storage tank certification presentation
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resen e y ser em z
Industry and Certification Division
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WHO WE ARE
T RK LOYDU is an independent, impartial
classification,
cer ca on, an
conformity assesment organization.
With its Marine and Industry Divisions provides wide range of services;
Classification and statutory surveys of new building and existing ships, and certification of marine materials and products.
Third party inspections, CE marking in pressure vessels, system certifications, type approvals are some of the businesses amongst the others.
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PHASES TO CERTIFICATION;
APPROVAL OF PROJECTS AND
INSPECTION OF FABRICATION
AND FINAL TESTSQUALIFYING OF
WELDING PROCEDURES AND
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APPROVAL OF
PROJECTS
AND
CALCULATIONS
ARE
EXECUTED
ACCORDING
TO
API
650, 653
We also use COADE software to verify the calculations and design,
o ana yse e s ruc ure we use program.
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BEFORE CONSTRUCTION OF A TANK IN THE WORKSHOP AND IN THE PLANT
EXAMINATION OF
QUALITY PLAN (ITP)
IS AN ESSENTIAL STEP NOT TO BE OVERLOOKED.
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QUALIFICATION OF WELDING PROCEDURES
Welding procedure qualification records must meet the requirements of Section IX of the ASME Code.
Either AWS D1.1 or AWS D1.6 are also acceptable for ladder and platform assemblies, handrails, stairways, and other miscellaneous assemblies, but not their attachments to
.
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QUALIFICATION OF WELDERS
The welders and welding operators must be qualified in accordance with Section IX of the ASME Code.
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INSPECTION OF MATERIALS;
‐STEEL PLATES
‐
‐PROFILES
‐FLANGES
etc.
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MARKING
To enable the various fabricated components to be assembled together correctly on site, each part has to be marked with a unique numbering
system.
Hard stamping may be used as well, but except for the plates less than 6
mm thick.
Marking also
provides
traceability
of
each
piece
of
material.
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AFTER FORMING
OF
SHELL
PLATES
RADIUS OF EACH PLATE MUST BE CHECKED
NOT TO SPEND MUCH TIME DURING THIS STEP, A PREFORMED PATTERN MODEL
MADE OF
THIN
METAL
SHEET
CAN
BE
USED.
PRIMER SHOULD BE APPLIED BEFORE TRANSPORTING THE SHEETS TO PLANT , AND
INCASE OF NOT TO AFFECT THE QUALITY OF WELDS, ALL WELD FACES SHOULD BE
.
INCASE ANY DEFORMATION MAY OCCUR DURING TRANSPORT AND STACKING,
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CONCRETE RINGWALL,
AND
BOTTOM
SURFACE
ARE
MEASURED
BY
MEANS
OF
TOTAL STATION DEVICE.
ANCHORS ARE
CHECKED
‐ ,‐MATERIAL TYPE‐LOCATION
Tensile test is required for each party of steel rods used in the concrete
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BOTTOM PLATES
ARE
SETTLED
ACCORDING
TO
PLATE
ORIENTATION
SCHEME
IN
THE
APPROVED PROJECT.
BOTTOM PLATES ARE WELDED AFTER CONSTRUCTING OF COARSES
LAP WELDED BOTTOM
PLATES UNDER TANK
SHELL
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TWO TYPES
OF
TANK
FLOORING
ARE;
‐BOTTOM DOWN: Generally, bottom down is design for cone roof tanks. Centreof the flooring is installed with drain pit. Water in the tank is accumulated in the pit (lowest point of the bottom plate/floor).
‐BOTTOM UP:Generally, this type of design is used for floating‐roof tanks, 3 to 4
collector pits are installed, close to the shell plate. Each of the pit is provided with a
water draw‐off line.
A slo e
of
1:120
is
suitable
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The erection procedure shall include the following steps:
(a) a hole shall be cut in the bottom plate or a sump shall
be placed
in
the foundation
before
bottom
placement;
(b) a neat excavation shall be made to conform to theshape of the drawoff sump, the sump shall be put in place, and the foundation shall be compacted around the sump
(c) the
sump
shall
be
welded
to
the
bottom.
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ADJUSTMENT OF
FIRST
COURSE
UPRIGHTNESS, ROUNDNESS AND DIAMETER OF THE COURSE IS MEASURED MIN.AT 8 POINTS.
IT IS
CONSIDERED
THAT
THE
WELD
SEAMS
OF
BOTTOM
PLATES
AND
VERTICAL
SEAMS OF THE COARSE ARE NOT TO BE INTERSECT EACHOTHER
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ADJUSTMENT OF
SECOND
COURSE
UPRIGHTNESS, AND ROUNDNESS OF THE SHELL IS MEASURED MIN. AT 8 POINTS.
THEN VERTICAL
WELDS
ARE
EXECUTED
OF
THE
FIRST
COURSE.
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, . .
THEN,
VERTICAL
AND
CIRCUMFERENTIAL
WELDS
OF
THE
SECOND
COURSE
ARE
SUCH PRINCIPLE IS FOLLOWED FOR THE OTHER COURSES.
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FOURTH
THIRD
FIRST
SECOND
COURSE
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TYPICAL ANCHORAGE
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TYPICAL ANCHORAGE
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, . THEN
VACUUM
TEST
IS
PERFORMED.
Vacuum testing is performed using a testing boxapproximately 150 mm (6 in.) wide by 750 mm
(30 in.) long with a clear window in the top, which provides proper visibility to view the area
under inspection.
Durin testin , illumination shall be ade uate
for proper evaluation and interpretation of the
test.
The open bottom shall be sealed against the
. ,valves, lighting and gauges, shall be provided as
required.
A soap film
solution
or commercial,
leak
detection solution, applicable to the conditions, shall be used.
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plates to shell plates.
method , or alternatively, by agreement between the purchaser and the
manufacturer, using the ultrasonic method. In addition to the radiographic or ultrasonic examination these welds are also visuall examined.
In general, radiographic inspection is required for shell butt‐welds, annular plate
butt‐welds, and flush type connections with butt welds.
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TESTING OF
THE
SHELL
After the entire tank and roof structure is completed, the shell is tested by one of the
following methods:
1‐ If water is available for testing the shell, the tank shall be filled with water as follows:
i‐to the maximum design liquid level; ii‐for
a tank
with
a tight
roof,
to
50
mm
above
the
weld
connecting
the
roof
plate
or
compression bar to the top angle or shell
2‐
If
sufficient
water
to
fill
the
tank
is
not
available,
the
tank may
be
tested
by painting
a o e o n s on e ns e w a g y pene ra ng o
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FIRE PROTECTION
Fire protection system shall be established according to the NFPA standards.
This s stem
is
ins ected
durin
manufacturin
of
the
installation
and
after
that
functions, and performance are examined.
System shall include;
‐Foam based extinguishing,‐Water cooling‐Monitors‐Dike protection
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FIRE PROTECTION
For the cooling water rates the standards do not provide cogruent values.They only prescribe minimum water flow rates
API 2030 : 4.1 liters per minute per square meterNFPA 15 : 10.5 liters / min.m2
IP 19 : 2 liters / min.m2
To be on the safe side for exposure protection we recommend and apply NFPA
rate.
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EARTHING
To minimize the accumulation of electrostatic charge and prevent sparks, all metal parts of the storage installation must be bonded together and earthed.
Maximum resistance to earth of 10 ohms is recommended.
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After completing all structure of the tank, for the surfaces of the weld seams
First, shotblasting then
primer paint should be applied before whole tank is painted.
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, .
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