storage systems · 2019. 2. 18. · pallet racking systems industrial shelving system suitable for...
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c r a f t S m a n S h i p – i n n o v a t i o n - e x p e r i e n c e – q u a l i t y - i n v o l v e m e n t
Storage SyStemS
InnovationrlS constantly strives for innovation, seeking to develop
new products and optimise our customers' logistic
processes.
Involvementour goal is to enable your business. Design, engineering,
production, installation and maintenance: rlS is your one
stop shop, always within reach, and our people are always
willing to go the extra mile.
let’s talk about your primary process and your specific logistic needs.
tell us what it all comes down to. Show us what is important to your
business’ efficiency and what it takes to exceed your customer’s
expectations. let rlS think of new solutions and of smart storage
systems, tailored with craftsmanship to your specific situation.
We develop, design, calculate and manufacture all kinds of storage
systems, from the most basic up to the most sophisticated and advanced
solutions. We guarantee the quality of our processes, creating reliable
and innovative products, in order to satisfy our customer’s most
challenging storage needs.
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ExperiencerlS presents a team of experienced specialists in
the logistics and material handling industry.
Innovationour machinery is at your disposal - rlS is equipped
with the most flexible and advanced production facilities.
in addition, we test and develop our products and systems
in our own laboratory, carrying out tests to check load
capacities, resistance, buckling, etc.
Qualityquality is established as a priority standard on each and
every process rlS develops. the group invests in quality,
safety and environmental management.
quality management system certification (iSo 9001).
environmental management system certification
(iSo 14001).
occupational health and safety management
system certification (ohSaS 18001).
ce marking certification acc. une en 1090.
member of the european federation of material
handling fem/aem.
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Storage systems
ContentS
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pallet racking systems
Wide span shelving
Drive in
Mobile pallet racking
Automated storage systems
Rack clad buildings
Modular guards
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Contents
Pallet raCking SyStemSindustrial shelving system suitable for palletised
goods of multiple references. characterised by
being selective, it allows immediate access to all
the loading units, with no need to move or displace
the other pallets, which benefits the warehouse
stock control.
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pallet racking is adaptable to the type of
load: pallets of different sizes, containers,
drums… the racking can be combined
with shelves for picking, manual storage
or pallet-drawers, just to keep the loads
perfectly organised.
ideal system for the storage of palletised
loads of multiple references.
Direct access to every pallet.
Suitable for heavy loads and great
heights.
adapts to your specific needs (in terms
of area, dimensions, weight and
volume).
c r a f t S m a n S h i p – i n n o v a t i o n – e x p e r i e n c e – q u a l i t y – i n v o l v e m e n t7
pallet racking systems
Pallet racking: universal, flexible and modular
this is the most universal and versatile storage option available on the market, thanks to a wide range of products and
accessories which facilitate the storage of all kinds of goods. furthermore, it’s compatible with different lift system models
(electric counterbalanced forklift, reach truck, stacker, bilateral tower, trilateral tower and trans-elevator).
pallet racking systems can adapt to any storage need and can include, for instance, double depth in the installation or space
for a walk-through. the double depth shelving allows for the storage of a larger number of pallets by eliminating the center
aisle. this option is recommended for products with various pallets by reference, as it’s only possible to access the first placed
pallets directly.
Being modular, the installation is quick and easy, as is the replacement of expansion. changing the installation in line with
your own needs is easily done, allowing for the most suitable distribution at all times.
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pallet racking systems
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System components
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Upright ER
standard finishing pregalvanised Black grey 7021
standard finishing vermilion 2002
Horizontal diagonal CZ
standard finishing pregalvanised
Safety clip
standard finishing pregalvanised
Folded base plate pLKS
standard finishing pregalvanised
Shim plates
standard finishing pregalvanised
EGN Beam for duo connector
Dimensions (in mm) Connector(A x B x e) eGn 75 x 40 x 1.5 DuoeGn 80 x 40 x 1.5 eGn 85 x 40 x 1.5 eGn 100 x 40 x 1.5 eGn 100 x 50 x 1.5 eGn 116 x 40 x 1.5 eGn 120 x 40 x 1.5 eGn 120 x 50 x 1.5 eGn 135 x 40 x 1.5 eGn 135 x 50 x 1.5 eGn 140 x 50 x 1.5 eGn 140 x 50 x 2.0 eGn 145 x 50 x 1.8 eGn 150 x 50 x 1.5 eGn 150 x 50 x 2.0 eGn 155 x 50 x 1.5 eGn 155 x 50 x 1.8 eGn 155 x 50 x 2.0 eGn 155 x 50 x 2.3 eGn 160 x 50 x 1.5 eGn 160 x 50 x 1.8 eGn 165 x 50 x 1.8
a
e
B
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pallet racking systems
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pallet Supportfor chipboard fixation
Drum Cradles SB
Container Support SC
Aisle spacer
model: vtS
Wall spacer
model: DWt
Frames spacer
model: Dpt
model: DeZ
3
model: tpcZf-a
model: tpcZ
model: tpcZf
accessories
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pallet drawer
Back stop LTC
pallet stop to fix chipboards on beams
Frame Spliceexample for upright er76
Chipboards stop to be used with crossmembers type tpcZf
Shelf grating (between supports)
Shelf grating (over supports)
Steel pannels pMRK 4for eGn beams
Horizontal bracings
Vertical bracingspicking levelsfor manual storage
with chipboard
with metal panel m66
standard finishing pregalvanised
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pallet racking systems
50 mm
90 mm
Steel wire ø 3 mmlateral closure mesh attachment bracket rK15
electrowelded mesh panels are used as security closures
in aisle or transit areas to stop goods from falling.
Drop out protections
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Protection
Single protection RKN Corner protection DE Single protection ppN(does not take space from storage cell)
Timber frame protector
Full Frame protection pBS RKN/U Full Frame protection pBS ppN/U
Full Frame protection pBD RKN/U Full Frame protection pBD ppN/U
Full Frame protection pBS RKN/C Full Frame protection pBS ppN/C
Full Frame protection pBD RKN/C Full Frame protection pBD ppN/C
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pallet racking systems
WiDe SPan ShelvingrlS wide span shelving provides a manual storage system for medium and
heavy loads with maximum stock control. characteristics:
Direct access to the goods.
Best to use with many different items or irregular rotation.
Great strength.
easy and fast assembly.
adjustable to different volume and cargo sizes.
possibility to set up two-tier systems to optimise the warehouse space.
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Wide span shelving
Framesa frame consists of two perforated uprights,
connected by a bracing made of horizontals and
diagonals bolted to the uprights.
Min/max height (H)*
1500 / 3250 mm
B6615 BM6615Min/max height (H)*
2500 / 5500 mm
Frames width (W) 400 – 600 – 800 – 1000 mm
* the frames' standard height increases
in steps of 250 mm.
W
h
Base plate MZ66Thickness 3 mm
Diagonals & HorizontalsUpright M6615
Thickness 1.5 mm
Upright M6618
Thickness 1.8 mm
Upright M6620
Thickness 2.0 mm
Dimensions
50 x 51,65 mm
System components
Upright
finishing Black grey 7021 pregalvanised
finishing Black grey 7021 pregalvanised
finishing Black grey 7021 pregalvanised
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Beamsa beam is a strong horizontal member used to support
the load. it’s made of a Z profile with two welded connectors
at both ends. the connectors have stamped hooks every
25 mm, connecting them to the uprights' front holes.
Beam Z35 Beam Zg35
Thickness 1.5 mm
Connector mc3
Standard lengths 890 – 1070 – 1250 – 1425 - 1605 mm
Thickness 1.5 - 1.8 mm
Connector mc3
Standard lengths 890 – 1070 – 1250 – 1425 – 1605 – 1960 - 2140 mm
Beam Z55e Beam Z55e
Thickness 1.8 - 2.0 mm
Connector mc3
Standard lengths 1605 – 1785 - 1960 - 2140 – 2315 – 2500 - 2675 mm
Beam Gran MilanoThickness 1.5 mm
Connector mc3
Standard lengths
890 – 1070 – 1250 –
1425 - 1605 – 1785 mm
Beam MVThickness 2.0 – 2.3 – 3.0 mm
Connector mc3
Standard lengths 890 – 1070 –
1250 – 1425 mm
Thickness 2.0 mm
Connector mc4
Standard lengths 1605 – 1785 - 1960 - 2140 – 2315 – 2500 - 2675 mm
Beam Z65e Beam Zg65e
Beam Z85e Beam Zg85e
finishing vermilion 2002
finishing Black grey 7021 pregalvanised
finishing vermilion 2002
finishing vermilion 2002
finishing vermilion 2002
finishing vermilion 2002
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Wide span shelving
Crossmemberelement designed to carry
loads, it is placed on two
beams of the same shelf,
without the need for joining
elements.
Crossmember T35Designed to be used together
with beams Z35 and ZG35.
Crossmember T65Designed to be used together
with beams Z65e and ZG65e.
Crossmember RM42Designed for use with all beams
Crossmember T55Designed to be used together
with beams Z55e and ZG55e.
Crossmember T85Designed to be used together
with beams Z85e and ZG85e.
finishing pregalvanised
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Safety clip CRMelement designed
to avoid accidentally
disengaging the beams.
Chipboard panelschipboard panels
designed to perfectly fit
in each bay. they lean
on the beams.
Shim plate M66element designed to help the levelling of frames.
Frames spacer DC50Joining element bolted to two frames placed at
the same level, to maintain a constant distance
between two alignments of modules.
Lengths 100 – 150 – 200 – 300 – 400 - 500 mm
finishing pregalvanised
finishing pregalvanised
finishing Black grey 7021
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Wide span shelving
Metallic panels M66metallic panels manufactured in 0.8 or 1 mm thick pregalvanised steel,
easy to clean and corrosion-free.
Wl
Metallic panel height 25 mm
Frame depth (mm) L (mm) W (mm)
400 402 178
600 602 178
800 802 178
1000 1002 178
Standard beam Number
length (mm) of panels
890 5
1070 6
1250 7
1425 8
1605 9
1785 10
1960 11
2140 12
2315 13
2500 14
2675 15
panel position with Z beams panel position with ZG beams
panel position with Gran Milano beams panel position with MV beams
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ZS shelvescan be used with all kinds of beams. there are two options
for installing the SZ shelves: perpendicular to the beams
and the m66 steel panels, or with only one
shelf covering the whole cell surface.
Wide A 250 – 300 – 400 – 500 – 600 mm
Long L 500 to 1200 mm (automatic mode manufacturing)W
l
Shelves perpendicular to the beam One shelf covering the whole cell
MV/Z support platein order to stop the shelves from falling into the gap
between the beam and the upright support, small support
plates will be put in place.
finishing pregalvanised
finishing pregalvanised
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Wide span shelving
Drive incompact Drive in storage systems are designed to use up to 85% of the available storage area. Drive in is a system
capable of storing many loads with the same reference. its configuration allows us to make maximum use of the
warehouse height and space, thanks to the reduced space for working aisles. Direct access to each pallet is limited,
in favour of a larger usable area.
Drive in is the ideal system for storing loads with the same reference in depth.
Greater storage density.
up to 85% of the available space can be used.
adaptable to different space requirements and to goods' dimensions, weight and volume.
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Drive in
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Entrance stamped bracketInterior stamped bracket
Safety clip
Upper beam for connector duo
standard finishing pregalvanised
standard finishing pregalvanised
standard finishing pregalvanised
standard finishing vermilion 2002
System components
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DV pallet rail Upper base
Diogonal & horizontal
DC Shim plates
Upright clip
DV Base
standard finishing pregalvanised
standard finishing pregalvanised
standard finishing pregalvanised
standard finishing vermilion 2002 Black grey 7021
standard finishing vermilion 2002 Black grey 7021
standard finishing pregalvanised Black grey 7021
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Drive in
Entrance stamped bracket (DVE)
Interior stamped bracket (DVI)
Welded bracket (DVS)
Dvei (left)
Dvii (left)
Dvec (central)
Dvic (central)
DveD (right)
DviD (right)
DvSi (left) DvSc (central) DvSD (right)
standard finishing pregalvanised
standard finishing pregalvanised
Brackets
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accessories
post protectorthere is a high risk of accidental damage in the warehouse, due to the
impact on the structure, mostly caused by forklifts. it is important to
protect the bottom of posts and frames.
Load level pallet stopperthis element prevents the pallets
from falling at the end of the aisle in
a single entry type of Drive in. it is
considered a warning element, trying
to avoid the pallets colliding with the
stopper as much as possible.
Floor level pallet stopperthis element works as an aisle end
reference for the floor level in a single
entry type of Drive in. it also serves as
protection in case of vertical bracing
in the aisle. it is considered a warning
element, trying to avoid the pallets
colliding with the stopper as much as
possible.
pallet entry guidethis element allows for easier pallet
entry and guidance in the aisle,
avoiding falls or damage to the goods.
Aisle spacerthis is placed on top of each aisle
to maintain and secure the same
distance between racks.
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Drive in
Horizontal cross-bracingthe Drive in system's top horizontal cross-bracing is
located on top of the installation above the beams.
a cross-bracing set takes two aisles consisting of zig-zag
distributed Dv profiles.
Dv profile
top cross rail
top fastening plate
Bracing profile DV
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Rigidity towercross bracing layout located along an entire aisle over its entire
length. as is the case with vertical bracing, it serves to increase
the rigidity and stability of the installation. top horizontal cross
bracing will always be placed on the upper horizontal rigidity aisle.
Vertical bracingBracing layout which works as a stabilising element,
controlling the upright displacement and increasing the
installation's rigidity and stability. it is recommended that
the vertical bracing is protected from potential impact from
the pallets due to the use of material handling equipment,
by placing load level pallet stops and floor level pallet stops.
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Drive in
moBile Pallet raCking
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System definition
a Storage system with mobile bases consists of single or double undercarriages on which racking
is built for single or double rows. this creates a very compact storage method, as only the required
aisle will be opened up to store or remove a certain load. a mobile pallet racking system is a
sensible solution, especially where space is a problem, or in an expensive environment.
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RackingStandard pallet racking is mounted on top of the mobile bases,
the combination of which is subject to some special require-
ments. rlS ensures all these requirements are fulfilled.
this can be either painted or galvanised racking. this kind
of storage system is often used in cold store applications,
whereby galvanised racking can be an option for stored food
which also has special requirements
Mobile Basesthe metallic structure of the mobile bases is equipped with
electric motors and wheels. this allows for the movement of the
racks. the movement of the racks is smoothless because of the
stability, the system therefore has a precise electronic controller.
Railsthose are the steel profiles inserted in
the floor whereby the wheels of the
mobile bases move through.
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Mobile pallet racking
a pallet rack with mobile bases is the ideal system for
cold stores (for both refrigerated and frozen goods),
where the cost of storage (frozen cubic metre) is high, as
this system allows for the maximum possible use of the
available space. this system with mobile bases increases
the storage capacity and reduces the free space in the
warehouse by eliminating all except one aisle and by
allowing direct access to each pallet.
it is very simple in terms of its use, as the racking is
installed on the mobile bases, which allows for the lateral
movement of each double row through the rails fixed in the
floor, thereby avoiding the existence of unnecessary aisles,
but always having direct access to each pallet.
main features
When the reduction of the space is the main criterion or necessity when
developing the required storage solution, this option with mobile bases
is the most adequate.
the aisle which needs to be accessed is selected
manually or by remote control. this system allows
for the storage of a huge number of different
references, and it is compatible with other storage
systems, such as picking places at bottom levels.
it also guarantees the safety of people working
there and the preservation of the goods in a good
condition. the main advantage of mobile base
racking compared to a conventional pallet racking
system is the possibility to efficiently use the space
to store goods in a warehouse. Since the existence
of those mobile bases, it has considerably reduced
the number of aisles in the applicable applications.
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master/individual control panel and safety.
these mechanisms ease the movement of
the different rows of racks. Safety devices
are used to avoid the crushing or entrap-
ment of operators when rows need to be
moved.
Side view of a
warehouse with
a conventional
pallet rack
Side view of a
warehouse with
racks on
mobile bases
closed aisles
only one
open aisle
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Mobile pallet racking
automateD Storage SyStemSmanage your warehouses fully automated and optimise the storage, the picking processes
and the shipping of your goods.
maximum stock control.
Speed up your picking processes.
higher efficacy in inbound and outbound goods.
Save space, time and money.
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Automated storage systems
multi Deep Storage - Shuttle Solutions
the automation of logistical processes and the storage through technologically
advanced automated applications requires the use of industrial racking systems,
adapted in line with the project's requirements and operative specifications.
rlS provides storage systems for palletised goods, stored in high and narrow aisles.
the loading units are handled by automated stacker cranes. these storage solutions
can be designed as single or double deep structures, and also as open face solutions
for the storage of a single pallet per level and bay.
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pallet racking for accumulative storage through shuttlesthe loading units are stored in
depth. they can be handled through
stacker cranes or with elevators
and transport shuttles.
productivity and cost reductionthe automation of storage systems
increases the productivity of your
logistical activities. a reduction in
operating costs, a reduction in
damage, as well as an increase in
safety can be achieved through
higher levels of automation.
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Automated storage systems
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Miniload - automated systems for boxes and totesminiload systems are most appropriate for
the storage of light boxes. these systems can
be operated with stacker cranes for one box
per level (uniload), or for multiple boxes per
level (multiload).
this storage solution can be designed for
the in-depth storage of boxes, operated
by stacker cranes combined with shuttle
cars. very high projects can be projected
as multilevel miniload solutions with two
stacker cranes in height.
Quality assuranceautomated storage systems are very
precise solutions which require high quality
standards for the racking, with very strict
tolerances. rlS stands for the highest quality
materials, proven quality procedures and
a competent human team with extensive
experience in the design and installation of
racking systems.
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Automated storage systems
raCk ClaD BuilDingSrack clad building storage solutions are technologically advanced structures, which allow for the storage
of palletised goods in high structures (up to 40 m and more). the cladding and roof are fixed to the
structure. the structure serves a dual purpose: both as storage equipment and a building structure.
the best solution for high storage facilities of up to 40 m and more.
Self-supported: the racking is its own building structure.
construction of conventional warehouse building is not required.
maximum use of available space.
flexible and adaptable to specific storage needs (loading units, dimensions, …)
automated systems with several levels of productivity.
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Rack clad building for palletised goodseach rack clad warehouse is unique.
each project has its own requirements
and each customer requires a solution
adapted to its needs. rack clad
buildings provide a versatile solution for
a particular logistic challenge, and can
achieve a high grade of automation and
a high level of productivity, reducing the
operating costs of the warehouses.
professional and comprehensive project managementreesink logistic Solutions promises and
delivers:
inception and design of the most
appropriate logistic solution.
all calculations, applying valid norms
and standards.
execution of tests when required
manufacturing of the racking
components which build up the
storage system.
installation on site, supervised by
highly experienced supervisors.
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Rack clad buildings
Design
and know-how
rlS applies state of the art technology
and standards when designing rack
clad building storage solutions.
3D calculation and finite element
procedures allow for the
optimization to support all loads,
including the own weight, loading
units, forces produced by stacker
cranes, as well as wind, snow and
seismic loads when required.
Specific developmentsrack clad buildings for the storage of
boxes allow for combining the storage
of light duty boxes with optimised
space utilisation, both in height and at
the plant. this results in an improved
order picking automation process.
together with high storage density,
picking times and error rates can be
reduced.
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rack clad building
miniload for the storage of boxes
With all guaranteesrack clad buildings are big installations of a permanent
nature, where the racking equipment also serves as fixing
support for lateral cladding and roof. according to the
european regulation 305/2011/ue (construction products
regulation or cpr), which has been in force since 1st July
2014, all rack clad buildings have to be certified with the
so-called ce marking.
reesink certifies all its
rack clad warehouses with
a ce marking certificate
according to en 1090-1:2009
/ a1 2011 ‘execution of steel
structures and aluminum
structures. requirements
for conformity assessment
of structural components’.
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Rack clad buildings
moDular guarDS ideal for the closure of filing and storage areas.
easy assembly.
Great flexibility: easy exchange of mesh panels and opaque panels.
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Modular guards
reesink logistic Solutions (rlS) is a leading supplier and designer
of solutions in the field of van warehousing, material handling and
automated storage facilities. from warehouse trucks and robust
shelving systems, to completely automated warehouses and distribution
centres, rlS mainly designs, engineers and produces in-house, based
on many years of experience in material handling, logistics, advanced
machinery and automation.
rlS is part of royal reesink Bv, one of the oldest trading houses
in the netherlands.
Reesink Logistic Solutions project management and consultancy
turnkey automated warehouses
Warehouse cranes for ambient, cool stores and cold stores
Software for cranes and warehouse management systems
advanced autostore systems
racking and rack clad buildings
conveyors for pallets and small boxes
24/7 Service & maintenance
innovation and renovation
impact 50 - 6921 rZ Duiven
phone +3126-8200351 - fax +3131-3478629
e-mail [email protected] - Web www.reesinkls.com
c r a f t S m a n S h i p – i n n o v a t i o n - e x p e r i e n c e – q u a l i t y - i n v o l v e m e n t