steel column design examples

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  • Design of Steel Structures Prof. S.R.Satish Kumar and Prof. A.R.Santha Kumar

    Indian Institute of Technology Madras

    8.5 Design Examples

    8.5.1 Design example (slab base)

    A built-up steel column comprising two ISWB 400 RSJ sections with their

    webs spaced at 325mm and connected by 10 mm thick battens transmits an

    axial load of 2000 kN. SBC of boil at site=300kN/m2. The safe permissible stress

    on the concrete bed= 4N/mm2. Design a suitable foundation for the column

    adopting a slab base, and sketch the details of the foundation.

    1. Data

    Axial load on column = 2000kN

    Permissible compressive stress on concrete = 4N/mm2

    Column built up of two ISWB 400 RSJ sections connected by 10 mm thick

    battens.

    2. Column base

    Area of base plate = (2000 / 4000) = 0.5 m2

    using a square base plate,

    Side length of base plate = = 0.706 m

    Adopt a base plate of size 750mm x 750mm.

    Referring to figure 8.10, the projection of the base plate from the edge of the

    column is obtained as

    a = greater projection

    = 0.5(750 - 420) = 165 mm

    b = smaller projection

    = 0.5(750 - 525) = 112.5 mm

  • Design of Steel Structures Prof. S.R.Satish Kumar and Prof. A.R.Santha Kumar

    Indian Institute of Technology Madras

    Intensity of pressure on base plate

    = 3.56 N/mm2

    Permissible bearing stress in base plate sbs = 185N/mm2

    The thickness of the base plate is obtained from the relation

    22

    bs

    3w bt a4

    =

    Aiming the thickness of base plate

    ( )2 2 m0s fy

    t 2.5w a 0.3b tf= >

    Figure 8.10 Column base plate

    223 x 3.56 112.5165 37mm

    185 4 =

  • Design of Steel Structures Prof. S.R.Satish Kumar and Prof. A.R.Santha Kumar

    Indian Institute of Technology Madras

    Adopt a base plate of size 750mm x 750mm x 40mm.

    3. Cleat angle

    For connecting the column section to the base plate, adopt ISA 100 x 100

    x 10 mm angles with four 22mm diameter rivets on flange side and ISA 75 x 75 x

    8 mm with three 22mm diameter rivets in the webs.

    8.5.2 Design example (gusseted base)

    For the built-up column of design example 8.5.1, design a suitable

    foundation adopting a gusseted base.

    1. Size of base plate

    Area of base plate = (2000 / 4000) = 0.5 m2

    Adopt ISA 150 x 100 x 12 mm gusset angles on the flange side with

    100mm leg horizontal, gusset plate 12mm thick, 10 mm batten, and cover plates.

    Minimum length required allowing 30mm projection on either side in the direction

    parallel to the webs

    = (400 + 20 + 24 + 200 + 60) = 704mm

    Length of base plate parallel to the flanges = 750mm.

    Adopt a base plate of size 750mm x 750mm as shown in Fig 5.2a

    2. Thickness of base plate

    Intensity of pressure below the plate

  • Design of Steel Structures Prof. S.R.Satish Kumar and Prof. A.R.Santha Kumar

    Indian Institute of Technology Madras

    w = (2000 x 103 / 750 x 750) = 3.55 Nmm2

    Referring to Fig 5.2b, cantilever projection of plate from the face of the

    gusset angle = 141 mm.

    Bending moment 22 3.55 x 141wLM 35288 N / mm

    2 2 = = =

    If t = thickness of plate required,

    2bs

    bs

    btM

    6

    6 x 352886Mt 33.8mmb 185 x 1

    = = = =

    In LSD, No allowable being stress,

    In WSD b allow =0.75 fy

    Thickness of base plate = (t - thickness of angle leg) = (33.8 - 12) = 21.8mm

    Adopt 750 x 750 x 22 mm base plate.

    3. Connections

    Outstand on each side = (750 - 400)/2 = 175 mm

    Load on each connection = (175 x 750 x 3.55)/1000 = 466 kN

    Using 22mm diameter rivets,

    Rivet value in single shear =2x 23.5 x 100 43.4kN

    4 x 1000 =

    Rivet value in bearing = 23.5x12 x 300 84.6kN1000

    =

  • Design of Steel Structures Prof. S.R.Satish Kumar and Prof. A.R.Santha Kumar

    Indian Institute of Technology Madras

    Therefore least value of rivet = 43.4kN

    Number of rivets = (466/43.4) = 11

    Adopt 16 rivets connecting gusset angles with plate and the same number of

    rivets to connect the gusset plate with the column. The arrangement of rivets and

    the details of the gusseted base are shown in Fig 8.12

    8.12 (a) Details of base plate

  • Design of Steel Structures Prof. S.R.Satish Kumar and Prof. A.R.Santha Kumar

    Indian Institute of Technology Madras

    (b) Cantillever projection

    Fig 8.12 Gusset and base plate details

    8.5.3 Design example (grillage foundation)

    Design a suitable grillage foundation for the gusseted column of design

    example 8.5.2 which supports an axial load of 2000kN. Assuming SBC of soil at

    site = 300 kN/m2, draw the elevation and plan of the grillage foundation.

    1. Area of grillage

    Using gusseted base for the column,

    Total load on foundation

    = (2000kN + 10% for self weight of foundation)

    = 2200 kN

  • Design of Steel Structures Prof. S.R.Satish Kumar and Prof. A.R.Santha Kumar

    Indian Institute of Technology Madras

    Two tiers of girders will be used.

    Bottom-tier area = (2200/300) = 7.33 m2

    Using a square grillage, side length = 7.33 = 2.72 m

    Adopt a grillage of size 2.75m x 2.75m.

    Allowing 125mm concrete cover on all the sides, the overall size of the grillage

    block = (3.0m x 3.0m)

  • Design of Steel Structures Prof. S.R.Satish Kumar and Prof. A.R.Santha Kumar

    Indian Institute of Technology Madras

    Fig 8.13 Arrangement of rivets and details of gusseted base

    2. Design of top-tier girders

    The bending moment is obtained as M = W/8 (L - L1)

    Where W = axial load on column = 2000kN

    L = length of grillage = 2.75m

    L1 = length of base plate = 0.75m

    M = 2000/8 (2.75 - 0.75) = 500kNm

    Allowable stress can be increased by 33.33% since the beams are encased in concrete.

    Therefore bt = (165 x 1.33) = 220 N/mm2 6

    4 3

    bt

    500 x10MZ 227 x10 mm220

    = = =

    Section modulus

  • Design of Steel Structures Prof. S.R.Satish Kumar and Prof. A.R.Santha Kumar

    Indian Institute of Technology Madras

    Using three beams in top tier,

    Z for each beam = (227 x 104 / 3) = 756600mm3

    Use ISBM 350 having the section properties

    Zxx = 778900 mm3

    tf = 14.2 mm

    tw = 8.1 mm

    The maximum shear force is given by ( )1WV L L2L =

    V = (2000 / 2 x 2.75) (2.75 - 0.75) = 730 kN

    Shear force per beam = (730 / 3) = 243.33 kN

    Average shear stress v = (243.33 x 103 / 8.1 x 350) = 78 N/mm2 < 100 N/mm2

    minimum gap between two beams = 75mm

    3. Design of bottom-tier girders

  • Design of Steel Structures Prof. S.R.Satish Kumar and Prof. A.R.Santha Kumar

    Indian Institute of Technology Madras

    BM is obtained as

    ( )( )

    2

    64 3

    bt

    WM L L82000 2.75 0.75

    8

    500 x10MZ 227 x10 mm165x1.33

    = =

    = = =

    Using eight beams in the bottom tier,

    Z for each beam = (239 x 104 / 8) = 298 x 103

    Use ISLB 250, Zxx = 297 x 103mm3

    Spacing of beams = 1 / 7(2.75 - 0.125) = 0.375 m

    Use eight beams of ISLB 250 spaced at 375 mm c/c.

    Maximum shear force is given by

    ( ) ( )2W 2000V L L 2.75 0.75 730kN2L 2 x 2.75 = = =

    Shear force per beam = (730 / 8) = 91.25 kN

    Shear stress = v = (91.25 x 103 / 6.1 x 250 ) = 60 N/mm2 < 100N/mm2 Adopt separators made up of angles ISA 50 x 50 x 6mm and 2.75 m long,

    welded or bolted with 12mm diameter bolts to the flanges of the lower-tier girders

    at two ends to prevent displacement of girders.

    The plan and elevation of the grillage foundation is shown in figure 8.14.

  • Design of Steel Structures Prof. S.R.Satish Kumar and Prof. A.R.Santha Kumar

    Indian Institute of Technology Madras

    Fig 8.14 Plan and elevation of grillage foundation