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    S T A I N L E S S

    S T E E L F O R

    S T R U C T U R A L

    A P P L I C AT I O N S

    D E S I G N E R

    H A N D B O O K

    StainlessSteel

    TheValueOption

    with Dire ctory of

    Stainless Steel

    Structural Producers

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    TABLE OF CONTENTS

    INTRODUCTION ..........................................................................................................1

    GENERAL INFORMATION ONSTAINLESS STEEL .................................................................................................. 2AlloysConditionProduct Forms

    STAINLESS STEEL STRUCTURES..........................................................3FabricationConnections

    CONCRETE REINFORCEMENT....................................................................4

    FABRICATED COMPONENTS(Angles, I-Beams, Boxed Structures) ................................................5

    ROLLED ANGLES ....................................................................................................6

    EXTRUDED ANGLES ............................................................................................ 6

    TUBULAR COMPONENTS ................................................................................7

    BARS AND RODS...................................................................................................... 8

    FRAMES ............................................................................................................................9

    INVESTMENT CASTINGS ..................................................................................9

    WALL TIES AND ANCHORS ........................................................................10

    EXTRUSIONS ............................................................................................................11

    REFERENCES............................................................................................................12

    ACKNOWLEDGMENTS ....................................................................................12

    DIRECTORY OF STAINLESS STEELSTRUCTURAL PRODUCERS ..........................................inside back cover

    The material presented in this booklet has been

    prepared for the general information of the reader.

    The Specialty Steel Industry of North America

    (SSINA) and the individual companies it represents

    have made every effort to ensure that the informa-tion presented is technically correct. However,

    neither the SSINA nor its member companies

    warrants the accuracy of the information contained

    in this handbook or its suitability for any general

    and specific use. The SSINA assumes no liability

    or responsibility of any kind in connection with the

    use of this information. The reader is advised that

    the material contained herein should not be used

    or relied on for any specific or general application

    without first securing competent advice with respect

    to its suitability.

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    INTRODUCTION

    Stainless steel is not a single alloy, bu

    rather the nam e applies to a group of

    iron based alloys containing a m inim um

    10.5% chrom ium . O ther elem ents are

    add ed and the chrom ium content

    increased to im prove the corrosion

    resistance, im prove heat resisting prop-

    erties, enhance m echanical prop erties,

    and/or to im prove fabricating character-

    istics. There are over 50 stainless steelgrad es that w ere originally recog nized

    by the A m erican Iron and Steel Institute

    (A ISI). Three general classifications are

    used to identify stainless steel. They

    are: 1. M etallurgical structure. 2. The

    A ISI num bering system (200, 300 and

    400 series num bers). 3. The U nified

    N um bering System , w hich w as

    developed by the A m erican Society

    for Testing M aterials (A STM ) and the

    Society of Autom otive Eng ineers

    (SA E) to ap ply to all com m ercial m etals

    and alloys.

    The various types of stainless steel

    are detailed in a d esigner hand book,

    D esign G uidelines for the Selection and

    U se of Stainless Steelavailable from

    the Specialty S teel Industry of N orth

    A m erica (SSIN A ). Several other

    publications are also available, including

    Stainless Steel Fabrication,Stainless

    Steel Fasteners,Stainless Steel

    Finishes,Stainless Steel Specifications,

    and Stainless Steel A rchitectural Facts,

    to m ention a few .

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    2

    409 has a ferritic m etallurgical

    structure. It is a straight chrom e alloy

    (11 to 12% chrom ium U N S S40900).

    It has good ductility and corrosion

    resistance. It is m ainly used for

    internal applications.

    410-3 is a dual phase alloy (U N S

    S41003) with m icro alloy elem entcontrol that perm its w elding in up to

    1 1/4 inches (30m m ).

    2205 has a duplex structure w hich is

    typically about equal parts of austenite

    and ferrite (21% chrom ium , 4.5%

    nickel, 2.5% m olybdenum U N S

    32304). It has excellent corrosion

    resistance and exhibits about tw ice

    the yield streng th as conventional

    grad es.

    ALLOYS

    The follow ing grades of stainless steel

    are often used in structural applications:

    304 has an austenitic m etallurgical

    structure. It is the basic 18-8alloy

    (18% chrom ium , 8% nickel U N S

    S30400), is the m ost readily available

    grade, and is often sp ecified for all-

    purposeapplications. It has excellent

    corrosion resistance and unusually

    good form ability.

    316 is b asically a 304 grade w ith the

    ad dition of 2 to 3% m olybdenum . It

    has greater corrosion resistance than

    304 and is usually preferred for long

    term service in aggressive industrial,

    chem ical and seacoast atm ospheres.

    CONDITION

    Stainless steel is usually available in the

    H ot Rolled and A nnealedcond ition

    and has a yield strength of ab out 42 ksi.

    The austenitic grad es can be hardened

    by cold w orking the m aterial. 301, a

    m odification of 304, (w ith the chrom ium

    and nickel low ered slightly to increase

    the w ork hardening rate), can be sup -

    plied in various tem persup to full hard

    w ith a yield strength of 140 ksi.

    The A m erican Society of C ivil

    Engineers (ASC E) has a stand ard A N SI/

    ASC E -8 -90 Specifications for the

    D esign of C old Form ed Stainless S teel

    Structural M em bers,1 w hich details the

    design inform ation on cold form ed

    stainless steel.

    G EN E R A L I N F OR M AT ION ON S TA I N LE S S S T EE L

    Table 1 CLASSIFICATION OF STAINLESS STEEL PRODUCT FORM S*

    Item Description Dimensions

    Thickness Width Diameter or Size

    Sheet Coi ls and cut lengths:Hot Rolled No. 1 under 0.1875" (4.76mm) 24.000" (609.6mm) and over

    Cold Rolled No. 2D, 2B, under 0.1875" (4.76mm) 24.000" (609.6mm) and overBright Annealed, TR

    Polished No. 3, 4, 6, 7 & 8 under 0.1875" (4.76mm) 24.000" (609.6mm) and over

    Stri p Coi ls and cut l engths:Hot Rolled No. 1 under 0.1875" (4.76mm) under 24.000" (609.6mm)

    Cold Rolled No. 2D, 2B, under 0.1875" (4.76mm) under 24.000" (609.6mm)Bright Annealed, TR

    Polished No. 3, 4, 6, 7 & 8 under 0.1875" (4.76mm) under 24.000" (609.6mm)

    Pl ate Coi ls and cut l engths:Hot Rolled, annealed & pickled 0.1875" (4.76mm) and over over 10.000" (254mm)

    Polished available for 0.1875" (4.76mm) and over over 10.000" (254mm)special applications

    Bar Straight lengths:

    Hot finished rounds, squares, 0.250" (6.35mm)octagons and hexagons and over

    Hot finished flats 0.125" (3.18mm) and over 0.250" (6.35mm) to 10.000" (254mm)

    Cold finished rounds, squares, 0.062" (1.59mm)octagons and hexagons and over

    Cold finished flats 0.375" (9.53mm) and over

    Rod Hot Rolled coils may be annealed 0.200" (5.54mm)and/or descaled and over

    Wire Cold finishes only:Rounds, squares, octagons 0.500" (12.7mm)and hexagons and under

    Flat wire (coils only) 0.010" (0.254mm) to 0.062" (1.59mm) tounder 0.185" (4.76mm) under 0.375" (9.35mm)

    Pipe & Several different classifications with differing specifications are available.Tube For more information on standard sizes, consult your local Steel Service Center or the SSINA.

    Extrusions Not considered standard shapes, but available.Currently limited in size to approximately 6.50" (165.1 mm) diameter circle, or structurals to 5.00 (127 mm) diameter.

    *Ingo ts, Slabs, Hot Bands, Angles and Roll ed Shapes are also available.

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    Applications for Rebars:

    Supports for reinforced concrete (i.e., bridge decks)

    M arine construction, piers and w harfsBalconies and fram es for front-elevation units

    Anchorag es and any kind of joints

    O ff-shore platform s

    Fram ers and anchorag es for dam p environm ents, tunnels,

    underpasses and subw ays

    Bridges, viad ucts, overpasses

    C em ent fram ew orks w ith am ag netic characteristics

    Fram ew orks w hich are p rone to b reaking up due to frost or because

    of low tem peratures

    C oncrete slabs for drainage in environm ents w ith corrosive ag ents

    Supports/restoration for statues, m onum ents, cem ent, stone and

    m arble w orks

    C ON C R ET E R EIN F OR C EM EN T

    Stainless steel rebars

    being installed in a

    bridge on highway 407

    in Ontario, Canada

    Preformed rebars for columns

    4

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    5

    FA B R I C AT ED C OM P O N E N T S

    Applications for FabricatedComponents:

    C olum ns and Pillars

    W alkw ays, R ailing s and Lad ders

    Arches

    Storage U nits

    Processing V essels

    Structural Supports

    W all and C eiling Panels

    Ladders and walkways and rails fabricated

    by ENERFAB a Bishopric Company

    A showroom of an all -stainless steel building in Japan

    Entrance hall of an all-

    stainless steel building

    in Japan 4

    Arches, strut light covers and traffic signal poles (not in photo)

    were fabricated from 316L Stainle ss steel by the Offenhauser

    Company. The project is in the Galleri a are a in Houston.

    Stainless steel is becom ing the m aterial

    of choice for concrete reinforcem ent. It

    has a high resistance to corrosion

    particularly in chloride bearing concrete

    (from de-icing salts or seacoast

    exp osure). Significant reductions in

    m aintenance and repair w ill result in

    applications w here the structure issubject to ad verse corrosion.

    A n article, published in the M ay 1995

    issue of C oncrete International,3 by

    D . B . M cD onald; M . R . Sherm an;

    D . W .Pfeifer, and Y. P. Virm ani, concludes

    that both field and laboratory data have

    show n that stainless steel rebars are

    cap able of m aintaining excellent

    corrosion resistance in severe chloride

    environm ents,and that the chloride

    tolerance for stainless steel w as show n

    to be significantly g reater than that of

    m ild steel.This article also concludes

    that the use of stainless steel m ay bew arranted w hen guaranteed long-term

    corrosion resistance is required. The

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    7

    T U B U LA R COM P ON EN T S

    Applications for Tubular

    Components:

    Space fram es

    Trusses

    Bracing and end fram es

    Lattices

    Load bearing m em ber

    Light poles

    O verhead signs

    Stainless steel trusses (20 meters) for bracing and e nd frames for skylight supports.

    Tubular sections form the La Grande Arch

    structure in Paris.

    Structural tubes, filled wi th water, used as an

    external fire prevention system.

    Stainless steel angles are prod uced by

    hot rolling, annealing, blast cleaning

    and chem ical passivation. Ang les can

    be form ed from sheet and plate or rolled

    from billets creating various structural

    com ponents. A pop ular use involves

    bending the angle into a ring and

    w elding the ends tog ether for use asan outer strengthening com ponent in

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    8

    B A R S AN D R OD S

    Applications for Bars and Rods:

    Structural m em bers in tension

    Load transfer devices

    Tie rods

    Bridge pins

    A continuous reinforced concrete slab supported by

    44 stainless steel rods provides pedestrians and

    cyclists a bridge over the Humber River in Toronto.

    The Minnesota Department

    of Transportation replaced

    conventional low a lloy steel

    with stainless steel hinge pins

    and hangers on the Blatnik

    Bridge in Duluth, Mi nnesota.

    cyclindrical structures. Typical sizes are

    listed in Table 3.

    (photo, above)

    Stainless steel wa s used to

    support a lightweight PTFEcoated glass fiber woven

    fabric roof (not yet installed).

    (photo, left)

    Stainless steel tie rods linked

    to stainless steel tubular columns

    to maintain the roof membrane

    in tension.

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    Table 3 ANGLES

    Slater is able to produce the following sizes

    of angles in the Hot Rolled, Annealed and

    Descaled condition:

    1 x 1 x 18 2 x 2 x 14

    1 x 1 x 316 2 x 2 x 5161 x 1 x 14 2 x 2-38

    1-14 x 1-14 x 18 2-12 x 2-12 x 316

    1 -1 4 x 1 -1 4 x 3 1 6 2 -1 2 x 2 -1 2 x 1 4

    1 -1 4 x 1 -1 4 x 1 4 2 -1 2 x 2 -1 2 x 5 1 6

    1- 1 2 x 1- 1 2 x 1 8 2- 1 2 x 2- 1 2 x 3 8

    1- 1 2 x 1- 1 2 x 3 16 3 x 3 x 1 4

    Applications for Frames:

    Bus and transit fram es

    C oal cars

    Space fram es

    M irror m ount fram es

    Applications for Castings:

    Anchors

    Sup port housing s

    Joints

    FR AM ES IN V ES TM EN T

    C A S TIN G

    Truck mirror frame.

    Tubular supports for the roof structure of the

    Canadian Archives Building.

    Complex stainless steel investment

    casting connecting the tubular structure

    with the glass wall.

    Rail coal carrie rs fabricated from stainless steel.

    Stainless steel has been specified in

    bus and rail cars for internal fram es and

    for the entire structure.

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    1- 12 x 1- 12 x 14 3 x 3 x 516

    2 x 2 x 18 3 x 3 x 38

    2 x 2 x 316

    Tolerance information is as follows:

    Leg Tolerance (length)....+18"

    Weight Tolerance............+7-12%

    Right Angle Tolerance.....+2Straightness or Camber...18" in 5 feet

    BASIC SYSTEM

    Modified Vee TiesRectangular Eye & Dowel

    WIR E TIES FOR STONE VENEER

    MASONRY WIRE TIES

    STONE PANEL VENEER

    W A LL TIES A N D A N C H OR S

    Stainless steel tie bar.Lewis bolts (top) and threaded inserts for

    hanging stone (bottom) show variety of stainless

    steel fastening devices used in stone and

    concrete anchoring systems.

    10

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    Channels

    A B C Approx. Wt.Lbs. per Ft.

    1-1/2 3/4 3/16 1.75

    2 (T) 9/16 3/16 1.85

    2 3/4 3/16 2.02

    2 (T) 1 3/16 2.60

    2-1/2 (T) 5/8 3/16 2.40

    3 (T) 1-3/8 3/16 4.191-1/4 1 1/4 2.33

    1-1/2 1 1/4 2.57

    2 5/8 1/4 2.37

    2 1 1/4 3.15

    2-1/2 1 1/4 3.57

    3 1-1/2 1/4 4.75

    4 (T) 1-3/4 1/4 6.69

    5 (T) 1-7/8 3/8 10.43

    (T) standard tapered sections

    1

    Tees

    A B C Approx. Wt.Lbs. per Ft.

    1-1/4 2 3/16 1.94

    1-1/2 1-1/2 3/16 1.65

    1-1/2 2 3/16 2.09

    1-1/2 2-3/8 3/16 2.37

    2 2 3/16 2.44

    1 1-1/4 1/4 1.691-1/2 1-1/2 1/4 2.34

    1-1/2 2 1/4 2.75

    2 1-1/4 1/4 2.57

    2 2 1/4 3.19

    2-1/2 1-1/2 1/4 3.19

    2-1/2 2-1/2 1/4 4.10

    3 3 1/4 4.91

    1-1/2 1-1/2 3/8 3.60

    2 2 3/8 4.70

    2-1/2 2 3/8 5.29

    2-1/2 2-1/2 3/8 5.90

    2-1/2 3 3/8 6.70

    2 2 1/2 6.38

    C

    B

    A

    A

    C

    B

    Specifications:

    The follow ing specifications can be

    applied to structural products:

    ASTM A276 Q Q S-763

    ASTM A479

    Grades:

    304 316 304L 316LO ther grad es availab le upon req uest.

    N ot all sizes available in all grades.

    Beams

    A B C Approx. Lbs.per Ft.

    1-1/2 1 3/16 2.02

    1-1/2 1 1/4 2.64

    2 1-1/4 1/4 3.43

    2-1/2 1-1/2 1/4 4.22

    3 (T) 2-3/8 1/4 6.60

    4 (T) 2-3/4 1/4 8.44

    (T) standard tapered sections

    A

    C

    B

    EX T R U S I ON S

    Stainless steel can b e extrud ed in m any shapes includ ing angles. A ng les are

    produced w ith p arallel surfaces on the legs. Typical sizes are listed in Table 4.

    Table 4

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    REFERENCES:1 A m erican Society of C ivil Eng ineers:

    AN SI/A SC E 8-90: Specification for the

    D esign of C old Form ed Stainless S teel

    Structural M em bers

    2 Specialty S teel Industry of N orth

    Am erica: D esigner H and book S eries:

    Stainless Steel Fabrication

    3 C oncrete International: M ay 1995:

    Stainless Steel R einforcing as

    C orrosion Protection: D .B .M cD onald;

    M .R.Sherm an; D .W . Pfeifer, and

    Y.P.Virm ani.

    4 Steel Tod ay & Tom orrow : N ew s of

    Japanese Steel Jan.-M ar. 1996: Page 9

    A N ew Steel Structure Stainless steel

    Buildings

    ACKNOWLEDGMENTS

    The S pecialty Steel Industry of N orth

    A m erica w ishes to acknow ledge the

    assistance of the follow ing individuals

    and organizations for their help and

    assistance in p roviding data and pho-

    tographs for this publication. Their con-

    tributions w ere p aram ount in the d evel-

    opm ent of this D esigner H and book.

    W ith a sp ecial acknow ledgm ent and

    thanks to M r. D avid J. C ochrane, con-

    sultant to the N ickel D evelopm ent Insti-

    tute for a significant contribution.

    O ntario M inistry of Transp ortation:

    D r. Alan K.C . Ip, M r. Frank Pianca

    and M r. Ranjit S. Reel

    Envirex Inc.

    P.O . B ox 1604

    W aukesha, W I 53187-1604

    M r. W illiam P. Schm itz

    Enerfab

    A B ishorpric C om pany

    4955 Spring G rove A ve.

    C incinnati, O H 45232

    M s. Sand ra Pena

    O ffenhauser C om pany

    P.O . B ox 230068

    2201 Telephone Rd.

    H ouston, TX 77223-0068

    M r. Robert H . D illard

    A l Tech Specialty Steel C orp.

    P.O . B ox 152

    D unkirk, N Y 14048M r. Bernard H . N euhart

    Slater Steel C orp.

    2400 Taylor Street W est

    Fort W ayne, IN 46801

    M r. Jon Schm aucher

    Plym outh Tub e

    P.O . B ox 768

    W arrenville, IL 60555

    M r. D on Ferguson

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    3050 K Street, N.W.

    Washington, D.C. 20007

    TEL: (202) 342-8630 or (800) 982-0355

    FAX: (202) 338-5534

    StainlessSteel

    TheValueOption

    STAINLESS STEEL PRODUCERSSPECIALTY STEEL INDUSTRY OF NORTH AMERICA

    Allegheny Ludlum CorporationAn Allegheny Teledyne Company1000 Six PP G PlacePittsburgh, PA 15222-5479(412) 394-2800w w w .alleghenyteledyne.com

    AllvacAn Allegheny Teledyne Company

    2020 Ashcraft AvenueP.O . Box 5030M onroe, N C 28111(704) 289-4511 or (800) 841-5491w w w .allvac.com

    AL Tech Specialty Steel Corporation90 W illow brook A venue

    P.O . Box 152D unkirk, N Y 14048(716) 366-1000

    Armco Inc.O ne O xford C entre301 G rant StreetPittsburgh, PA 15219-1415(412) 255-9800w w w .arm co.com

    Atlas Specialty SteelsDivision of Atlas Steels, Inc.

    O ne C entre StreetP.O .Box 1000W elland, O T L3B 5R 7C A N A D A

    (800) 263-5712w w w .atlasspecialtysteels.com

    Atlas Stainless SteelsDivision of Atlas Steels, Inc.

    1640 rue M arie VictorinTracy, Q uebec J3R 4R 4C A N A D A(514) 746-5000

    Carpenter Technology CorporationP.O . Box 14662Reading, PA 19612-4662(610) 208-2000w w w .cartech.com

    Talley Metals Technology, Inc.

    A Carpenter CompanyP.O . Box 2498H artsville, SC 29551(803) 335-7540

    G.O. Carlson, Inc.350 M arshallton RoadP.O . Box 526Thorndale, PA 19372-0526(610) 384-2800

    J&L Specialty Steel, Inc.P.O . Box 3373Pittsburgh, PA 15230-3373(412) 338-1600w w w .jlspecialty.com

    Mexinox S.A. de C.V.AV. Industrias 4100Zona Industrial C .P. 78090San Luis Potosi, S.L.P.M exico

    011-52-48-24-0640http://slpm ex.infosel.net.m x/industria/m exinox/m exinoxing.htm

    North American Stainless6870 H ighw ay 42 EastG hent, KY 41045(502) 347-6000

    Precision Specialty Metals, Inc.3301 M edford S treetLos Angeles, C A 90063(213) 267-3200w w w .psm -inc.com

    Republic Technologies International3770 Em bassy Parkw ayAkron, O hio 44333-8367(330) 670-3000

    Special Metals CorporationM iddle Settlem ent RoadN ew H artford, N Y 13413(315) 798-2900w w w .specialm etals.com

    Techalloy Company, Inc.370 Franklin TurnpikeM ahw ah, N J 07430(201) 529-0900w w w .m anufacturing.net/techalloy

    9-99-5000