steel ball valves for high temperature...kitz steel ball valves for high temperature 2 design...

Steel Ball Valves for High Temperature

Unconditional Firesafe ProvisionService Temperature: up to 932°F

KITZ Steel Ball Valves for High Temperature

Contents

KITZ Product Coding

OperationNone.... Lever handleG.......... Worm gearHAS...... KITZ Type HAS spring return pneumatic actuator

Valve pressure class150........ ASME Class 150300........ ASME Class 300600........ ASME Class 600

Shell materialU........... Stainless steel or high alloy steelSC......... Carbon steel

Symbol of ball valve

Valve designDZ......... Floating design, full port, split body with ISO/CAPI actuator mounting padC........... Trunnion mouting design, split body

Trim symbol (Ball / Ball seat)1H......... CF8M / FILLTITE® PTFE 3H......... CF8M / Carbon + Stainless Steel5H......... CF8M + Cr Plating / 316 + Ni-Cr Alloy6H......... CF8M + Ni-Cr Alloy / 316 + Ni-Cr Alloy** CF8M or 316

Shall material for stainless steel and high alloy steelM........... CF8M (316)O........... CF3M (316L)V........... CF3 (304L)SD......... Duplex stainless steel

Example: Gear Operated ASME Class 300 Metal Seated Ball Valve, CF8M Shell Materials, Trim Symbol 6H

❶

❷

❸

❹

❺

❻

❼

G- 300 U T DZ 6H M❶ ❷ ❸ ❹ ❺ ❻ ❼

(Trim 1H, Max 572°F)














(Trim 1H)

(Trim 3H)

(Trim 5H)

(Trim 6H)

(Trim 1H)

(Trim 6H)

Product Coding

Product Range

Design Features

Low Emission Design

Technical Data

Class 150 FILLTITE® Seated, Floating Ball Design

Class 300 FILLTITE® Seated, Floating Ball Design

Class 150 FILLTITE® Seated, Trunnion Mounted Ball Design



Class 150 Hard Graphite Seated Floating Ball Design

Class 300 Hard Graphite Seated Floating Ball Design

Class 150 Metal Seated Floating Ball Design




Class 150 Metal Seated, Trunnion Mounted Ball Design



Construction and Materials, Floating Ball Design




Construction, Trunnion Mounted Design

Construction, Trunnion Mounted Design

Valve Disassembly and Reassembly for Maintenance

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46

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48


1

Production Range

■：Worm gear●：Lever handle

1/2 3/4 1 11/2 2 21/2 3 4 5 6 8 10 12 14

15 20 25 40 50 65 80 100 125 150 200 250 300 350

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A276 Type 316 or 304+ Ni-Cr Alloy

5H

6H

A276 Type 316+ Ni-Cr Alloy

ProductionCode

3HCarbon

+Stainless Steel

Trim Class Shell MateriaolBall Seat Design

1H FILLTITE® PTFE

300

600

150

150

300

150

300

150

300

600

Trunnion

Floating

Trunnion

Floating

Trunnion

Floating

Floating

Floating

Trunnion

Floating

Trunnion

Stainless Steel

Carbon Steel

Stainless Steel

Carbon Steel

Stainless Steel

Carbon Steel

Stainless Steel

Carbon Steel

Stainless Steel

Carbon Steel

Stainless Steel

Carbon Steel

Stainless Steel

Carbon Steel

Stainless Steel

Carbon Steel

Stainless Steel

Carbon Steel

Stainless Steel

Carbon Steel

Stainless Steel

Carbon Steel

Stainless Steel

Carbon Steel

Stainless Steel

Carbon Steel

Stainless Steel

Carbon Steel

Production Range

150UTDZ6HM

150SCTDZ6HM

150UTC6HM

150SCTC6HM

300UTDZ6HM

300SCTDZ6HM

300UTC6HM

300SCTC6HM

600UTC6HM

600SCTC6HM

150UTDZ1HM

150SCTDZ1HM

150UTC1HM

150SCTC1HM

300UTDZ1HM

300SCTDZ1HM

300UTC1HM

300SCTC1HM

600UTC1HM

600SCTC1HM

150UTDZ3HM

150SCTDZ3H

300UTDZ3HM

300SCTDZ3H

150UTDZ5HM

150SCTDZ5HM

300UTDZ5HM

300SCTDZ5HM

• The substitutional equivalent materials may be used for valve part materials where ASTM A276 and/or A564 is stated on the material descriptions in this catalog.


2

Design Features

Split Body, Side Entry, Full Bore DesignThis is an illustrated cross-section of a typical KITZ high performance ball valve to exhibit the basic design concept.The actual design of a valve may be slightly different from this illustration, depending on its size and pressure class.

Integral actuatormounting pad(ISO 5211, CAPI ADDS2.02)

Flexible graphteLow emission(ISO 15848/EPA Method 21)stem packing

Graphite stem bearing

Blowout-proof stem collarAntistatic device

Locking hole

Trim 1H: 316 ballTrim 3H: 316 ballTrim 5H: Cr plated 316 ballTrim 6H: Hard-faced 316 ball

Flexible graphiteflanfe gasket

Metal-to-metalfiresafe contact

Seating Design

2” 150 UTDZ 6H

Note:Dimension of stem head are in accordance with CAPI ADDS 2.02, but themaximum specified dimension in CAPI ADDS 2.02 is“F14”.For NPS 8 and 10, mounting pads are F16/ISO 5211.

6H3H

Ball

Seat packing

Retainer

Graphite seat

Hardfaced

Seat packing

Type 316 seat

Hard faced

Stem head conform with CAPI ADDS2.02 dimension(Double “D” design parallel to flow passage)

Live loading spring


3

Design Features

KITZ ball valves are engineered for firesafe tested to minimize both external and internal fluid leakage after fires. They have post-fire metal - to - metal contact of all sealing areas.

ISO 17292 and API 608 fully compliance to serve petroleum, petrochemical and allied industries.New gland sealing design achieves superior fugitive emission performance for ISO 15848.API 607/5th - ISO 10497/2004, the latest fire test certification are available.ISO 5211 top mount and CAPI stem dimension for global automation conformity.PED 97/23/EC are available for CE marked products.

・ISO 17292: Metal ball valves for petroleum, petrochemical and allied industries.・BS 5351: Steel ball valves for the petroleum, petrochemical and allied industries.・CAPI: Spec ADDS 2.02 Rev: H Technical Specification for design requirements of actuator brackets for quarter turn soft seated ball valves.

・API 608: Metal Ball Valves - Flanged, Threaded, and Welding Ends.・ISO 15848 : Industrial valves - Measurement, test and qualification procedures for fugitive emissions.

・API 607: Fire Test for Soft-seated Quarter - turn Valves.・ISO 1497-5 : 2004 (Identical), Testing or Valves-Fire type-testing requirements.・ISO 5211: Industrial valves - Part-turn actuator attachment.・Pressure Equipment Directive (PED) 97/23/EC

Design Standards

Certificate

Valve body design

Basic design

End to End

End connection

Wall thickness

Actuator mounting

Fire safe

Fugitive emission

Split body, side entry, RF-flanged, full port with floating ball design

ISO 17292 / API 608 / ASME B16.34 / BS 5351

ASME B16.10

ASME B16.5

ISO17292 / ASME B16.34 / BS 5351

ISO 5211 / CAPI

API607/5th - ISO 10497

ISO 15848 / EPA Method 21

●

●

●

●

●

Position stops independent of gland construction, required ISO 17292.

An antistatic feature is provide to ensure electrical continuity between ball, stem, and body.

ISO 5211 top mount and CAPI stem dimension for global automation conformity.

Contact between stem and valve shell.

Before fire After fire

Metal-to-metalcontact

Packing

Bearing

Washer

Stem Gasket

Contact between ball and valve shell. (Trim 1H)

Before fire After fire

Body

Seat

Body

Metal-to-metalcontact

Ball

BodyStem

Antistaticdevices

Stem Collar


4

Design Features Trunnion Mounted Ball Design

Illustration shows Trim 1H

Flexible grapite packing

Actuator mounting flange

Ni-Cr Hard faced bearings for smooth operation

Seat: FILLTITE® seat. (Trim 1H)Hiqest heat resistance amound PTFE

Metal seat (Trim 6H)

Body

External leakage prevention

Seat spring

Flexible graphite packings and gaskets are the mean sure that preventsexternal fluid leakage.

Body cap

Precision machined ball

Ni-Cr Hard faced stem bearings Super-firesafe design

Bore dimensions API 6D


5

Design Features

4.Low Emission DesignThe emission suppressing design of KITZ trunnion mounted ball valves is guaranteed by the production test carried out at factories prior to shipment. In the United States, the Federal Clean Air Act was dramatically amended in 1990, to realize the new environmental protection policy of a 95% reduction in fugitive emission or leak levels of toxic gases and chemicals from plant equipment. Promulgated in April, 1994, the new law requires all plants handling the toxic gas specified by the Environmental Protection Agency, to periodically monitor their plant equipment for detection of leaks exceeding 500 ppm, and repair or replace all defective parts immediately. California has exceeded the Federal law with a state regulation requiring 100 ppm maximum leak level for an astonishing 99% reduction of such an environmental pollution for the Northern California Region after 1997.

3.Cavity Pressure Relief.In case of an unusually high increase of servicing or ambient temperature, liquefied gas or highly volatile liquid trapped within the body cavity may evaporate,and cause an excessive rise in the cavity pressure. For safety consideration, a provision is made so that when the cavity pressure exceeds the line pressure,the ball seat will move slightly away from the ball surface to relieve the excessive cavity pressure into the valve bore.

2.Block and Bleed Function.Ball seats shut off the line fluid independently on the upsteam and downsteam side of the ball. The valve bore and the body cavity are isolated from each other when the valve is fully opened or closed so that the residue within the body cavity may be disposed through the drain port or an optional vent valve mounted on the bottom of the valve body. The design prevents fluid contamination within the valve interior and easily detects seat leakage from both flow directions,without dismantling the vavle from the pipeline.

1.Super-firesafe Design.Internal leakage prevention:When resilient sealing materials are decomposed or deteriorated by a plant fire,the edge of the metal seat retainer preloaded by the seat spring comes into contact with the ball to shut off the line fluid to minimize internal leakage through the valve bore.The seat retainer also compresses KITZ originally designed flexible graphite retainer packings to prevent fluid leakage form between the valve body and the seat retainer(PATENTED).

Ball Line Pressure

BodyBody

Ball Seat

Ball Line Pressure

Seat Retainer

Metal-to-MetalContact

Flexible Graphite

Body Cavity

Ball

Body

Seat Spring

Stem

Ball Seat

Ball

Cavity Pressure

Line Pressure

Body

Seat


6

Low Emission Design

ISO 15848-1qualified.KITZ precise laboratory tests and various field experiences achieve the optimized new stem sealing design for superior low emission performance. That is proven on the certificate of ISO 15848-1 Tightness Class BH qualification test, witnessed by Bureau Veritas. This is KITZ standard specification for Class 150 and 300 flanged floating ball valves, identified as 150 / 300 UTDZ / SCTDZ Series (split body, side entry design) in this catalog.

CAA / EPA Method 21 (40 CFR. 60 Appendix A)The US Federal Clean Air Act requires all plants handling the toxic gases and chemicals listed by the Environmental Protection Agency (EPA) to periodically monitor their plant equipment for detection of fugitive emissions exceeding criteria, and repair or replace all defective equipment immediately. The criteria of emission are categorized in detail by the emission sources (equipment) and/or listed fluid type. Some state regulations, such as California, require more stringent emission control that is reaching 50 ppm maximum leak level. KITZ low emission service ball valves are designed, engineered, manufactured and tested to meet these emission level as standard product for KITZ 150 / 300 UTDZ / SCTDZ Series Ball Valves. Our low emission valve performance and laboratory test results are shown on the below table*1.

Features for KITZ 150 / 300 UTDZ / SCTDZ Series Ball Valves.

ISO 15848-1 Qualification

*1 : ISO 15848-1 remarks that tightness class A typically achieved with bellow seals, class B with PTFE packing and class C with flexible graphite packing.*2 : CO 1 includes 500 cycle operation and 2 times thermal cycle.

Class

150300

Series

SCTDZ 3H/5H/6HUTDZ 3H/5H/6H

Seat

Graphite/Metal

PackingGasketFlexibleGraphite

TightnessClass

B *1

TemperatureClass-29°C～400°C

EnduranceClass

CO 1 *2

Laboratory Test Results

Class

150300

Body Type

Split-body

Series

SCTDZ 3H/5H/6HUTDZ 3H/5H/6H

Seat

Graphite/Metal

PackingGasket

FlexibleGraphite

Maximumleak level

on new valve

50 ppm

Test result after 10,000 cycle

operation

100 ppm *2

*1 Maximum leak level guaranteed for the duration of the KITZ warranty in North America for emission monitoring with EPA Method 21 procedures and methane-calibrated organic vapor analyzers.*2 Maximum leak level was measured with clean fluid at ambient room temperature, and with adequate gland bolts retightening according to KITZ maintenance manual.

Emission test chart by EPA method 21test valve: 300UTDZ6H 6”

10000

1000

100

10

10 2000 4000

Valve on-off cycles

Hel

ium

leak

age

(ppm

v)

6000 8000 10000

ISO 15848-1Certificate

The valves on the chart are just represented value.Those are not guaranteed value.

KITZ high engineered sealing design achieves superior low emission performance.


7

Low Emission Design

Diametrical interface clearanceThe diametrical is strictly controlled to prevent the line fluid from leaking into the atmosphere through these potential leak paths.The optimum diametrical clearance is realized on the following area by high precision machining.

• Gland and Stem • Gland and Stuffing Box • Stem and Bearing

StemThe stem surface finish is controlled according to KITZ design and manufacturing standards. This specification is particularly important for flexible graphite packing, because, while the stem travels through the packing rings, graphite tends to fill micro scratches on the stem surface and migrates to the stem to function as a lubricant. Too fine a stem smoothness loses this advantage and can increase leakage. The stem straightness and roundness are also controlled according to our design and manufacturing standards.

Stuffing boxThe surface finish is controlled according to KITZ design and manufacturing standards. Contrary to the stem, the stuffing box wall statically contacts packing rings, and a reasonably rougher surface finish results in a better sealing performance. The cylindricity and verticality are precisely controlled according to KITZ design and manufacturing standards.

Gland packingFor high temperature low emission service, KITZ original designed die formed graphite packing rings are provided on KITZ FILLTITE®, hard graphite or metal seated ball valves. (SCTDZ1H/3H/5H/6H, UTDZ1H/3H/5H/6H)

GasketGraphite gasket is used for ball valves to high temperature low emission service respectively. The gasket contact faces of valve shells are precisely machined to further upgrade the sealing function of the valve shell joint.

A conventional type of die formed packing ring is entirely made of many layers of vertically wrapped graphite tape. Interlayer and through-graphite permeation of line fluid in the vertical axis direction is rather an inherent problem on the conventional type of die formed packing rings. To solve this problem, the unique design is employed on the KITZ graphite packing rings for low emission service. Vertically and horizontally wrapped graphite tapes are securely fixed into the ring structure of KITZ graphite packing rings for low emission service, as shown in Fig.

Warranty Period12 months after placement in service, but not exceeding 18 months after shipment from KITZ factories.

Warranty Conditions1. Proper storage and maintenance of valves prior to installation, according to the KITZ maintenance manual.2. Proper handling of valves during transportation and plant construction, which includes sandblasting and painting, for protection of exposed stems and glands of valves.3. Need of adequate retightening of gland packing sets*, according to the KITZ maintenance manual to reduce the leak level, when an excessive level of fugitive emission is detected during: a) Pre-installation valve inspection b) Process pilot run or start-up operation c) Periodic or occasional inspection of valves in service4. Valve stems must be kept free of scratches, scars or corrosion.5. Following all other instructions provided in the KITZ maintenanceand operation manuals.* This condition is particularly important when valves are subjected to thermal cycles on the site. Users are recommended to ensure that packing is retightened after every cool-down of the process.

Features for KITZ 150 / 300 UTDZ / SCTDZ Series Ball Valves.

KITZ Graphite Packing Rings for Low Emission Service

Conventional Die Formed Packing Rings

Permeation

StemStem

Major design considerations for having upgraded our standard valves to the low emission performer are introduced below:

KITZ General Term of Warranty for Low Emission Service Valves


8

Technical Data

Trunnion MountingBall Valve

*1 Maximum allowable seat leakage *2 Ni-Cr alloy thermal spraying

Floating Ball Valve

Ⅵ

*1 Maximum allowable seat leakage *2 Equivalent to AISI Type 329*3 Class 300 Size 4 & over : A564 Type 630

*1 Ni-Cr alloy thermal splraying

FloatingBall Valve

Trunnion MountingBall Valve

Ball

Ball Seat

Stem

Temp.

Parts

Valve Design

Trim symbol

Ball

Ball SeatStem

Temp.

Parts

Valve Design

Trim symbol 3H500°C932°F

ANSI FCI 70-2 Class ASTM A276

Type 316 or A351 Gr.CF8MCabon + JIS SUS329J1*2

ASTM A276 Type 316 *3

Seat leakage*1

Floating Ball Valve

Ball

Ball Seat

Stem

Temp.

Parts

Valve Design

Trim symbol 5H300°C572°F

ASTM A276 Type 316or ASTM A351 CF8M

+ Cr platedASTM A276 Type 316

+ SFNi *2

A 564 Type 630

6H500°C932°F

ASTM A276 Type 316or A351 Gr.CF8M

+ SFNi *2

ASTM A276 Type 316+ SFNi *2

A 564 Type 630

6H450°C842°F

ASTM A276 Type 316+ SFNi *2

ASTM A276 Type316+ SFNi *2

ASTM A276 Type316+ SFNi *2

Seat leakage*1 ⅥANSI FCI 70-2 Class

1. Choice of trim for heated abrasive serviceMetal seated ball valves are guaranteed for a maximum service temperature of 572˚F(300°C) (Trim symbol 5H) and 932˚F(500°C) (Trim symbol 6H*). For hard graphite seated ball valves, a maximum service temperature of 932˚F(500°C) is also guaranteed (Trim symbol 3H). Heat resistant sealing and trim materials qualify these valves for heated abrasive service which cannot be properly handled by conventional soft seated ball valves due to the limited heat resistant characteristics and mechanical properties of their soft seats.FILLTITE® is a specially reinforced ball seat, made by using more carbon based fillers into PTFE than conventional carbon filled PTFE, which greatly improves heat and abrasion resistance. The material shows excellent operability, durability, chemical resistance and sealing performance at a high temperature of 572˚F. In addition, the ball seat is replaceable with the most of our conventional ball seats, so it also has the cost advantage.* Temperature is limited to 842°F(450°C) for trunnion mounted ball vavles with trim 6H"

2. Unconditional firesafe provisionWhile metal or hard graphite seats are extremely heat resistant, other sealing components such as gland packing and flange gaskets are made of flexible graphite, another heat resistant material, so that no part of the valve will be affected by extraordinarily heated environments. Also the provision of an anti-static device is not required because of inter-component electric conductivity.

3. Maintenance easeSplit body construction of the valve body provides the convenience of easy maintenance, a critical requirement for handling slurries and other viscous fluids.

4. Valve automationQuarter-turn valve drive mechanism makes mounting of valve automation measures such as electric and pneumatic actuators technically easier. KITZ floating ball valves employ integral actuator mounting pads, complying with ISO 5211 and CAPI, for easy, safe and assured on-the-spot actuator mounting without disassembly of valve glands.

5. High flow efficiencyFull port design provides maximized and linearized flow characteristic with minimal pressure loss as the line flow travels through the valve bore. This is a necessary design requirement particularly for trouble-free service of slurries and other viscous fluids.

Rigid construction with full metallic contact between the ball and seats, and high durability of trim materials make KITZ metal seated ball valves ideally suited to highly abrasive services handling slurries and other viscous fluids.

7. Hard graphite seated ball valves (Trim 3H)● Bi-directional flow.● Recommended for low abrasion service.

8. FILLTITE® seated ball valves (Trim1H)● Highest heat resistance amond PTFE based materials.

● Durable metal seat design and material also provides fully guaranteed throttling service performance, which makes KITZ metal seated ball valves function as a reliable control valve.● Bi-directional flow.

Caution:● Use a gear operator or valve actuator to fix the valve position when used for throttling service.

● Trim materials (Floating)

6. Metal seated ball valves (Trim 5H/6H)

Caution:● Not recommended for throttling service.● Not recommended for high abrasion service.● Maximum working temperature for oxidizing service, such as high temperature air, is 842˚F (450˚C).

1H300°C572°F

ASTM A276Type 316 or A351 Gr.CF8M

FILLTITE® PTFE

ASTM A276 Type 316

ASTM A276 Type 316 + SFNi*1


9

Technical Date

Pressure - Temperature Rating

Note* Maximum working temperature for oxidizing service, such as high temperature air, is 842°F(450°C).

FILLTITE® seated floating ball valves: Trim 1H●

Hard graphite seated floating ball valves: Trim 3H●

(450°C,3.6MPa)(842°F,522psig)

(500°C,3.3MPa)(932°F,479psig)

Note*

Class150 WCB body rating

Class３００ WCB body rating

0

6

5

4

3

2

1

7MPa

Pre

ssur

e

-20-29

psig1015

Temperature

932500

145

290

435

580

725

870

0

84232 122 152 302 392 482 572 662 7520 50 100 150 200 250 300 350 400 450

3.3

(200°C,5.2MPa)(392°F,754psig)

3.3

°C°F

Class150 CF8M body rating


Size: 5 and 6

0

870

725

580

435

290

145

45040035030025020015010050084232 122 152 302 392 482 572 662 752

Temperature

-29-20

Pre

ssur

e

0

6

5

4

3

2

1

MPa 7 1015 psig



(300°C,1.0MPa)(572°F,145psig)

(100°C,5.2MPa)(212°F,754psig)

°C°F



Size: 8 and 10



psig1015 7MPa

1

2

3

4

5

6

0

Pre

ssur

e

-20-29

Temperature

75266257248239230215212232 8420 50 100 150 200 250 300 350 400 450

145

290

435

580

725

870

0

(300°C,1.0MPa)(572°F,145psig)

(125°C,4.0MPa)(257°F,580psig)

°C°F



Size: 1/2 to 21/2



psig1015 7MPa

1

2

3

4

5

6

0

Pre

ssur

e

-20-29

Temperature

75266257248239230215212232 8420 50 100 150 200 250 300 350 400 450

145

290

435

580

725

870

0

(300°C,1.0MPa)(572°F,145psig)

(200°C,6.2MPa)(392°F,899psig)

°C°F



Size: 3 and 4

0

870

725

580

435

290

145

45040035030025020015010050084232 122 152 302 392 482 572 662 752

Temperature

-29-20

Pre

ssur

e

0

6

5

4

3

2

1

MPa 7 1015 psig



(300°C,1.0MPa)(572°F,145psig)

(175°C,5.2MPa)(347°F,754psig)

°C°F




10

Technical Date

Note: Maximum working temperature for oxidizing service, such as high temperature air, is 752°F(400°C).

°C°F

Pre

ssur

e

5 (725)

10 (1450)

15

0

Temperature-20 32 212 392 572 752 932-29 0 100 200 300 400

842450 500

Class 600 WCB body ratingClass 600 CF8M body rating

Class 300 WCB body rating

Class 300 CF8M body ratingClass 150 WCB body ratingClass 150 CF8M body rating

Continuas use in long time is not recomended.

Metal seated trunnion mounted ball valves: Trim 6H●

Pressure - Temperature RatingSize: 1/2 to 11/4 Size： 11/2 and 2

Size: 21/2 to 4 Size: 5 to 8

Size: 1/2 to 5 Size: 6 and 8

Metal seated floating ball valves: Trim 5H●

Metal seated floating ball valves: Trim 6H●

500450400350300250200150100500

(500°C,3.14MPa)(932°F,455psig)



Pre

ssur

e

7

1

2

3

4

5

6

0

MPa

-20-29

psig1015

(100°C,5.2MPa)(212°F,754psig)

93284232 122 152 302 392 482 572 662 752

0

145

290

435

580

725

870

Temperature

°C°F



0 50 100 150 200 250 300 350 400 450 500

(500°C,2.16MPa)(932°F,313psig)


870

725

580

435

290

145

0

75266257248239230215212232 842 932

1015 psig

-29-20

MPa

0

6

5

4

3

2

1

7

Pre

ssur

e


(100°C,3.63MPa)(212°F,526psig)

Temperature

°C°F



0

870

725

580

435

290

145

30025020015010050057248239230215212232

450400350752662 842

-29-20

0

6

5

4

3

2

1

MPa 7

Pre

ssur

e

Temperature

1015 psig


(40°C,3.63MPa)(104°F,526psig)

(300°C,1.32MPa)(572°F,191psig)

°C°F

Class150 WCB body ratingClass150 CF8M body rating



psig1015

Temperature

Pre

ssur

e

7MPa

1

2

3

4

5

6

0

-20-29

842662 752350 400 450

32 122 152 302 392 482 5720 50 100 150 200 250 300

145

290

435

580

725

870

0

(40°C,2.45MPa)(104°F,355psig)

(300°C,0.86MPa)(572°F,125psig)

°C°F



0

870

725

580

435

290

145

30025020015010050057248239230215212232

450400350752662 842

-29-20

0

6

5

4

3

2

1

MPa 7

Pre

ssur

e

Temperature

1015 psig


(300°C,1.13MPa)(572°F,164psig)

(40°C,2.79MPa)(104°F,405psig)

°C°F




psig1015

Temperature

Pre

ssur

e

7MPa

1

2

3

4

5

6

0

-20-29

842662 752350 400 450

32 122 152 302 392 482 5720 50 100 150 200 250 300

145

290

435

580

725

870

0

(300°C,2.16MPa)(572°F,313psig)

(40°C,5.2MPa)(104°F,754psig)

°C°F




(100°C,10.3MPa)

(450°C, 6.64MPa)

(400°C, 7.16MPa)

MPa


11

Technical Data

Flow Efficiency of KITZ Ball Valves

Chemical Resistance of KITZ Hard Graphite Seats (Trim 3H)

Sulfuric acid

ApplicabilityTemp.

(˚F)Density

(%)Chemicals

○ :Recommended:Not recommended

Multiple the volumetric flow rate (m3/H) in Table 1 with the flow rate (%) in Table 2 to calculate the flow volume at a given opening angle of a Full Port ball valve.

Ammonia hydroxide

Sodium chlorite

Hydrochloric acid

Bromine

Chlorine gas

Chlorine gas

Gasoline

Acetone

Ethylene glycol

Potassium per manganate

Steam

Air

ApplicabilityTemp.

(˚F)Density

(%)Chemicals

○12225

○212100

○212100

＊＊100

○212100

○＊＊100

○＊100

○＊100

○＊100

21250

○＊

○842

○＊0 70

○21270 98

30298

＊＊98

○1850 10

○14910 20

24865

＊＊100

＊＊100

○21260

○212100

○

○

＊＊

212

100

60

Sulfuric acid ＋ SO3

Sulfuric acid ＋ Nitric acid

Fluorine gas

Chromic acid solution

Hydrogen sulfide gas

Sulfurous acid gas

Caustic soda

Nitric acid

＊ At any temperature within the range of P-T rating＊＊ Room temparaturePossibilities of the galvanic corrosion caused by coexisting different metallic ions are not considered here.

Pre

ssur

e dr

op

0.28

0.14

0.07

0.014

0.007

0.0028

psig

2.2

1/2″ 3/4″ 11/4″11/2″ 21/2″2″ 3″ 4″ 5″ 6″8″

10″

1″

0F

low

rat

e (%

)0

20

40

60

80

100

0 20 40 60 80 100

Flow rate (GPM) Valve opening angle (%)

4.4 22 44 220 440 44002200

Table 1 Table 2


12

150UTDZ 1HM, 150SCTDZ 1HM

FILLTITE® seated floating ball design valves (Trim 1H)

D1E

H

D1

H

d

L

h

f

t

g c D

KG

T

SIZE 4 ONLY

UP TO SIZE 3/4

A

B

F

4-U

145

9A

123B

9B36

48

51

40

123A

43

9

49

7

57

58

8

20

16

126

67

67

47

3

124

4

30

2

19

1

35

33

Unit: inchDimensions:150UTDZ 1HM, 150SCTDZ 1HM

0.55 0.75 0.95 1.26 1.50 1.97 2.52 3.00 3.94

4.25 4.37 4.88 5.04 5.28 5.63 7.05 7.44 9.88

5.125.126.306.309.069.06

15.7515.7529.53

4.25 4.62 5.00 5.50 6.50 7.00 7.50 8.00 9.00

3.503.884.254.615.006.007.007.509.00

1.381.692.002.522.883.624.125.006.19

2.382.753.123.503.884.755.506.007.50

0.440.440.440.500.560.620.690.750.94

0.060.060.060.060.060.060.060.060.06

0.360.360.550.550.670.670.870.871.06

444444448

0.620.620.620.630.620.750.750.750.75

1/21/21/21/21/25/85/85/85/8

1/23/41

1.1/4*1.1/2

22.1/2

34

H D1 LD

Bolt holeC NO. h

End flange Mounting Demension for Actuator

Boltsize g t f A

APPROX.MASS

(lb)d

in.

Nominal size

0.470.470.710.710.870.871.101.101.42

B

0.990.991.381.382.172.172.762.763.35

E

1.421.421.971.972.762.764.024.024.92

F

0.350.350.550.550.670.670.870.871.06

G

0.870.871.181.181.341.341.771.772.05

K

0.040.040.060.060.060.060.080.080.08

T

M5M5M6M6M8M8

M10M10M12

F03F03F05F05F07F07F10F10F12

5.736.179.92

11.0218.7425.1343.4355.12

105.82

U ISO5211

Flange Type

Stainless steelshell

Carbon steelshell

150UTDZ 1HM 150SCTDZ 1HM

Body

Body cap

Stem

Ball

Gland

Gland packing

Handle*1

Handle bar*1

Handle head*1

Name plate

Gasket

Packing washer

Ball seat

Cap nut

Cap bolt

Gland bolt

Keylock plate

Handle-lock plate

Thrust washer

Snap ring

Stopper

Stopper plate

Gland bush

Gland washer

Stem bearing

Handle-lock plate bolt

Handle bolt

Spring & pin

Stopper plate bolt

Coned disc springs

A351 Gr.CF8M

A351 Gr.CF8M

A194 Gr.8M

A193 Gr.B8M

A216 Gr.WCB

A216 Gr.WCB

A194 Gr.2HM

A193 Gr.B7M

*1) Refer to the following table

Operation (Standard)

Lever type

Bar type

Gear

Class 150

Size 1/2 to 3

Size 4

Size 5 to 8

PartsNo.

1

2

3

4

7

8

9

9A

9B

16

19

20

30

33

35

36

40

43

47

48

49

51

57

58

67

123A

123B

124

126

145

A276 Type 316

A276 Type 316 or A351 Gr.CF8M

A351 Gr.CF8

Flexible graphite

Ductile iron

Carbon steel

Ductile iron

A276 Type 304

Flexible graphite

A276 Type 316L

FILLTITE® PTFE

Stainless steel

A276 Type 304

A276 Type 304

Carbon

A276 Type 304

A276 Type 304

A276 Type 304

Carbon

A276 Type 304

Carbon

Stainless steel

Stainless steel

A313 & A276 Type 316

Stainless steel

Inconel® 718 or Equivalent

Construction and Materials

* 150UTDZ 1H only.

Unit: mmDimensions:150UTDZ 1HM, 150SCTDZ 1HM

1520253240506580

100

1419243238506476

100

108111124128134143179189251

130130160160230230400400750

108117127140165178190203229

8998

108117127152178190229

354351647392

105127157

60.570.079.589.098.5

120.5139.5152.5190.5

11.211.211.212.714.315.917.519.123.9

1.61.61.61.61.61.61.61.61.6

99

14141717222227

444444448

161616161619191919

1/21/21/21/21/25/85/85/85/8

H D1 LD

Bolt holeC NO. h


Boltsize g t f A

APPROX.MASS(kg)

dmm

Nominal size

121218182222282836

B

252535355555707085

E

363650507070

102102125

F

99

14141717222227

G

222230303434454552

K

111.51.51.51.5222

T

M5M5M6M6M8M8

M10M10M12

F03F03F05F05F07F07F10F10F12

2.62.84.55.08.5

11.419.725.048.0

U ISO5211

Flange Type

* 150UTDZ 1H only.


13

G-150UTDZ 1HM, G-150SCTDZ 1HM Construction and Materials


P

B

FA

4-U

D1

D1

Q

UP TO SIZE 8

UP TO SIZE 6

E

GK

T

H

d

L

h

tf

g C D

145

36

7102

93

92

99

57

58

8

20

67

47

16

3

124

1

30

4

2

19

33

35

NOTE (1) Valve size 8 & over shall be cored cavity construction.

Unit: inchDimensions:G-150UTDZ 1HM, G-150SCTDZ 1HM

4.84 5.95 7.95 9.96

10.79 13.19 16.10 17.95

12.2014.1719.6919.69

14.00 15.50 18.00 21.00

10.011.013.5 16.0

7.318.50

10.6212.75

8.509.50

11.7514.25

0.941.001.121.19

0.060.060.060.06

1.061.421.811.81

888

12

0.880.880.881.00

3/43/43/47/8

568

10

H D1 L

2.583.483.685.28

P

6.508.27

14.2914.84

QD

Bolt holeC NO. h


Boltsize g t f A

APPROX.MASS

(lb)d

in.

Nominal size

1.421.892.362.36

B

3.353.945.125.12

E

4.925.516.506.50

F

1.061.421.811.81

G

2.052.483.113.11

K

0.080.080.080.08

T

M12M16M20M20

F14F14F16F16

163.14288.81421.09582.02

U ISO5211FlangeType

NOTE (1) Valve size 8 & over shall be cored cavity construction.

Unit: mmDimensions:G-150UTDZ 1HM, G-150SCTDZ 1HM

125150200250

123151202253

274335409456

310360500500

356394457533

254279343406

186216270324

216.0241.5298.5362.0

23.925.428.630.2

1.61.61.61.6

27364646

888

12

22222225

3/43/43/47/8

H D1 L

65.588.593.5

134.0

P

165210363377

QD

Bolt holeC NO. h


Boltsize g t f A

APPROX.MASS(kg)

dmm

Nominal size

36486060

B

85100130130

E

125140165165

F

27364646

G

52637979

K

2222

T

M12M16M20M20

F12F14F16F16

74131191264

U ISO5211FlangeType


Carbon steelshell

G-150UTDZ 1HM G-150SCTDZ 1HM

Body

Body cap

Stem

Ball

Gland

Gland packing

Name plate

Gasket

Packing washer

Ball seat

Cap nut

Cap bolt

Gland bolt

Thrust washer

Gland bush

Gland washer

Stem bearing

Connector

Bracket

Bolt

Gear unit

Spring & pin

Stopper plate bolt

Coned disc springs

Seat packing

A351 Gr.CF8M

A351 Gr.CF8M

A194 Gr.8M

A193 Gr.B8M

A216 Gr.WCB

A216 Gr.WCB

A194 Gr.2HM

A193 Gr.B7M

A276 Type 316


A351 Gr.CF8

Flexible graphite

A276 Type 304

Flexible graphite

A276 Type 316L

FILLTITE® PTFE

Stainless steel

Carbon

Carbon

A276 Type 304

Carbon

Carbon Steel

Ductile Iron

Stainless Steel

A313 & A276 Type 316

Stainless steel


Flexible graphite

PartsNo.

1

2

3

4

7

8

16

19

20

30

33

35

36

47

57

58

67

92

93

99

102

124

126

145

176


14

300UTDZ 1HM, 300SCTDZ 1HM Construction and Materials


B

F

D1

E

GK

T

d

h

t

f

g C D

H

L

A

4-U

UP TO SIZE 3/4

145

36

48

51

40

123

43

9

49

7

57

58

8

20

16

67

47

3

124

4

30

2

19

1

35

33

67

126


Carbon steelshell


Body

Body cap

Stem

Ball

Gland

Gland packing

Handle*1

Handle bar*1

Handle head*1

Name plate

Gasket

Packing washer

Ball seat

Cap nut

Cap bolt

Gland bolt

Keylock plate

Handle-lock plate

Thrust washer

Snap ring

Stopper

Stopper plate

Gland bush

Gland washer

Stem bearing


Handle bolt

Spring & pin

Stopper plate bolt

Coned disc springs

A351 Gr.CF8M

A351 Gr.CF8M

A194 Gr.8M

A193 Gr.B8M

A216 Gr.WCB

A216 Gr.WCB

A194 Gr.2HM

A193 Gr.B7M



Lever type

Gear

Class 300

Size 1/2 to 3

Size 4 to 8

A276 Type 316


A351 Gr.CF8

Flexible graphite

Ductile iron

Carbon steel

Ductile iron

A276 Type 304

Flexible graphite

A276 Type 316L

FILLTITE® PTFE

Stainless steel

A276 Type 304

A276 Type 304

Carbon

A276 Type 304

A276 Type 304

A276 Type 304

Carbon

A276 Type 304

Carbon

Stainless steel

Stainless steel

A313 & A276 Type 316

Stainless steel

lnconel® 718 or Equivalent

PartsNo.

1

2

3

4

7

8

9

9A

9B

16

19

20

30

33

35

36

40

43

47

48

49

51

57

58

67

123A

123B

124

126

145


0.550.750.951.261.501.972.523.00

4.254.374.885.045.285.637.057.44

5.125.126.306.309.069.06

15.7515.75

5.506.006.507.007.508.509.50

11.12

3.754.624.885.256.146.507.508.25

1.381.692.002.502.883.624.125.00

2.623.253.503.884.505.005.886.62

0.560.620.690.750.810.881.001.12

0.060.060.060.060.060.060.060.06

0.360.360.550.550.670.670.870.87

44444888

0.620.750.750.750.880.750.880.88

1/25/85/85/83/45/83/43/4

1/23/41

1.1/4*1.1/2

22.1/2

3

H D1 LD

Bolt holeC NO. h


Boltsize g t f A

APPROX.MASS

(lb)d

in.

Nominal size

0.470.470.710.710.870.871.101.10

B

0.990.991.381.382.172.172.762.76

E

1.421.421.971.972.762.764.024.02

F

0.350.350.550.550.670.670.870.87

G

0.870.871.181.181.341.341.771.77

K

0.440.440.060.060.060.060.080.08

T

M5M5M6M6M8M8

M10M10

F03F03F05F05F07F07F10F10

6.619.92

15.8724.2530.6440.5759.5383.78

U ISO5211

Flange Type

* 300UTDZ 1H only.


1520253240506580

1419243238506476

108111124128134143179189

130130160160230230400400

140152165178190216241283

95117124133156165190210

354351647392

105127

66.585.589.098.5

114.5127.0149.0168.0

14.315.917.519.420.722.325.428.6

1.61.61.61.61.61.61.61.6

99

141417172222

44444888

1619191922192222

1/25/85/85/83/45/83/43/4

H D1 LD

Bolt holeC NO. h


Boltsize g t f A

APPROX.MASS(kg)

dmm

Nominal size

1212181822222828

B

2525353555557070

E

363650507070

102102

F

99

141417172222

G

2222303034344545

K

111.51.51.51.522

T

M5M5M6M6M8M8

M10M10

F03F03F05F05F07F07F10F10

3.04.57.2

11.013.918.427.038.0

U ISO5211

Flange Type

* 300UTDZ 1H only.


15



P

D1B

FA

4-U

E

H

G

T

d g C D

SIZE 6 ONLY

SIZE 4 ONLY

SIZE 4 ONLY

L

h

tf

D1

Q

K

145

102

93

92

99

57

58

8

20

67

47

16

3

124

1

30

4

2

19

33

35

36

7

NOTE (1) Valve size 8 shall be cored cavity construction.


3.944.845.957.95

10.1611.8913.0716.42

12.2014.1719.6919.69

12.0015.0015.8819.75

10.0011.0012.5015.00

6.197.318.50

10.62

7.889.25

10.6213.00

1.251.381.441.62

0.060.060.060.06

1.061.061.421.81

88

1212

0.880.880.881.00

3/43/43/47/8

4568

H D1 L

2.583.483.685.28

P

6.508.27

14.2914.84

QD

Bolt holeC NO. h


Boltsize g t f A

APPROX.MASS

(lb)d

in.

Nominal size

1.421.421.892.36

B

3.353.353.945.12

E

4.924.925.516.50

F

1.061.061.421.81

G

2.052.052.483.11

K

0.080.080.080.08

T

M12M12M16M20

F12F12F14F16

176.37255.74341.72564.39

U ISO5211FlangeType

NOTE (1) Valve size 8 shall be cored cavity construction.


100125150200

100123151202

258302332417

310360500500

305381403502

254279318381

157186216270

200235270330

31.835.036.641.3

1.61.61.61.6

27273646

88

1212

22222225

3/43/43/47/8

H D1 L

65.588.593.5

134.0

P

165210363377

QD

Bolt holeC NO. h


Boltsize g t f A

APPROX.MASS(kg)

dmm

Nominal size

36364860

B

8585

100130

E

125125140165

F

27273646

G

52526379

K

2222

T

M12M12M16M20

F12F12F14F16

80116155256

U ISO5211FlangeType


Carbon steelshell


Body

Body cap

Stem

Ball

Gland

Gland packing

Name plate

Gasket

Packing washer

Ball seat

Cap nut

Cap bolt

Gland bolt

Thrust washer

Gland bush

Gland washer

Stem bearing

Connector

Bracket

Bolt

Gear unit

Spring & pin

Stopper plate bolt

Coned disc springs

A351 Gr.CF8M

A351 Gr.CF8M

A194 Gr.8M

A193 Gr.B8M

A216 Gr.WCB

A216 Gr.WCB

A194 Gr.2HM

A193 Gr.B7M

A276 Type 316


A351 Gr.CF8

Flexible graphite

A276 Type 304

Flexible graphite

A276 Type 316L

FILLTITE® PTFE

Stainless steel

Carbon

Carbon

A276 Type 304

Carbon

Carbon Steel

Ductile Iron

Stainless Steel

A313 & A276 Type 316

Stainless steel

lnconel® 718 or Equivalent

PartsNo.

1

2

3

4

7

8

16

19

20

30

33

35

36

47

57

58

67

92

93

99

102

124

126

145


16

150UTC 1HM, 150SCTC 1HM Construction and Materials

FILLTITE® seated trunnion ball design valves (Trim 1H)


Carbon steelshell

150UTC 1HM 150SCTC 1HM

Body

Body cap

Stem

Ball

Gland

Gland

Gland packing

Handle bar*1

Handle head*1

Name plate

Gasket

Gasket

Gasket

Ball seat

Cap nut

Cover nut

Cap bolt

Cover bolt

Gland bolt

Gland bolt

Gasket

Flange

Snap ring

Stopper

Stem bearing

Stem bearing

Stem bearing

Plug

Bottom stem

Handle bolt

Seat spring

Gland plate

End plate

Seat retainer

Retainer gland

Retainer packing

A351 Gr.CF8M

A351 Gr.CF8M

A194 Gr.8

A194 Gr.8

A193 Gr.B8

A193 Gr.B8

Stainless steel

Stainless steel

A276 Type 316

A276 Type 316 + HF*2

A276 Type 316

A216 Gr.WCB

A216 Gr.WCB

A194 Gr.2H

A194 Gr.2H

A193 Gr.B7

A193 Gr.B7

Alloy steel

Carbon steel

A576 Gr.1025

A105 + HF*2

A105

*1) Ni-Cr Alloy thermal spraying*2) Co-Cr-W Alloy

A276 Type 316 + SFNi*1


A351 Gr.CF8

A276 Type 304

Flexible graphite

Carbon steel

Carbon steel

A276 Type 304

Flexible graphite

Flexible graphite

Flexible graphite

FILLTITE® PTFE

Stainless steel

Flexible graphite

A351 Gr.CF8

A276 Type 304




A276 Type 329 + SFNi*

Carbon steel

Ni-Co-Cr-Fe Alloy

A276 Type 316

A276 Type 316

Flexible graphite

PartsNo.

1

2

3

4

7A

7B

8

9A

9B

16

19A

19B

19C

30

33A

33B

35A

35B

36A

36B

44

46

48

49

67A

67B

67C

85

103

123

143

144

147

150

175

176

Unit: mmDimensions:150UTC 1HM, 150SCTC 1HM

5080

100

5176

102

165193231

101128153

230400460

152190229

92127157

120.5152.5190.5

20.620.623.9

1.61.61.6

448

5/8-11UNC5/8-11UNC5/8-11UNC

191920

5/85/85/8

H1 H2 D1D

Bolt hole (4)C NO. h i

End flange

Boltsize g t f

dmm

Nominal size

178203229

L

NOTE (1) Allowable seat leakage (ml/min.) = 21.75 × Port dia (inch) × Pressure (Mpa)

Unit: inchDimensions:150UTC 1HM, 150SCTC 1HM

2.003.004.00

2.012.994.02

6.507.609.09

3.985.046.02

6.007.509.00

3.625.006.18

4.756.007.50

0.810.810.81

0.060.060.06

448

5/8-11UNC5/8-11UNC5/8-11UNC

0.750.750.79

5/85/85/8

234

H1 H2 D1D

Bolt hole (4)C NO. h i

End flange

Boltsize g t f

din.

Nominal size

7.008.009.00

L


D1

H1

H2

L

d

h

t f

g C D

SIZE 4 ONLY

1239B48497A83

36A14419B67A67B

41761751431501

10367C

46

7B

9A36B16

33A35A30

2448514733B35B

19A19C


17

G-150UTC 1HM, G-150SCTC 1HM Construction and Materials


A

H1

H2

D1

B

A

d

h

ft

L1L

g C D

DETAIL A

132

92102

46

7

36B

34

3

8

144

14

19B

67A

67B

4

2

1

103

67C

19A

33A

19C

35A

147

60A

124A

138

93

36A

140

16

60B

124B

44

85

35B

33B

151

176

143

175

150

30

Unit: mmDimensions:G-150UTC 1HM, G-150SCTC 1HM

250300350400450500

254305337387438489

647722762883928953

339385424471514579

500500500500500500

406483533597635698

324381413470533584

362.0432.0476.5539.5578.0635.0

30.231.835.036.639.742.9

1.61.61.61.61.61.6

121212161620

252529293232

7/87/811

1.1/81.1/8

H1 H2 D1D

Bolt holeC NO. h

End flange

Boltsize g t f

APPROX.MASS(kg)

dmm

Nominal size

533610686762864914

L

266.5305343381432457

L1

213213213277277277

A

377377377457457457

NO.7NO.7NO.7NO.8NO.8NO.8

365530628905

11201397

B Gear UnitType &

Size


Unit: inchDimensions:G-150UTC 1HM, G-150SCTC 1HM

10.0012.0013.2515.2417.2519.25

25.4728.4330.0034.7636.5437.52

13.3515.1616.6918.5420.2422.80

19.6919.6919.6919.6919.6919.69

16.0019.0020.9823.5025.0027.48

12.7515.0016.2618.5020.9822.99

14.2517.0018.7621.2422.7625.00

1.191.251.381.441.561.69

0.060.060.060.060.060.06

121212161620

1.001.001.141.141.261.26

7/87/811

1.1/81.1/8

101214161820

H1 H2 D1D

Bolt holeC NO. h

End flange

Boltsize g t f

APPROX.MASS

(lb)d

in.

Nominal size

21.0024.0027.0030.0024.0035.00

L

10.5012.0013.5015.0017.0018.00

L1

8.398.398.39

10.9110.9110.91

A

14.8014.8014.8417.9917.9918.39


804.691168.51384.51995.22469.23079.9

B Gear UnitType &

Size



Carbon steelshell

G-150UTC 1HM G-150SCTC 1HM

BodyBody capStemBallGlandGland packingSet pinName plateGasketGasketGasketBall seatCap nutCover nutGland nutCap boltCover boltGland boltGland boltGasketFlangeKEYKEYStem bearingStem bearingStem bearingPlugConnectorBracketGear unitBottom stemSpring pinSet boltSet boltBoltBoltSeat springGland plateEnd plateSeat retainerOuter ringRetainer glandRetainer packing

A351 Gr.CF8MA351 Gr.CF8M

A276 Type 304

A194 Gr.8A194 Gr.8

A193 Gr.B8A193 Gr.B8

Stainless steel

A276 Type 316

A276 Type 316 + HF*2

A276 Type 316

A216 Gr.WCBA216 Gr.WCB

Carbon steel

A194 Gr.2HA194 Gr.2H

A193 Gr.B7A193 Gr.B7A193 Gr.B7

A576 Gr.1025

A105 + HF*2

A105



A276 Type 316 or A351 Gr.CF8MA351 Gr.CF8A351 Gr.CF8

A276 Type 304Flexible graphiteFlexible graphiteFlexible graphiteFILLTITE® PTFE

A194 Gr.8

A193 Gr.B8Flexible graphite

A276 Type 304 or A351 Gr.CF8Alloy sttel

Stainless steelA276 Type 316 + SFNi*1



Carbon steelCarbon steel

A276 Type 329 + SFNi*Stainless steelA193 Gr.B8M

A276 Type 316Carbon steelCarbon steel

Ni-Co-Cr-Fe Alloy

A276 Type 316A276 Type 316A276 Type 316

Flexible graphite

PartsNo.

123478

1416

19A19B19C

3033A33B

3435A35B36A36B

4446

60A60B67A67B67C

859293

102103

124A124B

132138140143144147150151175176


18



D1

H1

H2

L

d

h

t f

g C D

SIZE 3 ONLY

1239B48497A83

36A14419B67A67B

41761751431501

10367C

46

7B

9A36B16

33A35A30

2448514733B35B

19A19C



5080

5176

191245

191245

216283

165210

92127

127.0168.0

22.328.6

1.61.6

88

1922

5/83/4

H1 H2 LD

Bolt holeC NO. h

End flange

Boltsize g t f

dmm

Nominal size

6001000

D1



2.003.00

7.529.65

7.529.65

8.5011.14

6.508.25

3.625.00

5.006.62

0.881.12

0.060.06

88

0.750.88

5/83/4

23

H1 H2 LD

Bolt holeC NO. h

End flange

Boltsize g t f

din.

Nominal size

23.6239.37

D1


Carbon steelshell


Body

Body cap

Stem

Ball

Gland

Gland

Gland packing

Handle bar*1

Handle head*1

Name plate

Gasket

Gasket

Gasket

Ball seat

Cap nut

Cover nut

Cap bolt

Cover bolt

Gland bolt

Gland bolt

Gasket

Flange

Snap ring

Stopper

Stem bearing

Stem bearing

Stem bearing

Plug

Bottom stem

Handle bolt

Seat spring

Gland plate

End plate

Seat retainer

Retainer gland

Retainer packing

A351 Gr.CF8M

A351 Gr.CF8M

A194 Gr.8

A194 Gr.8

A193 Gr.B8

A193 Gr.B8

Stainless steel

Stainless steel

A276 Type 316

A276 Type 316 + HF*2

A276 Type 316

A216 Gr.WCB

A216 Gr.WCB

A194 Gr.2H

A194 Gr.2H

A193 Gr.B7

A193 Gr.B7

Alloy steel

Carbon steel

A576 Gr.1025

A105 + HF*2

A105




A351 Gr.CF8

A276 Type 304

Flexible graphite

Carbon steel

Ductile iron

A276 Type 304

Flexible graphite

Flexible graphite

Flexible graphite

FILLTITE® PTFE

Stainless steel

Flexible graphite

A351 Gr.CF8

A276 Type 304





Carbon steel

Ni-Co-Cr-Fe Alloy

A276 Type 316

A276 Type 316

Flexible graphite

PartsNo.

1

2

3

4

7A

7B

8

9A

9B

16

19A

19B

19C

30

33A

33B

35A

35B

36A

36B

44

46

48

49

67A

67B

67C

85

103

123

143

144

147

150

175

176


19



A

H1

H2

B

D1

A

h

ftt

L1L

d g C D

DETAIL A102

46

7

36B

34

3

8

144

14

19B

67A

67B

4

2

1

103

67C

19A

33A

19C

35A

147

145

145

145

138

93

36A

140

16

60B

124B

44

85

35B33B

132

151

176

143

175

150

30


Carbon steelshell




A276 Type 304

A194 Gr.8A194 Gr.8


Stainless steel

A276 Type 316

A276 Type 316 + HF*2

A276 Type 316


Carbon steel



A576 Gr.1025

A105 + HF*2

A105



A276 Type 316 or A351 Gr.CF8MA351 Gr.CF8

Flexible graphite


A194 Gr.8









A313M Type 316


Flexible graphite

PartsNo.

123478

1416

19A19B19C

3033A33B

3435A35B36A36B

4446

60A60B67A67B67C

859293

102103

124A124B

132138140143144147150151175176

NOTE (1) Allowable seat leakage (ml/min.) = 21.75 × Portdia (inch) × Pressure (MPa)

Dimensions:G-300UTC 1HM, G-300SCTC 1HM Unit: mm

334440484673798

153219273339385

500500500500500

305403502568648

152.5 201.5

251284324

254318381444521

200.0270.0330.0387.5451.0

812121616

2222252932

157216270324381

31.836.641.347.750.8

1.61.61.61.61.6

93.5 93.5

134213277

363363377377457

NO.5NO.5NO.6NO.7NO.8

102152203254305

100150200250300

H1 H2 D1 L L1D

Bolt hole

C NO. h

End flange

Boltsize g t f

A BGear

unit type & size

dmm

Nominal size

3/43/47/81

1. 1/8

NOTE (1) Allowable seat leakage (ml/min.) = 21.75 × Portdia (inch) × Pressure (MPa)

Dimensions:G-300UTC 1HM, G-300SCTC 1HM Unit: inch

13.1517.3219.0626.5031.42

6.028.62

10.7513.3515.16

19.6919.6919.6919.6919.69

12.0015.8819.7522.3825.50

6.007.949.88

12.7515.00

10.0012.5015.0017.5020.50

7.8810.6213.0015.2517.75

812121616

0.880.881.001.121.25

6.198.50

10.6212.7515.00

1.251.441.621.882.00

0.060.060.060.060.06

3.683.685.288.39

10.91

14.2914.2914.8414.8417.99

NO.5NO.5NO.6NO.7NO.8

4.006.008.00

10.0012.00

468

1012

H1 H2 D1 L L1D

Bolt hole

C NO. h

End flange

Boltsize g t f

A BGear

unit type & size

din.

Nominal size

3/43/47/81

1. 1/8


20



D1

H1

d

h

t f

g C D

H2

L

L1

123

9B

48

49

7

8

3

36A

144

19B

67A

67B

132

4

151

176

175

143

150

30

103

67C

1

9A

4636B162

35A

44

85

147

33B

35B

33A

19A

19C



Carbon steelshell

Body

Body cap

Stem

Ball

Gland

Gland

Gland packing

Handle bar*1

Handle head*1

Name plate

Gasket

Gasket

Gasket

Ball seat

Cap nut

Cover nut

Cap bolt

Cover bolt

Gland bolt

Gland bolt

Gasket

Flange

Snap ring

Stopper

Stem bearing

Stem bearing

Stem bearing

Plug

Bottom stem

Handle bolt

Seat spring

Gland plate

End plate

Seat retainer

Retainer gland

Retainer packing

A351 Gr.CF8M

A351 Gr.CF8M

A194 Gr.8

A194 Gr.8

A193 Gr.B8

A193 Gr.B8

Stainless steel

Stainless steel

A276 Type 316

A276 Type 316 + HF*2

A276 Type 316

A216 Gr.WCB

A216 Gr.WCB

A194 Gr.2H

A194 Gr.2H

A193 Gr.B7

A193 Gr.B7

Alloy steel

Carbon steel

A576 Gr.1025

A105 + HF*2

A105




A351 Gr.CF8

A276 Type 304

Flexible graphite

Carbon steel

Ductile iron

A276 Type 304

Flexible graphite

Flexible graphite

Flexible graphite

FILLTITE® PTFE

Stainless steel

Flexible graphite

A351 Gr.CF8

A276 Type 304





Carbon steel

Ni-Co-Cr-Fe Alloy

A276 Type 316

A276 Type 316

Flexible graphite

PartsNo.

1

2

3

4

7A

7B

8

9A

9B

16

19A

19B

19C

30

33A

33B

35A

35B

36A

36B

44

46

48

49

67A

67B

67C

85

103

123

143

144

147

150

175

176



5080

5176

230265

119147

292356

165210

92127

127.0168.0

25.431.8

6.46.4

88

1922

5/83/4

H1 H2 L

141168

L1D

Bolt holeC NO. h

End flange

Boltsize g t f

dmm

Nominal size

10001500

D1APPROX.

MASS(kg)

3565



2.003.00

9.0610.43

4.695.79

11.5014.00

6.508.27

3.625.00

5.006.61

1.001.25

0.250.25

0.310.31

0.750.87

5/83/4

23

H1 H2 L

141168

L1D

Bolt holeC NO. h

End flange

Boltsize g t f

din.

Nominal size

39.3759.06

D1APPROX.

MASS(lb)

77.16143.3


21



A

H1

A

d

h

t f

D1

B

LL1

g C D

H2

102

7

36B

34

3

8

144

14

19B

67A

67B

4

2

1

103

67C

19A

33A

19C

35A

147

92

60A

124A

46

138

93

36A

16

140

60B

124B

44

85

35B

33B

132

151

176

143

175

150

30DETAIL A

Unit: mm

307304454647783818

147172250318372434

500500500500500500

356432559660787838

168226

279.5330

393.5419

210273356419508559

168.0216.0292.0349.0432.0489.0

8 812121620

222529323535

127157216270324381

31.838.147.755.663.566.7

6.46.46.46.46.46.4

93.5 93.5

134213277277

363363377377457457


76102152203254305

80100150200250300

H1 H2 D1 L L1D

Bolt hole

C NO. h

End flange

Boltsize g t f

A BGear

unit type & size

dmm

Nominal size

Dimensions:G-600UTC 1HM, G-600SCTC 1HM



Carbon steelshell



A276 Type 304

A194 Gr.8A194 Gr.8


Stainless steel

A276 Type 316

A276 Type 316 + HF*2

A276 Type 316


Carbon steel



A576 Gr.1025

A105 + HF*2

A105



A276 Type 316 or A351 Gr.CF8MA351 Gr.CF8

Flexible graphite


A194 Gr.8









Ni-Co-Cr-Fe Alloy


Flexible graphite

PartsNo.

123478

1416

19A19B19C

3033A33B

3435A35B36A36B

4446

60A60B67A67B67C

859293

102103

124A124B

132138140143144147150151175176


3/47/81

1.1/81.1/41.1/4

Unit: inch

12.0911.9717.8725.4730.8332.20

5.796.779.84

12.5214.6517.09

19.6919.6919.6919.6919.6919.69

14.0017.0022.0026.0031.0033.00

7.408.90

11.0013.0015.5016.50

8.2710.7514.0016.5020.0022.00

6.618.50

11.5013.7517.0019.25

0.31 812121620

0.871.001.121.251.381.38

5.006.198.50

10.6212.7515.00

1.251.501.882.192.502.62

0.250.250.250.250.250.25

3.683.685.288.39

10.9110.91

14.2914.2914.8414.8417.9917.99


3.004.006.008.00

10.0012.00

3468

1012

H1 H2 D1 L L1D

Bolt holeC NO. h

End flange

Boltsize g t f

A BGear

unit type & size

din.

Nominal size

Dimensions:G-600UTC 1HM, G-600SCTC 1HM


3/47/81

1.1/81.1/41.1/4


22


Hard graphite seated floating ball design valve (Trim 3H)

ED1

D1

H

d

h

Lt

f

g C D

4-U

F

B

A

H

KG

T

UP TO SIZE 1.1/2

UP TO SIZE 3/4

145

36

48

51

40

123B

123A

43

49

7

57

58

8

20

16

67

47

3

176

124

4

30

2

19

1

35

33

9

9A9B126

67


0.55 0.75 0.95 1.26 1.50 1.97 2.52 3.00 3.94

4.254.374.885.045.285.838.238.629.88

5.125.126.306.309.06

11.8123.6223.6239.37

4.25 4.62 5.00 5.50 6.50 7.00 7.50 8.00 9.00

3.503.884.254.615.006.007.007.509.00

1.381.692.002.522.883.624.125.006.19

2.382.753.123.503.884.755.506.007.50

0.440.440.440.500.560.620.690.750.94

0.060.060.060.060.060.060.060.060.06

0.360.360.550.550.670.670.870.871.06

444444448

0.620.620.620.630.620.750.750.750.75

1/21/21/21/21/25/85/85/85/8

1/23/41

1.1/4*1.1/2

22.1/2

34

H D1 LD

Bolt holeC NO. h


Boltsize g t f A

APPROX.MASS

(lb)d

in.

Nominal size

0.470.470.710.710.870.871.101.101.42

B

0.990.991.381.382.172.172.762.763.35

E

1.421.421.971.972.762.764.024.024.92

F

0.350.350.550.550.670.670.871.061.06

G

0.870.871.181.181.341.341.771.772.05

K

0.040.040.060.060.060.060.080.080.08

T

M5M5M6M6M8M8

M10M10M12

F03F03F05F05F07F07F10F10F12

5.736.179.92

11.0218.7425.1343.4355.12

108.03

U ISO5211

Flange Type


Carbon steelshell


Body

Body cap

Stem

Ball

Gland

Gland packing

Handle*1

Handle bar*1

Handle head*1

Name plate

Gasket

Packing washer

Ball seat

Cap nut

Cap bolt

Gland bolt

Keylock plate

Handle-lock plate

Thrust washer

Snap ring

Stopper

Stopper plate

Gland bush

Gland washer

Stem bearing


Handle bolt

Spring & pin

Stopper plate bolt

Coned disc springs

Seat packing

A351 Gr.CF8M

A351 Gr.CF8M

A194 Gr.8M

A193 Gr.B8M

A216 Gr.WCB

A216 Gr.WCB

A194 Gr.2HM

A193 Gr.B7M



Lever type

Bar type

Gear

Class 150

Size 1/2 to 11/2

Size 2 to 4

Size 5 to 8

A276 Type 316

A276 Type 316

A351 Gr.CF8

Flexible graphite

Ductile iron

Carbon steel

Ductile iron

A276 Type 304

Flexible graphite

A276 Type 316L

Carbon + JIS SUS329J1*2

Stainless steel

A276 Type 304

A276 Type 304

Carbon

A276 Type 304

A276 Type 304

A276 Type 304

Carbon

A276 Type 304

Carbon

Stainless steel

Stainless steel

A313 & A276 Type 316

Stainless steel


Flexible graphite

PartsNo.

1

2

3

4

7

8

9

9A

9B

16

19

20

30

33

35

36

40

43

47

48

49

51

57

58

67

123A

123B

124

126

145

176

* 150UTDZ 3H only.


1520253240506580

100

1419243238506476

100

108111124128134148209219251

130130160160230300600600

1000

108117127140165178190203229

8998

108117127152178190229

354351647392

105127157

60.570.079.589.098.5

120.5139.5152.5190.5

11.211.211.212.714.315.917.519.123.9

1.61.61.61.61.61.61.61.61.6

99

14141717222227

444444448

161616161619191919

1/21/21/21/21/25/85/85/85/8

H D1 LD

Bolt holeC NO. h


Boltsize g t f A

APPROX.MASS(kg)

dmm

Nominal size

121218182222282836

B

252535355555707085

E

363650507070

102102125

F

99

14141717222227

G

222230303434454552

K

111.51.51.51.5222

T

M5M5M6M6M8M8

M10M10M12

F03F03F05F05F07F07F10F10F12

2.62.84.55.08.5

11.419.725.049.0

U ISO5211

Flange Type

* 150UTDZ 3H only.

*2) Equivalent to AISI Type 329


23



P

E

G

T

H

d

h

t

f

L

g C D

D1

D1

A

B

F

4-U

UP TO SIZE 6

Q

K

102

93

92

99

57

58

8

20

67

47

3

16

124

1

30

4

2

19

176

33

35

145

36

7


4.84 5.95 7.95

10.7913.1916.42

12.2014.1719.69

14.00 15.50 18.00

10.011.013.5

7.318.50

10.62

8.509.50

11.75

0.941.001.12

0.060.060.06

1.061.421.81

888

0.880.880.88

3/43/43/4

568

H D1 L

3.483.485.28

P

8.278.27

14.84

QD

Bolt holeC NO. h


Boltsize g t f A

APPROX.MASS

(lb)d

in.

Nominal size

1.421.892.36

B

3.353.945.12

E

4.925.516.50

F

1.061.421.81

G

2.052.483.11

K

0.080.080.08

T

M12M16M20

F12F14F16

163.14264.56467.38

U ISO5211FlangeType


125150200

123151202

274335417

310360500

356394457

254279343

186216270

216.0241.5298.5

23.925.428.6

1.61.61.6

273646

888

222222

3/43/43/4

H D1 L

65.588.5

134.0

P

165210377

QD

Bolt holeC NO. h


Boltsize g t f A

APPROX.MASS(kg)

dmm

Nominal size

364860

B

85100130

E

125140165

F

273646

G

526379

K

222

T

M12M16M20

F12F14F16

74120212

U ISO5211FlangeType


Carbon steelshell


Body

Body cap

Stem

Ball

Gland

Gland packing

Name plate

Gasket

Packing washer

Ball seat

Cap nut

Cap bolt

Gland bolt

Thrust washer

Gland bush

Gland washer

Stem bearing

Connector

Bracket

Bolt

Gear unit

Spring & pin

Coned disc springs

Seat packing

A351 Gr.CF8M

A351 Gr.CF8M

A194 Gr.8M

A193 Gr.B8M

A216 Gr.WCB

A216 Gr.WCB

A194 Gr.2HM

A193 Gr.B7M

A276 Type 316

A276 Type 316

A351 Gr.CF8

Flexible graphite

A276 Type 304

Flexible graphite

A276 Type 316L


Stainless steel

Carbon

Carbon

A276 Type 304

Carbon

Carbon Steel

Ductile Iron

Stainless Steel

A313 & A276 Type 316


Flexible graphite

PartsNo.

1

2

3

4

7

8

16

19

20

30

33

35

36

47

57

58

67

92

93

99

102

124

145

176

*1) Equivalent to AISI Type 329


24



D1

A

4-U

B

F

UP TO SIZE 1 1/4

UP TO SIZE 3/4

E

KG

T

D1

H

d

h

ft

L

g C D

H

145

136

48

51

40

123B

9B

123A

43

49

7

57

58

8

20

16

67

47

3

124

4

30

176

2

19

1

35

33

9

9A126

67

20


Carbon steelshell


Body

Body cap

Stem

Ball

Gland

Gland packing

Handle*1

Handle bar*1

Handle head*1

Name plate

Gasket

Packing washer

Ball seat

Cap nut

Cap bolt

Gland bolt

Keylock plate

Handle-lock plate

Thrust washer

Snap ring

Stopper

Stopper plate

Gland bush

Gland washer

Stem bearing


Handle bolt

Spring & pin

Stopper plate bolt

Coned disc springs

Seat packing

A351 Gr.CF8M

A351 Gr.CF8M

A194 Gr.8M

A193 Gr.B8M

A216 Gr.WCB

A216 Gr.WCB

A194 Gr.2HM

A193 Gr.B7M

*1) Refer to the following table *2) Equivalent to AISI Type 329


Lever type

Bar type

Gear

Class 300

Size 1/2 to 1 1/4

Size 11/2 to 3

Size 4 to 8

A276 Type 316

A276 Type 316

A351 Gr.CF8

Flexible graphite

Ductile iron

Carbon steel

Ductile iron

A276 Type 304

Flexible graphite

A276 Type 316L


Stainless steel

A276 Type 304

A276 Type 304

Carbon

A276 Type 304

A276 Type 304

A276 Type 304

Carbon

A276 Type 304

Carbon

Stainless steel

Stainless steel

A313 & A276 Type 316

Stainless steel


Flexible graphite

PartsNo.

1

2

3

4

7

8

9

9A

9B

16

19

20

30

33

35

36

40

43

47

48

49

51

57

58

67

123A

123B

124

126

145

176


0.55 0.75 0.95 1.26 1.50 1.97 2.52 3.00

4.254.374.885.045.475.838.238.62

5.125.126.306.30

23.6223.6239.3739.37

5.50 6.00 6.50 7.00 7.50 8.50 9.50

11.12

3.754.624.885.256.146.507.508.25

1.381.692.002.502.883.624.125.00

2.623.253.503.884.505.005.886.62

0.560.620.690.750.810.881.001.12

0.060.060.060.060.060.060.060.06

0.360.360.550.550.670.670.870.87

44444888

0.620.750.750.750.880.750.880.88

1/25/85/85/83/45/83/43/4

1/23/41

1.1/4*1.1/2

22.1/2

3

H D1 LD

Bolt holeC NO. h


Boltsize g t f A

APPROX.MASS

(lb)d

in.

Nominal size

0.470.470.710.710.870.871.101.10

B

0.990.991.381.382.172.172.762.76

E

1.421.421.971.972.762.764.024.02

F

0.350.350.550.550.670.670.870.87

G

0.870.871.181.181.341.341.771.77

K

0.440.440.060.060.060.060.080.08

T

M5M5M6M6M8M8

M10M10

F03F03F05F05F07F07F10F10

6.619.92

15.8724.2534.1746.7466.1483.78

U ISO5211

Flange Type

* 300UTDZ 3H only.


1520253240506580

1419243238506476

108111124128139148209219

130130160160600600

10001000

140152165178190216241283

95117124133156165190210

354351647392

105127

66.585.589.098.5

114.5127.0149.0168.0

14.315.917.519.420.722.325.428.6

1.61.61.61.61.61.61.61.6

99

141417172222

44444888

1619191922192222

1/25/85/85/83/45/83/43/4

H D1 LD

Bolt holeC NO. h


Boltsize g t f A

APPROX.MASS(kg)

dmm

Nominal size

1212181822222828

B

2525353555557070

E

363650507070

102102

F

99

141417172222

G

2222303034344545

K

111.51.51.51.522

T

M5M5M6M6M8M8

M10M10

F03F03F05F05F07F07F10F10

3.04.57.2

11.015.521.230.038.0

U ISO5211

Flange Type

* 300UTDZ 3H only.


25



P

E GK

T H

d

L

h

f

t

g C D

D1

Q

D1

D1

SIZE 6 ONLY

SIZE 4 ONLY

4-U

A

B

F

102

92

93

99

57

58

8

20

16

67

steel ball valves for high temperature...kitz steel ball valves for high temperature 2 design...

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