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TILTING STERILIZER®

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The TILTING STERILIZER (Patent No. IDP 0023361) won the The TILTING STERILIZER (Patent No. IDP 0023361) won the followings awards: followings awards:

--ITEX Gold Medal, Malaysia ITEX Gold Medal, Malaysia

--ITEX 2008 Best Invention For Corporate Category, MalaysiaITEX 2008 Best Invention For Corporate Category, Malaysia

--Malaysia Innovative Product Award 2008Malaysia Innovative Product Award 2008

--Best invention in engineering By MOSCOW Award (Russia)Best invention in engineering By MOSCOW Award (Russia)

Award Winning DesignAward Winning Design

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Modern POM with Tilting Sterilizer

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The simple and brilliant design of TILTING STERILIZERThe simple and brilliant design of TILTING STERILIZER®® ensuresensures

High throughput. High throughput. Shortest steamingShortest steaming time in industry (45time in industry (45--50 min)50 min)

Minimum downtime due to lesser moving parts Minimum downtime due to lesser moving parts

Lower capital cost in overall POM constructionLower capital cost in overall POM construction

Low operation and maintenance costsLow operation and maintenance costs

High efficiency in oil extraction and cost effectiveHigh efficiency in oil extraction and cost effective

Quality in oil extractionQuality in oil extraction

Easy and safe to operate & needs little training for the Easy and safe to operate & needs little training for the operators and engineersoperators and engineers

TILTING STERILIZER®BESTEEL Berhad (111216-X)

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●● Lower Construction Cost with Less MachineriesLower Construction Cost with Less MachineriesNo needNo need FFB cages, rail tracks, transfer carriages, capstans, FFB cages, rail tracks, transfer carriages, capstans, bollards, winches, overheadbollards, winches, overhead--cranes, hoists, cage indexer system, cranes, hoists, cage indexer system, cantilever bridges, tipper, pushers and tractors, cantilever bridges, tipper, pushers and tractors, EFB press, EFB EFB press, EFB splitter and SFB post heating cookersplitter and SFB post heating cooker

●● High ThroughputHigh ThroughputShortest steaming time in industry (45Shortest steaming time in industry (45--50 minutes). Compact and 50 minutes). Compact and with with minimum minimum dead spacedead space

●● Low downtimeLow downtimeReduced downReduced down--time due to lesser machineries and human factorstime due to lesser machineries and human factors

●● Minimum oil lossMinimum oil lossLow oil loss in EFB. No oil drips, and condensate is directly usLow oil loss in EFB. No oil drips, and condensate is directly used for ed for dilution dilution

●● Lower power consumption and waste water dischargeLower power consumption and waste water dischargeDue to lesser machinery and use >50% lower steam consumptionDue to lesser machinery and use >50% lower steam consumptionthan conventional systemthan conventional system

BENEFITS & ADVANTAGES OF TILTING STERILIZER

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●● Easy & Safe to OperateEasy & Safe to OperateMuch easier to operate than conventional horizontal sterilizersMuch easier to operate than conventional horizontal sterilizersAutomatic operation with safety interlocks, and cleaner Automatic operation with safety interlocks, and cleaner working environmentworking environment

●● Lower Operation & Maintenance CostsLower Operation & Maintenance CostsOnly 2Only 2--3 operators to operate a multiple sterilizers station.3 operators to operate a multiple sterilizers station.

●● Minimum damage to FFBMinimum damage to FFBThe tilted position allows FFB to slide/roll down during fillingThe tilted position allows FFB to slide/roll down during filling

●● Much smaller sterilization station >>> lower costMuch smaller sterilization station >>> lower costNeeds only 30% of the space occupied by horizontal sterilizer.Needs only 30% of the space occupied by horizontal sterilizer.

BENEFITS & ADVANTAGES OF TILTING STERILIZER

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Tilting Sterilizer Tilting Sterilizer vsvs Horizontal SterilizerHorizontal Sterilizer

3218Number of Operator per shift (60 t/h mill)

MoreLessNumber of EquipmentHigh (large vessel)MinimalHeat Loss300 - 450 kg/t FFB170 - 200 kg/t FFBSteam Consumption

2 to 3 peaks1 to 3 peaksOperation Flexibility<2 %<1 %Unstripped Bunch11 t/h 23 to 27 t/hThroughput

Low, oil drips onto floorCondensate is used for dilution, oil loss recoveredOil Loss Recovery

<3.44 % (Additional equipment required to recover oil loss)Average 1.07%Oil Loss in EFB

100 to 120 mins72 to 83 minsCycle Time31No. of Peak

Horizontal SterilizerTilting SterilizerDescriptions

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Tilting Sterilizer Tilting Sterilizer vsvs Horizontal SterilizerHorizontal Sterilizer

Descriptions Tilting Sterilizer Horizontal SterilizerCost of Investment >20% lower than CMC type High

conventional millsMaintenance Requirement Only scheduled maitenance of Many plant items to be maintained

hydraulicsCost of Operation Low HighGeneral Operation & Working Simple to operate, safer and cleaner Complex and many human dependentEnvironment environment factors, oily working floorDelay and Downtime Minimal Transferring of cagesWaste water & Recovery Minimum condensate More steam condensateUpgrading Plant Small space required provides many Difficuit to retofit, need more space

flexibilities in arrangementAutomation Fully automation from filling of FFB to Difficuit for complete automation

unloading of SFB

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Tilting Sterilizer Tilting Sterilizer vsvs Vertical SterilizerVertical Sterilizer

* Based on technical specification issued by other for Air Tawar POM, Kota Tinggi

Added tasks like water filling system and auger dischargeSimple to operateGeneral Operation &

Working Environment

Fair (some use water for cushioning)LowCost of Operation

Added maintenance of auger (some use water for

cushioning)

Only scheduled maintenance of the hydraulics

Maintenance Requirement

<6 % * (Additional equipment is used to recover oil loss)Average 1.07%Oil Loss in EFB

<3 % *<1 %Unstripped Bunch

Longer. SFB discharge by auger, more dead space >> less

efficient cooking72 to 83 minsCycle Time

More dead space reduces capacity and throughput (15 t/h)

High. optimised space usage (23-27t/h)Throughput

Vertical SterilizerTilting SterilizerDescriptions

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Sterilization Process Cycle of 30 Sterilization Process Cycle of 30 t Capacity Tilting Sterilizert Capacity Tilting Sterilizer

Based on steam pressure 40 psigBased on steam pressure 40 psigTeeTehTeeTeh Palm Oil MillPalm Oil Mill

72 to 83Total Cycle Time

7 to 15Discharge SFB

15 to 18FFB Filling

50Total Steaming Time

2Door Open Interlock Delay

5Exhaust/Purging/Drain

36.5Holding

02nd Peak

5.51st Peak

1Deaeration

Time(min.)

Sterilization Process (One Peak Cycle)

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Tilting Sterilizer SpecificationsTilting Sterilizer Specifications

DESCRIPTION Size 30THolding Capacity t (tonne) 30Throughput Capacity (t/hr) 23 to 27Shell Length (mm) 7200Diameter (mm) 3200Vessel Volume (m³) 64Inlet/Outlet Door (mm) 1500/1700Material Standard (Vessel) JIS SS 400Design Pressure (kg/cm²) 3.5Design Temperature (ºC) 150Insulation (50 mm thk rockwool c/w 0.7 mm Al cladding) YesVessel Design Approval to Malaysia YesRegulation (DOSH)Outlet Door Lining OptionalVessel Body Lining OptionalDischarge Mechanism TiltingHydraulic for Tilting & Door Yes

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Tilting Sterilizer SpecificationsTilting Sterilizer Specifications

DESCRIPTION Size 30THolding Capacity t (tonne) 30

Cycle Time (min/cycle) 72 to 83Feeding Time (min) 15 to 18Steaming Time (min) 50

Discharge Time (min) 7 to 15Oil Loss in EFB (%) Average 1.07%

Unstripped Fruit Bunch (%) <1

Steam Consumption (kg/t FFB) 170-200

DOBI >2.73

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Records from Tee Records from Tee TehTeh Palm Palm Oil Mill (Mar. to Oct. 2010)Oil Mill (Mar. to Oct. 2010)

Year AverageYear Average1.07%1.07%

Oil Loss in Empty Fruit BunchesOil Loss in Empty Fruit Bunches(sample on wet basis)(sample on wet basis)

Mar-10 Apr-10 May-10 Jun-10 Jul-10 Aug-10 Sep-10 Oct-10Loss(%) Loss(%) Loss(%) Loss(%) Loss(%) Loss(%) Loss(%) Loss(%)

1 1.88 NA NA NA 0.63 0.51 NA NA2 NA NA NA NA NA 0.85 1.15 1.493 NA NA 0.83 0.55 1.07 NA NA 0.534 1.01 0.44 1.79 NA NA 1.82 0.84 1.655 NA NA NA NA 0.89 0.87 1.18 2.176 0.86 0.70 0.92 NA 0.99 NA 1.38 1.957 5.21 NA NA 1.61 0.90 1.10 2.70 0.648 1.86 0.56 NA 0.85 1.18 0.58 NA NA9 NA NA 0.31 0.72 NA 1.10 NA 0.7810 2.01 1.19 0.82 0.72 NA 1.00 NA 0.8911 2.49 0.63 NA NA NA 0.76 NA 0.7512 NA NA 0.46 0.82 NA NA NA 1.3113 0.58 1.62 0.62 1.01 NA NA NA 0.6414 0.62 1.68 NA 1.43 1.23 0.92 0.54 1.9315 1.12 1.78 0.81 NA 0.82 1.48 0.75 NA16 NA NA NA NA NA 1.34 NA 1.1717 1.00 0.69 1.10 1.25 2.19 1.05 NA 0.7218 NA NA NA NA 1.13 0.90 1.28 0.9319 NA 1.13 0.58 0.91 1.25 0.97 0.85 0.7520 NA NA 0.32 NA 0.59 NA 0.83 1.2221 1.25 1.14 NA 1.20 0.75 1.15 NA 1.0822 NA 1.06 0.81 NA 0.81 1.20 0.77 1.0523 0.49 NA 0.66 1.09 NA 1.53 0.75 NA24 1.05 0.86 NA 0.72 NA NA NA NA25 0.82 0.55 0.56 NA 0.90 1.31 1.64 1.7026 NA 0.66 1.24 0.93 1.90 1.38 0.50 0.7627 0.51 1.82 0.37 0.62 0.89 NA 1.08 0.7828 1.11 NA NA 0.94 2.68 1.10 NA 1.1729 1.01 0.58 1.09 0.60 1.38 0.83 1.05 NA30 1.08 NA NA NA NA 0.81 1.23 1.1431 1.03 NA 0.94 NA 1.41 NA NA 1.38

Max. 5.21 1.82 1.79 1.61 2.68 1.82 2.70 2.17Min. 0.49 0.44 0.31 0.55 0.59 0.51 0.50 0.53Avg. 1.35 1.01 0.79 0.94 1.18 1.07 1.09 1.14

Day

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DateCapacity

Tons FFB/Day

Steam Usage

kg/Ton FFB

Electricity Usage kW/Ton

FFB 2

Steam Pressure

barg

% Oil (wet) in Fruit Fibre

% Oil (wet) in EFB

% Oil (wet) in Wastewater1 % USB

1/7/10 1284 180 1.59 2.90 4.10 2.00 1.12 <1%2/7/10 1323 180 1.56 2.90 4.67 2.45 1.26 <1%3/7/10 1264 no data no data 2.90 4.07 1.70 0.88 <1%4/7/10 1276 no data no data 2.90 3.96 1.89 1.02 <1%5/7/10 1382 no data no data 2.80 3.83 3.50 0.58 <1%6/7/10 1411 170 1.47 2.90 4.60 1.68 0.85 <1%7/7/10 1178 200 1.76 2.70 4.69 1.66 1.45 <1%8/7/10 1200 190 1.66 2.60 3.67 1.93 0.91 <1%10/7/10 1424 no data no data 2.30 4.49 1.62 0.99 <1%11/7/10 1395 200 1.50 2.40 4.11 1.52 1.57 <1%12/7/10 1486 200 1.58 2.30 3.82 1.78 1.77 <1%

Average 1329 187 1.59 2.69 4.18 1.98 1.13 <1%

1 at decanter outlet1 at decanter outlet2 Sterilization station and loading ramp areas2 Sterilization station and loading ramp areasSteam flow measured using vortex flow meterSteam flow measured using vortex flow meterFFB are sourced from third party plantationsFFB are sourced from third party plantations

Performance Test Result (Performance Test Result (ChumpornChumporn Palm Oil Palm Oil Industry Public Co Ltd, Thailand)Industry Public Co Ltd, Thailand)

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Tilting Sterilizer Current Project ListTilting Sterilizer Current Project List

Location Client Unit x FFB Capacity/h Status Remarks

Pahang, Malaysia

Tee Teh Palm Oil Mill 3 x 30 tones Operation since

Sept. 2009Replacement of horizontal sterilizers

Palembang, Indonesia

PT Pinago Utama 2 x 20 tones Operation since

July 2009Add-on to existing horizontal sterilizers

Sabah, Malaysia

Berkat Setia Sdn Bhd 2 x 30 tones Installation Phase 1 replacement of

horizontal sterilizersSabah, Malaysia

Berkat Setia Sdn Bhd 2 x 30 tones Construction Phase 2 replacement of

horizontal sterilizersChumporn, Thailand CPI 4 x 30 tones

Operation since March 2010

Replacement of horizontal sterilizers

Chumporn, Thailand CPI 1 x 30 tones Final

Negotiation Second phase upgrading

Perak, Malaysia Felcra 3 x 20 tones Installation Change from using

vertical sterilizersChumporn, Thailand

Chumpron SP Palm Oil Ltd 4 x 30 tones Construction New Mill

Sarawak, Malaysia

Sarawak OIL Palms Bhd 4 x 30 tones Construction New Mill

Perak, Malaysia

Ladang Langkap 4 x 30 tones Engineering Mill upgrading

Pangga, Thailand Private mill 2 x 30 tones Engineering New Mill

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Tilting Sterilizer Potential Project ListTilting Sterilizer Potential Project List

Location Client Unit x FFB Capacity/h Status Remarks

Papua New Guinea

Indonesia Client

3 x 30 tones Final Negotiation New Mill

Perak, Malaysia

Private mill 10 x 30 tones Negotiation Multiple mill upgrading

Kalimantan, Indonesia

Indonesia Client

2 x 30 tones Mill desin stage New Mill

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Space Saving with Tilting Sterilizer

POM Using Tilting Sterilizer

POM Using Horizontal Sterilizers

Tilting Sterilizer saves 70% space

Tilting Tilting SterilizersSterilizers

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Tilting Sterilizers

Replacement of Horizontal Sterilizers with Tilting Technology (Pahang, Malaysia)

Existing Existing Horizontal Horizontal SterilizersSterilizers

Loading RampLoading Ramp

Loading Loading RampRamp

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Tilting Sterilizers

Extension of Capacity Using Tilting Sterilizers (Indonesia)

Existing Existing Horizontal Horizontal SterilizersSterilizers

Loading RampLoading Ramp

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Replacement of Horizontal Sterilizers with Tilting Technology (Thailand)

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Replacement of Horizontal Sterilizers with Tilting Technology (Sabah, Malaysia)

Existing Existing Horizontal Horizontal SterilizersSterilizers

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Tilting Sterilizer Tilting Sterilizer –– A Better Solution A Better Solution to Your Milling Processto Your Milling Process

Lower Capital CostLower Capital Cost

-- higher throughput >>> fewer unit required higher throughput >>> fewer unit required

-- Lesser machineries required >>> saved space & buildingLesser machineries required >>> saved space & building

-- Simpler design with fewer moving partsSimpler design with fewer moving parts

Lower Oil Losses & High Quality Oil ExtractionLower Oil Losses & High Quality Oil Extraction

-- 2% lower (oil in EFB) than conventional horizontal sterilizer2% lower (oil in EFB) than conventional horizontal sterilizer

-- >5% lower (oil in EFB) than vertical sterilizer>5% lower (oil in EFB) than vertical sterilizer

-- All oil in condensate recovered. No oil drips on floorAll oil in condensate recovered. No oil drips on floor

-- DOBI >2.73, Low iron in oil (3.74 DOBI >2.73, Low iron in oil (3.74 ppmppm))

Lower Operation & Maintenance CostsLower Operation & Maintenance Costs

-- Much fewer moving partsMuch fewer moving parts

-- Needs only half of the operators in a conventional millNeeds only half of the operators in a conventional mill

-- Steam consumption reduced by half (of conventional system)Steam consumption reduced by half (of conventional system)

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Thank You

Thank YouThank You

Lot 9683, Kawasan Perindustrian Desa Lot 9683, Kawasan Perindustrian Desa AmanAman,,BatuBatu 11, Desa Aman, 47000 Sungai 11, Desa Aman, 47000 Sungai BulohBuloh,,

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