strong will towards future - aveva · 2019-09-23 · auto hole modeling on production model for nc...

Copyright © Mitsui E&S Shipbuilding Co., Ltd. All rights reserved.

1

AVEVA World Summit 2019

Strong Will towards Future

進め、その先へ

Yuki ArakiHull Outfitting Design Sect.Naval ship design Dept. Design Div.

Digital Transformation: Decrease design lead times by 30%

2

1 Company introduction

2 Objective of our company

3 The future of outfitting design

4 Roadmap to reduce design lead time 30%

5 Applying AVEVA marine to actual ships

6 Summary

Index

「岡山後楽園提供」

1 Company introduction

1917 Established as former Mitsui & Co., Ltd. Shipbuilding Department1942 Changed company name to Mitsui Engineering & Shipbuilding Co., Ltd.

2017 100th anniversary

2018 Established Mitsui E&S Shipbuilding with a shift to a holding company

3

Increase in design ships

4

2 Objective of our company

Reduce the design lead time 30％

Cooperate not only with our own company but also

with the design of other companies' ships

Increase sales in our company


Main cable tray

period

Pipe

&Seat

Structure

① Drawings can be automatically output after model registration② Realize visualization by repeatedly clash check.

Ladder

Functional design Detailed design Production design


Duct

② Clash check➔ Quality up

Detailed outfitting database

① Automatic drawing output ➔Man-hour reduction

Realize visualization・ Number of revisions

action↓・ On-site defect rate↓・ Total cost↓・ Customer evaluation↑

(2020)

5

EquipmentDiagram

(1) Integrated design of functions and details using AVEVA Marine. Paperless drawings and forms.(2) Realize 2/3 of the design process and become a smart shipyard


Detailed outfitting database

Functional outfitting database

Integrated database

(a) Paperless drawing / formUse AVEVA E3D Insight

(b) Use 3D data at all scenes. (AVEVA Engage)

design

Sales

On-site

Functional design Detailed design Production designperiod

(2022)

6

Paper less , Man-hour check

7

2018 2019 2020 2022

TargetSame as p-cad

( In-House)

Detailed outfit ALL３D

（no clash）

Detailed & production

ALL３D（man-hour3％reduce）

Functional & detailed concurrent design

ALL３D

Pipe ３D→Production data（Automatically

）

Realization of Reduced DesignLead Time 30%

Pipe support

Duct ３D ３D→Production data（manual）

３D→Production data（Automatically

）Main cable tray

Ladder

Floor board

Handrail

4 Roadmap to reduce lead time 30% using AVEVA Marine

Develop that drawings can be automatically output from 3D models.


8

Functional design Detailed and production design

Functional design

・Early modeling through advance 3D design・Integrated design of hull design and outfitting design・3D utilization for functional design・Automation of drawings by AVEVA Marine.・Concurrent work by in AVEVA Marine by multiple designers.

Reduce lead time 30%

Contract

Design completed

Detailed and production design

Detailed and production design

Design start

5 Roadmap to reduce lead time 30% using AVEVA Marine

6 Applying AVEVA Marine to actual ships

9

Master data

66Bulk carrier

個船

Diagram Accomodation Engine room

66Bulk carrier

個船

AVEVA Global

7 Summary

10

・Use AVEVA Marine to integrate the hull and outfitting CAD. And Eliminate data conversion waste.

・We aim to reduce the design lead time 30%

・We integrate functional design and detailed design and utilize 3D data from an early stage.

・We will utilize 3D data from design to field. We will be able to use 3D data in sales.

・Achieving the above , minimize interference and defects and improve quality.

・We will use overseas resources to design and aim for early design completion.

・We will develop automatic output of drawings from 3D models.

We are trying to change the current status. We change the design tool, change the design flow, and pursue high quality and high efficiency design. AVEVA, thank you for your cooperation for the evolution of our company.

11

THANK YOU FOR YOUR KIND ATTENTION

COMPANY RESTRICTED | NOT EXPORT CONTROLLED | NOT CLASSIFIED

Your Name | Document Name | Issue 1

Digital Shipbuilding

Digital Twin as a virtual representation of a physical product containing information about the said product.Michael Grieves and John Vickers of NASA 2003.



Deliveringa completenaval offer

Torbjörn Pettersson

IT Director

Kockums

https://www.google.se/imgres?imgurl=https://www.fmv.se/Global/Bilder/Projekt/Ub%C3%A5t%20A26/A26_ytl%C3%A4ge4_webb_saab.jpg&imgrefurl=https://www.fmv.se/sv/Projekt/Ubat-typ-A26/&docid=3CObypQaFyrF2M&tbnid=NuGUs975DfZwXM:&vet=10ahUKEwjdytz5t57kAhUHtYsKHXueBXgQMwhMKAEwAQ..i&w=480&h=247&bih=855&biw=1213&q=bild%20a26&ved=0ahUKEwjdytz5t57kAhUHtYsKHXueBXgQMwhMKAEwAQ&iact=mrc&uact=8



Product portfolio



PLCS

(ISO 10303AP239)

ENGINEERING

SUPPORT

RESOURCE

MANAGEMENT

CONFIGURATION

MANAGEMENT

MAINTENANCE

FEEDBACK

Digital Shipbuilding at Kockums

TOOL

ORG

PROCESS

INFORMATION & DATA

CONCEPT & TERM

Full system

integration

Design and

construction

Through-life

support

In Operation

Material

composition

Optimised

maintenance

Production

AVEVA

ENGINEERING DIAGRAM E3D

HULL

ERMSCANNING

Component

Supply Part

Functional

Interface

Structural

Object

Physical

Object

Equipment

Function

Room

Design sets requirements on

Design sets requirements on

Procured as

Supplied as

Implements

Located in

Delimit

Carries

Provide

Expose

Implements



Thank you!

16

SHI AVEVA Marine Implementation & Digital Transformation Examples

© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.

Sungyun Park

Manager (Head of CAD Development 2)

ICT Convergence Center

Samsung Heavy Industries (Geoje Shipyard, South Korea)

2019.09.16 | Version 1.0

Agenda


About Samsung Heavy Industries

AM Implementation in SHI

• Year 2015 CAD System status

• Background - Why SHI choose AM

• Status of AM Implementation & Application

• SHI In-house Introduction

Digital Transformation in SHI

• Need to Ensure Data Consistency

• Drawing Innovation

• Digital Twin

• VR & AR

• Quality Control on Mobile

About Samsung Heavy Industries


About SHI – Global Network


TokyoRongcheng

Ningbo

Singapore

Dubai

Lagos

Athens

Oslo

London

Houston

New Delhi

Geoje, Korea Geoje Shipyard China Ningbo, RongchengNigeria Lagos

Shipyard

Global Networks in 13 Countries in the World

PangyoR&D Center

DaedukR&D Center

SEOUL

GeojeShipyard

Pangyo, Korea Head Office, R&D CenterDaeduk, Korea R&D Center

New Delhi, India Engineering Center

Asia Tokyo, SingaporeAmerica Houston

Europe London, Athens, OsloMiddle East & Africa Dubai, Lagos

R&D Center

Overseas Yard

Overseas Network

Seoul – Busan 45 min. by plane Busan – Geoje 50 min. by car

21/28

About SHI – Geoje Shipyard


Dry dock 3

Main Building

Floating Dock 1

Dry dock 2

ShinHanne Factory

Floating Dock 4

Floating Dock 3

Floating Dock 2

Dry dock 1

Production Site 4.0 million m2

Quay Wall Length 7.9 km

Quay Wall Berthing Capacity 24 vessels

Shipbuilding Capacity 70 vessels / year

Offshore Capacity 250,000 MT / year

Dock Length x width Major Products

1 Dock 283 x 46 Tanker, LNGC, Drillship

2 Dock 390 x 65 LNGC, Drillship

3 Dock 640 x 98 Container ship, FLNG, VLCC

G1 Dock 270 x 52 Tanker, Drillship, FPSO

G2 Dock 400 x 55 Tanker, LNGC

G3 Dock 400 x 70 Container ship, VLCC, FLNG

G4 Dock 420 x 70 Container ship, VLCC, FLNG

OFD 157 x 131 Offshore facilities only

OFD

22/28

About SHI – Business Update


New Order in 2019 (August 2019)SHI at a Glance (Dec 2018)

10,162 persons (June 2018)Employee

1974Founded

Shipbuilding & Drilling

Offshore

FPU FPUPlatform

FPSO FSOFLNG

Semi-rigDrillship

VLEC FSRULNGC

Artic Shuttle ContainerTanker

TLP

WTIV

No. Amount (bil. USD)

Shipbuilding 28 3.2

Offshore 1 1.0

Total 29 4.2

Shipbuilding & Drilling Offshore Facility

Order Backlog of 2019 (June)

59%

41%

Amt. 9.3No. 5

Amt. 13.2No. 86

USD billion($)

2

4

6

8

10

ContainersLNGCTankerDrillship

FPSOFLNGFPU

5.3 Billion USD (End of 2018)Sales

* Direct Employees

AM Implementation in SHI


24/28

CategoryCAD System Numbering

SystemProjects

Structure Outfitting

Top/Hull S3D ShipContainer, Tanker, LNG Carrier

Top AutoCAD 2D PDMS Offshore LNG FLNG FPSO Drillship

Hull S3D Ship

Top AutoCAD 2DS3D(for Deckbox)

PDMSONE※

Jack-up Rig CPF

Hull S3D

Year 2015 CAD System Status


ONE※ : Unified standard numbering for shipbuilding and offshore projects

Co-work with Engineering company

Co-work with Engineering company

1980_New.avi

25/28

Hull S3D

Topside PDMSInterface Area

Background – Why SHI has chosen AM in offshore

• Inefficient due to two CAD systems

• Duplicated modeling work for Hull/Top interference check

• Unable to check interference in real time since taking time on re-modeling and conversion

• Lack of flexibility in staffing design partners since only SHI was using S3D CAD system in Korea

• Significant changes in production design workload on Offshore projects

• A lot of complaints from Offshore designers on INPEX Ichthys CPF project


26/28

Status of AM Implementation & Application


Item ‘14 ‘15 ’16 ’17 ’18 ‘19 Remark

Development Preparation AM T/F start (’14.07)

In-house Development Structure 163, Outfitting 212

Trial Application 3 times

Power User Training

End User Training On schedule of projects

MD2 FPU

Coral FLNG (Top)

FPSO (Hull) Top ENG(Technip): AM

MJ FPSO

Detail Engineering

Production Engineering

Production Engineering

Detail Engineering

FEED

27/28

AM In-house Overview


SHI Topside Structure Modeling

SHI Structure ModelingSHI Outfitting Modeling SHI Drawing Generation

SHI Weld InformationSHI Hull Structure Modeling

SHI Hole Management

Structure163 Functions

Outfitting & Common212 Functions

The Cornerstone ofSuccess AM application

28/28

SHI Piping Modeling Utility


1. Frequently used basic functions as Toolbar

2. Setup Piping Information with SWP-Tag system

: Line Name, Size, SPEC.,Insulation etc.

3. Easy to configure Brach connection

4. After SPEC. selection, simply click to place the component

1

2

4

3

Quick Routing using Hotkey [Movie]

29/28

SHI Hole Management System


Auto Hole Modeling on Production Model for NC cutting

Apply approved holesto Hole Plan Drawing for issued

- Hole Modeling by Outfitting

- Request & Management for Hole review through HMS

- All holes are registered on the HMS.As a result, the hole status can be managed during Production & Construction phase

30/28

SHI Clash Management Process


Clash Management during Detail Engineering

Clash Check during Production Design

SQL DB

SHI Clash Viewer

Generate DWG & BOM

SEBOM-I

PLM/S-ERP

Auto Mailing about Clash items to LEs

After being issued, Check & Auto Mail to engineers constantly about clash caused by other disciplines

DWG/BOM Management before Issued

Shop & Field Workers

LEs & Engineers

Digital Transformation in SHI


32/28

Need to Ensure Data Consistency

• Information flow between departments

are various


• What makes things worse is complexity of

data flow in the traditional way

33/28

3D Model Based Enterprise


Requirements

▪ AS-IS▪ AS-WAS

3D ModelBased

Eng. Data

2D Drawings

❖ Engineering information with consistency , Single Version of the Truth.

ConceptualDesign

ProductionDesign

ProductionPlanning

Fabrication

Production

Test &Inspection

Operation &Maintenance

Requirements

ConceptualDesign

ProductionDesign

ProductionPlanning

Fabrication

Production

Test &Inspection

Operation &Maintenance

34/28

Engineering data management based on tags


Delivery

Data Generating, Integration, Coordination

Data Validation, Data Quality

Field Construction, InspectionAsset Handover

SWP-TAGEngineering Data Warehouse

AM/PDMS/S3D3D CAD Model

PLMBOM & Drawing

S-PCSCommissioning & Inspection System

Handover(for O&M)

Non-System based Data(XLS)

EngineeringCompany

Sub-Contractor

Vendor

EngineeringTool(SP Tool)

ConstructionConstruction DesignDetail Design

SHI

SWP-DCDocument

※ SWP: Smart Work Place

35/28

Drawing Innovation


Fabrication Drawing : 2D Paper → 3D Data

3D Model

AS-WAS Fabricator

Drawing

AS-IS

SHI

3D Model

Fabricator

3D Viewer

SHI

36/28

Drawing Innovation


Fabrication Drawing : 2D Paper → 3D Data

[Movie]

37/28

[Movie]

Drawing Innovation


Installation Drawing : 2D Paper → 3D Data

AS-IS

38/28

[Movie]

Digital Twin: SEVAS ※ Samsung Enterprise Visualization and Simulation


SEVAS makes it possible to monitor or simulate virtual 3D products

39/28

Digital Twin: AnyView


AnyView is capable of showing 3D model and 2D drawing on mobile

[Movie]

40/28

VR and AR


VR for Ship Performance Visualization: SHI’s special technology like Saver Fin[Movie]

41/28

VR and AR


AR for Comparison As-Built with As-Designed

[Movie]

42/28

Quality Control on Mobile


Mobile Punch System

[Movie]

Paperless MC (Mechanical Completion)

43/28

Why Digital Transformation ?


✓Data Consistency

✓Data Reuse


Thank you

strong will towards future - aveva · 2019-09-23 · auto hole modeling on production model for nc...

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