The demands in mass production are constantly in­creasing. Shorter production time and more frequent lot changes mean conversion of production, more sensitive material and coating. All these new deve­lopments require innovative solutions in the field of Automated Parts Feeding Systems.

The strength of IFSYS is the adaptability in every respect. No matter whether bars, balls, screws or entire sub­assembly systems need to be part of the production, IFSYS offers an optimum solution for each requirement.

Innovation is in our genes. Therefore we always en­deavor improving our work flow to reach the highestefficiency possible. Years of experience allow us to improve, adjust and optimize existing assembly lines.

Each task has a clear goal: highest feeding perfor­mance with gentle components handling and maximum production reliability. Our entire staff is well experien­ced and develops customized Parts Feeding Systems not only with heart and mind but also according to ISO 9001:2008 and ISO 14001:2004 regulations.

Step by step innovations

Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid.

DNV ZERTIFIZIERUNG UND UMWELTGUTACHTER GMBH, Schnieringshof 14, 45329 Essen, Tel: +49 201 7296 222 Fax: +49 201 7296 333 - www.dnvba.de

DNV BUSINESS ASSURANCE MANAGEMENT SYSTEM CERTIFICATE

Certificate No.: 134180-2013-AQ-GER-DAkkS This is to certify that

IFSYS Integrated Feeding Systems GmbH Am Weißen Kreuz 5 97633 Großbardorf - Germany has been found to conform to the Management System Standard ISO 9001:2008

ISO 14001:2004 This certificate is valid for the following product or service ranges: Development and manufacturing of feeding and handling systems Initial Certification date: 27.01.2014

Place and date: Essen, 27.01.2014

This certificate is valid until: 26.01.2017

for the Accredited Unit: DNV ZERTIFIZIERUNG UND UMWELTGUTACHTER GMBH

The audit has been performed under the supervision of

Jürgen Borrmann

Nikolaus Kim

Lead Auditor

Management Representative

Since 2006 IFSYS develops and manufactures systems for Automated Parts Feeding with the highest priority on individual customers’ needs. The progress of IFSYS since its foundation demonstrates its success. The com­pany expanded in a fast but safe way. IFSYS has in­creased sales volume and work force year after year. Completing the manufacturing and assembly facility in 2012 was another milestone. The area measures more than 14,000 square meter (150,500 square feet) and in addition to the existing 4,000 square meter administration building there is plenty of room available for further innovation and development.

IFSYS Automated Parts Feeding Technology stands for quality and „Made in Germany“ which is in high demand worldwide. Therefore IFSYS is present on three conti­nents. IFSYS North America in Inman, South Carolina and IFSYS China in Suzhou is covering all important growing markets in Europe, America as well as Asia.

Automated Parts Feeding Technology on three continents

IFSYS VIbrOlINEr® is the heart and soul our innova­tion. Our IFSYS VIbrOlINEr® is available in various sizes and might be integrated in other feeding sys­tems as base of optimum quality and dependability.

It is easy to recognize advantages comparing to other feeding systems. High feeding rate but still low noise level. Flexibility by simply exchange different components on feeding track. Easy on parts but still minimum interruptions during feeding process. All advantages appreciated by our customers.

VIBROLINER® – With optimum results in mind from start.

VIBROLINER®

Applicable for just about any size of components, feeding rate and hopper volume.

No part jamming in hopper. Especially applicable for delicate parts. Minimum recycling of parts. Parts are never going back

in to hopper but straight back on to orientation track.VIBROLINER® in combination

with different feeding systems.

Our STEPFEEDEr concept is one of the most used in automated parts­feeding.

Only an optimum number of parts are moved up on to IFSYS VIbrOlINEr®. In many cases parts are to some extend pre­oriented on stepper plates giving IFSYS VIbrOlINEr® maximum efficiency.

Classic STEPFEEDER

STEPFEEDER IFSYS STEPFEEDErS are solid and made to last.

IFSYS STEPFEEDErS are quiet and reliable.

Debris are not transferred in to feeding system but remain in hopper.

Variable exit heights are easy to achieve while hopper always stays at a comfortable height for the operator to add new parts in to system.

IFSYS FEEDING SYSTEMS

IFSYS bowl feeding system Used together with IFSYS vibratory hopper. bowl feeder used to move parts up to VIbrOlINEr®

bowl feeder might be used on other special applications.

IFSYS parts storage systems Mostly used with slow feeding rate. Parts are manually and in correct orientation placed

on to storage vibratory track or conveyor. Sometimes used with IFSYS inspection systems and/or if using

fully automated system is an “over kill” due to slow feeding rate.

Pipe and rod feeding systems Adjustable for practical any diameter and length. Many part inspections are possible such as checking

inside/outside diameter, length and more. Feeding rates of up to 120 parts per minute are possible. Transfer height adjustable.

Ball feeder system Drive via gear motor. Execution can be for one particular diameter or adjustable

for different diameters. Standard diameter range from Ø 6 mm to 24 mm.

Different sizes up on request. Feeding rate of up to 360 parts per minute.

Vertical lift feeding system If parts are needed at an extreme height and out of normal rage. Parts coming out of hopper are vertically moved on to IFSYS

VIbrOlINEr® via feeding bucket. At set height optimum number of parts is transferred

from bucket on to orientation track. IFSYS VIbrOlINEr® may have open exit or with

escapement included.

Palletizing systems IFSYS has developed different palletizing systems over the years. For KlT­container, different boxes, containers or

pre arranged parts plates. loading capacity up to 500 Kg’s. low noise level, low maintenance. Custom made for great variations in feeding rate and heights.

MODuLAR FEEDING KIT

Parts flow using conveyors IFSYS feeding system placed outside security/safety enclosure. Supply escalator receiving parts to be fed from outside safety

enclosure. Escalator moves parts on to “distribution” conveyor(s). As per demand parts are moved to left or right IFSYS feeding system.

Quick parts removal out of large hopper with conveyor Ideal if frequent lot changes are taking place. Ideal if frequent cleaning is required. Hopper executed with exit door and switch reversing

conveyor direction. This hopper addition allowing parts to be removed easy and fast.

Quick parts removal out of funnel or vibratory hopper Ideal if frequent lot changes are taking place. Ideal if frequent cleaning is required. Hopper executed with exit door allowing parts

to be removed easy and fast.

Manually operated tilting system Customer receives parts to be fed in small container

or card board box. Small container with parts are placed in to tilting device. Operator is manually tilting device and transfers appro priate

amount of parts in to IFSYS feeding system hopper. Weight of container in the 100 Kg. range.

IFSYS disentanglement system Parts (springs, contacts) are fed through separation system

before entering the actual automated feeding process. Parts will recycle through system until separated. This system has limited capabilities. Springs with open coils on

both ends for example, may not be suitable. System is quiet and parts are handled in gentle fashion.

Heavy duty tilting system Customer forklift is placing full parts container in to

IFSYS tilting device. Device may be hydraulic or electromechanical. Weight of container in the 2,000 Kg. range.

Multi lane escapement Multi lane VIbrOlINEr® with escapement. Parts in escapement ready for pick up with correct

co ordinance for next operation. Ideal for short feeding cycles. Escapement with pneumatic or servo electric execution.

MODuLAR FEEDING KIT

Parts handling after orientation Moving oriented part(s) to robot, pick&place or subassembly station. Moving part(s) to pressing station. Moving part(s) to welding or machining station just to mention

a few application. Movement pneumatic or servo electric.

Inspection station using index table Ideal if components have to be inspected and rejected if necessary. Multi station index table as needed. Inspection method as applicable. Faulty or wrong parts are removed in to rejection container. Compact system using minimum space.

Single lane escapement incl. inspection Including high/low level sensor. Wrong bolts or bolts too long/short will be detected and rejected

in to small rejection bucket. Mostly used if different size bolts are used in same general

assembly area on different feeding systems.

Internal air for blow-feeding operation IFSYS offers internal air supply if needed or preferred. Electro motor/fan creating needed air. Air is blown in to distribution chamber and from there in to

escapement with individual blow­tubes. Internal air might be less expensive than compressed air.

Camera and identification systems Using camera systems applies for recognizing position of

component and consequent final orientation of component. Camera might be used for quality control of component and

rejection of component if necessary. Using of camera system will always be discussed in detail

with customer and/or end­user.

Service 4.0 – Consultation, commissioning, training, overhauling, maintenance Competent, long­term service, from planning stage to assembly

and commissioning. Consultation for optimum system execution, with efficiency and

dependability in mind. System execution as per customer demand and standard.

Operator training if desired. Overhauling and updating of existing feeding systems. Preventing maintenance documentation and training. Fast and dependable spare part service.

R&D and design Newest CAD design using Solidworks. Interface to CATIA and other CAD systems. Material/manufacturing flow management and accounting using

newest ErP system. Documentation 2006/42/EG, programming diagrams and charts.

Sounds prove enclosure Entire feeding system placed in to noise reduction cabin. Noise reduction cabin with just hopper on the outside of cabin. Other combinations as desired or necessary by environmental laws. Cabins include necessary service and maintenance doors.

Electrical cabinet and controls IFSYS offers from turn­key system execution to loose wires only. In most cases, electrical components are as per customer request. Turn­key systems are executed for Siemens S7 (Profibus, Profinet, ASI,F­CPU) IFSYS has its own office for electric, electronic, pneumatic and

hydraulic design. All documentation via EPlAN P8 and fluid.

Individual components for automated parts feeding processes Hopper with conveyor belt. Stepfeeder. VIbrOlINEr®. Conveyors.

APPLICATIONS

Body-in-white In case of magnetized parts, dirty parts, oily parts.

Ideal for sheet metal parts, welding parts and others.

Accumulation magazine for parts not suitable for bulk hoppers and bowl feeder.

For parts used on welding machines and GEO stations.

Powertrain blow­feeding through single or multiple flexible tubes.

Stitch feeding through machined channels or flexible tubes.

We have experience with slightly oily parts and bolts with lock paste on thread.

Zink plated bolts, Cr­6 free parts.

bolts with wrong length can be removed out of system.

Electrical engineering parts High feeding rate with multi lane tracks. Parts sensitive to surface damage.

None electrostatic environment.

In ESD protected production areas.

Clean-room condition High feeding rate with multi lane tracks.

Stainless steel parts.

Coated parts.

Fuel cell parts.

Clean­room requirement of >100,000.

Needles, valves, pharmaceutical parts. System designed for easy cleaning. System for cleaning with liquid solutions.

These customers already rely on our innovations

Abb – AUDI – bMW – bosch rexroth – bosch Siemens – bosch brose – Chrysler – Continental – Daimler­Mercedes – DensoEATON – Fiat – Ford Motor Company – GM – Grob SystemsHella – IKEA – INA – John Deere – Johnson Controls KIA – Kuka – litens – l’Oréal – OPEl – Osram – PorscheProcter & Gamble – Scania – Siemens – Skoda – ThyssenKruppTrW – Volvo – Volkswagen – ZF lemförder

Phone: +49(0)9766/940098­0 Fax: +49(0)9766/940098­10

E­Mail: contact@ifsys.euwww.ifsys.eu

IFSYS Deutschland Am Weißen Kreuz 5 97633 GroßbardorfGermany

GmbHDeutschland

Phone: +1.864.472.2222 Fax: +1.864.472.2232

E­Mail: info@ifsys.uswww.ifsys.us

IFSYS North America, Inc. 2240 Hwy 292 Inman, SC 29349

North America

Phone: +86 512/6936­2799 Fax: +86 512/6936­2797

E­Mail: china@jopp.comwww.jopp.com

Jopp Technology (Suzhou) Co., ltd. 3# plant, No.96 Weixi road, Suzhou Industrial Park215122 Suzhou, Jiangsu Province

China