stork gears official presentation
TRANSCRIPT
Stork Gears & Services
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The Company
Gearbox manufacture and repair
170 Employees
Based in Rotterdam, the Netherlands
Combination of 4 Companies (Rademakers, Brevo, Kuypers and Conrad)
In 1980’s shift from primarily production to primarily service company
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Stork organization structure
Fokker W oensdrecht
Fokker Services
Fokker E lmo
Stork Fokker AESP
Aerospace
Stork G ears & Services Asia
Stork G ears & Services B.V.
Industry Specialists / Pow er Services
Technical Services Food Services
Stork N .V.
• ± 12700 employees
• 2 billion Euro turnover (2006)
• Founded in 1827
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Business philosophy on manufacture / repair
Quality is a worthwhile investment (also in case of repair work)
The faster a gearbox is repaired or manufactured, the less time and money is lost
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Business Scope (what do we do)
Manufacture, overhaul and repair of gearboxes
Inspection and repair of steam turbines
On site diagnostic services, inspection and installation
World-wide service
Tailor made new gearboxes
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Manufacture of new gearboxes
Our own four brands (primarily Rademakers )
Custom build/ “One-off” type gearboxes
Gearboxes which have to be produced within a very short timespan
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Overhaul / repair of gearboxes Any brand (including our own: Rademakers,
Brevo, Kuypers and Conrad)
Other brands; we are able to accurately duplicate any part quickly and economically
100% back to original specification or optimized
Test run facilities
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Steam turbine service
Inspection and repair of steam turbines (marine and industrial)
Supply of supervisors who can instruct local workshop teams
“One stop service” in cooperation with Stork Turbo Service and Stork Turbo Blading
Other Services
On-site inspections and installation
Test run facilities
Diagnostic services: - gearbox condition - troubleshooting
Rapid supply of: (remetalled) bearings, clutches, oil pumps, etc.
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Machining Capabilities
(CNC) Machining:
Gear Grinding
Gear Hobbing
Gear Cutting
Lathing
Turning/ Milling
Measuring
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Engineering Capabilities
Engineering:
Concept analysis
Strength Analysis
Modification feasibility
Necessity for ISO 9001 certification
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What can we manufacture?
All types of gears (except Gleason)
All kinds of spare parts, such as shafts, labyrinths, etc.
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Industry segments in which we are active
Oil Companies
Dredging companies
Electricity producers
Turbine maintenance suppliers
Towage companies
Mining/ ore bunker companies
General: Companies for which (down)time equals money
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Key customers
Shell, Exxon, Aramco, Sonatrach, Total Fina, Qatar General Petroleum, Kala Naft, Conoco
Siemens, Wood Group, Centrax, Comtec, Sulzer, Kjellerup, Aarcorp
Boskalis, Ballast Ham, Van Oord, Gulf Cobla
Nuon, Essent, Eon, Electrabel, Vestas
Smitwijs, Seabulk, I.T.C.
Akzo, DSM, Dupont
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Example Newbuild
Turbine generator- 13000 rpm
Internals + housing
Manufactured in 8 weeks
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Example Overhaul
3 stage L+S planetary gearbox (weight 18 tons)
Problem: All seals and bearings worn
Replaced in 1 week
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Example Repair
Cutter gearbox
Problem: - Pitting on gears- Worn out bearings- 6 of 12 bores out of tolerance
Fixed in 1 month
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Example “Quick Fix”
Client: Fairground
Manufacture of “soft” non-casehardened gearwheel
Manufactured and installed in 3 days
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Summary
Stork Gears specialises in the rapid production and overhaul of gearboxes
We repair any brand of gearbox
We offer (world-wide) on-site diagnostic services, inspections and installation
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