subject to alterations and errors. all illustrations are ...the saw blade on the kapex can be tilted...

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No. 1 KAPEX KS 120: Finally a sliding compound mitre compound mitre saw that merits the Festool brand name. Tools for the toughest demands

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Page 1: Subject to alterations and errors. All illustrations are ...The saw blade on the KAPEX can be tilted 47° to either side and the rotary base turned 50° to the left and 60° to the

No. 1

KAPEX KS 120: Finally a sliding compound mitre compound mitre saw that merits the Festool brand name.

Tools for the toughest demands

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Page 2: Subject to alterations and errors. All illustrations are ...The saw blade on the KAPEX can be tilted 47° to either side and the rotary base turned 50° to the left and 60° to the

KAPEX KS 120: the first sliding compound mitre saw by Festool.

Finally a sliding compound mitre saw that combines a large cutting capacity with a compact lightweight design that achieves the precision needed for high-quality results and detailed solutions to inspire any professional user. Why not try it for yourself?

Greater cutting capacity, more lightweight.

Page 3: Subject to alterations and errors. All illustrations are ...The saw blade on the KAPEX can be tilted 47° to either side and the rotary base turned 50° to the left and 60° to the

Low weight

Handy format

Additional fine adjustment

Dual-line laser

Large workpieces

Wide workpieces

High precision Large cutting capacityCompact design

Page 4: Subject to alterations and errors. All illustrations are ...The saw blade on the KAPEX can be tilted 47° to either side and the rotary base turned 50° to the left and 60° to the

4

Added quality down to the finest detail.

Bevel included.Transfer interior and exterior angles precisely from the workpiece to your KAPEX using the bevel.

There are many good reasons for choosing the KAPEX: from outstanding quality and clever functions to an impressive cutting capacity. But all machine features must have one thing in common: top quality or uniqueness in every detail.

Here are 17 good reasons to persuade you!

KAPEX KS 120: an overview of the benefits.

120 mm cutting depth.The unique special cutting position on the KAPEX allows you to cut strip material with a maximum height of 120 mm quickly, safely and accurately.

Space-saving precision design.The innovative twin-column guide holds the saw blade in position with even greater accuracy and excludes components protruding from the rear.

Rapid clamping.The tilt angle is easy to adjust from the front. Simply detach the quick-release clamp, set the angle and lock – it couldn‘t be easier...

Easy transportation.Transport safety device, clamp, cable holder, well designed hand grips and 21.5 kg in weight - the KAPEX is ideal for mobile applications.

Page 5: Subject to alterations and errors. All illustrations are ...The saw blade on the KAPEX can be tilted 47° to either side and the rotary base turned 50° to the left and 60° to the

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Precision grooving.Cut accurate grooves with the stepless trenching depth adjuster: simply actuate the lever, set the trenching depth with a single turn and start working...

Impressive cutting capacity

Whatever you need to cut ...Whether boards, panels, planks or strip material – the KAPEX can tackle the most demanding applications in the workshop or at the assembly site. The cutting capacity of this machine by far exceeds that of any other circular cross-cut saw with an equivalent compact design and weight. Take a look for yourself:

Convenient operation.The guard release is integrated in the two-stage switch and can be operated by both right and left-handers. The same applies for the safety switch-on lock.

Intelligent base height.The KAPEX saw base is the same height as the SYSTAINER SYS 1, which can be used to support long workpieces when working on the floor.

Designed for the KAPEX: original Festool saw blades

Selecting the right saw blade saves you time, money and energy:

Each saw blade is specially designed for specific applica-tions and materials to guarantee perfect cutting resultsLong life use and good sharpening properties are just some of the benefitsYour saw runs more smoothly and generates less noiseColour coding makes saw blade selection less complicated

••

Standard setting max. width x height [mm]

Special setting max. width x height [mm]

305 x 88

90°/90°

60 x 120

215 x 88

90°/45°

40 x 120 li. 20 x 120 re.

196 x 88 left 152 x 88 right

90°/50°90°/60°

215 x 55 left 215 x 35 right

45°/45°

The cutting capacity of the KAPEX:

168 width 168 width

No dangerous obstacles.The cable holder keeps your workplace tidy and eliminates dangerous obstacles when you transport the machine.

Easy-to-read scales.The easy-to-read scales are abrasion-resistant, the pointer can also be adjusted. The rotary base has a 60° range and is adjusted via the convenient clamp lever.

Robust and stable.The KAPEX was designed for tough industrial applications. The large magnesium diecast base with rubber feet provides maximum stability.

Secure workpiece support surface.The large sliding quick-release fences allow the accurate positioning of workpieces in their ”original wall position” and the attachment of self-manufactured positioning supports.

Dust extraction.The KAPEX is fitted with an extraction connector and an efficient chip deflector funnel: the chips are extracted directly where they are produced.

(view from below)

Page 6: Subject to alterations and errors. All illustrations are ...The saw blade on the KAPEX can be tilted 47° to either side and the rotary base turned 50° to the left and 60° to the

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Precision grooving.Cut accurate grooves with the stepless trenching depth adjuster: simply actuate the lever, set the trenching depth with a single turn and start working...

Impressive cutting capacity

Whatever you need to cut ...Whether boards, panels, planks or strip material – the KAPEX can tackle the most demanding applications in the workshop or at the assembly site. The cutting capacity of this machine by far exceeds that of any other circular cross-cut saw with an equivalent compact design and weight. Take a look for yourself:

Convenient operation.The guard release is integrated in the two-stage switch and can be operated by both right and left-handers. The same applies for the safety switch-on lock.

Intelligent base height.The KAPEX saw base is the same height as the SYSTAINER SYS 1, which can be used to support long workpieces when working on the floor.

Designed for the KAPEX: original Festool saw blades

Selecting the right saw blade saves you time, money and energy:

Each saw blade is specially designed for specific applica-tions and materials to guarantee perfect cutting resultsLong life use and good sharpening properties are just some of the benefitsYour saw runs more smoothly and generates less noiseColour coding makes saw blade selection less complicated

••

Standard setting max. width x height [mm]

Special setting max. width x height [mm]

305 x 88

90°/90°

60 x 120

215 x 88

90°/45°

40 x 120 li. 20 x 120 re.

196 x 88 left 152 x 88 right

90°/50°90°/60°

215 x 55 left 215 x 35 right

45°/45°

The cutting capacity of the KAPEX:

168 width 168 width

No dangerous obstacles.The cable holder keeps your workplace tidy and eliminates dangerous obstacles when you transport the machine.

Easy-to-read scales.The easy-to-read scales are abrasion-resistant, the pointer can also be adjusted. The rotary base has a 60° range and is adjusted via the convenient clamp lever.

Robust and stable.The KAPEX was designed for tough industrial applications. The large magnesium diecast base with rubber feet provides maximum stability.

Secure workpiece support surface.The large sliding quick-release fences allow the accurate positioning of workpieces in their ”original wall position” and the attachment of self-manufactured positioning supports.

Dust extraction.The KAPEX is fitted with an extraction connector and an efficient chip deflector funnel: the chips are extracted directly where they are produced.

(view from below)

Page 7: Subject to alterations and errors. All illustrations are ...The saw blade on the KAPEX can be tilted 47° to either side and the rotary base turned 50° to the left and 60° to the

87

MMC electronics.With variable speed pre-selection, smooth start-up, safety brake and overload protection the MMC electronics minimise working stress and adapt machine performance to the working material.

Precision dual-line laser.Irrespective of whether you position the workpiece from the left or right, the laser lines will always show the exact width of the cut and make your work easier as a result.

Settings accurate to the millimetre.Fine adjuster operated from the front, for precise cutting angles. Make complex cuts in no time at all.

FastFix saw blade changing system.Rapid blade changes with a convenient saw blade changing system that saves you time and money.

See inside for more details

Stress-free working ...

... with fine inclination angle adjustment and rotary base.The saw blade on the KAPEX can be tilted 47° to either side and the rotary base turned 50° to the left and 60° to the right. The convenient quick-release clamp, easy-to-read scales and fine inclination angle adjustment feature make angles easier to adjust. Setting up the machine for double mitre cuts is just as easy.

... with bevel and dual-line laser.The bevel stowed in the bevel holder allows the precision transfer of interior and exterior angles to the KAPEX – no measurements, calculations or inaccuracies. Even complex an-gles are transferred accurately because the bevel calculates the dissecting angle automatically.

Precise results ...

It‘s as simple as that:Place the bevel on the interior or exterior angle and secure.

Then place the bevel against the fence on the KAPEX and align the rotary base with the bevel using the dual-line laser.

It‘s as simple as that:Set the cutting angle quickly and accurately using the angle preselection knob and quick-release clamp.

Use the fine adjuster to adjust the saw blade angle one handed accurate to the millimetre from the front of the machine.

Focussing on professional requirements:

The rotary base is quick and easy to adjust to any angle between 50° (left) and 60° (right).

KAPEX KS 120: simple, precise and diverse.

The benefits to you:Simple, precise cutting angle adjustmentNo calculations required and no transfer errorsSaves valuable time

•••

The benefits to you:Precision adjustment of tilt and rotation anglesAccurate cutting resultsSaves time and makes work more convenient

•••

Page 8: Subject to alterations and errors. All illustrations are ...The saw blade on the KAPEX can be tilted 47° to either side and the rotary base turned 50° to the left and 60° to the

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MMC electronics.With variable speed pre-selection, smooth start-up, safety brake and overload protection the MMC electronics minimise working stress and adapt machine performance to the working material.

Precision dual-line laser.Irrespective of whether you position the workpiece from the left or right, the laser lines will always show the exact width of the cut and make your work easier as a result.

Settings accurate to the millimetre.Fine adjuster operated from the front, for precise cutting angles. Make complex cuts in no time at all.

FastFix saw blade changing system.Rapid blade changes with a convenient saw blade changing system that saves you time and money.

See inside for more details

Stress-free working ...

... with fine inclination angle adjustment and rotary base.The saw blade on the KAPEX can be tilted 47° to either side and the rotary base turned 50° to the left and 60° to the right. The convenient quick-release clamp, easy-to-read scales and fine inclination angle adjustment feature make angles easier to adjust. Setting up the machine for double mitre cuts is just as easy.

... with bevel and dual-line laser.The bevel stowed in the bevel holder allows the precision transfer of interior and exterior angles to the KAPEX – no measurements, calculations or inaccuracies. Even complex an-gles are transferred accurately because the bevel calculates the dissecting angle automatically.

Precise results ...

It‘s as simple as that:Place the bevel on the interior or exterior angle and secure.

Then place the bevel against the fence on the KAPEX and align the rotary base with the bevel using the dual-line laser.

It‘s as simple as that:Set the cutting angle quickly and accurately using the angle preselection knob and quick-release clamp.

Use the fine adjuster to adjust the saw blade angle one handed accurate to the millimetre from the front of the machine.

Focussing on professional requirements:

The rotary base is quick and easy to adjust to any angle between 50° (left) and 60° (right).

KAPEX KS 120: simple, precise and diverse.

The benefits to you:Simple, precise cutting angle adjustmentNo calculations required and no transfer errorsSaves valuable time

•••

The benefits to you:Precision adjustment of tilt and rotation anglesAccurate cutting resultsSaves time and makes work more convenient

•••

Page 9: Subject to alterations and errors. All illustrations are ...The saw blade on the KAPEX can be tilted 47° to either side and the rotary base turned 50° to the left and 60° to the

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... with the special cutting position, for material up to 120 mm in height.In spite of the compact design of the KAPEX and a small saw blade, the special cutting position opens up a whole new ave-nue of applications: the vacant space behind the flange ena-bles you to cut strip material up to 120 mm vertically against the fence and cut cornices and crown mouldings in their ”origi-nal wall position”.

Extensive application possibilities ...

It‘s as simple as that:Simply push down the lever to engage the machine. Press the unlocking button to release.

Attach the crown moulding stop to cut crown mouldings in their ”original wall position”. Cut profiles with a maximum width of 168 mm without the workpiece wobbling or slipping.

Intelligent details for greater working comfort.Ingenious detail solutions used on a day-to-day basis demonstrates how sophisticated and practical the machine concept is. Take a look for yourself:

MMC electronicsVariable speed pre-selection, smooth start-up, constant speed, overload protection and safety brake for extra safety and comfort.

Trenching depth adjustmentWhen facing and grooving, simply switch the depth limiter on and adjust to the required cutting depth with a single turn.

Base height = SYSTAINERThe KAPEX base is the same height as the SYSTAINER SYS 1, which can be used to support long workpieces.

Flexible fencesThe extra-high sliding fences are secured by a quick-release clamp. You can also detach them or add your own positioning supports.

Sophisticated overall concept

The benefits to you Large cutting capacity, up to 120 mmWide range of applicationsFewer adjustment errors, minimal re-work

•••

Page 10: Subject to alterations and errors. All illustrations are ...The saw blade on the KAPEX can be tilted 47° to either side and the rotary base turned 50° to the left and 60° to the

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The strengths of the KAPEX:

KAPEX KS 120: quick, easy and extremely accurate.

... due to the lightweight, compact design.The KAPEX is designed for transportation between alternating locations. The transport safety device, clamp, cable holder and well-positioned hand grips make the machine easy to trans-port. The benefits of the compact design and twin-column guide are demonstrated at the set-up site: components do not protrude or extend towards the rear of the machine.

It‘s as simple as that:The ergonomic hand grip on the cable holder provides a secure and comfortable handhold.

The transport safety device secures the saw head in a lowered position, the clamp prevents it from extending unintentionally.

The KAPEX saves space and can be positioned directly in front of a wall at the set-up location because the guide rods on the twin-column guide protrude forwards.

... due to the FastFix saw blade changing system.A convenient saw blade changing system encourages users to adapt the saw blade to the working material more often, saving time and money! The KAPEX is equipped with the FastFix quick-change system to encourage you to use the best saw blade for the material you intend to cut.

It‘s as simple as that:Simply turn the FastFix knob to activate the spindle stop and lock the on/off switch.

The flange is easy to loosen using an Allen key.

Replace the saw blade with a blade more suitable for the current task and carry on working.

Faster... More mobile ...

The benefits to you:Easier, quicker and safer saw blade changingAdaptation to the working materialSaves you time and money

•••

The benefits to you:Easy transportationSuitable for transportation between alternating locationsKeeps you flexible at all times

••

Page 11: Subject to alterations and errors. All illustrations are ...The saw blade on the KAPEX can be tilted 47° to either side and the rotary base turned 50° to the left and 60° to the

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KAPEX KS 120: quick, easy and extremely accurate.

... due to the dual-line laser.The double cutting line mark on the KAPEX indicates the exact width of the saw cut on the workpiece. The new dual-line laser on the KAPEX enables convenient positioning of workpieces from the left or right and accelerates your working progress.

It‘s as simple as that:Switch the dual-line laser on or off, depending on requirements. If unused for 30 minutes, the laser switches off automatically to protect the laser unit.

Irrespective of whether you position the workpiece from the left or right: the dual-line laser shows you the exact width of the cut.

The two laser lines can be readjusted if required.

Greater precision ... Practical accessories

Work quickly and efficiently with a system.Add a wide range of accessories to upgrade the KAPEX to a fully-fledged sawing station. Table extensions with integrat-ed measurement scale and additional stop flags make re-peat cuts extremely easy.

Multifunction table MFTStanding while working: the KAPEX fits perfectly on the MFT perforated plate and is secured with the clamping set.

Table extensionNoticeable time savings: stop flags aligned on the scale allow you to repeatedly cut workpiec-es to the same length.

Workpiece clampNo wobbling or slipping: the clamp is adapted perfectly to the KAPEX and provides maximum stability both on the right and left.

Crown moulding stopRapid working progress and no re-work: the special fence for crown mouldings and angled strip material is infinitely adjustable and holds everything perfectly in position.

The benefits to you: Precise marking of the cutting widthPosition the workpiece from the left or rightWork quickly and accurately

•••

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Precision system.

System overview and accessories

KAPEX KS 120: an overview of the cross-cut expert.

Trimming skirting boards and cornices up to 120 mm in heightCutting boards and panels up to 305 x 88 mmTrimming crown mouldings up to 168 mm in their ”original wall position”Trimming square timber and beams up to 88 mm thickTrimming non-ferrous metal and plasticsCutting along the bisector without making calculations

•••

•••

Twin-column guide for accurate cutsFastFix saw blade changing for adaptation to the working materialFine adjuster for convenient angle adjustmentPrecision angle transfer via bevel and dual-line laserCompact, lightweight design for convenient transportation

•••••

Technical data

Sliding compound mitre saw KAPEX KS 120

Applications

Features

Power consumptionIdling speedSaw blade diameterCutting depth at 90°/90°Cutting depth at 45°/90°Cutting depth at 45°/45° (left)Cutting depth at 45°/45° (right)Special cutting depth at 45°/90° (right)Crown moulding diagonal cutInclination angleMitre angleDimensions (W x D x H)Dust extractor connection diameterWeight

1600 W1400 - 3400 rpm260 mm305 x 88 mm215 x 88 mm215 x 55 mm215 x 35 mm20 x 120 mm168 mm47°/47°50°/60°713 x 500 x 470 mm27/3621.5 kg

a b c d

7 Stop flag

4 Crown moulding stop

2 Workpiece clamp

Table extension

6

5 Multifunction table

1 Bevel

7 Stop flag

4 Crown moulding stop

Table extension

6

3 Clamping set

Page 13: Subject to alterations and errors. All illustrations are ...The saw blade on the KAPEX can be tilted 47° to either side and the rotary base turned 50° to the left and 60° to the

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KS 120 EB GB 240V KS 120 EB GB 110VKS 120 EB GB 240V-Set KS 120 EB GB 110V-Set

KAPEX KS 120 model:

Scope of delivery

HW universal saw blade Z 60, bevel, workpiece clamp, operating tool

HW universal saw blade Z 60, bevel, workpiece clamp, multifunction table MFT 800 Basic, 2 x table extensions, 2 x crown moulding stops, clamping set, operating tool

Order no.

561285 561286

561291 561292

KAPEX KS 120 in the Festool system

Compound mitre saw SYMMETRIC SYM 70:The lightweight trimming specialist for glass trim, cornices and end strips.

CMS COMPACT MODULE SYSTEM:The versatile modular system for cross cuts and rip cuts, compatible with other modules such as the router, belt sander etc.

Trimming saws PRECISIO CS 50 / CS 70:Mobile all-rounders for cross cuts and rip cuts in applications where the nature of the work constantly changes.

Perfect for all your applications.

System accessories

Explanations/Dimensions

For transferring angles to the circular sliding compound mitre saw, dissecting angle is generated automatically, calculations not necessary, for interior and exterior angles, included in the KS 120 scope of deliveryFor securing workpieces, can be used on the left or right, included in the KS 120 scope of delivery.For securing the KS 120 to the multifunction table

Fence for positioning crown mouldings at an angle, also used for securing the table extension KA-KS 120, 1 crown moulding stop with table widener

Base with perforated plate and foldaway legs, 590 x 725 mm, used as base frame for the KS 120For attaching workpieces and precision cutting to size, connected to the KS 120 via crown moulding stop 494369, can be used on the left or right, total length 1280 - 2070 mm, cutting length 380 - 2300 mm, scope of delivery: stop flag KA-AR, fence, meas-urement scale, adjustable legs and workpiece support surface

For positioning workpieces against table extension KA-KS 120, CS 70 KA and Basis KA 100/200, included in the scope of delivery of table extension KA-KS 120

Order no.

494370

494693

494391

494369

494694

494354

488560

2

3

4

Bevel SM-KS 120

Workpiece clamp KL-KS 120Clamping set SZ-KS 120Crown moulding stop AB-KS 120

Multifunction table MFT 800 BASICTable extension KA-KS 120

Stop flag KA-AR

Saw blades

Explanations/Dimensions

HW 260x2.5x30 W 60, diameter 260, cutting width 2.5 mm

HW 260x2.5x30 W 80, diameter 260, cutting width 2.5 mm

HW 260x2.5x30 TF 64, diameter 260, cutting width 2.5 mm

HW 260x2.4x30 TF 68, diameter 260, cutting width 2.4 mm

Order no.

494604

494605

494606

494607

Grade

Universal saw blade

Fine tooth saw blade

Special laminate saw blade

Special saw blade, aluminium/plastic

b

c

d

a

The perfect machine for every application.Festool offers several other semi-stationary saws in addition to the KAPEX KS 120: the SYMMETRIC for cutting strip material, PRECISIO trimming saws for cross cuts and rip cuts, and the COMPACT MODULE SYSTEM for various applications. True to our motto: Tools for the toughest demands.

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5

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Page 14: Subject to alterations and errors. All illustrations are ...The saw blade on the KAPEX can be tilted 47° to either side and the rotary base turned 50° to the left and 60° to the

3D animations

Your link to more information…

On the Festool site you can find information about

New productsHelpful application examplesOur comprehensive service offerThe complete product rangeProduct features in detail

and all of this at your leisure.

•••••

Dealer

Art-Nr. 58881

News and promotions

Online product catalogue

Dealer search

Service

Application examples

Three Years warranty – that means three years security

Festool grants a 2 year warranty from the date of purchase, as long as the tool has been used correctly. This warranty is automatically extended by a further year, provided that the warranty form with every new tool is completed correctly and returned within 30 days of the date of purchase.

Subje

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and e

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illust

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are

non-b

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TTS T

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TTS Tooltechnic Systems GB Ltd Saxham Business Park Saxham Bury St Edmunds Suffolk, IP28 6RX GREAT BRITAIN Phone: +44 (0) 1284 760791 Fax: +44 (0) 1284 702156 E-mail: [email protected] www.festool.co.uk

www.festool.co.uk