status of the indian automotive and
TRANSCRIPT
STATUS OF THE INDIAN STATUS OF THE INDIAN AUTOMOTIVE ANDAUTOMOTIVE ANDAUTO-COMPONENTAUTO-COMPONENT
INDUSTRYINDUSTRY
INDIAN AUTO INDUSTRY : MAJOR CONTRIBUTOR TO THE ECONOMY
Indu
stry
Out
put
in U
S $
’000
Mln
• It is large in size compared to other ‘priority’ industries• Has great employment potential• Has strong backward (component, basic material) and forward
linkages (Insurance, Financing, Oil Industry & Roads) • Contributes 17% of the total indirect taxes collected by the
exchequer & is a driver of product and process technologies.Source: A T Kearney Study, 1998
109
4
0.47
Auto Finished Steel Electronics Software
RANGE OF VEHICLES MADE IN INDIA
T h r e e W h e e l e r s M u l t i U t i l i t yV e h i c l e s
C o m m e r c i a lV e h i c l e s
P a s s e n g e rC a r r i e r s
G o o d sC a r r i e r s
P a s s e n g e rC a r s
M o t o r C y c l e s S c o o t e r s M o p e d s
T w o W h e e l e r s
I n d i a n A u t o m o b i l e I n d u s t r y
Passenger Cars “Made in India”
Engine Manufacturer ModelDisplacement (cc)
≤ 999 cc Daewoo Motors India Ltd Matiz (World Car) Hyundai Motors India Ltd. Santro (World Car) Maruti Suzuki 800
Zen
(LX/VX/AT/VXi PS/Classic)ALTO LX
≥1000 cc to < 1300cc FIAT India Automobiles Ltd. UNO (EL/ELX)Palio (World Car)Siena (ED/EL/ELX SP)
Ford India Ltd. Ikon (CLXi/EXi/CLXi/PAS)
Maruti Suzuki Wagon R/ALTO (VX)/Esteem (LX, VX,AX), Baleno, Versa
Contd..
Passenger Cars “Made in India”
Engine Manufacturer ModelDisplacement (cc)
≥1300cc to < 1600cc Daewoo Motor India Ltd. Cielo Nexia
FIAT India Automobile Ltd. Siena (ELX PS/Weekend ELX SP PS)
Ford India Ltd. Ikon (World Car)(ZXi, SXi)
Hindustan Motors Ltd. Ambassador Nova Mitsubishi Lancer (GLXi/SLXi/SFXi)
Contd..
Passenger Cars “Made in India”
Engine Manufacturer ModelDisplacement (cc)
≥1300cc to < 1600cc Honda Siel Cars India Ltd. City (LXi/Exi/VTEC)
Accord Hyundai Motors India Ltd. Accent (GLE/GLS/GLX
/DLS)
Maruti Suzuki Zen (D)Baleno (Baleno/Altura)
General Motors India Ltd. Opel Astra(AdvantagePetrol/GLi/Club)Corsa (GL/GLS/GSI/RoyaleSwing
Contd..
Passenger Cars “Made in India”
Engine Manufacturer ModelDisplacement (cc)
≥1300cc to < 1600cc Tata Engineering & Indica Locomotive Company Ltd. (PC/LEi/LSR/LXi/DL/
DLE/LSR DLS/DLX)
≥ 1600cc Fiat India Automobiles Ltd. UNO (EL)Siena(ELPS/ELX PS/Weekend ELX/ELX SP)
Ford India Ltd. Ikon (ZXi)
Hyundai Motors India Ltd. Sonata
Contd..
Passenger Cars “Made in India”
Engine Manufacturer ModelDisplacement (cc)
≥ 1600cc Hindustan Motors Ltd. Ambassador (1800/2000 DSL)Contessa(Classic GLX/DL)Mitsubishi Lancer
(SLX)
General Motors India Ltd. Opel Astra(Advantage Diesel/TD/ GLD/Club Diesel)Opel CorsaOpel Swing
Mercedes-Benz India Ltd. Mercedes-Benz(E 240/E 220/ S 320 L)
VEHICLE PRODUCTION
574369
348146
407539 390355
401002
507306
0
100000
200000
300000
400000
500000
600000
700000
1995-96 1996-97 1997-98 1998-99 1999-2000
2000-01
PASSENGER CAR PRODUCTION(in Nos.)
VEHICLE PRODUCTION
12431067643
134594 113440
134613
125938
020000
4000060000
80000100000
120000140000
160000
1995-96 1996-97 1997-98 1998-99 1999-2000
2000-01
JEEPS/MUVs PRODUCTION(in Nos.)
VEHICLE PRODUCTION
114068129731
152185
8045295895
88185
0
20000
40000
60000
80000
100000
120000
140000
160000
1995-96 1996-97 1997-98 1998-99 1999-2000 2000-01
M & HCVs PRODUCTION(in Nos.)
VEHICLE PRODUCTION
61213
129417
85069
55371
6506963869
0
20000
40000
60000
80000
100000
120000
140000
1995-96 1996-97 1997-98 1998-99 1999-2000 2000-01
LCVs PRODUCTION(in Nos.)
VEHICLE PRODUCTION
1794093809097
988709
13872761125958
2183430
0
500000
1000000
1500000
2000000
2500000
1995-96 1996-97 1997-98 1998-99 1999-2000
2000-01
MOTORCYCLES PRODUCTION(in Nos.)
VEHICLE PRODUCTION
1279549 131505513229281225895
1259408
879707
0
200000
400000
600000
800000
1000000
1200000
1400000
1995-96 1996-97 1997-98 1998-99 1999-2000
2000-01
SCOOTERS PRODUCTION(in Nos.)
VEHICLE PRODUCTION
667242
672167668666
623114
724510694974
560000
580000
600000
620000
640000660000
680000
700000
720000
740000
1995-96 1996-97 1997-98 1998-99 1999-2000 2000-01
MOPEDS PRODUCTION(in Nos.)
VEHICLE PRODUCTION
190259161679 221679 209033234867
203234
0
50000
100000
150000
200000
250000
1995-96 1996-97 1997-98 1998-99 1999-2000 2000-01
3 WHEELERS PRODUCTION(in Nos.)
VEHICLE PRODUCTION
231292
257112191311
225525253850
256254
0
50000
100000
150000
200000
250000
300000
1995-96 1996-97 1997-98 1998-99 1999-2000 2000-01
TRACTORS PRODUCTION(in Nos.)
ENVIRONMENT - FRIENDLY VEHICLES
=> CURRENTLY CONFORMING TO EURO 2 NORMS -- CALLED BHARAT STAGE II
=> EURO 3 NORMS TO BE INTRODUCED SOON
➢ Key Players 402
➢ Investment US $ 2.3 billion
➢ Output US $ 4 billion
➢ Exports US $ 417 million➢ Employment 250,000 persons (Direct)
AUTO COMPONENT INDUSTRYVITAL STATISTICS
(1999-2000)
GEOGRAPHICAL SPREAD
➢ Western Region 123
➢ Southern Region 91
➢ Northern Region 161
➢ Eastern Region 27
TOTAL 402
A MAJORITY OF THESE SUPPLY DIRECTLY TOVEHICLE MANUFACTURERS
OEMsHM - CARS/MUVSTELCO - TRUCKS
ER28 VENDORS
OEMsBAJAJ AUTO - SCOOTERS/MCYCLES/ 3-WHEELERSBAJAJ TEMPO - MUVS/TRACTORS/LCVS/3-
WHEELERSEICHER - LCVS/TRACTORSFIAT - CARSGM - CARSGREAVES - 3 WHEELERSGTL - TRACTORSKINETIC - SCOOTERS/MCYCLESM & M - TRACTORS/MUVSMERCEDES BENZ. - CARSSKODA - CARS (AWAITED)TELCO - TRUCKS/CARS/MUVS
WR
120 VENDORS
.
OEMs.ASHOK LEYLAND - TRUCKSFORD - CARSHYUNDAI - CARSMITSUBISHI - CARSROYAL ENFIELD - MCYCLESTAFE - TRACTORSTATRA UDYOG - HCVSTOYOTA - MUVSTVS-SUZUKI - MCYCLESVOLVO - TRUCKS
SR 91 VENDORS
.
OEMs. DAEWOO - CARSEICHER - TRACTORSESCORTS - TRACTORS/MCYCLESHERO HONDA - MCYCLESHMT - TRACTORSHONDA - CARSITL - TRACTORSLML - SCOOTERSMARUTI - CARS/MUVSNEW HOLLAND - TRACTORSPTL - TRACTORSSWARAJ MAZDA - LCVS
NR 160 VENDORS
NORTH
EAST
WEST
SOUTH
N
W E
S
INDIAN AUTOMOTIVE MAP
SOME KEY PLAYERS
INDUSTRY STRUCTURE
Turnover No. of Companies(In $ Mln.)
< 1 101
1- 10 202
10- 20 50
20- 30 21
> 30 28
INVESTMENTS
1705 1813 18502000
2263
0
500
1000
1500
2000
2500
1996-97 1997-98 1998-99 1999-2000 2000-01*
INDIAN AUTO COMPONENT
* Estimated
(in US $ mln.)
COMPONENT PRODUCTION
32783008 3249
38044000
0
1000
2000
3000
4000
1996-97
1997-98
1998-99
1999-2000 2000
-01*
INDIAN AUTO COMPONENT
* Estimated
(in US $ mln.)
• Engine Parts : 32%• Drive & Transmission Parts : 17%• Suspension & Braking Parts : 16%• Electrical Parts : 8%• Equipment : 7%• Others : 20%
COMPONENT WISE PRODUCTION
QUALITY CERTIFICATION
> 244 Companies with ISO-9000 Certification
> 11 Companies with ISO 14000 Certification
> 107 Companies with QS-9000 Certification
> 4 Company with TS 16949
> 2 Deming Prize winning companies
INDIAN AUTO COMPONENT INDUSTRYINDIAN AUTO COMPONENT INDUSTRY
EXPORTS
291330 350
387417
0
100
200
300
400
500
1996-97
1997-98
1998-99
1999-20
00200
0-01*
INDIAN AUTO COMPONENT
* Estimated
(in US $ mln.)
➢GM USA➢FORD USA➢DAIMLER CHRYSLER USA➢BMW GERMANY➢AUDI GERMANY➢MERCEDEZ BENZ GERMANY➢VOLVO SWEDEN➢ISUZU JAPAN➢NISSAN JAPAN, UK➢PIAGGIO ITALY➢NEW HOLLAND ITALY
EXPORTSKEY OEM CUSTOMERS
EXPORTSTOTAL NO OF COMPANIES SUPPLYING
TO OEMS / TIER 1 CUSTOMERS
➢Total Exporting Companies = 240
➢Total OEM / Tier 1 Exporters = 88
EXPORTS KEY DESTINATIONS
1999-2000
Europe36%
Asia16%
Africa13%
Others 8%
America27%
EXPORTS COMPONENT WISE SHARE
1999-2000
35%24%
7%
10%
19%
Engine & Engine Parts
Electrical Parts
Drive Transmission &Steering Parts
Equipments
Other Parts and Accessories
1 Suspension & Braking Parts
KEY ADVANTAGES
➢ Highly-skilled and educated workforce and primarily English-speaking Managers
➢ Quality conscious manufacturers
➢ Low-cost manufacturing base
➢ Partnering linkages with global supply chain
INDIA PRODUCES A 90% - 100 % LOCAL CONTENT CAR AND EXPORTS IT WORLDWIDE AT $ 4,000
ADVANTAGE INDIA
ADVANTAGE INDIA
=> High Quality
=> Reasonable Price
=> Special capability in Supplying Smaller Volumes
Excellent Source for Auto Components :
=> Indian Industry Widely Use Global Technologies : > Japanese
> European > American > Korean
HENCE COMPANIES CAN ACCESS MOST INTERNATIONAL TECHNOLOGIES THROUGH JVs
WITH INDIAN COMPANIES
ADVANTAGE INDIA
Excellent Technology Base :
ADVANTAGE INDIA
=> Indian Component Companies are well Versed with Most Global Automotive Standards
<> JISC<> ASTM<> EU<> DIN
Others…...
CAPABILITY TO MAKE COMPONENTS AS PER MULTIFEROUS STANDARDS
High Level of Expertise in Global Automotive Standards :
Special Strengths in the Field of :
> Commercial Vehicles
> Two Wheelers
> Tractors
AND THEIR COMPONENTS
ADVANTAGE INDIAINDIA OFFERS ……...
ADVANTAGE INDIA
Excellent Manufacturing Base :
=> High Machine Tool Capability=> Improving Tooling Capability=> Extremely Capable Component Industry=> Most Raw Material Locally Produced
Little Known Facts About IndiaLittle Known Facts About India
t 2nd Largest Two-Wheeler Manufacturer in the World
W 2nd Largest Tractor Manufacturer in the World
t 5th Largest Commercial Vehicle Manufacturer in the World
e 3rd Largest Car Market in Asia - 600,000 Vehicles in 1999 Surpassed China
Little Known Facts About India --Little Known Facts About India --Indian Auto Component IndustryIndian Auto Component Industry
2 Deming Prize Winners in the Indian Auto Component Industry, out of the 5 in the world outside Japan.
GM Supplier of The Year Award Bagged 5 Consecutive Times By an Indian Company
Ford Exports CKDs/SKDs of Ikon From India With More Than 80% Local Content
Fiat Plans To Source US $200 mn. Worth Of Components From India Per Annum
Little Known Facts About India --Little Known Facts About India --Indian Auto Component IndustryIndian Auto Component Industry
Cummins USA Is Already Sourcing Engine Parts From India For Cummins Global Operations
Multi National such as DELPHI and VISTEON have started exporting components made in India to their
various other plants around the world- Investing further to make India as a manufacturing base.
GM is Sourcing Parts From India
Mercedes Benz (Daimler Chrysler) Has Set Up 7 Component JVs In India For Global Sourcing Of Parts.
Little Known Facts About India --Little Known Facts About India --Indian Auto Component IndustryIndian Auto Component Industry
Toyota MuV Made In India Is Now Being Exported to Neighboring Countries.
The Largest Number Of ISO/QS Certified Companies :
More than 60% ISO Certified
M More than 26% QS Certified
M 11 Companies Certified for ISO 14001
1 4 Companies Certified for ISO/TS16949
Little Known Facts About India --Little Known Facts About India --Indian Auto Component IndustryIndian Auto Component Industry
• Many “World Cars” being manufactured in India :
=> Matiz (Daewoo)
=> Santro (Hyundai)
=> Ikon (Ford)
=> Palio (Fiat)
• Most Vehicles Have Greater Than 70% Locally Produced Parts
ACMA/ACT and Industry
Quality, Productivity and Technology development
>Training on ISO/QS 9000
> Benchmarking Services with ITC, Geneva
> Sharing of successful company experiences
3-year Joint Project with CII for Productivity Improvement in Component industry
Technology Development Projects with UNIDO, and JETRO
Quality and Productivity Missions to other countries
ACMA AND INDUSTRY---Exports and International image-building
MoUs with counterpart organisations worldwide
Taking Trade Delegations worldwide
Group participation in overseas exhibitions -- Automechanika, Big I, Equip Auto, etc.
Organising Auto Expo series of Fairs in India
Organising Automechanika India show for the first time
Global dissemination of information on Indian industry
Building linkages with OEMs worldwide
ACMA AND INDUSTRY ---
Shaping Government policy
Interacting with Government on policy matters
Participation in technical meetings for auto
standards
ACMA AND INDUSTRY---
Networking with other support industries and customers
Interaction with suppliers of Raw Materials
Regular dialogue with OEM customers
Organisation of Buyer-Seller meets
Focussed discussions with vehicle makers to enhance local content
ACMA IS YOUR CONTACTACMA IS YOUR CONTACT
AUTOMOTIVE COMPONENT MANUFACTURERS ASSOCIATION OF INDIAThe Capital Court, 6th Floor, Olof Palme Marg, Munirka, New Delhi 110 067
Tel.:+91-11-6160315, 6175873-74, 6184479Fax: +91-11-6160317; E-Mail : [email protected]