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  • 1

    STR Group

    www.str-soft.com

    Engineering software package for LEDdesign and optimization

    SimuLED ™

  • 2

    Prehistory of STR:

    1984: Start of the MOCVD modeling activities at Iof fe Institute, St. Petersburg, Russia

    1993-1996: Group for modeling of crystal growth and epi taxy at University of Erlangen-Nuernberg, Germany

    History of software development

    2000: Launch of development of the first specialized software2003: First release of commercial software package 2004: First release of the software for device engin eering

    STR Today:

    More than 40 scientists and software engineers

    Modeling Solutions for Crystal Growth and Devices

  • 3

    STR Today

    1 – Headquarter and R&D (consulting service and soft ware development)2 – Local offices3 – Local distributors

    STR US, Inc.2, Richmond, VA

    STR, GmbH2, Erlangen, Germany

    SimSciD Corporation 3, Yokohama, Japan

    INFOTECH Co.3, Kyunggi-Do, SouthKorea

    Paul Materials Co., Ltd. 3, Seoul, South Korea

    STR Group, Ltd. 1, St.Petersburg, Russia

    Pitotech, Ltd. 3,Chang Hua City, Taiwan

    Bulk crystal growth modeling (Si, Ge, SiGe, GaAs, I nP, SiC, AlN, Al 2O3, Optical Crystals)

    Epitaxy and deposition modeling (Si, SiGe, SiC, AlGa As, AlGaInP, AlGaInN, high-k oxides)

    Modeling of device operation ( LEDs, Laser Diodes, FETs/HEMTs Shottky diodes)

  • 4

    Software & consulting services :

    - Modeling of crystal growth from the melts and solutio ns: CGSim- Modeling of polysilicon deposition by Siemens process : PolySim- Modeling of bulk crystal growth of SiC, AlN, GaN: ViR- Modeling of epitaxy of compound semiconductors: CVDSim- Modeling of optoelectronic and electronic devices : SimuLED

    Customer base:

    • More than 100 companies and universities worldwide• Top LED, LD and solar cell manufacturers • Top sapphire, GaAs, GaP, GaN, AlN and SiC wafer manufacturers• Top MOCVD reactor manufacturers

    STR activity in software developmentand consulting service

  • 5

    SimuLED™

    Presentation Layout1. Simulation as a tool for LED design and optimizati on. Why

    SimuLED™ ?

    2. Basic tools of SimuLED™ package and what questions can be answered using modeling

    3. Operation of modern light emitters

    A. Current crowding effect on light extraction efficien cy of Thin-Film LEDs

    B. Role of ITO-spreading layer on performance of blue LE Ds

    C. Modeling of multi-pixel LED array operation

    4. SimuLED™ extension: SimuLAMP™ software for Optical and Thermal Management of LED Lamps

    5. Conclusion

  • Main application areas of III-nitride LEDs and LDs

    After the first demonstration of high-brightness blue light-emitting diodes (LEDs) in the early 90s. III-nitride semiconductors have soon become the basic materials for visible and ultraviolet optoelectronics,

    Green550-520 nm

    Blue470-420 nm

    Violet405 nm

    UV365-340 nm

    UV280-250 nm

    � Solid-state lighting by RGB mixing

    � Signs

    � Trafficlights

    � Entertainment

    � Solid-state lighting with phosphors

    � Signs

    � Traffic lights

    � Displayback-lighting

    � Automotive

    � DVD writing and playing

    � Optical datastorage

    � Curing anddrying of inks,coatings, and adhesives

    � Medicine

    � False banknotedetection

    � HR opticallithography

    � Water&airdisinfection

    � Food steri-lization

    � Medicine

    � Chemicalcatalysis

    � New generationof DVD systems(~300 nm)

    � ProjectionTV

  • 7

    What is the subject of new LED development?

    Heterostructure- IQE, Injection efficiency, reduction of the efficiency droop

    Chip- LEE, EQE and WPE, Efficacy- Turn-on Voltage- Output power, series resistance- Active region temperature

    Lamp, white LEDs- Temperature distribution, thermal

    resistances- Output light spectrum, light

    intensity, color homogeneity- Efficiency: efficacy, WPE- Rendering: CRI and CCT

    C.Wetzel and T.Detchprohm, 2005

  • 8

    Why LED designing is a challenging problem?

    Multidisciplinary- materials science- physics of semiconductors- heat transfer theory- optics

    Essentially nonlinear- nonuniform voltage drop and IQE distributions overthe active region

    - self-heating in active region- current crowding results in nonuniform light

    intensity distribution over the active region

    Multidimensional and multiscale- QW thickness is ~2-10nm- chip size is ~300µm

  • 9

    How to approach?

    Experiment- labour-intensive- time consuming- expensive- some details of particular processes/mechanisms

    could not be measured directly or visualized

    Modeling/Simulations- presently, modeling is recognized as a powerful

    tool for device engineering- fast reply could be obtained in

    respond to “what if” questions- relatively inexpensive

    +

    + Softwarefor LEDsimulation

  • 10

    Why SimuLED ?

    • Specific experience in modeling is often necessary to run the software and to extract useful results from computations

    • 3D geometry specification is often labour-intensive

    • Nonlinear problems tend to have poor convergence

    • Huge simulation time and computer resources demanded. Special requests to hardware used for computations

    • Non-intuitive user interface might take long time to understand and get started.

    • Materials properties for novel materials will still have to be collected

    Will any software help?

    SimuLED™ is tailored for specific applicationand operates in engineer friendly terms, therefore, bypassing the common issues listed above

    Gene

    ral pu

    rpos

    e s

    oftw

    are

  • 11

    Maximum efficiency as the key advantage

    SimuLED is optimized for maximum efficiency in terms of user effort

    and computer resources. High performance is achieved in several

    ways: software employs unique models of the physical

    processes, it uses problem specific methods and algorithms to

    find the solution, which allows SimuLED to operate v ery fast, as

    compared to general purpose software.

    For the user convenience, task set-up can be done in terms

    customarily used in device engineering. A set of examples provides

    selection of ready-to-run tasks that can be used as a starting point

    in some cases. Material properties are thoroughly selected and

    stored in our database, ready to be used in computations.

    !!!

  • 12

    SimuLED

    Simulationdestination

    Software is used as a tool demonstrating physical effects and test cases with simple geometry

    Software is used by experts in modeling and users who have long-time experience in device modeling

    Powerful fast engineering tool operating with actual devices designed by industry and developed by academia

    SimuLED serves as a guidance for epitaxy engineers and LED designers in testing new ideas on device performance improvement

    Getting started Long time is necessary to start computations

    Statement of the problem is complicated due to difficulties in geometry specification and specification of boundary conditions

    The user can start computations in several hours after SimuLED installation

    Intuitive User Interface operates in terms normally used by engineers.Layer by layer input of 2D layout for 3D geometry. Selection of predefined options typical for LEDs

    General concept to LED simulation

    Homogeneous app-roach for simulation of multiphysics and multiscale problem

    Problems with uniform resolution of physical processes occurring at various spatial scales.

    Hybrid approach accounting for specific features of modern LED design

    Accurate resolution of key physical processes at each spatial scales

    Computation time

    Time consuming simulations Extremely fast simulations

    Hardware requirements

    Special requirements to hardware SimuLED operates on personal computers

    Physical models implemented into the software

    The software was developed initially for simulation of GaAsand Si-based devices

    Conventional physical models used for a long time in modeling of semiconductor devices

    SimuLED was initially developed as a tool for simulation of nitride-based LEDs

    Both conventional and unique models of physical effects responsible for operation of modern LEDs

    Materials properties

    The data have to be collected by the user or there is a lack of data needed for computations

    SimuLED is supplied with the database of materials properties and the user can start his computations immediately after the software installation

    Hot-line support Quick hot-line support, free software update within the license period

    Interpretation of results upon customer request

    General purpose software SimuLED™

  • 13

    SimuLED

    Problem of LED

    simulation

    Hybrid approach

    We reject the idea of “homogeneous approach for simulation of multiphysics and multiscale problem ”applied for the whole LED at all space scales

    In SimuLED, we replace the homogeneous model by a set of coupled submodels

    For each submodel:• Dominant physics• Appropriate dimensionality• Appropriate computational domain

    SimuLED submodels are realized as modules:

    • Carrier transport through the active region: 1D + bipolar carrier transport � jz(Ub,T), ηint(Ub,T), and λ

    • Current spreading in LED die: 3D + unipolar carrier transport + active region replaced by nonlinear resistance � W(x,y)

    • Light propagation in the LED die: 3D � EQE, Pout, WPE

    CompetitiveCompetitiveAdvantageAdvantage

  • 14

    Basic tools of SimuLED ™software package

    SimuLED™

  • 15

    Modules for LED modeling

    15

    Epi level

    Chip level

    Device level

    Development & optimization of LED structures

    Development & optimization of

    LED chips

    Development & optimization of

    LED lamps, arrays, etc.

    SimuLAMP

    SiLENSe

    SpeCLEDRATRO

    Data exchange between modules is minimized. Modules can work in standalone mode

  • 16

    SiLENSe™: module for designing of LED/LD heterostructure

    Parameters computed with SiLENSe™

    � Band diagrams

    � Carrier concentrations

    � Electric field

    � Rrad, Rinonrad , IQE

    � Carrier fluxes

    � Energy levels in QWs

    � Emission and gain spectra

    SiLENSe is supplied with the editable database of materialsproperties

    Epi level

  • SiLENSe™: module for designing of LED/LD heterostructure

    effect of composition fluctuation on the rate of dislocation-mediated recombination is accounted for

    radAdisSR RRRRR +++=

    Shockley-Read non-radiative recombination via

    point defects

    Dislocation-mediated non-radiative

    recombination (original model)

    Auger non-radiative recombination

    Radiative recombination of

    electrons and holes

    light emission

    CompetitiveCompetitiveAdvantageAdvantage

    Use of quantum potential model: transport equations are modified in such a way as toreplace the spatial variation of the band edge profiles, EC-qφ and EV-qφ by thequantum potentials accounting for the wave nature (spatial delocalization) of carriers.

    Here fn,p is fraction of the delocalized carriers taking part in the non-radiativerecombination at the dislocation cores

    Epi level

  • 18

    SiLENSe is used to find out heterostucture design providing

    IQE maximum

    operation temperature

    dislocation density

    MQW barrier doping

    heterostructuredesign

    10-4 10-3 10-2 10-1 100 101 102 103

    10-2

    10-1

    100

    10-3

    10-2

    10-1

    5x1017 cm-3

    1x1018 cm-3

    3x1018 cm-3

    5x1018 cm-3

    Nd= 108 cm-2

    In

    tern

    al e

    mis

    sion

    effi

    cien

    cy

    Current density (A/cm 2)

    Ext

    erna

    l effi

    cien

    cy

    experiment (b026)with ηηηη

    ext= 13 %

    Inte

    rnal

    qua

    ntum

    effi

    cien

    cy

    104 105 106 107 108 109 1010 10110.0

    0.2

    0.4

    0.6

    0.8

    1.0

    n0= 1×1017 cm -3n-GaN

    ∆∆∆∆n = 5×1016 cm-3

    ∆∆∆∆n = 5×1017 cm-3

    ∆∆∆∆n = 5×1018 cm-3

    Ligh

    t em

    issi

    on e

    ffici

    ency

    Dislocation density (cm -2)

    { }

    PL

    inte

    nsity

    (ar

    b.un

    its)

    Inte

    rnal

    qua

    ntum

    effi

    cien

    cy

    SiLENSe™ Application Example: Blue MQW LED heterostructure

    Epi level

  • 19

    Auger recombination is responsible for the IQE roll over

    Two companies reported on the importance of

    the Auger recombination at ICNS-2007

    New LED structure has been suggested

    by Lumileds

    Epi level

  • 20

    New structure design suppressed Auger recombination

    N. F. Gardner et al., Appl. Phys. Lett. 91

    (2007) 243506

    LED with a wide active region may provide an equal or even higher efficiency then LED with a QW

    2 QWs

    6 QWs

    13 nm active layer

    λλλλ = 430 nm

    1 10 100 10000.0

    0.1

    0.2

    0.3

    0.4

    Inte

    rnal

    qua

    ntum

    effi

    cien

    cy

    Current density (A/cm 2)

    Nd = 5x108 cm -2

    λλλλ = 430 nm six 3 nm QWs 13 nm active

    layer

    no effect of the number of QWs in

    the structure on the LED efficiency !

    Epi level

  • Optimization of MQW active region in a

    dual-wavelength LED structure

    control ofemission spectra

    by MQW barrier doping

    doping of MQW active region has bee optimized to improve the hole injection in all the wells

    Epi level

  • Suppression of efficiency droop in blue

    MQW LED structures

    experimental data

    an LED structure free of AlGaN EBL has been suggested on the basis of simulations, providing a smaller efficiency droop

    simulations

    Epi level

  • LEDs with trapezoidal wells

    MQW LED with trapezoidal wells was suggested allowing improvement of efficiency droop at high current densities.

    Schematic band diagrams of MQWs of (a) LED with

    rectangular-shaped well and (b) LED with trapezoidal-shape well

    Simulations show that separation of electron and hole wave functions in the wells was reduced in LED B. Overlaps of electron and heavy

    wave functions in the well adjacent to p-GaN in LED A and LED B are 37.2 and 41.6, respectively.

    Epi level

  • InGaN Green LEDs with Gradual QWs

    A conventional InGaN QW’s structure was replaced by a gradual InGaN QW’s structure.

    The transport efficiency of injected holes was increased, because band bending in the valence band was alleviated, increasing the overlap of electron and hole wave functions as well as the rate of radiative recombination.

    Most importantly, the leakage of injected electrons to the p-type region is correspondingly decreased, suppressing the efficiency droop of the LEDs.

    Institute of Electro-Optical Science and Technology, National Taiwan Normal University, Taiwan

    Epi level

  • 12345

    390 405 420 435 450 465012345

    EV

    Car

    rier

    conc

    entr

    atio

    n (x

    1019

    cm

    -3)

    EC

    electrons

    a

    holes

    Distance (nm)

    12345

    392 400 408 416 424012345

    b

    electrons

    EV

    Car

    rier

    conc

    entr

    atio

    n (x

    1019

    cm

    -3)

    EC

    holes

    Distance (nm)

    Use of short-period superlattice for reduction of th e

    efficiency droop

    A partnership between Ioffe Physico-Technical Institute, Epi-Center and STR-Group has modelled electron and hole distributions in two types of LED: (a) a device with a conventional active region, containing five, 3 nm thick quantum wells sandwiched between 10 nm-thick barriers (b) a device with a short-period superlattice active region comprising 2.5 nm-thick wells and barriers.

    Far more uniform hole distribution is possible with a superlattice active region comprising 2.5 nm-thick wells and barriers. Such a structure is far better at combating droop

    Presented at ICNS-9. Glasgow, 2011

    http://www.compoundsemiconductor.net/csc/features-details.php?cat=news&id=19734032&name=Droop%20draws%20the%20crowds%20at%20ICNS-9

    Epi level

  • Quality Factor (Q) and IQE

    as a function of current density

    IQE as a function of current density obtained from the data reported for (a) green SQW structure [1], (b) blue LED structures with MQW and SPSL active regions [2], and super-high efficiency blue LEDsoperating in CW (circles) and pulsed (squares) modes [3].

    0 50 100 150 2000.0

    0.2

    0.4

    0.6

    0.8

    1.0

    λλλλ = 523 nm Q = 0.78

    Inte

    rnal

    qua

    ntum

    effi

    cien

    cy

    Current density (A/cm 2)0 20 40 60 80 100

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    λλλλ = 457 nm Q = 2.26

    λλλλ = 449 nm Q = 3.15

    MQW-structure SPSL-structure

    LEE = 60%

    Inte

    rnal

    qua

    ntum

    effi

    cien

    cy

    Current density (A/cm 2)0 20 40 60 80 100

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    Inte

    rnal

    qua

    ntum

    effi

    cien

    cy

    Current density (A/cm 2)

    LEE = 90-95%λλλλ = 444 nm Q = 18

    Analysis shows that one can introduce a quality factor Q increasing with the rate of radiative recombination and decreasing with Auger and Shockley-Read recombination. Q is independent of the current density and can be considered as a figure of merit for LED structures of various designs and emitting light in different spectral ranges.

    STR developed express method based on EL measurements and predicting self consistently IQE as a function of current density, light extraction efficiency, and quality factor

    Epi level

  • 27

    SimuLED hybrid approach: SiLENSe/SpeCLED coupling

    2.6 2.8 3.0 3.2 3.4 3.6 3.80

    1000

    2000

    3000

    4000

    5000

    Cur

    rent

    den

    sity

    (A

    /cm

    2 )

    Active layer bias (V)

    300 K 400 K 500 K

    2.6 2.8 3.0 3.2 3.4 3.6 3.80.0

    0.1

    0.2

    0.3

    0.4

    0.5

    Inte

    rnal

    qua

    ntun

    effi

    cien

    cy

    Active layer bias (V)

    300 K 400 K 500 K

    2.6 2.8 3.0 3.2 3.4 3.6 3.80

    1000

    2000

    3000

    4000

    5000

    Cur

    rent

    den

    sity

    (A

    /cm

    2 )

    Active layer bias (V)

    300 K 400 K 500 K

    2.6 2.8 3.0 3.2 3.4 3.6 3.80.0

    0.1

    0.2

    0.3

    0.4

    0.5

    Inte

    rnal

    qua

    ntun

    effi

    cien

    cy

    Active layer bias (V)

    300 K 400 K 500 K

    ),,(),,(

    ),,(2

    zyx

    zyxjzyxQ

    σ=

    Replacement of the active region by a non-linear resistance

    Epi level - Chip level

  • 28

    SimuLED hybrid approach: SpeCLED/RATRO coupling

    n-pad

    n-electrode

    n-contact layer textured surface

    active region

    p-contact layer

    n-contact layer

    highly reflective p-

    electrode

    jz, A/cm2

    Non-uniform distribution of light emission from the active region

    RATRO

    SpeCLED computations

    ),(),(

    int yxq

    yxjW z ηω ⋅⋅= h

    intη

    Chip level

  • 29

    SpeCLED™: Current Spreading and Heat Transfer in LED dice

    Parameters computed with SpeCLED™

    � 3D distributions of the electric

    potential, current density, and

    temperature in the whole die

    � 2D distributions of the p-n junction bias,

    current density, IQE, and temperature

    in the active region plane

    � I-V characteristic

    � Series resistance

    � EQE and WPE

    Chip level

  • 30

    RATRO™: 3D ray-tracing analysis of optical characteristics of LED dice

    Parameters computed with RATRO™

    � Light extraction efficiency

    from an LED die

    � Far- and near-field emission

    patterns

    � Light polarization distribution

    � Consideration of non-uniform

    electroluminescence intensity

    distribution in the active region plane

    � Various die configurations, including shaped

    substrate are supported

    newnew

    Chip level

  • 31

    SpeCLED™: easy geometry specification

    So one can focus on specification of 2D geometry !!!

    + + =

    However, actually due to specific feature of planar technology used for LED fabrication, the 3D geometry implies a stack of layers including:

    • Active region• n- and p-contact layers• Electrodes• Intermediate layers• Pads• Pad-contacts

    Each layer is presented as a complicated 2D figure plus layer thickness

    State-of-the-art III-nitride LEDs normally utilize c hips having 3D geometries and a rather complex electrode configurations

    Chip level

  • 32

    Planar chip design typical for LEDs fabricated on sa pphire substrate

    A local overheating depends on the current density and die confi-guration

    420

    390

    320 K

    340350

    370n-electrode pad

    n-electrode pad

    10100

    500

    1000

    2000 A/cm 2

    sapphire substrate

    n-padp-pad

    semitransparent p-electrode

    n-contact layer

    etched mesa

    heat sink

    Current crowding and in-plane temperature non-uniformity

    Conventional LEDA = 0.0466 mm 2 ; substrate-down mounting

    Current crowding occurring at the electrode edge (I = 80 mA) produces a very non-uniform in-plane EL intensity distribution

    Chip level

  • 33

    I-V characteristic and output power of blue LED

    Account of thermal effects is necessaryto provide adequate predictions

    2.5 3.0 3.5 4.0 4.5 5.00

    20

    40

    60

    80

    100

    120

    experiment with thermal

    effects without

    thermal effects

    C

    urre

    nt (

    mA

    )

    Forward voltage (V)

    Data: S.S. Mamakin et al., Semiconductors 37 (2003) 1107

    Chip level

  • 34

    RATRO™ : Advanced physical models implemented into the too l

    Original model was developed to describe light interaction with surfaces patterned with regular array of hexagonal or rectangular pyramids or holes

    Model of light transmission through semitransparent multilayer metallic electrodes

    CompetitiveCompetitiveAdvantageAdvantage

    CompetitiveCompetitiveAdvantageAdvantage

    Specification of pattern parameter

    Assigning parameters of

    individual layers …

    … the user obtains angle-dependent reflection, transmission, and absorption coefficients of DBR surface

    Chip level

  • 35

    RATRO™: Near-field and Far-field predicted for planar LED

    Lumileds low-power chip

    Radiation far-field pattern of planar LED die

    Predicted Extraction Efficiency through top surface is 8.8% andcorrelates well with fitting results obtained for Lumileds low-power chip

    Output light intensity

    n-padp-pad

    heat sink

    sapphire substrate

    semitransparent p-electrode

    LED struc-ture

    030

    60

    90

    120

    150180

    210

    240

    270

    300

    330

    Waveguidingleading to light

    extraction through the side walls of

    sapphire substrate

    Bottom emission occurs largely

    through the side walls of sapphire

    substrate, providing two-peak angular

    dependence

    Chip level

  • Optimization of electrode configuration to suppress

    current crowding

    improvement of LED performance due to appropriate chip design

    Chip level

  • Optimization of electrode configuration to suppress

    current crowding

    simulations allowed authors to design electrode configuration for a uniform current injection in a large GaInN LED chip and demonstrated a increase in output

    power in an optimized device.

    Chip level

  • Sharp Laboratories of Europe Limited

    Electroluminesence from blue LED chip

    LED chip design using SpeCLED

    http://www.sle.sharp.co.uk/research/advanced_optoelectronics/blue_leds.php

    Modeling software such as SpeCLED is used to optimize the LED chip design in order to improve operating voltage, light extraction efficiency and junction temperature. Other tools such as SiLENSe are also available to model band diagrams and to understand fundamental theoretical work, such as the piezoelectric effect in nitride-based devices.

    Chip level

  • Enhancement of light extraction in UV LEDs

    A nanopixel LED design with an Al reflector was developed resulting in enhanced light extraction in UV LEDs.

    Schematic cross-sectional view of nitride-based nanopixel UV LED with

    Pd contacts and Al reflector layer

    Simulation of the current injection in the active region for nanopixel AlInGaN LEDs with nanopixel size 1x1 µm2 and nanopixel spacing (a) 4 µm, (b) 2 µm, and (c) 1 µm. The total current is constant. In the graph the injection current density as a function of the position along a line through the center of the nanopixels is shown for the different structures.

    Chip level

  • 40

    3. Operation of modern light emitters

    Application of the full SimuLED™ package

  • 41

    A. Analysis of Thin -Film LED operation

  • 42

    Basic design of 815×875 µm2blue LED die

    n-pad

    n-electrode

    n-contact layer textured surface

    active region

    p-contact layer

    n-contact layer

    highly reflective p-electrode Micrograph of the die by

    MuAnalysis

  • 43

    Current crowding near/under n-electrode at 700 mA

    J, A/cm 2

    IQE

    10-3 10-2 10-1 100 101 102 1030.0

    0.1

    0.2

    0.3

    0.4

    0.5

    0.6

    T = 25°C

    Inte

    rnal

    qua

    ntum

    effi

    cien

    cyCurrent density (A/cm 2)

    current density distribution in the active region

    IQE distribution in the active region

    efficiency droop at high current density caused

    by Auger recombination

    local IQE reduction in high-current density

    area

    IQE distribution in the active region is essentially non-uniform

  • 44

    Emission intensity and probability of light extraction in the active region

    I (W/cm 2)

    EP (%)

    maximum of emission intensity is located under/next to n-electrode, despite the IQE droop with current; light emission under the n-pad does

    not contribute at all to the extracted light !!

    probability of light extraction falls down under and next to n-electrode

    n-electrode

    Current I = 700 mA

    NB!

  • 45

    Characteristics of basic Thin-Film LED die

    0 200 400 600 800 1000 1200

    57

    60

    63

    66

    69

    72

    75 n-contact layer: 3 µµµµm, 5x1018 cm -3

    3 µµµµm, 5x1019 cm -3

    6 µµµµm, 5x1019 cm -3

    Tot

    al L

    EE

    (%

    )

    Forward current (mA)3.1 3.2 3.3 3.4 3.5 3.60

    200

    400

    600

    800

    1000 n-contact layer: 3 µµµµm, 5x1018 cm -3

    3 µµµµm, 5x1019 cm -3

    6 µµµµm, 5x1019 cm -3

    Cur

    rent

    (m

    A)

    Forward voltage (V)

    0 200 400 600 800 100010

    15

    20

    25

    30

    35

    40

    n-contact layer: 3 µµµµm, 5x10 18 cm -3

    3 µµµµm, 5x10 19 cm -3

    6 µµµµm, 5x10 19 cm -3

    WP

    E (

    %)

    Current (mA)0 200 400 600 800 1000

    0

    100

    200

    300

    400

    500

    600

    700

    n-contact layer: 3 µµµµm, 5x10 18 cm -3

    3 µµµµm, 5x10 19 cm -3

    6 µµµµm, 5x10 19 cm -3Top

    out

    put p

    ower

    (m

    W)

    Current (mA)

    strong dependence of LEE on forward

    current

    variation of n-contact layer parameters

    affects weakly the current crowding and, hence, the LEE at 700 mA

    alternative approaches are

    required

    NB!

  • 46

    Two approaches for improvement of Thin-Film LED performance

    Approach 1: insertion of a current blocking layer (thin

    insulating film) under the n-pad to avoid parasitic current

    flowing in this region

    Approach 2: use of refined electrode structure with larger number of Г-shaped electrode

    branches but with smaller width of each of them

    newnew newnew

  • 47

    Current spreading in LED dice of improved design

    J (A/cm 2)J (A/cm 2)

    Total current through the diode I = 700 mA

    parasitic current flow under the n-pad is partly suppressed

    reduction of the current density

    contrast on the die periphery

    both approaches are found to work well

    Approach 1 Approach 2

  • 48

    IQE distributions in the active regions of improved LEDs

    IQEIQE

    a larger area of the active region emits light with higher

    efficiency

    increased current density at the die periphery results in a slightly lower

    IQE compared to basic design

    Total current through the diode I = 700 mA

    Approach 1 Approach 2

  • 49

    Local probability of light extraction from improved LED dice

    EP (%)EP (%)

    probability of light extraction is comparable with that of

    the basic die design

    considerable enlarging of the area with high probability of light extraction

    Total current through the diode I = 700 mA

    Approach 1 Approach 2

  • 50

    Assessment of performance improvement due to variation of LED die design

    0 200 400 600 800 1000 120055

    60

    65

    70

    75

    80

    85 conventional with blocking layer under pad refined electrode BL & refined electrode

    Tot

    al L

    EE

    (%

    )

    Forward current (mA)

    0 200 400 600 800 10000

    100

    200

    300

    400

    500

    600

    700

    conventional BL under pad refined electrode BL + refined

    electrodeTop

    out

    put p

    ower

    (m

    W)

    Forward current (mA)

    3.1 3.2 3.3 3.4 3.5 3.60

    200

    400

    600

    800

    1000 conventional BL under pad refined electrode BL + refined

    electrode

    Cur

    rent

    (m

    A)

    Forward voltage (V)

    0 200 400 600 800 1000

    20

    25

    30

    35

    40 conventional BL under pad refined electrode BL + refined

    electrode

    WP

    E (

    %)

    Current (mA)

    Performance improvements at the current of 700 mA:

    • LEE ���� from 60 to 70%

    • Vf remains the same• optical power ���� from 530 to 635 mW (by 20%)• WPE ���� from 23 to 28%

    CompetitiveCompetitiveAdvantageAdvantage

  • 51

    B. Use of ITO spreading layer for improvement of LED

    performance

  • 52

    General 300×300 µm2 LED die design utilizing ITO spreading layer

    n-pad

    p-electrode/pad

    n-contact layer

    sapphire substrate

    ITO spreading

    layer

  • 53

    Factors affecting the overall LED efficiency

    IQE of the MQW LED structure depends on both

    current density and temperature

    Light extraction efficiency (LEE) computations accounting for

    interference in the ITO layer and depends on the ITO layer thickness

    10-2 10-1 100 101 102 1030.0

    0.1

    0.2

    0.3

    0.4

    0.5

    0.6

    0.7

    300 K 350 K 400 K 450 K

    Inte

    rnal

    em

    issi

    on e

    ffici

    ency

    Current density (A/cm 2)0.01 0.1 1 10

    12

    15

    18

    21

    24

    27

    Ligh

    t ext

    ract

    ion

    effic

    ienc

    y (%

    )

    ITO layer thickness ( µµµµm)

    CompetitiveCompetitiveAdvantageAdvantage NB!

  • 54

    Current crowding in LED dice with various ITO thickness at 20 mA

    20 nm 50 nm 100 nm

    increasing ITO layer thickness (electrical sheet conductivity) results in

    redistribution of the current density but does not avoid the current crowding;

    moreover, the higher the sheet conductivity, the stronger becomes current

    crowding near the n-electrode edge !!

    Current density distribution across the LED active region , A/cm 2

    NB!

  • 55

    IQE distribution in the LED die at 20 mA

    because of high current density, the

    region of maximum current localization

    has the lowest IQE, which is caused by

    non-radiative Auger recombination

    20 nm

    50 nm

    100 nm

    region of maximum current

    localization

    IQE

    IQE

    IQE

  • 56

    Near-field emission intensity distribution at 20 mA

    Total LEE is ~1.5-2.0 time higher than in the LED with metallic

    p-electrode

    n-pad p-pad

    ITO layer

    sapph

    ire su

    bstra

    teheterostructure

    top view bottom view

    heter

    ostru

    cture

    back side of sapphire substrate

    strong side-wall emission due to

    waveguide effect

    Top emission – 8.4%Bottom emission – 14.7%Total LEE – 23.1%

    ITO thickness 100 nm

    NB!

  • 57

    Characteristics of basic Thin-Film LED die

    Conclusion: optimization of output power and operating voltage require quite different thicknesses of the ITO layer 1 2 3 4 5 6 7 8

    0

    20

    40

    60

    80

    100ITO thickness: 20 nm 50 nm 100 nm 200 nm 500 nm

    Cur

    rent

    (m

    A)

    Forward voltage (V)0 20 40 60 80 100

    0

    5

    10

    15

    20

    25

    ITO thickness: 20 nm 50 nm 100 nm 200 nm 500 nm

    Out

    put p

    ower

    (m

    W)

    Current (mA)

    0 20 40 60 80 1000

    2

    4

    6

    8

    10

    12

    14

    ITO thickness: 20 nm 50 nm 100 nm 200 nm 500 nm

    Wal

    l plu

    g ef

    ficie

    ncy

    (%)

    Current (mA)

    maximum WPE is attained at the

    ITO thickness of ~100-200 nm (at

    the electric conductivity of 2000 S/cm)

    0 20 40 60 80 100300

    320

    340

    360

    380

    400ITO thickness: 20 nm 50 nm 100 nm 200 nm 500 nm

    Max

    imum

    tem

    part

    ure

    (K)

    Current (mA)

    NB!

  • 58

    C. Multi-pixel LED array operation. Interdigitatedmulti-pixel array (IMPA)

    Design of LED array was suggested by A. Chakraborty

    et al. (UCSB), Appl.Phys.Lett 88 (2006) 181120

  • 59

    Modeling of multi-pixel LED array operation

    Interdigitated multi-pixel array (IMPA) containing a hundred of

    30×30 µm2 pixels

    semitransparent p-electrode p-pad

    n-pad

    300×300 µm2 square LED

    Comparison of LEDs with IMPA and conventional square chip designs

    mesa

  • 60

    Series resistance ( Ω)

    Theory Experiment

    Square 7.2-9.5 8

    IMPA 1.2 1

    Current Current ––voltage characteristicsvoltage characteristics

    Series resistance ( Ω)

    Theory Experiment

    Square 7.2-9.5 8

    IMPA 1.2 1

    Series resistance ( Ω)

    Theory Experiment

    Square 7.2-9.5 8

    IMPA 1.2 1

    Current Current ––voltage characteristicsvoltage characteristics

    Current crowding, active region overheating, and se ries resistance

    Much lower active region overheating of IMPA LED an d extremely high temperature uniformity is predicted for the current density (~1%) and temperature (~6%)

    Excellent agreement between the predicted and

    measured series resistance

    0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5300

    400

    500

    600

    700

    800

    900

    1000

    square

    IMPA

    M

    axim

    um te

    mpe

    ratu

    re (

    K)

    Forward current (A)

    IMPA LED has a much better heat sink, primarily due

    to a larger die area

    Series resistance is primarily controlled by the electrode perimeter which is much larger for IMPA LED

  • 61

    Light extraction from IMPA LED die

    top view bottom view

    Weak variation of emission intensity

    over the back sapphire substrate

    IF = 1000 mA

    experimentVery uniform distribution of the

    emission power among the pixels

  • 62

    Output optical power as a function of forward curre nt

    0.0 0.2 0.4 0.6 0.80

    5

    10

    15

    20

    25

    30

    35

    40

    square

    IMPA

    , experiment , theory

    Out

    put p

    ower

    (m

    W)

    Forward current (A)

    ηηηη back

    = 6%

    0 1 2 3 40

    20

    40

    60

    80

    100

    120

    300

    400

    500

    600

    700 experiment theory

    IMPA

    ηηηη back

    = 6%

    Out

    put p

    ower

    (m

    W)

    Forward current (A)

    activelayer

    Tem

    pera

    ture

    (K

    )

    Overheating of square die does not allow power increase higher than 25 mW, whereas the dependence of power on current for IMPA die is close to linear up to current about 0.8 mA

    Due to suppressed current crowding and reduced overheating, the IMPA LED is capable of high current operation without significant droop of the EQE at the currents from 1 to 3 A

    CompetitiveCompetitiveAdvantageAdvantage

  • 63

    Software for Optical and Thermal Management of LED Lamps

    SimuLAMP ™

    Device level

  • 64

    Main options and effects considered

    � Heat transfer in complicated lamp geometry

    � Heat release in the LED chip

    � Heat release in phosphor due to light absorption

    � Light conversion in individual phosphor and phosphor mixtures

    � Detailed I-V characteristics and WPE of particular LED chip is

    imported from SimuLED

    Output

    � Temperature distribution, thermal resistance

    � Near-field and far-field intensity distribution

    � Output light spectrum, color uniformity

    � Efficacy, WPE

    � CRI, CCT and other characteristics of white color

    3D Ray-Tracing Coupled with the Heat Transfer in LE D Lamp

    CompetitiveCompetitiveAdvantageAdvantage

    CompetitiveCompetitiveAdvantageAdvantage

    Device level

  • 65

    Input/Output data in SimuLAMP software

    SimuLED

    SimuLAMPsoftware

    Materials database:optical and thermal properties

    Phosphor properties- phosphor particle size- particle volume fraction- quantum efficiency as a

    function of temperature- phosphor excitation

    spectrum- phosphor refraction index

    Output

    CompetitiveCompetitiveAdvantageAdvantage

    U(I,T), WPE(I,T), LED spectrum and radiationpattern

    Device level

  • 66

    1 - Lens2 - Silicone3 - Crystal4 - Heat Sink5 - Frame6 - Foil7 - Textolite plate8 - Radiator

    Typical design of LED lamp specified by SimuLAMP

    1

    2

    3

    45

    6

    6

    7

    8

    Device level

  • 67

    Geometry specification and grid generation

    Geometry specification

    Automatic grid generation

    � Structured, unstructured,

    and combined grids are

    supported

    � Mismatched grids are

    available

    Device level

  • 68

    Temperature distribution in the lamp and near-field distribution

    Temperature, K

    Prediction of T p-n

    SimuLAMP allows analysis the effect of - LED design- Materials properties- Heat sink design can be

    tested via “what if” scenario

    Near-field intensity distribution predicted in various lamp designs

    Device level

  • 69

    Radiation pattern and Far-field Intensity distribut ion

    Radiation pattern predicted in computations

    x

    x

    LED and phosphor spectra

    LED and phosphor spectra

    Output spectrum

    Output spectrum

    Probe point

    Probe point

    Probe tool for analysis of color uniformity

    CompetitiveCompetitiveAdvantageAdvantage

    Device level

  • Multi-chip packages and AC LEDs

    position of red, blue, and green LEDs in a multi-chip LED (Arima Optoelectronics)

    interconnections in an AC LED lamp (Epistar)

    simulated current through the lamp

    simulated optical power

    Device level

  • DC operation of LED array integrated in a package

    Operation of a lamp containing 100 LEDs in the

    package

    temperature distribution

    light intensity distribution

    Device level

  • Conclusion

  • 73

    Design of novel light-emitting devices and IP gener ation

    Patent of Russian Federation No

    2304952 issued by October 27, 2007

    Patent of Russian Federation No

    2309501 issued by October 27, 2007

    Patent of Russian Federation No 2277736 issued by June 10, 2006

    Patent of Russian Federation No 2262156 issued by October 10, 2005

    Patent of Russian Federation No 2262155 issued by October 10, 2005 for UV LEDs

    for UV LEDs

    for blue LEDs

    for 808 nm high-power laser diode

    for 808 nm high-power laser diode

    IP generation based on results of modeling by SimuLE D package

  • Our customers

    STR currently provides software and consulting services t o over 40 companies and AcademicInstitutions in USA, Europe, and Asia.

    • Technische Universitat Berlin, Institut fur Festkorperp hysik, Germany• Tokyo Institute of Technology, Japan• School of Electrical and Computer Engineering, Georgia In stitute of Technology, GA, USA• Tyndall University, Ireland• Electrical & Engineering Department, University of Dela ware, DE, USA• Department of Electronic Science & Engineering, Kyo to University, Group of Prof. Kawakami• College of Optics and Photonics, University of Central Flo rida, FL, USA • National Cheng Kung University, Taiwan• Department of Materials Science and Engineering, Meijo Un iversity, Nagoya, Japan• Department of Electrical Engineering, The National Centr al University, Jhongli, Taiwan• Youngnam University, Korea• University of Maryland, Department of Electrical an d Computer Engineering • Electrical and Computer Engin. Department and Nano Tech Center, Texas Tech University, USA• Chonbuk University, Korea• UCSB, Solid State Lighting and Energy Center, USA• Pohang University of Science and Technology (POSTEC H), Korea• Advanced Optoelectronic Devices Laboratory, National Ta iwan University• Department of Applied Mathematics and Physics, State Univ ersity, Vladimir, Russia• Interdisplinary Graduate School of Science and Engineerin g, Tokyo Institute of Technology• Semiconductor Device Laboratory, Yamaguchi University, Ube, Japan• Korea Polytechnic University, Siheung City, Korea• Academic Physical Technological University, RAS, St .Petersburg, Russia

  • Our customers

    Customers from research centers and companies. We a re grateful to those of our SimuLED™customers from who permitted us to refer their name s.

    • Central Electronic Engineering Research Institute, India• Institute of High Pressure Physics, Polish Academy of Sciences, Warsaw, Poland • Bridgelux, USA• Epi-Center, Russia• Palo Alto Research Center, CA, USA• Korea Advanced Nano Fab Center (KANC)• UV Craftory Co., Ltd.• Industrial Technology Research Institute of Taiwan, Taiw an• Kyocera Co., Japan• Gwangju Institute of Science and Technology, Gwangju, Ko rea• Seoul OptoDevice Company, Korea• Fraunhofer Institut Angewandte Festkörperphysik, Freib urg, Germany• Samsung LED, Korea• Sensor Electronic Technology, Inc., USA• Heesung Electronics, Korea• De Core Nanosemiconductors Ltd., Russia• Sharp Laboratories of Europe Limited, UK• Smart Lighting Engineering Research Center, Renssel aer Polytechnic Institute, Troy NY, USA• Seiwa Electric Mfg. Co., Ltd., Japan• Genesis Photonics Inc., Taiwan• Nippon Telegraph and Telephone Co., Japan• Stanley Electric Co., Ltd., Japan

  • 76

    � Consulting service & software support:

    [email protected]

    � Information on commercial softwarewww.str-soft.com

    Detailed info is available upon request:

    • Demo version

    • Physical summary

    • Code description

    • GUI manual

    • SimuLED tutorials

    Contact information