 11 15 18.5 3.7 5.5 7.5
65
80
100
Pump Operating water level
A B C D E G L WL1 WL2
■Assembly drawing
Borediameter
dType
OutputkW
Approx. masskg
Approx. masskg
■Dimensions (Unit: mm)
50 50KOA(T)-5.7550KOA(T)-51.565KOA(T)-51.580KOA(T)-51.5
540575595605
203206216226
210260250250
116137141147
230250260305
238273282294
424464489545
200200200200
250250250250
1333137313931396
1433147314931496
1733177317931796
3950.553.556.5
0.751.51.51.5
6580
Pump Operating water level
A B C D E G L WL1 WL2 WL3 WL4 WL5
Borediameter
dType Output
kW
■Dimensions (Unit: mm)
●Non-automatic KO
WL2
WL1
A
B
φd
L
E D
G
Stop water level when the pump runs for 30 minutes or over
Lowest running water level
φC
■Assembly drawing
Note) Set the operating water level of KOT model to WL1<WL2<WL3<WL4<WL5 and make the water level difference in each float 50mm or more. Approx. mass is for one unit.
Automatic KOA
Automatic alternate parallel operation KOT
E D
L
G
max
WL5
φd
B
A
WL2
max
WL3
E D
max
WL4
WL1
G
L
φd
B
A
Simultaneous operating water level
φCφC
Stopping water level
Starting water level
Stopping water level
Starting water level
●Automatic KOA●Automatic alternate parallel operation KOT
Flange dimensions: JIS 10K thin type or equivalent
Flange dimensions: JIS 10K thin type or equivalent
Submersible drainage pumpsCast iron/with cutterFor sewage/waste/miscellaneous drainage KO
4
■Assembly drawing
*Special flange is used.
50 50KO-5.75-C50KO-51.5-C65KO-51.5-C65KO-52.2-C65KO-53.7-C*65KO-57.5-C80KO-51.5-C80KO-52.2-C80KO-53.7-C*80KO-55.5-C*80KO-57.5-C100KO-53.7-C100KO-55.5-C100KO-57.5-C
513532542551586778537561596763778639755755
120120120120120170120120120170170170170170
348389404434434547420437437487547491489489
232252263283283347273283283317347321317317
8484888888
104888888
104104104104104
238273282311311400294314314340400337341341
7575858585958585859595959595
410448471500500610486502502554610557554554
2020252525252525252525252525
5151535353595353535959595959
275275280280280290280280280290290290290290
Rp 1Rp 1
Rp 1¼Rp 1¼Rp 1¼Rp 1½Rp 1¼Rp 1¼Rp 1¼Rp 1½Rp 1½Rp 1½Rp 1½Rp 1½
0.751.51.52.23.77.51.52.23.75.57.53.75.57.5
65
80
100
Pump Detachable device
A B D E F G WS H M N P
Borediameter
dType
OutputkW
50 50KO-5.75-C50KO-51.5-C65KO-51.5-C65KO-52.2-C65KO-53.7-C*65KO-57.5-C80KO-51.5-C80KO-52.2-C80KO-53.7-C*80KO-55.5-C*80KO-57.5-C100KO-53.7-C100KO-55.5-C100KO-57.5-C
115115125125125155125125125155155155155155
130130170170170200170170170200200200200200
160160200200200240200200200240240240240240
304304314314314314314314314314314304314314
25A25A32A32A32A40A32A32A32A40A40A40A40A40A
5555555555705555557070707070
M12M12M12M12M12M16M12M12M12M16M16M16M16M16
250250250250250315250250250315315315315315
200200200200200380200200200370380250360360
421446456446481730446456491710730531700700
38.5 50 53 59 65 165 56 65 71 141 165 77 145 158
170170195195195245195195195245245245245245
65
80
100
Detachable device Pipe supporter Foundation bolt Operating water level
BMBL BP BX R U FB FLFD WL1 WL2
Liftingmass
kg
Borediameter
dType
■Dimensions (Unit: mm)
●Non-automatic KO + C-type detachable device
WL2
A
WL1
H
Maximum diameter W
D
BL
F
BX
U
E
FD
FB
GF
B φd
Lowest running water level
Stop water level when the pump runs for 30 minutes or over
Hole for mounting bolt M12Pipe supporter
150
224
R
40
BP
M
BMGuide pipe mounting screw P
N
FL
S
* If you require upper discharge, a bend pipe is necessary as a special accessory.
Flange dimensions: JIS 10K thin type or equivalent
Submersible drainage pumpsCast iron/with cutter
For sewage/waste/miscellaneous drainageKO
5
■Assembly drawing
*Special flange is used.
* 65KO-511-S* 65KO-515-S* 65KO-518-S 80KO-511-S 80KO-515-S 80KO-518-S
937992
1042937992
1042
576632632576632632
376404404376404404
400457457400457457
661715715661715715
370370370370370370
155155155155155155
240240240240240240
230230230230230230
290290290290290290
410410410410410410
202020202020
200200200200200200
240240240240240240
260260260260260260
340340340340340340
40A40A40A40A40A40A
460460460460460460
880930980880930980
192230245192230245
111518.5111518.5
65
80
Pump Detachable device Pipe supporter Operating water level
A D E G W B F J M N BM BN BP BX Q R U WL1 WL2
Borediameter
dType
OutputkW
Liftingmass
kg
■Dimensions (Unit: mm)
Note) Set the operating water level of KOT model to WL1<WL2<WL3<WL4<WL5 and make the water level difference in each float 50mm or more. Approx. mass is for one unit.
50KOA(T)-5.75-C50KOA(T)-51.5-C65KOA(T)-51.5-C80KOA(T)-51.5-C
578609619615
120120120120
348389404420
232252263273
84848888
238275282294
75758585
410448471486
20202525
51515353
275275280280
Rp1Rp1
Rp1¼Rp1¼
170170195195
115115125125
130130170170
160160200200
304304314314
25A25A32A32A
55555555
250250250250
200200200200
250250250250
1373137314131406
1473150315131506
1773180318131806
3950.553.556.5
M12M12M12M12
0.751.51.51.5
65
50
80
Pump Detachable device Pipe supporter Foundation bolt Operating water level
A B D E F G S W H M N P BMBL BP BX FB FD FLR U WL1 WL2 WL3 WL4 WL5
Borediameter
dType
OutputkW
Liftingmasskg
■Dimensions (Unit: mm)
●Non-automatic KO + SEC-type detachable device
Maximum
diamete
r W
N
Q
60
J
R
2020
J D
G
A
BMBN BN
M
Hole for mounting bolt M12Pipe supporter
U
WL2
WL1
Stop water level when the pump runs for 30 minutes or over
Lowest running water level
E
BP
BX
315M16
70
F
B
φd
100
■Assembly drawing●Automatic type (automatic alternate parallel operation) KOA (T) + C-type detachable device
120
max
WL4
A
WL1
H
φd
Maximum diameter W
D
BL
F
BX
max
WL5
max
WL3
A
WL2
U
F E
M12
55
G Hole for mounting bolt M12Pipe supporter
150
224
R
40
BP
M
BM Guide pipe mounting screw P
N
250
S
Simultaneous operating water level
Stopping water level
Starting water level
Stopping water level
Starting water level
Automatic KOA-C
Automatic alternate parallel operation KOT-C
* In you require upper discharge, a bend pipe is necessary as a special accessory.
Flange dimensions: JIS 10K thin type or equivalent
Flange dimensions: JIS 10K thin type or equivalent
Submersible drainage pumpsCast iron/with cutterFor sewage/waste/miscellaneous drainage KO
6
■Example of sectional drawing●Non-automatic KO 1.5kW - 3.7kW
■Parts listNo. Part name Qty Material123456789
10111213141516171819202122
CasingCutter diskSeal coverImpellerImpeller nutBushingDischarge elbowKeyMechanical sealOil sealO-ringO-ringWasherSpring washerEye boltPlugGasketMotor frameProtective coverLower bracketMotor shaftLead wire
1111111111111121111111
FC200
No. Part name Qty Material123456789
1011121314151617181920212223242526272829303132
CasingCutter diskSeal coverImpellerImpeller nutBushingDischarge elbowKeyBall bearingBall bearingMechanical sealOil sealO-ringO-ringWasherSpring washerEye boltPlugGasketMotor frameUpper bracketLower bracketMotor shaftRotorStatorProtectorProtective coverControl substrateLead wireSupport metalFloat switchFloat supporter
1111111111
1set111112111111111111121
FC200
FCD450FC200FC200
SUS304CAC406FC200
SUS304SiC vs SiC
NBRNBR
SUS403NBR
SUS304
SUS304SS400
Joint sheetFC200FC200FC200
SUS403VCT
Ceramic vs Carbon
●Automatic KOA 1.5kW - 3.7kW
SiC vs SiCCeramic vs Carbon
FCD450FC200FC200
SUS304CAC406FC200
SUS304SUJ2SUJ2
NBRNBRNBR
SUS403SUS304
Joint sheet
SS400
FC200FC200FC200
SUS403
SUS304
S40S40
FC200−−
VCTSUS304
ABS resinPVC
Lubricant Turbine oil: #32
Applicable model : 50KO-51.5 / 65KO-51.5 / 65KO-52.2 / 65KO-53.7 / 80KO-51.5 / 80KO-52.2 / 80KO-53.7 / 100KO-53.7
Lubricant Turbine oil: #32 Applicable model : 50KOA-51.5 / 65KOA-51.5 / 65KOA-52.2 /
65KOA-53.7 / 80KOA-51.5 / 80KOA-52.2 / 80KOA-53.7 / 100KOA-53.7
Submersible drainage pumpsCast iron/with cutter
For sewage/waste/miscellaneous drainageKO
7
,
TERAL INC.Head Office 230, Moriwake, Miyuki-cyo, Fukuyama-city, Hiroshima, 720-0003, Japan
Tel.+81-84-955-1111 Fax.+81-84-955-5777www.teral.net
Teral Asia LimitedRoom 1001,10/F, Olympia Plaza, 255 King's Road, North Point, Hong Kong
TeL.+852-2571-0935 Fax.+852-2571-0619
TERAL THAI CO.,LTD.150 Moo 16 Udomsorayuth Rd., T.Bangkrasan, A.Bangpa-In, Ayutthaya 13160 Thailand
Tel.+66-3535-2148-9 Fax.+66-3535-2150
TERAL TRADING & SERVICE CO.,LTD. 150 Moo 16 Udomsorayuth Rd., T.Bangkrasan, A.Bangpa-In, Ayutthaya 13160 Thailand
Tel.+66-3535-2145-7 Fax.+66-3535-8549
Teral Malaysia Sdn.Bhd. 10, Jalan SS13/6A, Subang Jaya Industrial Estate, 47500, Subang Jaya, Selangor D.E, Malaysia
Tel.+60-3-5611 5775 Fax.+60-3-5612 5775
PT.Teral Indonesia Pumps and Fans Jalan BSD Sektor XI Taman Tekno, Block G3 No.8, Setu Tangerang Selatan, Banten, Indonesia 15314
Tel.+62-21-29665778 Fax.+62-21-75673913
Teral Vietnam Limited Liability Company Room 1306, 13th Floor, BIDV Tower, 194 Tran Quang Khai Street, Ly Thai To Ward, Hoan Kiem District, Hanoi, Vietnam
Tel.+84-24-3935-2790 Fax.+84-24-3935-2800
Teral General Machine (Shanghai) Co.,Ltd. No.285, Yuan Qu Road(N), Bei Qiao, Min Hang District, Shanghai 201109, China
Tel.+86-21-6490-9128 Fax.+86-21-6490-9126
Teral-Aerotech Fans Private Ltd. Plot No.188-189, Ecotech Extension-1, Surajpur Kasna Road, Greater Noida-201306, Uttar Pradesh, India
Tel.+91-9810162210, +91-9310162210
Teral Middle East F.Z.C. E1-2518, Ajman Free Zone, UAE
Tel.+971-6-743-3903
Teral Pumps & Fans North America Ltd. Suite # 197, 800-15355 24 Ave Surrey, B.C., CANADA V4A 2H9
Tel.+1-604-839-1008
2018 02
E-CAT5-P-KO-02-A