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Page 1: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline
Page 2: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Staying Power I

The research for the original Staying Power Report was completed in November 2007.

The report suggested that after decades of decline in employment and a shrinking share of state output, manufacturing in Massachusetts was gaining strength and was on the verge of an exciting economic renaissance

Page 3: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Great Recession

• But only four weeks after the research for the report was completed, America slipped into recession

• By July 2008 when Staying Power was released by The Boston Foundation, the economy was shrinking and unemployment was rising rapidly

• Led by the auto industry, manufacturing was in free fall

Page 4: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Awful Timing!

• Our forecast of a manufacturing renaissance very soon looked way too sanguine … and in the months to come as the sector’s employment plummeted looked like the ravings of a cockeyed optimist

• We considered the advice of Emily Litella

Page 5: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline
Page 6: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Staying Power II A New Assessment

• In the Spring of this year … five years after the research began for the first manufacturing report, we began a follow-up study supported by the Massachusetts Technology Collaborative, the Greater Boston Manufacturing Partnership, RBS Citizens, and The Boston Foundation

• It would involve a careful consideration of what had happened in Massachusetts manufacturing since 2007

– Review of existing data on employment, output, and productivity

– A new survey of nearly 700 manufacturers in the Commonwealth

– Face-to-face interviews with nearly 60 manufacturing CEOs and owner-managers

Page 7: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Here is What We Found

Page 8: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Massachusetts Manufacturing Employment (in thousands) January 2007–December

2009

Source: U.S. Bureau of Labor Statistics

Jan-07

Feb-0

7

Mar

-07

Apr-0

7

May

-07

Jun-07

Jul-0

7

Aug-0

7

Sep-0

7

Oct

-07

Nov

-07

Dec-0

7

Jan-08

Feb-0

8

Mar

-08

Apr-0

8

May

-08

Jun-08

Jul-0

8

Aug-0

8

Sep-0

8

Oct

-08

Nov

-08

Dec-0

8

Jan-09

Feb-0

9

Mar

-09

Apr-0

9

May

-09

Jun-09

Jul-0

9

Aug-0

9

Sep-0

9

Oct

-09

Nov

-09

Dec-0

9220

230

240

250

260

270

280

290

300

310

298.2

291.6289.2

252.7

-36,500 jobs

Page 9: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Massachusetts Manufacturing Employment (in thousands, seasonally adjusted)

January 2008-June 2012

Source: U.S. Bureau of Labor Statistics

Jan-08

Mar

-08

May

-08

Jul-0

8

Sep-0

8

Nov

-08

Jan-09

Mar

-09

May

-09

Jul-0

9

Sep-0

9

Nov

-09

Jan-10

Mar

-10

May

-10

Jul-1

0

Sep-1

0

Nov

-10

Jan-11

Mar

-11

May

-11

Jul-1

1

Sep-1

1

Nov

-11

Jan-12

Mar

-12

May

-12

220

230

240

250

260

270

280

290

300

290.8

252.7250.4

Stable employment since November 2009 … despite Great Recession

Page 10: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Annual Rate of Change in Massachusetts Manufacturing Employment (1943 – June

2012)

Source: U.S. Bureau of Labor Statistics, State and Local Employment Series (adjusted for change from SIC to NAICS Industry Code definitions)

1943-1947 1947-1970 1970-1984 1984-2000 2000-2006 2006-2009 2009-2012 (June)

-6.0%

-5.0%

-4.0%

-3.0%

-2.0%

-1.0%

0.0%

1.0%

-3.7%

-0.5%

0.2%

-2.7%

-4.9%

-4.2%

-0.3%

Page 11: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Massachusetts Employment by Sector (in thousands) June 2012

Source: Massachusetts Executive Officer of Labor and Workforce Development, Current Employment Statistics (CES 790 Series), July 2012.

Real Estate and Rental & Leasing

Arts, Entertainment, and Recreation

Federal Government

Management of Companies and Enterprises

Transportation, Warehousing, & Utilities

Information Services

Construction

Other Services

State Government

Wholesale Trade

Education Services

Finance & Insurance

Administration & Support Services

Manufacturing

Local Government

Accommodation and Food Services

Professional, Scientific and Technical Servicess

Retail Trade

Health Care & Social Assistance

0 100 200 300 400 500 600

38.2

42.6

46.7

58.4

85.9

85.9

102.2

121.4

123.5

125.1

158.2

165.8

172.1

250.4

260.4

267.6

269.3

350.6

514.9

Page 12: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Change in the Number of Massachusetts Manufacturing Establishments (2002-2011)

Source: Massachusetts Department of Labor and Workforce Development, ES-202 Employment and Wage Statistics

2002 2003 2004 2005 2006 2007 2008 2009 2010 2011-600

-500

-400

-300

-200

-100

0

100

-326

-188 -197

-524

-267

-169-150

-244

-81

43

Page 13: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Top Ten Manufacturing Industries in Massachusetts (2010)

4-Digit Industry (2010) Employees

Navigation, measuring, medical, and control instruments 26,139

Semiconductor and other electronic components 17,022

Printing and related support activities 12.532

Computer and peripheral equipment 12,253

Aerospace product and parts 11,978

Plastics products 11,309

Medical equipment and supplies 10,759

Machine shops, turned product and screw, nut & bolt 9,957

Bakeries and tortilla 9,356

Pharmaceutical and medicine 9,136

Source: Massachusetts Department of Labor and Workforce Development, ES-202 Employment and Wage Statistics

Page 14: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Manufacturing Share of Private Industry Output (% of GSP) (1997-

2011)

Source: U.S. Bureau of Economic Analysis

1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 20110.0%

2.0%

4.0%

6.0%

8.0%

10.0%

12.0%

14.0%

16.0%15.0%

14.5%14.1% 14.2%

12.1% 12.1% 12.2%

11.3% 11.1% 11.2% 11.1% 10.8% 10.8%

12.0% 12.2%

Page 15: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Productivity in MassachusettsAll Industries vs. Manufacturing

Source: U.S. Bureau of Economic Analysis (Updated June 5, 2012 with revised estimates for 1997-2010) (Gross State Product (GSP) is in $millions of chained (real) 2005 dollars)

1997 1998 2000 2004 2007 2011$0

$20,000

$40,000

$60,000

$80,000

$100,000

$120,000

$140,000

$160,000

$180,000

$200,000

$83,839 $86,058 $94,096

$104,936 $107,025 $114,568

$48,666 $53,042

$72,589

$101,141

$127,739

$178,625

GSP/Worker – Private Sector GSP/Worker - Manufacturing

Page 16: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Productivity in MassachusettsAll Industries vs. Manufacturing

Productivity1997-2007Annual GrowthRate

2007-2011Annual GrowthRate

GSP/Worker – Private Sector +2.3% +1.7%

GSP/Worker - Manufacturing +9.7% +8.7%

Source: U.S. Bureau of Economic Analysis (Updated June 5, 2012 with revised estimates for 1997-2010) (Gross State Product (GSP) is in $millions of chained (real) 2005 dollars)

Page 17: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Shares of Manufacturing Workforce MA vs. U.S.Managerial Occupations

MA US

21.4% 16.0%

Engineering & Science Occupations

MA US

15.4% 11.1%

"Blue-Collar"

MA US

41.6% 54.8%

Source: American Community Survey

Page 18: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Educational Attainment Manufacturing Full-Year Workers Massachusetts vs. U.S. (2010)

PhD

Professional Degree

Masters

BA

Assoc Degree

Some College, No degree

HS Grad

Less Than HS

0.0% 5.0% 10.0% 15.0% 20.0% 25.0% 30.0% 35.0%

2.4%

0.9%

11.3%

24.0%

6.9%

15.9%

30.0%

8.5%

1.0%

0.5%

6.6%

18.2%

8.0%

21.1%

33.2%

11.4%

2010 U.S.

2010 MA

Source: American Community Survey

61.3% Require LessThan College B.A.

Page 19: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Average Annual Salaries for Massachusetts Industry Sectors

(2010)

Source: US Bureau of Labor Statistics, Quarterly Census of Employment and Wages, Employment and Wages, Annual Wages, 2010, table 8 & 10, http://www.bls.gov/cew/cewbultn10.htm#Tables

Finance

Professional Technical Services

Information

MANUFACTURING

Real Estate

Government

Healthcare

Agriculture, Forestry, Fishing

Arts

Other Services

$0 $20,000 $40,000 $60,000 $80,000 $100,000 $120,000

$115,403$104,257

$101,201

$104,003

$92,110

$79,268

$75,202

$62,133

$60,116$57,673

$56,277$56,263

$51,570

$41,648

$47,389

$38,466

$34,519

$27,772

$27,529

$19,338

Page 20: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Share of Massachusetts Payroll (2011:3rd Quarter)

Top 4 Sectors

Employment Sector

Total Employment

Percent of Massachusetts Workforce

Percent of Massachusetts Total Payroll

Health Care 532,934 16.6% 15.3%

Retail Trade 344,751 10.8% 5.3%

Education 282,818 8.8% 8.7%

Manufacturing 254,300 8.0% 10.1%

Source: Massachusetts Office of Labor and Workforce Development, Employment and Wages http://lmi2.detma.org/lmi/lmi_es_asp#IND_LOCATION

Page 21: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Massachusetts Manufacturing A Diverse Workforce

  2005 2010

Source: 2010 American Community Survey

[i] Hispanic includes Hispanics that are foreign-born and native. The same with Asians and African-Americans.

EthnicityShare of Non-Manufacturing Workforce

Share of Manufacturing Workforce

Share of Non-Manufacturing Workforce

Share of Manufacturing Workforce

Foreign Born 15.9% 24.4% 18.3% 26.0%

Hispanic 5.8% 8.3% 7.3% 9.3%

Asian 4.1% 6.5% 5.0% 8.9%

African-American

4.9% 3.8% 5.8% 3.4%

Page 22: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline
Page 23: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Proportion of Workforce Age 45 or Older

2000 2006 20100.00%

10.00%

20.00%

30.00%

40.00%

50.00%

60.00%

40.5%

49.6%

53.9%

36.1%

41.4%

44.6%

Manufacturing All other industries

Source: American Community Survey, Public Use Files, 2006, 2010, Tabulations by Center for Labor Market Studies and Dukakis Center for Urban and Regional Policy, Northeastern University

Page 24: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Projected Massachusetts Manufacturing Employment (in

thousands) (1996-2018)

Source: Calculations based on Massachusetts Department of Labor

1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 20180

50

100

150

200

250

300

350

400

450

Projected-12,000 jobs

-160,000 jobs

Page 25: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

The 2012 Staying Power Massachusetts Manufacturing Survey

Page 26: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

The Continuing Evolution of Massachusetts Manufacturing

• Structure of Manufacturing in Massachusetts

• Manufacturing Labor Force• Source of Capital• Changes in Economic Environment

for Massachusetts Manufacturers

Page 27: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Manufacturing Firms by Size of Employment (2011)

Source: Info USA Database; Dukakis Center Manufacturing Survey, 2011

Size of Firm (Employees)

Share ofManufacturing Firms

Share of Total Manufacturing Workforce

1-4 36.1% 2.7%

5-19 35.7% 10.3%

20-99 21.4% 25.6%

100-499 6.1% 34.3%

500+ 0.9% 27.1%

Page 28: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Ownership Structure of Massachusetts Manufacturers

(2012)

Source: Dukakis Center Manufacturing Survey, 2012

Private Family Owner-Operated

Private Investor-owned Publicly Owned Stock Corporation

Other0.0%

10.0%

20.0%

30.0%

40.0%

50.0%

60.0%

70.0%

80.0%

72.2%

14.1%

6.2% 7.4%

Page 29: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Real Wage Increases for Production Workers in Massachusetts Manufacturing Firms (2007

– 2012)

Source: Dukakis Center Manufacturing Surveys, 2007 and 2012Real Wages adjusted for U.S. Bureau of Labor Statistics, Consumer Price Index for All Urban Consumers 1st Half 2007 (205.7) vs. 1st Half 2012 (228.85) (1982-1984 = 100.0)

Employee Level

Real Wages (2012$)

Difference

% Difference

2007 2012

Unskilled Production Workers

$13.51 $13.95 $0.44 3.3%

Skilled Production Workers

$22.05 $25.83 $3.78 17.1%

Page 30: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Sources of Capital

Source: Dukakis Center Manufacturing Survey, 2012

Commercial B

anks

Personal F

unds

Leasin

g Companies to obtain equipment

Small Busin

ess Lo

an (SBA)

Private In

vestment/E

quity

Issuers

of Mezza

nine/Subordinated D

ebt0%

10%

20%

30%

40%

50%

60%

70%

80%

90%83.3%

77.8%

49.5%

37.1%

26.6%

15.3%

Page 31: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

“Very Important” or “Extremely Important” Sources of Capital

Source: Dukakis Center Manufacturing Survey, 2012

Source All 1-19 20-100 101+

Commercial Banks 59.7% 50.7% 73.1% 63.3%

Personal Funds 46.6% 55.2% 42.0% 15.9%

Leasing Companies to obtain equipment

17.7% 19.2% 18.6% 10.5%

Small Business Loan (SBA) 12.3% 14.7% 13.0% 0.0%

Private Investment/Equity 10.1% 7.7% 9.6% 18.2%

Issuers of Mezzanine/Subordinated Debt

3.6% 2.7% 3.0% 7.5%

Page 32: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Likelihood of Changes in Primary Suppliers, Customers, and

CompetitorsField Not Likely

Very + Extremely Likely

Suppliers

More MA Suppliers 39.7% 11.5%

More US Suppliers 20.8% 23.5%

More Global Suppliers 46.3% 16.9%

Customers

More MA Customers 30.0% 22.3%

More US Customers 15.0% 36.4%

More Global Customers 42.1% 27.8%

Competitors

More MA Competitors 50.0% 9.2%

More US Competitors 23.2% 20.7%

More Global Competitors 28.5% 37.2%

Source: Dukakis Center Manufacturing Survey, 2012

Page 33: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

“Large Extent” or “Great Extent” Expectations about Customer Demands,

Technology, and Workforce Deployment by Firm Size

Source: Dukakis Center Manufacturing Survey, 2012

Large or Great Extent 1-19 20-100

101+

Increased customer demand for lower prices 38.3%

48.3%

70.5%

Increased customer demand for improved service delivery

34.2%

44.0%

59.0%

Increased customer demand for better product quality 26.2%

40.6%

61.5%

Substantial increase in the use of new technology 21.1%

26.0%

51.3%

Substantial increase in productivity due to improved technology

19.1%

26.3%

42.3%

Shift from local markets to national markets 15.5%

23.8%

28.2%

Shift from national markets to global markets 14.8%

25.7%

42.3%

Shortage of critical materials 8.6% 9.7% 12.9%

Substitution of skilled labor for less skilled labor 5.6% 5.6% 3.8%

Substitution of less skilled labor for skilled labor 4.2% 6.1% 12.8%

Reduction of employment due to improved technology 2.9% 6.6% 6.4%Increased off-shoring of internal operations 2.6% 4.2% 5.2%Increased outsourcing of previous internal operations to other MA firms

2.3% 3.3% 1.3%

Increased outsourcing of previous internal operations to firms in other states 1.9% 1.8% 3.9%

Page 34: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Manufacturing’s Survival in Massachusetts

• Why Massachusetts Manufacturers are staying in the Commonwealth

• Why they might relocate• Innovation Activity• Use of State Assistance• Capital Access in the Future

Page 35: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Reasons for “Staying” in Massachusetts

Reason Very or Extremely Important

Work Ethic of workforce 55.0%Inertia (too hard to relocate) 44.0%Future availability of appropriately skilled labor 43.2%Current availability of appropriately skilled labor 42.4%Current proximity to customers 42.0%Future proximity to customers 37.4%Quality of life (e.g. public schools, recreation, and cultural institutions)

33.3%

Access to transportation for shipping/commuting 31.7%

Monetary or in-kind incentives from state or local governments 30.9%

Opportunity for physical expansion 28.1%Availability of reasonably priced land for expansion 27.9%Current proximity to key suppliers 24.9%Future proximity to key suppliers 24.1%Strategic partnerships with community colleges and vocational education programs

16.8%

Proximity to universities and colleges 12.6%Massachusetts weather and climate 11.8%Critical mass of similar firms in region 11.3%Proximity to European markets 2.6%Source: Dukakis Center Manufacturing Survey, 2012

Page 36: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Reasons for Possibly “Leaving” Massachusetts

Reason Very or Extremely Important

Health care costs 84.2%Cost of worker's compensation 75.5%Taxes and Fees 74.6%Cost of unemployment insurance 73.1%Future energy costs 72.0%Environmental regulations 68.9%Current energy costs 68.8%Labor costs 68.1%Trade Unions 67.7%Time to obtain permits and licenses 60.9%

Future availability of appropriately skilled labor 57.8%

Current availability of appropriately skilled labor 54.2%Cost-of-living 54.2%Cost of construction 47.1%Availability of reasonably priced land for expansion 46.1%

Opportunity for physical expansion 43.4%

Future proximity to key suppliers 38.7%

Future proximity to customers 37.5%

Current proximity to key suppliers 33.3%

Massachusetts weather and climate 28.0%

Source: Dukakis Center Manufacturing Survey, 2012

Page 37: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Innovative Activity of Massachusetts Manufacturers and

“Innovation Score”Initiative Innovation Points

Invested in new manufacturing equipment 10

Expanded total workforce  5Invested more in product research and development

10

Expanded sales and marketing workforce 5

Opened sales office abroad 5

Invested in education and training 10

Secured at least one new patent 10

Entered into a formal partnership 10

Hired consultant 5

Implemented performance improvement program 5

Source: Dukakis Manufacturing Study Staff

Page 38: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Distribution of Innovation Scores Across Massachusetts Manufacturing Firms

Source: Dukakis Center Manufacturing Survey, 2012

Very Low22%

Low18%

Average27%

High21%

Very High13%

Page 39: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Distribution of Innovation Scores across Massachusetts Manufacturing

by Firm Size

Very Low Low Average High Very High0.0%

5.0%

10.0%

15.0%

20.0%

25.0%

30.0%

35.0%

40.0%

45.0%

34.9%

21.1%

25.5%

12.8%

5.7%

8.8%

14.6%

32.2%

29.3%

15.1%

2.9%4.3%

20.0%

32.9%

40.0%

1-19 20-100 101+

Source: Dukakis Center Manufacturing Survey, 2012

Page 40: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Innovation and Expected Future Production Levels

Innovation Level

Production at

increased levels

Production at

current levels

Production at reduced levels

Cessation of production in MA

Very Low 29.1% 48.9% 17.0% 5.0%

Low 65.1% 28.4% 5.5% 0.9%

Average 69.8% 21.3% 7.1% 1.8%

High 88.0% 6.8% 3.8% 1.5%

Very High 85.0% 10.0% 2.5% 2.5%

Source: Dukakis Center Manufacturing Survey, 2012

Page 41: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Expected Massachusetts Employment Growth by Innovation

Score

Innovation Level

Expansion of Massachusetts Employment by No

Change

Reduction of Massachusetts Employment by

>25% 11-25% 1-10% 1-10% 11-25% >25%

Very Low 2.2% 8.6% 25.9% 51.8% 5.8% 0.7% 5.0%

Low 8.3% 15.6% 44.0% 26.6% 3.7% 0.0% 1.8%

Average 11.8% 26.0% 37.9% 15.4% 4.1% 3.6% 1.2%

High 18.8% 33.1% 36.8% 4.5% 4.5% 0.0% 2.3%

Very High 30.0% 31.3% 26.3% 11.3% 1.3% 0.0% 0.0%

Source: Dukakis Center Manufacturing Survey, 2012

Page 42: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

State Incentive and Grant Programs used by Massachusetts

Manufacturers

Source: Dukakis Center Manufacturing Survey, 2012

Workforce Training Grants

Investment Tax Credits

R&D Tax Credits

Low Interest Loans

Tax Increment Financing

Loan Guarantees

Equity Financing

Site Finder Assistance

0.0% 5.0% 10.0% 15.0% 20.0% 25.0% 30.0%

25.3%

25.2%

12.5%

9.5%

6.3%

5.1%

2.0%

1.3%

25.7%

26.7%

18.1%

13.3%

7.7%

6.1%

2.4%

1.0%

20122007

Page 43: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

State Incentive and Grant Programs used by Massachusetts Manufacturers

by Firm Size

Source: Dukakis Center Manufacturing Survey, 2012

Program 1-19 20-100 101+

Workforce Training Grants 10.2%` 37.7% 66.7%

Investment Tax Credits 14.6% 36.5% 53.1%

R&D Tax Credits 7.0% 26.9% 51.6%

Low Interest Loans 12.2% 15.8% 11.5%

Tax Increment Financing 3.3% 11.2% 22.2%

Loan Guarantees 3.3% 11.0% 3.3%

Equity Financing 1.3% 4.6% 1.7%

Site Finder Assistance 0.7% 0.5% 1.6%

Page 44: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Access to CapitalOver the last five years, to what extent has access to capital ever been an impediment to growth?

Not at AllTo Some Extent

To a Fair Extent

To a Large Extent

To a Great Extent

50.1% 20.0% 12.4% 9.4% 8.1%

Access to Capital has been an Impediment to Growth to a Large or Great Extent

All Firms 1-19 20-100 101+

17.5% 21.0% 13.5% 11.7%

Source: Dukakis Center Manufacturing Survey, 2012

Page 45: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Access to Capital by Region within Massachusetts

Over the last five years, to what extent has access to capital ever been an impediment to growth?

Extent Inside 495

Central MA

Northeastern MA

Southeastern MA

Western MA

Not at All 46.9% 56.0% 63.0% 51.1% 49.5%

To Some Extent

20.7% 21.0% 18.5% 18.2% 19.6%

To a Fair Extent

13.6% 7.0% 7.4% 14.8% 14.0%

To a Large Extent

10.2% 6.0% 11.1% 10.2% 9.3%

To a Great Extent 8.6% 10.0% 0.0% 5.7% 7.5%

Source: Dukakis Center Manufacturing Survey, 2012

Page 46: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Ability to Finance Future Growth

To what extent are you concerned about your company's ability to finance future growth?

Not Concerned

Somewhat Concerned

Fairly Concerned

Very Concerned

Extremely concerned

32.7% 29.2% 15.7% 12.2% 10.2%

Source: Dukakis Center Manufacturing Survey, 2012

Page 47: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

A Manufacturing Workforce for the Future

• Difficulty in Recruiting Labor• Recruiting Methods• Training Institutions

Page 48: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Difficulty in Recruiting Labor for Massachusetts Manufacturers

(2012)

Source: Dukakis Center Manufacturing Survey, 2012

Employment Type Not DifficultVery or

Extremely Difficult

Skilled craftsmen 18.4% 43.1%

R & D Staff 36.7% 24.1%

Executive management 40.9% 15.6%

Middle management 40.3% 11.0%

Entry level employees 49.9% 8.0%

Page 49: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Sources Used for Recruiting and Hiring Shop Floor Employees

Source Used Very or Extremely Successful

Employee Referrals 83.2% 32.6%

Temporary Employment Agencies 55.3% 12.4%

Vocational High Schools/High Schools 50.2% 10.2%

Internet Advertisements 49.6% 9.1%Internet Job Search Sites (e.g. Monster.com) 46.0% 7.1%

Newspaper Advertisements 59.2% 7.1%

Private Employment or Recruiting Agencies 36.8% 6.9%

Industry Networking Events 24.4% 3.2%

One Stop Career Centers 15.9% 1.8%

Career and Technology Fairs 16.6% 1.4%

Community Colleges 21.1% 1.2%

Source: Dukakis Center Manufacturing Survey, 2012

Page 50: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Importance of Institutions in Preparing the Manufacturing Job

Floor Workforce

Source: Dukakis Center Manufacturing Survey, 2012

Institution Not Important Very or Extremely Important

Vocational/Technical High Schools

24.5% 38.1%

Comprehensive High Schools 35.5% 21.7%

Four Year Colleges/Universities

52.1% 17.5%

Community Colleges 46.5% 13.4%

Private Training Companies 70.8% 5.7%

The Military 70.2% 5.6%

Workforce Investment Board 87.2% 3.1%

Page 51: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Types of Training Used for Shop Floor Workers and Degree of Success

Source: Dukakis Center Manufacturing Survey, 2012

Training Type Used Very or Extremely Successful

On-the-job Training 81.4% 69.7%

Internal Classroom Training by Staff or Skilled Employees

50.3% 41.9%

Technical/Vocational Schools 48.2% 32.2%

Use of External Consultants/Trainers 42.3% 26.2%

Web-based Training 31.0% 15.5%

Community Colleges 30.2% 17.5%

Universities 25.8% 26.0%MassMEP/ GBMP* 18.0% 29.4%

Page 52: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

The Future of Manufacturing in Massachusetts

• Investments in Manufacturing• Projected Production Levels• Projected Employment Levels• Mergers & Acquisitions• Geographic Expansion• Exports & Export Potential

Page 53: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Initiatives Pursued over Past 5 Years to Grow Manufacturing Operations in

Massachusetts

Source: Dukakis Center Manufacturing Survey, 2012

Initiative All Firms

1-19

20-100

101+

Invested in new manufacturing equipment and/or manufacturing process software

82.6%73.7%

91.2% 98.6%

Invested in education and training for manufacturing workforce

49.5%34.5%

60.5% 87.1%

Expanded manufacturing sales and marketing workforce

47.2%31.5%

65.0% 70.0%

Invested more in product research and development than in the previous five years

45.1%34.0%

55.1% 72.9%

Implemented or strengthened a performance improvement program

41.6% 25.7% 57.6% 69.6%

Expand overall square footage of existing manufacturing floor space

36.7% 27.3% 43.3% 59.4%

Developed a succession plan for ownership 29.4% 22.0% 43.2% 21.7%

Developed a succession plan for senior executives 25.4% 14.6% 36.4% 52.2%

Hired consultants to help grow business 24.8% 17.6% 29.6% 38.6%

Entered into a formal partnership and/or joint venture with another manufacturing firm

17.8% 13.2% 21.8% 30.0%

Secured at least one new patent for a new product 16.6% 10.8% 16.6% 47.1%

Opened a new manufacturing location in Massachusetts 8.8% 6.7% 9.5% 20.0%

Opened a sales office abroad 8.6% 2.7% 10.9% 31.4%

Page 54: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Expected Production Levels of Massachusetts Manufacturing Firms over the Next Five Years (2012

- 2017)

Source: Dukakis Center Manufacturing Survey, 2012

Continued production at increased lev-

els; 65.4%

Continued produc-tion at current levels; 24.4%

Continued produc-tion but at reduced

levels; 7.7%

Cessation of production in Massachusetts; 2.5%

Page 55: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

5 Year Employment Projections of Massachusetts Manufacturing Firms (2012 –

2017)

Source: Dukakis Center Manufacturing Survey, 2012

Expansion of Massa-chusetts Employment

by >25%13%

Expansion of Massachu-setts Employment by 11-

25%22%

Expansion of Massachusetts Employment by 1-10%

35%

Maintenance of Current Employment Levels

23%

Reduction of Massachusetts Employment by 1-10%

4%

Reduction of Massachusetts Employment by 11-25%

1%

Reduction of Massachusetts Employment by >25%

2%

Page 56: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Business Expansion Plans of Massachusetts Manufacturers by Firm Size (2012 – 2017)

Source: Dukakis Center Manufacturing Survey, 2012

Expansion Location All 1-19 20-100 101+

Massachusetts 66.7% 67.7% 67.6% 55.6%

New England (Excluding MA)

26.5% 23.6% 28.6% 23.4%

Other states in the U.S. 31.3% 22.5% 38.2% 51.0%

Outside the U.S. 17.3% 5.7% 20.2% 49.0%

No expansion plans 47.9% 55.4% 38.5% 35.6%

Page 57: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

What Could Help Manufacturing’s Success?

• Reducing Barriers to Growth• Closer Cooperation with Vocational

Schools and Community Colleges• Promotion of Manufacturing

Page 58: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Percent reporting action would be important to sustaining or expanding their Massachusetts

operations (2007)

Source: Dukakis Center Manufacturing Survey, 2007

Expand Cultural & Recreational Activities

Increase Availibility of Water & Sewer

Provide Additional State Funding for Brownfield Remediation

Improve Highways and Roads

Identify Industrial & Related Activities Networks

Weaken the Influence of Trade Unions

Expand Supply of Workforce Housing

Promote Exports

Reduce Crime Rate in Local Communities

Expand & Improve Public Higher Education

Improve State Workforce Training Programs

Promote Emerging Technologies

Connect Community Colleges to Manufacturing

Improve K-12 Education

Provide Access to Capital

Streamline State & Local Regulations

Improve Linkage with Vocational Schools

Encourage More Business-Friendly Local Government

Reduce Property Taxes

Reduce State Income & Sales Taxes

Encourage More Business-Friendly State Government

Reduce Cost of Unemployment Compensation

Ensure Availability of Lower Cost Energy

Reduce Cost of Workers' Compensation

Reduce Health Care Costs

0.0% 10.0% 20.0% 30.0% 40.0% 50.0% 60.0% 70.0% 80.0% 90.0% 100.0%

11.0%13.4%

21.0%21.3%

27.2%28.4%28.9%

31.8%31.8%32.5%33.0%

37.3%42.0%42.0%42.6%

47.4%48.9%

62.3%62.7%

67.8%72.2%

74.4%74.5%

77.6%92.3%

Page 59: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Recommendations for Promoting Manufacturing in Massachusetts

Source: Dukakis Center Manufacturing Survey, 2012

RecommendationVery Important

or Extremely Important

Working with School or Community College Instructors to Incorporate Industry Standards into Curriculum

30.3%

Creating a certificate in manufacturing technology 27.5%

Serving as mentors/advisors at selected vocational schools or community colleges

27.4%

Speaking to Parent Organizations/Student Groups About Careers in Manufacturing

24.7%

Contributing Machinery, Tools, or Other Materials to Schools

21.0%

Exhibiting at Education, Career, and Technology Fairs 19.7%

Instituting company-sponsored educational scholarships 14.2%

Hiring vocational/community college teachers to train your employees

11.6%

Page 60: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Company Assessment of Broad-Based Initiatives to Strengthen Manufacturing in

Massachusetts

Source: Dukakis Center Manufacturing Survey, 2012

InitiativeVery or Extremely

Important

Continued alignment of the vocational and community college curricula with industry needs

42.8%

Programs to increase school, student, and parent awareness of careers in manufacturing

40.5%

State-wide marketing campaign to promote manufacturing industry

33.9%

Expand professional development/continuous improvement programs for existing employees

29.6%

Create an employee applicant referral system 22.5%

Page 61: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline

Conclusions

• Manufacturing is alive and well in the Commonwealth and has a healthy future

• Closer cooperation between training institutions and manufacturing can fulfill the sector’s need to replace an aging workforce

• Continuing to promote the industry will help secure the Commonwealth’s prosperity for years to come

• No Emily Litella needed here!

Page 62: Staying Power I The research for the original Staying Power Report was completed in November 2007. The report suggested that after decades of decline