stooge #1 ballin's bat stooge - oakland cloud...

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Stooge #1 Ballin's "Bat" Stooge By Ted Ballin (Ted Ballin is the secretary/ treasurer of the Strat-O-Bats MAC, and this first appeared in their newsletter. Hence the "Bat" in the title--ed) This is an elegant rubber winding stooge of moderate cost that is compact, light, strong, quick and easy to make. The main element is the Bogen 3016 photographic mono- pod (M-P) (1), available by mail order from photographic supply houses for about $15 (see the ads in the latest issue of Popular Photography). I slightly modified the M-P to make the stooge, but not to the extent that I could not use it for photography, if I chose. First, remove the bottom leg (the third section) of the M-P by loosening the top bolt of its clamp with an 8mm socket wrench. When loose, the bottom leg will slide right out. The now two-section M-P will open to about 40", just right for a stooge. Next, cut the nylon carrying strap away from the black Delrin lug (2) at the top of the M-P. If you do not wish to destroy the strap, drill two 5/32" holes as shown (3) in the sketch for attachment of the guy ropes. Some of the 3016's have a rubber-like hand grip around the top of the M-P. This can be removed (as I did) or left on if you prefer. The M-P comes with an adapter nut on top to match the M-P to cameras having larger tripod sockets. Remove this and save. Next, cut and drill the U- shaped model holder from 3/32" thick aluminum. Half-hard alum- inum is preferable; I obtained mine for pennies from the Boeing surplus store (6061-T6, which is the most common alloy used in the aircraft industry). If you fly only small rubber models like Coupe, 1/16" is sufficiently strong and can be Ted Ballin and one of the three stooges obtained from most hobby shops. To cut and drill the aluminum I used a portable saber saw with a non-ferrous blade and a portable power drill, but a hacksaw and a hand drill will work as well; only take a little longer. You can vary the shape of the model holder to suit your desires, but a fairly narrow holder (4) as shown will be easier to bend, and bending 3/32" 6061-T6 ain't easy! I did it using small maple (any hard- wood will do) children's blocks, a bench vise, and a very large hammer. Do not make the bends too sharp, or you will split the aluminum! Be sure to round off the corners, file down all edges and remove flash from, or lightly countersink, the drilled holes. Use a 1/4-20 nut and lock- washer (5) to fasten the alumin- um model holder to the M-P, and torque the nut down tight. You will need to have some sort of metal stake to hold the M-P upright on the ground. An 8" spike will work, but I used a 10" common tent stake, available from most discount and sporting goods stores. (6) For a snug fit and to prevent damage to the M-P tubing, slide a short length of plastic plumb- ing pipe or plastic tubing over the nail or spike as shown. (7) 16 Obtain about 14 feet of 1/8 braided nylon cord (from any hardware store). (8) Seal the ends to prevent fraying (with a match, or more elegantly with a heat shrink tubing), cut into two equal pieces, and tie one end of each piece to the plastic lug at the top of the M-P, or, alterna- tively, tie them to holes drilled in the aluminum model holder. (3) Use a non-slip knot like a double half hitch. Cut a small piece of 1/2" to 1" thick piece of foam rubber as shown (9) to fit the bottom of the model holder to protect your model from the projecting nut. (5) Some form of model support is useful. I made mine from materials I had on hand: a piece of 1/2 x 3/32"x approx 13" spruce glued at right angles to apiece of 15/16" x 3/32" x approx. 3 3/4" spruce (reinforce the right-angle joint as shown with a small angle-iron) (10). Drill holes and fasten to the aluminum model holder as shown on the sketch (11) with a small round-head screw, a wash- er and a wing nut (6-32) slip on a short piece of 1/2" pipe insula- tion as shown (lO). Obtain two spikes or tent pegs to hold down the guy ropes as shown (8). I proof tested the completed stooge to 130 in-oz of torque, strong enough for Wakes and Unlimiteds. *** Tip From Terry Thorkildsen To get a brass tube to bend easily for your rear DT line, place it in the open flame of your gas stove and hold it with pliers until it gets cherry red. Remove it from the heat and let it cool, It will be annealed and easy to bend

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Page 1: Stooge #1 Ballin's Bat Stooge - Oakland Cloud Dustersoaklandclouddusters.org/Resources/Documents/Articles/In the Workshop/Winding Stooges...Ted Ballin and one of the three stooges

Stooge #1

Ballin's "Bat" StoogeBy Ted Ballin

(Ted Ballin is the secretary/treasurer of the Strat-O-BatsMAC, and this first appeared intheir newsletter. Hence the"Bat" in the title--ed)

This is an elegant rubberwinding stooge of moderate costthat is compact, light, strong,quick and easy to make.

The main element is theBogen 3016 photographic mono­pod (M-P) (1), available by mailorder from photographic supplyhouses for about $15 (see theads in the latest issue of PopularPhotography).

I slightly modified the M-P tomake the stooge, but not to theextent that I could not use it forphotography, if I chose.

First, remove the bottom leg(the third section) of the M-P byloosening the top bolt of itsclamp with an 8mm socketwrench. When loose, the bottomleg will slide right out. The nowtwo-section M-P will open toabout 40", just right for a stooge.

Next, cut the nylon carryingstrap away from the black Delrinlug (2) at the top of the M-P. Ifyou do not wish to destroy thestrap, drill two 5/32" holes asshown (3) in the sketch forattachment of the guy ropes.

Some of the 3016's have arubber-like hand grip aroundthe top of the M-P. This can beremoved (as I did) or left on ifyou prefer. The M-P comes withan adapter nut on top to matchthe M-P to cameras havinglarger tripod sockets. Removethis and save.

Next, cut and drill the U­shaped model holder from 3/32"thick aluminum. Half-hard alum­inum is preferable; I obtainedmine for pennies from theBoeing surplus store (6061-T6,which is the most common alloyused in the aircraft industry).

If you fly only small rubbermodels like Coupe, 1/16" issufficiently strong and can be

Ted Ballin and one of the threestooges

obtained from most hobby shops.To cut and drill the aluminum Iused a portable saber saw with anon-ferrous blade and a portablepower drill, but a hacksaw and ahand drill will work as well; onlytake a little longer.

You can vary the shape of themodel holder to suit yourdesires, but a fairly narrowholder (4) as shown will beeasier to bend, and bending3/32" 6061-T6 ain't easy! I didit using small maple (any hard­wood will do) children's blocks, abench vise, and a very largehammer.

Do not make the bends toosharp, or you will split thealuminum! Be sure to round offthe corners, file down all edgesand remove flash from, or lightlycountersink, the drilled holes.

Use a 1/4-20 nut and lock­washer (5) to fasten the alumin­um model holder to the M-P, andtorque the nut down tight. Youwill need to have some sort ofmetal stake to hold the M-Pupright on the ground. An 8"spike will work, but I used a 10"common tent stake, availablefrom most discount and sportinggoods stores. (6)

For a snug fit and to preventdamage to the M-P tubing, slidea short length of plastic plumb­ing pipe or plastic tubing overthe nail or spike as shown. (7)

16

Obtain about 14 feet of 1/8braided nylon cord (from anyhardware store). (8) Seal theends to prevent fraying (with amatch, or more elegantly with aheat shrink tubing), cut into twoequal pieces, and tie one end ofeach piece to the plastic lug atthe top of the M-P, or, alterna­tively, tie them to holes drilledin the aluminum model holder.(3) Use a non-slip knot like adouble half hitch.

Cut a small piece of 1/2" to 1"thick piece of foam rubber asshown (9) to fit the bottom ofthe model holder to protect yourmodel from the projecting nut.(5)

Some form of model supportis useful. I made mine frommaterials I had on hand: a pieceof 1/2 x 3/32"x approx 13"spruce glued at right angles toapiece of 15/16" x 3/32" xapprox. 3 3/4" spruce (reinforcethe right-angle joint as shownwith a small angle-iron) (10).

Drill holes and fasten to thealuminum model holder asshown on the sketch (11) with asmall round-head screw, a wash­er and a wing nut (6-32) slip ona short piece of 1/2" pipe insula­tion as shown (lO).

Obtain two spikes or tent pegsto hold down the guy ropes asshown (8). I proof tested thecompleted stooge to 130 in-oz oftorque, strong enough for Wakesand Unlimiteds.

***

TipFrom Terry Thorkildsen

To get a brass tube to bendeasily for your rear DT line,place it in the open flame ofyour gas stove and hold it withpliers until it gets cherry red.Remove it from the heat andlet it cool, It will be annealedand easy to bend

Page 2: Stooge #1 Ballin's Bat Stooge - Oakland Cloud Dustersoaklandclouddusters.org/Resources/Documents/Articles/In the Workshop/Winding Stooges...Ted Ballin and one of the three stooges

to scale)(not

BALLIN'S "BAT" STOOGE

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Page 3: Stooge #1 Ballin's Bat Stooge - Oakland Cloud Dustersoaklandclouddusters.org/Resources/Documents/Articles/In the Workshop/Winding Stooges...Ted Ballin and one of the three stooges

Stooge #2

An Inexpensive ModelBy George Calvert .

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(Use an aluminum tube forthe motor peg in your model.The model is anchored forwinding by a 1/8" or greaterwire through the holes in the TeeBraces and the aluminum motorpeg.)

MaterialsOne 7/8" broom handleOne 2" x 4" x 6" wood blockTwo Tee BracesThree 1/4" bolts, washers & nutsOne large screw eyeOne small screw hook6 ft 1/8" rope/cordTwo aluminum tent stakes

(Thanks to Bob Dunham forthe idea.)

6. Put the Large Screw Eye inone end of the block and tie twopieces of the cord to it for guyropes.

4. Mark and drill three 1/4"holes that match the Tee Braces.Make sure the center hole isdrilled through the broom stick.

7. Put the screw hook on oneside of the block. This is forhanging your winder. I laid mineon the ground, stepped on it andbroke it. Hang up the winder.8. Use a separate block of woodto aid in driving the stooge intothe ground. Drive in the tentpegs, hook up the guy ropes andyou're ready to wind.

2. Cut the broom stick to thelength (height) that suits you.

3. Taper one end of the broomstick to a dull point. Sand thevarnish off the end that you willstick in the block hole. Makesure you have a snug fit.

Coat the stick end that goes inthe block with white glue andslip it into the block till the topof the block and stick are flush(even). Put it away and let dry atleast overnight.

5. Mix up some epoxy and coatthe inside of the Tee Braces. Boltone on each side of the woodblock, making sure the holes inthe two upright legs of the Teeare lined up. Let epoxy dry.

(From the Tulsa Glue DobbersFree Flight Group newsletter,May 1992.)

Construction1. Drill a hole to match thebroom stick through the centerof the block.

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Page 4: Stooge #1 Ballin's Bat Stooge - Oakland Cloud Dustersoaklandclouddusters.org/Resources/Documents/Articles/In the Workshop/Winding Stooges...Ted Ballin and one of the three stooges

Stooge #3

The Indoor ModelBy Alan Wong

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This stooge is for indoor models and was designed by Alan Wongof the Boeing Hawks. It first appeared in the Hawks' newsletter. Theoriginal is not very big, about seven or eight inches long--CW

Tipfrom Terry Thorkildsen

Faa fpadRre you tired of hBving your timer turn to

junk from the high frequency vibrBtion gener­Bted by hot engines?

This seems to be more of B problem with theIBrger engines--.15 Bnd up. I f you moun t B Dr.Scholl foot Bnd Shoe PBd behind the timer, itdBmpens the vibrBtions. It hBS B self-Bdhesiveon one side which you CBn stick to the timer Bndglue the other side to the fuselBge using CRglue. MBke sure the hole for the timer is IBrgerthBn the timer CBse.

You CBn put B triBngle stock in front of thepBd for streBmlining.

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