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TRANSCRIPT
Standards Guide 6 Ton 4 Point Tools Burndy Connectors
TM-6DF1000, TR-6DF1000, TB-6DF1000-P
Form 272Rev. 4/10/19
E475367
2 Form 272Rev. 4/2/19
Form 272Rev. 4/2/19
Table of Contents
Introduction........................................................................................................................................................................3
Approved Copper Lugs and Splices..................................................................................................................4-7
Range Taking of Copper Lugs and Splices.........................................................................................................8
Approved Aluminum Splices......................................................................................................................................9
Range Taking of Aluminum Lugs and Splices ...................................................................................................10
Approved Aluminum Pin Adapters ..........................................................................................................................11
E475367
3Form 272Rev. 4/2/19
Form 272Rev. 4/2/19
Connections made with specified crimp tools, conducters, and connec-tors indicated in the charts produce cULus certified crimps per UL & CSA standards.
Introduction
UL Listing vs. UL Classification UL Listing- Resides with the connector - Connectors are listed with tools (and dies when applicable)- Only the manufacturer of the connector can get a UL listing- UL486A-B- Power Standard-UL467- Grounding & Bonding StandardUL Classification- Resides with the tool- Any tool manufactorer can get a UL classification- Requires the same level of testing as the UL listing- UL1976 for power and/or grounding & bonding- Just because a tool manufacturer has the UL1976, doesn‘t mean their tool has been tested and are approved for grounding & bonding applications
CSA Certification - Resides with the connector- Connectors are certified with tools (and dies when applicable)- Only the manufacturer of the connector can get a CSA certification- CSA22.2 No 65 - Power Standard - CSA22.2 No 41- Grounding & Bonding Standard
+ + =Tool
• Manufacturer• Catalog number
Crimp• # of crimps
Connector• Manufacturer• Catalog number
or type and size
Conductor/Wire• Material• Class• Size
+
*If tool is die-less only number of crimps is required
and/or
Crimps
4 Form 272Rev. 4/10/19
Form 272Rev. 4/10/19
E475367
Lug/Splice No.* Wire Size
YA-L, YA-L-NT,YA-L-TC,
YS-L# Crimps
YA-L2L,YA-2LN,
YA-L-2TC# Crimps
YA-L-2NT# Crimps
YA,YA-TC
# Crimps
YAZ,YAZ-2N,YAZ-2TC,
YS# Crimps
YA-2N,YA-2NT,YA-2TC
# Crimps
8 #8 AWG 1 1 - 1 1 1
6 #6 AWG 1 1 - 1 1 1
4 #4 AWG 1 1 - 2 1 1
3 #3 AWG 1 1 - 2 2 1
2 #2 AWG 1 1 1 2 2 2
1 #1 AWG 1 1 1 2 2 2
25 1/0 AWG 1 1 1 2 2 2
26 2/0 AWG 1 1 1 2 2 2
27 3/0 AWG 2 1 1 2 2 2
28 4/0 AWG 2 1 1 2 2 2
29 250 kcmil 2 1 1 2 2 2
30 300 kcmil 2 1 - 3 3 3
31 350 kcmil 2 1 1 3 3 3
32 400 kcmil 2 1 - 3 3 3
34 500 kcmil 2 1 1 4 4 4
36 600 kcmil 2 1 1 4 4 4
37 650 kcmil 3 1 - 4 4 4
38 700 kcmil 3 1 - 4 4 4
39 750 kcmil 3 2 1 4 4 4
44 1000 kcmil 3 2 2 4 4 4
Burndy Copper Lugs, Copper Splices - For Use with Code Copper Wire (Class B/C), CU9
Note 1: For YS, YS-L splices, number of crimps shown are per side*One- or two-digit number follows YA, YAZ, YS
Connections made with the tool (see page 1 for all included) and connector part numbers in the charts below
produce cULus classified crimps according to UL486A-B classification standards
5 Form 272Rev. 4/10/19
Form 272Rev. 4/10/19
E475367
Approved Copper ConnectorsBurndy Copper Lugs - For Use With Code Copper Wire (Class B/C) And/Or Flex Copper Wire (Class G, H, I, K, M, DLO), CU9
*One-, two- or three-digit number follows YA, YAG, YAV, YAZV
LugNo.*
Code/FlexWire Size
YA-L,YAG-L-TC
YAL-FXYAV,
YAV-L-FX# Crimps
YAG-L-TC-LD,YAG-L-2TC-LD,
YA-L-2TC,YA-L-2TC-FX,
YAV-L-2TC-FX,YAV-L-2NTFX
# Crimps
YAV-L-NTFX
# Crimps
YAZ,YAZ-2-NTFX,
YAZVYAZV-2NTFX,
# Crimps
YA-TC-FXB,YA-2TC-FXB,YAV-TC-FXB,YAV-2TC-FXB
# Crimps
YAZ-FX#
Crimps
8 #8 AWG Code#8 AWG Flex 1 1 N/A 1 1 1
6 #6 AWG Code #6 AWG Flex 1 1 N/A 1 1 1
4 #4 AWG Code#4 AWG Flex 1 1 1 1 1 1
2 #2 AWG Code#2 AWG Flex 1 1 1 1 1 1
1 #1 AWG Code#1 AWG Flex 1 1 N/A 1 1 2
25 1/0 AWG Code1/0 AWG Flex 1 1 1 2 2 2
26 2/0 AWG Code2/0 AWG Flex 1 1 1 2 2 2
27 3/0 AWG Code3/0 AWG Flex 1 1 2 2 2 2
28 4/0 AWG Code4/0 AWG Flex 1 1 1 2 2 2
Continued on page 6
Connections made with the tool (see page 1 for all included) and connector part numbers in the charts below
produce cULus classified crimps according to UL486A-B classification standards
6Form 272Rev. 4/10/19
Form 272Rev. 4/10/19
E475367
Burndy Copper Lugs - For Use With Code Copper Wire (Class B/C) And/Or Flex Copper Wire (Class G, H, I, K, M, DLO), CU9
Approved Copper Connectors Cont.
*One-, two- or three-digit number follows YA, YAG, YAV, YAZV
LugNo.*
Code/FlexWire Size
YA-L,YAG-L-TC
YAL-FXYAV,
YAV-L-FX# Crimps
YAG-L-TC-LD,YAG-L-2TC-LD,
YA-L-2TC,YA-L-2TC-FX,
YAV-L-2TC-FX,YAV-L-2NTFX
# Crimps
Yav-L-NTFX
# Crimps
YAZ,YAZ-2-NTFX,
YAZVYAZV-2NTFX,
# Crimps
YA-TC-FXB,YA-2TC-FXB,YAV-TC-FXB,YAV-2TC-FXB
# Crimps
YAZ-FX#
Crimps
29 250 kcmil Code4/0 AWG Flex 1 1 N/A 2 2 2
30 250 kcmil G,H 1 1 2 2 2 2
31 250 kcmil I,K,M,262 DLO 1 1 1 2 2 2
32 300 kcmil Flex313 DLO 1 1 1 2 2 2
34 350 kcmil Flex373 DLO 1 1 N/A 2 2 2
36 500 kcmil G,H444 DLO 2 1 N/A 2 2 2
38500 kcmil H,I,K550 kcmil G,H,I
535 DLO2 1 2 2 2 2
40 650 kcmil G,646 DLO 2 2 2 2 3 2
44 750 kcmil G,H,I777 DLO 2 2 2 2 3 2
Continued on page 6
Connections made with the tool (see page 1 for all included) and connector part numbers in the charts below
produce cULus classified crimps according to UL486A-B classification standards
7Form 272Rev. 4/10/19
Form 272Rev. 4/10/19
E475367
Approved Copper
SpliceNo.*
CodeWire Size
FlexWire Size # Crimps
8 #8 AWG Code #8 AWG Flex 1
6 #6 AWG Code #6 AWG Flex 1
4 #4 AWG Code #4 AWG Flex 1
2 #2 AWG Code #2 AWG Flex 1
1 #1 AWG Code #2 AWG Flex 1
25 1/0 AWG Code 1/0 AWG Flex 1
26 2/0 AWG Code 2/0 AWG Flex 1
27 3/0 AWG Code 3/0 AWG Flex 2
28 4/0 AWG Code 4/0 AWG Flex 2
30 250 kcmil 250 kcmil G,H 2
31 N/A 250 I,K,M262 DLO 2
32 N/A 300 G,H,I,K,M313 DLO 2
34 N/A 350 G,H,I,K,M373 DLO 2
36 N/A 500 G,H444 DLO 2
38 N/A500 kcmil H,I,K550 kcmil G,H,I
535 DLO3
40 N/A 650 kcmil G,646 DLO 3
44 N/A 750 kcmil G,H777 DLO 3
Note 1: Number of crimps shown are per side*One or two-digit numbers follows YS, YSV
Burndy Copper Splices - For Use With Code (Class B/C) And Flex Copper Wire (Class G, H, I, K, M, DLO), CU9Splice Type: YS-FXB
Connections made with the tool (see page 1 for all included) and connector part numbers in the charts below
produce cULus classified crimps according to UL486A-B classification standards
8 Form 272Rev. 4/10/19
Form 272Rev. 4/10/19
E475367
LugNo.*
Wire Size1-hole Design# Crimps
2-hole Design# Crimps
8 #8 AWG 1 N/A
6 #6 AWG 1 N/A
4 #4 AWG 1 N/A
2 #2 AWG 2 1
1 #1 AWG 2 N/A
25 1/0 AWG 2 2
26 2/0 AWG 2 2
27 3/0 AWG 2 2
28 4/0 AWG 2 2
*One- or two-digit number follows YA
Burndy Aluminum Splice - For Use With Class B/C Copper Wire And Aluminum Wire, AL9CU
Splice No.* Wire Size # Crimps
8 #8 AWG 1
6 #6 AWG 1
4 #4 AWG 1
2 #2 AWG 2
1 #1 AWG 2
25 1/0 AWG 2
26 2/0 AWG 2
27 3/0 AWG 2
28 4/0 AWG 2
Expanded Ranges - The following Burndy copper lug and splice types are range taking when crimped onto class B/C copper wire using these 4-point family of tools.Lug Types: YA-L, YA-L-NT, YA-L-TC, YA-2N, YA-2TC, YAZ, YAZ-2N, YAZ-2TCSplices Types: YS, YS-L
LugSpliceNo.*
StandardWire Size
Expanded Wire Range
YA-L,YA-L-NT,YA-L-TC,YS-L# Crimps
YA-2N, YA-2NT,YA-2TC, YAZ,YAZ-2N,YAZ-2TC, YS# Crimps
8 #8 AWG #8 AWG 1 1
6 #6 AWG #6 AWG 1 1
4 #4 AWG #4-#6 AWG 1 1
2 #2 AWG #2-#6 AWG 1 2
1 #1 AWG #1-#6 AWG 1 2
25 1/0 AWG 1/0-#6 AWG 1 2
26 2/0 AWG 2/0-#4 AWG 1 2
27 3/0 AWG 3/0-#2 AWG 2 2
28 4/0 AWG 4/0-#1 AWG 2 2
29 250 kcmil 250 kcmil-1/0 AWG 2 2
30 300 kcmil 300 kcmil-2/0 AWG 2 3
31 350 kcmil 350 kcmil-3/0 AWG 2 3
32 400 kcmil 400 kcmil-4/0 AWG 2 3
34 500 kcmil 500 kcmil-4/0 AWG 2 4
36 600 kcmil 600 kcmil-250 AWG 2 4
38 700 kcmil 700 kcmil-350 AWG 3 4
39 750 kcmil 750 kcmil-500 AWG 3 4
44 1000 kcmil 1000 kcmil-750 AWG 3 4
Note 1: For YS, YS-L splices, number of crimps shown are per side*One or two-digit numbers follows YA, YAZ, YS
Splice Type: YS-A
Connections made with the tool (see page 1 for all included) and connector part numbers in the charts below
produce cULus classified crimps according to UL486A-B classification standards
9Form 272Rev. 4/10/19
Form 272Rev. 4/10/19
E475367
Burndy Aluminum Lug - For Use With Class B/C Copper Wire And Aluminum Wire, AL9CU
Splice Types: YA-A, YA-A-TN
LugNo.*
Wire Size1-hole Design# Crimps
2-hole Design# Crimps
8 #8 AWG 1 N/A
6 #6 AWG 1 N/A
4 #4 AWG 1 N/A
2 #2 AWG 2 1
1 #1 AWG 2 N/A
25 1/0 AWG 2 2
26 2/0 AWG 2 2
27 3/0 AWG 2 2
28 4/0 AWG 2 2
LugNo.*
Wire Size1-hole Design# Crimps
2-hole Design# Crimps
29 250 kcmil 2 2
30 300 kcmil 2 2
31 350 kcmil 3 3
32 400 kcmil 4 3
34 500 kcmil 4 4
36 600 kcmil 4 4
39 700 kcmil/750 kcmil
4 4
*One- or two-digit number follows YA
Burndy Aluminum Splice - For Use With Class B/C Copper Wire And Aluminum Wire, AL9CU
Splice No.* Wire Size # Crimps
8 #8 AWG 1
6 #6 AWG 1
4 #4 AWG 1
2 #2 AWG 2
1 #1 AWG 2
25 1/0 AWG 2
26 2/0 AWG 2
27 3/0 AWG 2
28 4/0 AWG 2
Splice No.* Wire Size # Crimps
29 250 kcmil 2
30 300 kcmil 2
31 350 kcmil 2
32 400 kcmil 4
34 500 kcmil 4
36 600 kcmil 4
39 700 kcmil/750 kcmil 4
Note: Number of crimps shown are per side*One-or-two digit number follows YS
Splice Type: YS-A
Connections made with the tool (see page 1 for all included) and connector part numbers in the charts below
produce cULus classified crimps according to UL486A-B classification standards
10 Form 272Rev. 4/10/19
Form 272Rev. 4/10/19
E475367
Expanded Ranges - The following Burndy aluminum lug and splice types are range taking when crimped onto class B/C copper wire and aluminum wire using these 4-point family of tools. Lug Types: YA-A, YA-A-TNSplice Type: YS-A
Lug/SpliceNo.*
StandardWire Size
ExpandedWire Size # Crimps
8 #8 AWG N/A 1
6 #6 AWG N/A 1
4 #4 AWG #4-#6 AWG 1
2 #2 AWG #2-#6 AWG 2
1 #1 AWG #1-#6 AWG 2
25 1/0 AWG 1/0- #6 AWG 2
26 2/0 AWG 2/0-#4 AWG 2
27 3/0 AWG 3/0- #2 AWG 2
28 4/0 AWG 4/0-#1 AWG 2
29 250 kcmil 250-1/0 2
30 300 kcmil 300-2/0 2
31 350 kcmil 350-3/0 3**
32 400 kcmil 400-4/0 4
34 500 kcmil 500-4/0 4
36 600 kcmil 600-250 4
39 700 kcmil/750 kcmil 750-500 4
Note: For YS-A splices, number of crimps shown are per side *One-or two-digit number follows YA, YS ** 2 Crimps per side for YS31A1
Connections made with the tool (see page 1 for all included) and connector part numbers in the charts below
produce cULus classified crimps according to UL486A-B classification standards
11Form 272Rev. 4/10/19
Form 272Rev. 4/10/19
E475367
Connections made with dieless crimp tools (TM-6DF1000, TR-6DF1000, TB-6DF1000 series, UM-4PT, UR-4PT,BLL-4PT Series) and connector catalog numbers in the charts below produce cULus Classified crimps per UL486A-B standard.
Burndy Alumininum Compression Adapters- For Use with Class B/C Copper Wire And Aluminum Wire, AL9CU
Adapter Types: AYP, AYPO
Catalog No. Wire Size # Crimps
AYP6 #6 AWG 1
AYP4 #4 AWG 1
AYP2 #2 AWG 1
AYP1 #1 AWG 1
AYP1/0 1/0 AWG 1
AYPO2/0 2/0 AWG 2
AYPO3/0 3/0 AWG 2
AYPO4/0 4/0 AWG 2
AYP250, AYPO250 250 kcmil 2
AYPO300 300 kcmil 2
AYP350,AYPO350 350 kcmil 2
AYPO400 400 kcmil 2
AYP500, AYPO500 500 kcmil 2
AYPO600 600 kcmil 3
AYP750,AYPO750 700-750 kcmil 3
AYP900, AYPO900
900 kcmil Al & 600 kcmil Cu 3
Note: In Canada, types AYP, AYPO are only certified for use with Aluminum wire
Connections made with the tool (see page 1 for all included) and connector part numbers in the charts below
produce cULus classified crimps according to UL486A-B classification standards