s LSSELBY ENGINEERING & IFTING SAFETY LTD.

Ufting Equipment and Height Safety Specialistswww.J1ftingsafety.co.uk Email: sales@ljffingsafety.co.uK

Tel: +44 (0) 1977 684 600 Fax: +44 (0) 1977 685 300

(~()IJN't'I~lllllll~llN (~I~ (~IIllNI~

"TI't'll :J(j()O Il()'t'll't'I()N()IJ't' III(.(.I~llS &

Illl()NZI~ (~()ll't'I~I) 11()()ll

S"TI.. 15()() lie.TIllS .;UilNI~ JU~O(JIlU~S

LU~ "'IU.'I1'1'S '1'0 il.;IIII~'TI~ ITS SiU?I~ "'OJUUN.' U»iln

J~-1

s LSSELBY ENGINEERING & IFTING SAFETY LTD.

Ufting Equipment and Height Safety Specialistswww.J1ftingsafety.co.uk Email: sales@ljffingsafety.co.uK

Tel: +44 (0) 1977 684 600 Fax: +44 (0) 1977 685 300

Jib Jib Pin

Outriggers &Levelling Jacks

Extension

___ Bronze CoatedHook

Fixed FrontWheelsHydraulic

Pump

,,--VTotal Locking Brake Swmg JIb

Release Catch

BallastBo,~_+~

Outriggers &Levelling Jacks

Push I Pull Handle-jj,....,~...l>

Rear Swivel Castors

Hydraulic Cylinder -_""",-_

Outriggers &Levelling Jacks

Ballast Box _

Push I Pull Handle

Outrigger StowageLocations

Rear Swivel Castors

__ib

Extension

Bronze CoatedHook

Hydraulic Cylinder

Outrigger Sockets Total Loc ing Brake

WARNINGONLY MOVE THE COUNTER BALANCE CRANE WITH THE SWING TIB IN THE STRAIGHT POSITION,

AND THE SWING JIB CATCH INSERTED, FAILURE TO COMPLY MAY CAUSE THE CRANE TO BECOMEUNSTABLE AND COULD CAUSE SERIOUS INillRY OR EVEN DEATH

S LSSELBY ENGINEERING & IFTING SAFETY LTD.

Ufting Equipment and Height Safety Specialistswww.J1f1ingsafety.co.uk Email: sales@lfftingsafety.co.uk

Tel: +44 (0) 1977 684 600 Fax: +44 (0) 1977 685 300

Swing JibRelease Catch

WARNINGONLY MOVE THE COUNTER BALANCE CRANE WITH THE SWING JIB IN THE STRAIGHT POSITION,

AND THE SWING JIB CATCH INSERTED, FAILURE TO COMPLY MAY CAUSE THE CRANE TO BECOMEUNSTABLE AND COULD CAUSE SERIOUS INillRY OR EVEN DEATH

___-----,_ Swing JibRotation Speed Bolt

Screw in bolt to increase resistance to slow cranes rotational speed.NEVER allow the crane to rotate uncontrollably, this could cause the

crane to become unstable.

S LSSELBY ENGINEERING & IFTING SAFETY LTD.

Ufting Equipment and Height Safety Specialistswww.J1f1ingsafety.co.uk Email: sales@lfftingsafety.co.uk

Tel: +44 (0) 1977 684 600 Fax: +44 (0) 1977 685 300

\¥hen using the crane in any other position then straight forward, the outriggers must be in position, secured and adjusted correctly.

Procedure For Using Out Riggers

1. Remove one outrigger at a time and place in the correct location ego A-A, B-B, C-C & D-D2. Secure each leg with the lynch pin.

3. Adjust each levelling jack, so that a small amount ofpressure is applied to each pad.DO NOT LIFT THE CRANE OFF ITS WHEELS

WARNINGENSURE THAT THE FLOOR IS SUITABLE FOR USING THIS CRANE

Lynch Pin

ING SAFETY LTD.fely Specialists

saJes@lilbn9saf,co.uI<

4 (0) 1977 685 300S LSol

SELBY ENGINEERING & LIFT

E Lifting Equipment and Height Sawww.liftiogsal8l'y.oo.uk Email:

Tel: +44 (0) 1977 684 600 Fax: +4

Ensure the correct amount of ballast is used before counterbalance crane!equipment is put into service or any load is lifted.

ALWAYS use ~Mobile Cr...~nin~Equipmenton ~fir", level$Urbce.

NEVER u.. ~ Mobile Cra:ne,urtin~Equipmenton ~>lupin~$Urf<ocedue to the d...~eroftheMobileCr:o:nelLifling Equipment mO\ing Or the lu~d not being lifIed correctly, i.e. off_centre Iuds could c~use

nructur'" d~",~ge to the equipment :>lid possible IDjury to Oper~tur.

ALWAYS ~pply the beol<'" (when fitted) before commencing lifting oper~tion.

NEVER lifI off centre lu~d<.

ALWAYS ,u. the correct lifIing bckle :o:nd ,u. LiflJng Houkill""Ju '" directed on the enclosed instruction<.ALWAYS ,u. certifIed lifting •..ilk

NEVER mOYO" Or:on. with ohiilb ""'pended In.d. Cr..... with o""'pended Iud mould only be movedwith the "upended lo~d ju.<t de..- of the floor. Mow the Crone >Jowly ond ~v<li.d >udden Crone dop> whichcould c~u.e the lood to >""'~violently.

NEVER u.e the full length of the Hydr:oulic R~m thi!; could c~u.<e d_~~ to the Hydr:oulic Unit ond ",:okethelud unst~ble.

Any modiHc~tionto the Equipment Or Hydr~ulic PumpIR~m will nuke thi!; ded~r~tion of confo.-Ol.ilyIDV:ilid.

NEVER continue to exh~u.<t the S:ofety V:olve "" thi!; could c~u.<e the lood to hecome unstohle ond d~",age

the S:ofety Rele""e V:olw.

Hydr~ulic Oil5hould he chon~ed eVer 12 ",onth>. NEVER ntixed different hrond> <lfHydr~ulicOil 0.- u.<edifferent vi<co5ily.

A>u.<pended Iud 5hould only he lowered >Jowly:o:mJ ID ~ cootOllied ",onner.

ALWAYS mOVe Equip",ent/Cr:one wlth thehondle ~tt~ched to theEqu-,>mentlCroneNEVER u.<etheHydr~ulicPump hondle to mOVe Or p"'ition Equipment/Crone.

NEVER le~ve ~ ""pended lo~d for lon~ period>. Lower lo~d< onto ~ Supportin~Fr~me.

NEVER :ollow ony peroon to stond ID wch ~ po5ition th~t the lo~d could f:oll on them or c~u.<e ~ perooninjury.

ONLY ~dju.<t the TeI..copic Iih with the m:un Support Iii> in the ho.-izont:ol po5ition. Thi!; i< to enWre th~t

the TeI..copic Iih will not ID~dwrtently>lide out. NEVER ~djun the Tele>copic Jih with ~ lo~d ~tt~ched.

DO NOT u.e the Equipment/Crone if ony defect i!; oh<erved, report to ~ competent penon.

ENSURE th~t :oll Sprin~ Clip< ~re ID p!:>.ce.

NEVER EXCEED TIlE SAFE WORKING LOAD OF TIlE EQUIPMENT/CRANE.TIlEMAXIMUMLOAD ONlYAPPllESWHENTIlEINNER lIBIS FUI.LYRETRACTED

(I.E. POSITION 1)

SELSSELBY ENGINEERING & LIFTING SAFETY LTD.

Lifting Equipment and Height Safety Specialistswww,liftiogsal8l'y.oo,uk Email: saJes@lilbn9saf,co.uI<

Tel: +44 (0) 1977 684 600 Fax: +44 (0) 1977 685 300

IMPORTANTDat<>: 16-6-99

WORK EQUIPMENT

Virtually the whole 01 ftle UK industry was affected when the provision arK! lISe 01 Wor.:: EquipmentRegulaiorlS 1998 (PUWER 98XLOWLER 98) came infu ta-ce on the 5 Deoomber 1998.The two sets 01 r8gJ1000rlS- which implemented the requirements d: theEumpean CorrmissiorlS Amending Diredive to llSB 01 Work Equipment Directive (AUWED) apply to themajority d: wa-kpiaGoo in the UK arid irIGlude several oow provisioo5 relating to safety d: workequipment. PIJNER 9B- which replaced the existing PIJNER 1992 and the PONer Press RegulatiorlS1965 arid 1972-irIGluded new pmvisioo5 lor management arid the use 01 MOBILE WDr',:: EquipmentarJdaloo introduced new regulatiorlS 5peGi~ c to po""", presses.UrJder PUWER 98, the definitioo d: work equipment inclLJde the lollONing: * Lilting Equipment-suGh ash05t5, lilt truGks, elevaing war.:: pl£tfc..-rn<; and lilting 5ling.s includl ng noor cra005 and in5ta1lation5.PUWER 98 oompletely replace the requirement5 d: PUWER 1992, which wa5 originally implementedinfu UK law a5 part 01 the 5ix-paGk, 01 health and 5atety legi5lation.

THE MAIN REQUIREMENT.lI.

While the requirement5 01 PIJNER 1992 were Ga'"ried lorwan:! in lull, in part5 1 and 11 d: PUWER 98,the oow regulation5 al50 oontaiood a oomber d: important additionRThew included: a requirement to in5pect wa-k equipment where 5if1liliGant ri5k oouid re5uit Imminoorrect u5E>'in5lallation or relocation, deterioraion, a- as a re5ult d: excerXional circumstanGe5.A requirement to recon:! the reoolt5 01 thaw inBpeciion5.An exten5ion d: the duty holder application to include a dLty on peqJle who have GOOtml d: wa-kequipment, 5uGh a5 plant hire oompanieRNew guidance andACoP material on the GOOtml d: 5pecific ri5ks.Meanwhile, part 111 d: PUWER 98 GOOlp--i500 d: 5ix oompletely new reguiation5 which deal with ri5ksari5ing Imm mobile war.:: equipment including lilttrUGk5, noar crane5 ect.Thew include, minimi5ing risk5 Imm rol-over, preventing 5OO-UP by unaLthoo5oo peroon5, pmvidlnga de,,;ce lor braking,

YfIlNG EQUIPMENT

LOLER 98 replace most d: the exi5ting 5ecta--Bpedlc legi51ation on lilting equipment, creaing a 5ingle5et 01 regulaion5 that apply to all wcta-5 01 indll5try.LOLER 98 applie5 over and above the 9"ooral requirement5 01 PUWER 98 in dealing,.,;th 5pecifichazan:!5 and risk5 as50ciaed with lilting equipment and lilting qJeration5.

WARNING

The regulaion5 require employer5 to carry out a ri5k as5e5Sment 01 lifting operaion5- including the5e1ection--5uitability 01 equi pment and the U5e 01 lilting equipment.

Continued

SELSSELBY ENGINEERING & LIFTING SAFETY LTD.

Lifting Equipment and Height Safety Specialistswww,liftiogsal8ty.oo,uk Email: saJes@lilbn9saf,co.uI<

Tel: +44 (0) 1977 684 600 Fax: +44 (0) 1977 685 300

The regulatlorlS require employers to carry ootsuitable training d: sta'f in the 5"e use olthe liltingequip-nent, including operatingarJd safety maintenanGE>-irlSpection.Employers neEld to consider a oomber d lactor,; when selecting lilting equipmen~ looS8 include- theload to be lifted-its weigrt, shape and centre 01 gravity and too availaolity d: liffirJg points.Hew often the lilting equipment will be used to cwry oli the task. The em';roOOlenl in which the liltingequipment is be; ng lISed, the pernoooel available arid their training and experienGe.The regulatlorlS aloo require lilting equipment to have adeqLJate strength arid stability Ia- its pmpooed"00.

In addition, the risk !rem p:lsitiooing and installing lilting equipment ""00 to be minimised andequipment mu5t be marked to irJdiccte its sae ",,"rklng load.The regulaiorlS aloo require certain types 01 lilting equipment Ia- example, hooks, eye-bolts aooshackle,;-to be examined every six months.Anyother lilting equipment must be examined every 12 mooUI5.Ho.vever under the regulaiorlS an altemative examinaion scheme can be drawn ~ and in-tervals ootIa- examinaiorlS based on the resuim 01 risk asoossments.In additioo, the regulaiorlS oover pre-lI5e checks and the steps that employer,; must take to preventlilting equi pment overtLr-ning or being overloaded.They also cover ho.v lilting equipment shoold be positioned and installed aoo the lI5e 01 equipment tolilt peoplE>-la- example, a lilt truck mll5t ioclude a pll"pooe-built wOrXing pl£tfa-m to carry an employee.

FINAL CHECKLIST

Uooer health aoo oolely law, employer,; have a legal dLty to erlSure the health, safety and wellare 01employee,; and people net in their empoymentwho may be affected by theirworX activities.The six-pack 01 health and safety legi5latior>-which came into lorce in January1993-iocludes themanagement d: Health aoo Safety at WOrXRegulaiorlS 1992, this requires all OOlployers fn cev-ry oLi ari5k assessment in the wcrl::places to eliminate a- reduce any risks loond.The Lilting Equipment and Lilting Operations Regulations 1998 (LOLER 98) require lilUng equipment tohave adequate strength and stability lor its po-opoood use. In additioo, the risks IrOO1 positioning andin5lalling lilting equipment need to be minimised aoo equipment mll5t also be mwked to indicate itssafe 'MJrkl ng load.

IMPORTANT

Uooer Health and Safety Law, Empoyer,; and Sell Employed Peroonool have a legal dLty to erlSure theSale Wa-king ConditiorlS Ia- all employee,; aoo per,;oooel tha may oome .into oontact with theequipment, E-G. WOrXshop Presses, moving aoo Fixed Cranes, Scissor LiltTmlleys aoo all types d:equipment that oouid a- may present a petential danger to an employee or persoos pre,;ent in thevicinity,must carry out a spedlic ri5k aoo hazwd asoossment d: all equipment in the workplace toeliminae or reooce any risk 10000, and to reoord aoo ~date the re,;ulm olthis inspectioo, and to keepreoo,,:15 at all times.

SELSSELBY ENGINEERING & LIFTING SAFETY LTD.

Lifting Equipment and Height Safety Specialistswww,liftiogsal8ty.oo,uk Email: saJes@lilbn9saf,co.uI<

Tel: +44 (0) 1977 684 600 Fax: +44 (0) 1977 685 300

MIDufacb.lnd to a l:igh Sb.nlMd, this jr"duct Wll1, if used in accord.mco with the instruction, =d is proprrtymm.t3inCll gin y=s of troohk [!tOe srrvico

IMPORTANT

BEFORE USING TIllS PRODUCT, PlXASE READ TIlE INSTRUCTION CAREFUl.LY. MAKECAREFUL NOTE OF SAFETYINSTRUCTIOl'I'S, WARNINGS AND CAUTIONS.TIllS PRODUCT SHOUl.D ONLY BE USED TORUS INI'ENDED PURPOSE. FAILURE TO DO SOMAY CAUSE DAMAGE OR PERSOl'I'AL INJURY, AND WILLINVAlJDATE TIlE WARRANIY.

Tho u<o of symbols =d ~dhos;volabds in tl:is docum:nl;md attachod !() tho !,""dl>'l is to attract you- attmlirn. IIIp"ssiblo DANGER ;md REMINDERS, tho ~()1> Iabols ;md wMIlings, th=oh-cs do ""I ELIMlNATE thoDANGER, nce MO thoy a substihto for prop.,- accidrnl pr=!tion m=OS

1) Forniliariso )'Our"'lf with this jr"ducl'; ~pplicati()n,'" wdhs tho Iimbti"n> and specific polrntial ha:=d>

2) Ensuro IMl tho product is !bOlo ",,<1 suitablo fortho appli"'ti'm

3) Tho fLor must bo Slab!o =d oolid 00 that tho oquipm:nl will ""I "'-use in;.,ry during u&e

1) Ensuro tho spaco l'Oq.rirO<! fur uso =d mrnt=mco of tho oquipm:nt i< adoq=to, url with gMd Iiglting

11) Do not lIlo tho oquipm:nt for any1hing otho.- th= r. irrrndO<! purp:lso

11) Do not "",coO<! tho maxirrum safo _rkilg "'-pad)' of tho oquipm:nt

12) Do not rmdily or alto.- this oquipm:nt in any way

14) Do not WOM 1Mso or ill-filttlg clothing, ties, watctts, rings, =d <my otho.- jo:wolkry, tio qJ tt COVO.- longlWr.

H) Do not srnul on tho oq.riprn:rr

U) Do not u&e this oquiprnrnt whilst undo.- tho infurntt ofdrugs, alcdwl or any otho.- irroxi"'-fugrnodi"'-tim

11) Do not u&e this oquiprnrnt if yoo <= £>tiguod

IMPORTANT

On receipt of your Crane if you carry out the following simple instructions theunit will give you many years of trouble free service.

1. Assemble machine as described.

2. Loosen Oil Filler Cap situated at the top of the Oil Reservoir. Do not add oilas unit is pre-filled on dispatch from the factory.

3. Fully open Release Valve and pump 11-12 times with a steady pumping action.Still pumping, close Release Valve. Do not over tighten as this may damagevalve seat. Ram will now start to extend; carryon pumping till ram hasextended 5 to 6 inches.Stop pumping and open Release Valve, pull on Crane Jib to return ram tofully closed position. Crane is now ready for use.Do not pump ram before releasing Oil Filler Cap or opening Release Valve.

4. To fold Crane for storage or transportation close Oil Filler Cap. Do not overtighten.

5. After storage or transportation be sure the above instructions are carried outbefore pumping the Ram Unit.

IMPORTANTIF THE OIL CHANGE IS COMPLETED EACH YEAR, OIL TOP UP SHOULD NOT BE REQUIRED.

SHOULD A LEAK OR OIL LOSS OCCUR, REMOVE THE PUMP FROM THE HYDRAULIC OILRESERVOIR.

CHECK THAT THE OIL IS FREE FROM MOISTURE, FOREIGN BODIES, AND HAS NOT BEENCONTAMINATED IN ANY WAY.

IF TOP UP IS REQUIRED USE ONLY TOTAL AZOLLA ZS 32 HYDRAULIC OIL.

DO NOT MIX BLENDS, DIFFERENT BRANDS OR VISCOSITY HYDRAULIC OILS.

WARNINGDO NOT ADD HYDRAULIC OIL

FACTORY FILLEDREAD INSTRUCTIONS

SELSSELBY ENGINEERING & LIFTING SAFETY LTD.

Lifting Equipment and Height Safety Specialistswww.liftiogsal8l'y.oo,uk Email: saJes@lilbn9saf,co.uI<

Tel: +44 (0) 1977 684 600 Fax: +44 (0) 1977 685 300

PART NOillmill~

~

~

illillWW

""n"n"n,~

"W"IIB~

"""~~

DESCRIPTIONKondIo_miJlyPiston rodHydr.mlic COnnttlOrB()ndod &e~l

Sol""rowBbndod !le~l

SpringStool b~llB"ndod &e~l

Hydr.mlic eonnttlOrHyd. Fluidpipop~ cyl. Endc~pStool b~llFi1l:erW~"

CoppOT !lealPiston rod "'-pStool b~llPistonPurIll cylirukrPiston &cal

'"'PurIll bodyStool b~llRokMO valvo shaft"Q" ringRokasohmdkStool ballPress=: {)vm,,<!dBodyOvorL&\ aqustrnmt,=SpringTqJ jhloRosOTVo;r (Hyd. Oil)Spring pinKmdk pivet spirrlkA1Lm=owNul=dE{)itFiUor",-p

QrY,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

J'lemll9h;Seal kit for hyaaulic PUlIl' is wid only ... full kitPMl number H-P-l

35

23 -----tt---,

'-,)""'1----1.- 11

37

2. 0 0

35

3239

CO)3. @

0 0 0

PT No H-P-l