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Steel Casting Foundry
FACTS & FIGURES
▪ Foundry located in Samsun / Turkey
▪ 30.000 tones / year capacity
▪ Casting capacity starting from 1 kg. up to 25 tones for 1 single part
FACTS & FIGURES
FACTS & FIGURES
▪ 470 Employees
▪ 18 engineers & 25 technicians
▪ 3 shifts /6 days a week
▪ Exporting 83% of total production to EU Countries
▪ Turnover in 2018 € 40 million
▪ No subcontractors
CUSTOMER SCALE
49%
17%
8%
8%
6%
5%
4%4%
1. Crusher Industry 2. Incineration Industry 3. Railway Industry 4. Energy Plants
5. Cement Industry 6. Heat Treatment Industry 7. Work Machinery Spares 8. Other Industries
EXPORT FIGURES
Finland
Germany
Switzerland
Belgium
France
Holland
Others
37 %
21 %
18 %
9 %
6 %
5 %
4 %
PRODUCTION SCALE
60%
18%
10%
9%
8%5%
1. Manganese Steel 2. Heat Resistant Steels 3. Low Alloyed Steels
4. Carbon Steel 5. Cr-Mo Steels 6. Other Casting
PRODUCTION SITES
Study & Project
Pattern Shop
Molding Lines
Core Shop
Casting Lines
Heat Treatment
Machining Shop
Quality Control
Packing & Delivery
STUDY / PROJECT / R&D
• 3D Modelling by UniGraphics
• Special designs according to customer
needs
• CAM datas for CNC Machining
• Raw datas for casting simulation
• Casting Simulation by Nova Solid and
Magma at the same time
• Improvement in casting design
• Prevention of possible defects
throughout the casting
PATTERN SHOP
• 15 employees
• Pattern manufacturing with 3 different materials
(Wood, Araldite & Aluminium)
• 6 CNCs in charge for pattern
• Pattern revision
• Storage of patterns (free of charge)
• Insurance against natural disasters
MOLDING LINES
• All Alphaset resin systems
• Silica sand
• 3 full automatic molding lines(3.000 x 2.000 mm, 1.200 x 800 mm & 1.600 x 1.200 mm)
• 3 semi-automatic hand molding lines
• 100 molds/hour capacity
CORE SHOP
• 12,5 lt capacity core shooter
• 25 lt capacity core shooter
• 25 lt capacity core shooter
• Hand core making line for special
applications
CASTING LINES
• 4 induction furnaces of 1 ton capacity
• 2 induction furnaces of 2 tones capacity
• 2 induction furnaces of 2.5 tones capacity
• 2 induction furnaces of 5 tones capacity
• 2 induction furnaces of 8 tones capacity
• 34 tones liquid metal capacity
• 25 tones for 1 single part casting capacity
HEAT TREATMENT
Various sizes of electrical normalization,
water quenching & tempering furnaces.
MACHINING SHOP
MACHINING SHOP
Vertical Machining Centers:
2.000 x 1.120 x 1.000 mm
1.250 x 1.000 x 1.000 mm
900 x 980 x 800 mm
- CNC Lathes:
Ø 4.000 mm, Ø 2.000 mm, Ø 1.200 mm, Ø 900
mm, Ø 600 mm, Ø 700 mm Ø 550 mm
- With different spesification 20 universal lathes
MACHINING SHOP
Horizontal Machining Centers:
18.000 x 6.000 x 1500 mm
4.000 x 1.650 x 700 mm
1.800 x 1.320 x 700 mm
1.200 x 1.120 x 700 mm
1.520 x 650 x 650 mm
1.200 x 600 x 600 mm
1.020 x 550 x 560 mm
720 x 460 x 510 mm
QUALITY CONTROL
• Certified personnel
• Radiography with Co 60
• Ultrasonic Testing
• Magnetic Particle Testing (Fixed &
Portable)
• Microstructure Testing (Fixed &
Portable)
QUALITY CONTROL
• Dye Penetrant Testing
• Tensile Strength Device
• Charpy Impact Device
• Hardness Device (HRC, HB, HV)
• Dimension Control with 3D CNC
measuring device
QUALITY CONTROL
SOLIDES FOR PRODUCED PARTS
SOLIDES FOR PRODUCED PARTS
SOLIDES FOR PRODUCED PARTS
SOLIDES FOR PRODUCED PARTS
SOLIDES FOR PRODUCED PARTS
SOLIDES FOR PRODUCED PARTS
NEW FACTORY OF AS CELIK
NEW FACTORY OF AS CELIK
▪Established in Kavak/Samsun, 50 km away from main factory
▪60.000 m2 total terrain
▪7.000 m2 covered area of factory building and additional other ancillary structures
such as warehouses and social areas for workers
▪Two induction furnaces which have 2.500 kg charge capacity for each
▪Two molding mixers with 35.000 kg/h working capacity
▪Two heat treatment furnaces 6000x3800x2400 mm dimensions with 15.000 kg weight
capacity for charge. Maximum 1100°C heat and four individual thermocouples to
check heating process.
Steel Casting Foundry
As Çelik Döküm İşleme San. ve Tic. A.Ş.
Address:
Organize Sanayi Bölgesi, Dumlupınar cad. No:8
Kutlukent – Samsun TURKEY
Telephone: +90 (362) 266 67 90
www.ascelik.com