steel : pc3535(p20~40), pc3545(p30~50), cast iron : … milling insert.pdf · comprehensive pvd...
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No:151-3
Features
New K-gold thin film : good hardness and lubrication (chipping free)PC3535 : various work piece at wide application from roughing to finishingPC3545 : better toughness than PC3535, roughing and medium cuttingPC6510 : K grade, Chipping free at interrupted conditionGround and Ungrounded style for excellent machiningOptimal C/B for low cutting resistance
Comprehensive PVD milling coating grade Steel : PC3535(P20~40), PC3545(P30~50), Cast iron : PC6510(K05~20) Comprehensive
PVD Coating
NEW MMILLING IINSERT
Comprehensive PVD milling coating grade
Application area
Stock management item for new milling insert
Description
RH• Grounded insert• Good surface finish• Finishing to Medium
SM• Grounded insert• High precision • Strong cutting edge• Finishing to Roughing • Long tool life
FM• Heavy interrupted condition• Strong cutting edge• Medium to Roughing• Long tool life
SM, FM with C/B• Low cutting resistance• Long tool life
Insert Series
SPCN1203EDSR-RH
SPCN1203EDER-RH
SPCN1504EDSR-RH
SPCN1504EDER-RH
SDCN1203AESN-RH
SDCN1203AEEN-RH
SDCN1504AESN-RH
SDCN1504AEEN-RH
SECN1203AFSN-RH
SECN1203AFEN-RH
SECN1504AFSN-RH
SECN1504AFEN-RH
TPCN1603PDSR-RH
TPCN1603PDER-RH
TPCN2204PDSR-RH
TPCN2204PDER-RH
SPKN1203EDSR-SM
SPXN1203EDSR-FM
SPKN1504EDSR-SM
SPXN1504EDSR-FM
SDKN1203AESN-SM
SDXN1203AESN-FM
SDKN1504AESN-SM
SDXN1504AESN-FM
SEKN1203AFSN-SM
SEXN1203AFSN-FM
SEKN1504AFSN-SM
SEXN1504AFSN-FM
TPKN1603PDSR-SM
TPXN1603PDSR-FM
TPKN2204PDSR-SM
TPXN2204PDSR-FM
SPKR1203EDSR-SM
SPXR1203EDSR-FM
SPKR1504EDSR-SM
SPXR1504EDSR-FM
SDKR1203AESN-SM
SDXR1203AESN-FM
SDKR1504AESN-SM
SDXR1504AESN-FM
SEKR1203AFSN-SM
SEXR1203AFSN-FM
SEKR1504AFSN-SM
SEXR1504AFSN-FM
TPKR1603PDSR-SM
TPXR1603PDSR-FM
TPKR2204PDSR-SM
TPXR2204PDSR-FM
Comprehensive PVD milling coating grade
K-Gold Coating layer (PC3535,PC3545,PC6510)
K-Gold Machinability
TiN Good lubrication, Chipping free
TiAlN Good wear resistance
Exclusive substrates as per each applicationOptimal wear-resistance and shock resistance
1. TiAlN : High speed and dry machining => High productivity
2. Reinforced wear-resistance from conventional TiAlN coating layer
=> Wide application from finishing to roughing
3. TiN Coating layer : Low cutting force, Good surface finish
=> Long tool life
: TiAlN (Wear resistance) + TiN (Lubrication) = Chipping free under high speed
4. Easy distinguish flank wear => High productivity
: Yellow color of Coating layer makes it easier to distinguish
=> Guarantee appropriate tool change
=> High productivity
K-Gold
TiAIN
Machinability(hardness & toughness)
130%
100%
K-Gold(9 Pass)
TiAlN(5 Pass)
=> K-Gold : better reliability + less failure + lower cost
Comprehensive PVD milling coating grade
Comparison of wear resistance and shock resistance (PC3535)
Machining examples of PC3535
V f d
150 m/min 0.167 mm/tooth 2.0 mmDry
500 sfm 0.007 ipr 0.08 inch
V f d
150 m/min 0.48 mm/tooth 2.0 mmDry
500 sfm 0.007 ipr 0.08 inch
Description
Work-piece
SPCN1203EDSR-RH
SKD61 heat treated (HRC 53)
V
f
d
Coolant
100 m/min
0.07 mm/tooth
0.5 mm
Dry
330 sfm
0.0028 ipr
0.02 inch
T-maker Coating P30
PC3535
Description
Work-piece
SPKN1203EDSR-SM
41CrMo4 AISI 4140
V
f
d
Coolant
188 m/min
0.15 mm/tooth
2.0 mm
Dry
620.4 sfm
0.006 ipr
0.08 inch
T-maker Coating P30
PC3535
Description
Work-piece
SPCN1504EDSR-RH
SKD11 (HRC 20)
V
f
d
Coolant
204 m/min
0.063 mm/tooth
1.0 mm
Dry
673.2 sfm
0.00252 ipr
0.04 inch
T-maker Coating P30
PC3535
Comprehensive PVD milling coating grade
Comparison of wear resistance and shock resistance (PC6510)
V f d
250 m/min 0.20 mm/tooth 2.0 mmDry
825 sfm 0.008 ipr 0.08 inch
V f d
125 m/min 0.42 mm/tooth 2.0 mmDry
413 sfm 1.68 ipr 0.08 inch
Wear resistance
Machining examples of PC6510
Shock resistance
Description SPCN1203EDER-RH
FC25
Dry
Work-piece
V
f
d
Coolant
250 m/min
0.2 mm/tooth
2.0 mm
825 sfm
0.008 ipr
0.08 inch
Description OFKT05T3SN
FCD40
WET
Work-piece
V
f
d
Coolant
240 m/min
0.01 mm/tooth
0.8 mm
800 sfm
0.0004 ipr
0.031 inch
Comparison of wear resistance and shock resistance (PC3545)
V f d
210 m/min 0.116 mm/tooth 2.0 mmDry
700 sfm 0.0046 ipr 0.08 inch
V f d
125 m/min 0.54 mm/tooth 2.0 mmDry
413 sfm 0.02 ipr 0.08 inch
Wear resistance
Machining examples of PC3545
Shock resistance
Description SEXN1203AFSN-FM
X46Cr13
Dry
Work-piece
V
f
d
Coolant
212 m/min
0.12 mm/tooth
1.5 mm
700 sfm
0.0048 ipr
0.06 inch
Description SPKN1203EDSR-SM
AISI 420
Dry
Work-piece
V
f
d
Coolant
140 m/min
0.12 mm/tooth
2.0mm
460 sfm
0.0048 ipr
0.08 inch
Comprehensive PVD milling coating grade
Recommended cutting condition
KORLOY grade code
Condition Workpiece UseC/B shape V
1st choice 2nd choice m/min sfm
f
mm/tooth ipt
d
mm inch
FinishSoft steel Medium
Rough Finish
Alloy steel Medium Rough Finish
Mold steel MediumRough
Heat treated Finish
steel MediumRough
Soft steel MediumRough
Alloy steel Medium Rough
Mold steel MediumRough
Heat treated Mediumsteel Rough
Gray cast Finish
iron MediumRough
Ductile cast Finish
iron Medium Rough
RH SMSM RHFM SMRH SMSM RHFM SMRH SMSM RHFM SMRH SMSM RHFM SMSM FMFM SMSM FMFM SMSM FMFM SMSM FMFM SMRH SMRH SMRH SMRH SMRH SMRH SM
25020015020015010015010070705040
1501001005050303030
300250150200150100
~ 400~ 350~ 300~ 300~ 250~ 200~ 250~ 200~ 150~ 150~ 120~ 100~ 300~ 250~ 200~ 150~ 150~ 100~ 100~ 80~ 400~ 350~ 300~ 300~ 250~ 200
825660495660495330495330231231165132495330330165165999999
990825495660495330
~ 1320~ 1155~ 990~ 990~ 825~ 660~ 825~ 660~ 495~ 495~ 396~ 330~ 990~ 825~ 660~ 495~ 495~ 330~ 330~ 264~ 1320~ 1155~ 990~ 990~ 825~ 660
0.010.0080.0160.0080.01
0.0120.0060.0080.01
0.0020.0040.0060.01
0.0180.0120.0140.01
0.0120.0060.0080.01
0.0080.0160.0080.01
0.012
~ 0.0004~ 0.004~ 0.006~ 0.0004~ 0.004~ 0.006~ 0.0004~ 0.004~ 0.006~ 0.0004~ 0.002~ 0.0032~ 0.006~ 0.008~ 0.006~ 0.008~ 0.006~ 0.008~ 0.004~ 0.0032~ 0.0004~ 0.004~ 0.006~ 0.0004~ 0.004~ 0.006
0.250.200.400.200.250.300.150.200.250.050.100.150.250.450.300.350.250.300.150.200.250.200.400.200.250.30
~ 0.01~ 0.10~ 0.12~ 0.01~ 0.10~ 0.15~ 0.01~ 0.10~ 0.15~ 0.01~ 0.05~ 0.08~ 0.15~ 0.20~ 0.15~ 0.20~ 0.15~ 0.20~ 0.10~ 0.08~ 0.01~ 0.10~ 0.15~ 0.01~ 0.10~ 0.15
1.52.55.01.02.04.00.71.53.00.51.01.52.55.02.04.01.53.01.01.51.52.55.01.02.04.0
0.060.100.200.040.080.160.030.060.120.020.040.060.10.2
0.080.160.060.120.040.060.060.10.2
0.040.080.16
PC3535
PC3545
PC6510
HEAD OFFICE1606-2, Seocho 1-Dong, Seocho-Gu, Seoul, KoreaTEL:+82 2 522 3181 FAX:+82 2 522 3184WEB:www.korloy.com
CHEONGJU FACTORY53-16, Songjeong-Dong, Hungduk-Gu, Chengju, Chungcheongbuk-Do, KoreaTEL:+82 43 262 0141 FAX:+82 43 262 0146E-MAIL:[email protected]
JINCHEON FACTORY767-1, Guangheawon-Ri, Guangheawon-Myon, Jincheon-Gun, Chungcheongbuk-Do, KoreaTEL:+82 43 535 0141 FAX:+82 43 535 0144
July. 2005
Note 1. 2nd choice : inserts with reinforced cutting edge.
2. In case of FM : you can apply both OOXN-FM with no C/B and OOXR-FM with C/B equally
PC3535
PC : PVD CoatingNC : CVD Coating
3 : Steel(P)
6 : Cast iron(K)
0 : Turning
5 : Milling
ISO Grade
10 : K1035 : P20~4045 : P30~50
8 : Heat resistant alloy(S)
9 : Stainless steel(M)