stainless steel cylinder - airline hydraulics | products … steel cylinders for use in wash down...
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for Wash Down Applications
Stainless steel cylinders for use in wash down applications such as food processing machinery where intense cleaning is required.
Stainless Steel CylinderCJ5-S/CG5-S
NC001-B
ø10, ø16 ø20, ø25, ø32, ø40, ø50, ø63, ø80, ø100
Stainless Steel CylinderSeries CJ5-S/Series CG5-S
Relationship of liquid entry and sliding distance
15
10
5
0 50 100 150 200
Sliding distance (km)
Standard cylinder
X
ConditionsWorking fluid …... Air
Pressure .………. 0.5MPa
Liquid .………….. Water-soluble coolant
Piston speed ….. 200mm/sec (60cpm)
Am
ount of liq
uid
entr
y (
g)
Stainless steel cylinder
250 300
Special scraper
Uses grease for food processing machines that meets FDA (U.S. Food
and Drug Administration) standards
The use of non-toxic additives allows confident use in equipment for
foods, beverages and medical products, etc.
Special scraper (standard) prevents water from
entering the cylinder.
Can be disassembled (Series CG5-S)
Replacement of seals promotes an extended service life. (Before
disassembly, be sure to see the section regarding maintenance
under "Specific Product Precautions" on page 44.)
Series Variations
Series
CG5-S
CJ5-S
Seal materialsApplicable
auto switches10 16 20 25 32
Bore sizes (mm)
40 50 63 80 100
Water resistant
D-H7BA
Water resistant
D-G5BA
NBR
FKM
Features 1
Note)
Note) USDA H2 (non-toxic, non-edible) is used as the standard grease.
Contact SMC for other types of grease.
Related Equipment
Water Resistant Air CylindersSpeed Controller with One-touch Fittings/Stainless Steel AS-FGOne-touch Fittings/Stainless Steel KGMiniature Stainless Steel Fittings MSTubings T, TIA, TS, TISA, TIUB, TUFloating Joint/Stainless Steel Type JS5-port Solenoid Valves VQC, SVPolypropylene One-touch Fittings KP/KPGPolyolefin Tubing TPH/TPSPolypropylene Flow Controls AS-FPQ/AS-FPG
Stainless Steel Regulators SRH/SRPGripper with Dust Cover MHZJ2, MHK2, MHSJ3Digital Flow Switches PF2A, PF2WGripper for Food Processing Magnum-PETHigh Accuracy Digital Pressure Switches ISE/ZSE30, 40, 50Heavy Duty Digital Pressure Switch ISE70, 75, 75H
P. 18P. 20
P. 21 to 24P. 25
P. 26 to 28P. 29 to 32P. 33 to 34
P. 35P. 36P. 36P. 36P. 37P. 37P. 38P. 38P. 38P. 39P. 39
Fluoropolymer Fittings LQ1, 2, 3Fluoropolymer Tubing TH, TIH
D-H7BA (with indicator light)/Band mount type
How to Order
With auto switch (built-in magnet)
With Auto Switch
BLFD
Basic typeAxial foot type
Front flange typeDouble clevis type
Mounting
ø10ø16
15, 30, 45, 60, 75, 100, 125, 15015, 30, 45, 60, 75, 100, 125, 150, 175, 200
Standard stroke (mm)
Stainless steel cylinder
CDJ5 L 16 S R 60 H7BAL
RV
NBRFKM
Seal material
NilSn
2 pcs.1 pc.
"n" pcs.
Number of auto switches
NilR
Perpendicular to axisAxial direction
Bore size (mm) Mounting bracket
Mounting bracket part numbers
Foot bracket
Flange bracket
T-bracket∗
16CJK-L016SUSCJK-F016SUSCJ-T016SUS
10CJ-L016SUSCJ-F016SUSCJ-T010SUS
Head cover port position
BH7BAL
Without auto switch (built-in magnet)D-H7BAL (water resistant)
Available only with band mount type.
Auto switch type/Band mount type
1016
10mm16mm
Bore size
CJ5 L 16 S R 60
∗ The T-bracket is applicable to the double clevis type (D).
Auto switch specifications
Auto switch model
Wiring type
Output type
Applicable load
Power supply voltage
Current consumption
Load voltage
Load current
Internal voltage drop
Leakage current
Indicator light
D-H7BA2 wire
—24VDC Relay, PLC
——
24VDC (10 to 28VDC) 5 to 40mA4V or less
0.8mA or less at 24VDCActuated position ………..…… Red LED lights upOptimum operating position … Green LED lights up
Bore size (mm)
Auto switch mounting bracket number Note
Auto switch mounting bracket part numbers(band mount type)
Includes stainless steel mounting screws
BJ2-010SBJ2-016S
1016
Grease pack for stainless steel cylinders/Part number: GR-R-010 (10g)
Without Auto Switch
• Use caution during operation as residue may collect on auto switches.• Refer to pages 15 through 17 for auto switch related items.• Auto switches with M8 and M12 connectors are available as standard product. See
page 16 for other options besides lead wire.
1
Stainless Steel Cylinder
Se ries CJ5-Sø10, ø16
Specifications
JIS symbolDouble acting/Single rod
Action
Fluid
Proof pressure
Maximum operating pressure
Minimum operating pressure
Ambient and fluid temperature
Cushion
Lubrication
Thread tolerance
Stroke length tolerance
Double acting single rodAir
1.05MPa 0.7MPa0.1MPa
Without auto switch: –10 to 70°C, With auto switch: –10 to 60°CRubber bumper
Not required (non-lube)JIS class 2
Mounting Types and Accessories
Mounting nut
Rod end nut
Clevis pin
Single knuckle joint
Double knuckle joint (with pin)∗
T-bracket
Mounting
Flat type
Round typeRod end cap
�
�
—�
�
—�
�
Basic type
�
�
—�
�
—�
�
Axial foottype
�
�
—�
�
—�
�
Front flangetype
—�
�
�
�
�
�
�
Doubleclevis type∗
∗ Pin and snap ring are packed together with double clevis and double knuckle joint.
Standard Strokes
Bore size10
16
15, 30, 45, 60, 75, 100, 125, 15015, 30, 45, 60, 75, 100, 125, 150, 175, 200
Standard stroke
+1.00
Piston speed
Allowable kinetic energy
Mounting
50 to 750mm/s0.035J0.090J
Basic type, Axial foot type, Front flange type, Double clevis type
ø10
ø16
(mm)
Sta
nd
ard
Op
tion
al
(g)
Mountingbracketweight
Axial foot typeFront flange typeDouble clevis type (with pin)∗∗
10
52422166
16
966.5221616
Bore size (mm)
Standard weight∗
Weights
Additional weight per 15mm of stroke
Calculation (Example) CJ5L10SR-45• Basic weight …................... 52 (ø10)• Additional weight …........... 4/15mm stroke• Cylinder stroke …............... 45mm• Mounting bracket weight … 22 (axial foot type)
52 + 4/15 x 45 + 22 = 86g
∗ The mounting nut and rod end nut are included in the basic weight.∗∗ The mounting nut is not included with the double clevis type.
2
Stainless Steel Cylinder Series CJ5-S
Construction (Cannot be disassembled)
No.1234567
8
9
Rod cover
Head cover
Cylinder tube
Piston rod
Mounting nut
Rod end nut
Label protector
Water resistant scraper
Piston
DescriptionParts list
MaterialSUS304SUS304SUS304SUS304SUS304SUS304
PET
Brass
CJ5��SRCJ5��SV
NBRFKM
3
Series CJ5-S
Dimensions
Bore size (mm) A
1515
BA
1518
BB
1218
CA
1720
CB
1420
D
45
F
88
GA
88
GB
55
H
2828
NA
12.512.5
NB
9.59.5
S
4647
Z
7475
MM
M4 x 0.7M5 x 0.8
NN
M10 x 1.0M12 x 1.0
NDn8
10 12
Basic type (B)/C�J5B�S
10
16
0–0.022
0–0.027
F NA NB
S + StrokeZ + Stroke
A
�BA
MMNN
øCAøCB
øD
øD
øND
n8
GA
�BBH
GBPiping port 2-M5 x 0.8 Piping port M5 x 0.8
With head cover port inaxial position (R)
S + StrokeZ + Stroke
øCB
øCA
Piping port 2-M5 x 0.8Cover surfacePiping port M5 x 0.8
Rod cover side
With head cover port inaxial position (R)
Bore size (mm) A
1515
BA
1518
BB
1218
CA
1720
CB
1420
D
45
F
88
GA
88
GB
55
H
2828
LC
5.55.5
LH
1414
LT
2.52.5
LX
3333
LY
2525
LZ
4242
LB
21.523
NA
12.512.5
NB
9.59.5
S
4647
X
66
Y
99
Z
7475
MM
M4 x 0.7M5 x 0.8
NN
M10 x 1.0M12 x 1.0
Axial foot type (L)/C�J5L�S
10
16
RV
RV
2-øLCMounting hole
�BBNBA
GA
H
GB
X YLXLZ
LH L
B LY
LT
�BA
NA
FNNMM
(mm)
(mm)
4
Stainless Steel Cylinder Series CJ5-S
Dimensions
A
1515
BA
1518
BB
1218
CA
1720
CB
1420
D
45
F
88
FB
17.519
FC
5.55.5
FT
2.52.5
FX
3333
FY
2020
FZ
4242
GB
55
GA
88
H
2828
NB
9.59.5
NA
12.512.5
S
4647
Z
7475
MM
M4 x 0.7M5 x 0.8
NN
M10 x 1.0M12 x 1.0
Front flange type (F)/C�J5F�S
10
16
S + StrokeZ + Stroke
øD
Piping port 2-M5 x 0.8 Piping port M5 x 0.8
With head cover port inaxial position (R)
A
1515
BA
1518
BB
1218
CA
1720
3.35
CX
3.26.5
D
45
GA
88
GB
1823
H
2828
CB
1420
NA
12.512.5
NB
22.527.5
S
4647
R
58
U
810
Z
8285
ZZ
8793
MM
M4 x 0.7M5 x 0.8
Double clevis type (D)/C�J5D�S
10
16
RV
RV
∗ Clevis pin and snap ring are packed together.
2-øFC
Mountinghole
NBA
GANNMM
H
GB
FXFZ
NAFFT
FY
FB
Cover surface
øCB
øCA
Rod cover side
�BB
�BA
NAA
GA
�BBH
GB
NB
R
U�BA
øCA
S + StrokeZ + Stroke
ZZ + Stroke
MM
øD
Piping port 2-M5 x 0.8 Clevis pin ( ) øCDH9 +0.030
0
øCdd9 –0.030–0.060
CX + 0.2 + 0.1
øCB
Bore size (mm)
Bore size (mm)
CD (Cd)
(mm)
(mm)
5
Series CJ5-S
Part no.Applicablebore size
(mm)L1
2125
3.35
A1
88
NDH10MM
M4 x 0.7M5 x 0.8
U1
914
R1
812
NX
3.16.4
I-J010SUS
I-J016SUS
10
16
Accessory Dimensions
Single knuckle joint
+0.0480
+0.0480
MM
–0.1–0.3NX
7
+0.20A1 U1
+0.20U1
L₁
øND hole H10
7A1
L1
MM øND hole H10Shaft d9
øTDH10
4-øTC
�12
L
Part no.Applicablebore size
(mm)Snapring
C type 3.2C type 5
3.35
Dd9 t
0.30.7
m
1.21.5
L
15.222.7
d
3 4.8
l
12.218.3
CD-J010
CD-Z015SUS
10
16
Clevis pin
–0.030–0.060–0.030–0.060
Material: SUS304 Material: Pin and snap ring both SUS304
l ttm m
ødøD
d9
ødøD
d9
L
Part no.Applicablebore size
(mm)Snapring
C type 3.2C type 5
3.35
Dd9 t
0.30.7
m
1.21.5
L
15.216.6
d
3 4.8
l
12.212.2
CD-J010
IY-J015SUS
10
16
Knuckle pin
–0.030–0.060–0.030–0.060
Material: Pin and snap ring both SUS304
l tt
m m
L
Part no.Applicablebore size
(mm)L1
2121
3.35
A1
811
NDd9MM
M4 x 0.7M5 x 0.8
L
15.216.6
Y-J010SUS
Y-J016SUS
10
16
Double knuckle joint
–0.030–0.060–0.030–0.060
Part no.
3.35
NDH10 U1
1010
R1
812
NX
3.26.5
Y-J010SUS
Y-J016SUS
+0.0480
+0.20
+0.0480
Part no.Applicablebore size
(mm)
1417
B C
16.219.6
H
44
SNJ-016SUS
SNKJ-016SUS
10
16
Mounting nut
Material: SUS304 Material: SUS304
Part no.Applicablebore size
(mm)
NTJ-010SUS
NTJ-015SUS
10
16
Rod end nut
Material: SUS304
∗ Knuckle pin and snap ring are packed together.
Part no.Applicablebore size
(mm) TH
2935
TK
1820
TN
3.16.4
TT
2 2.5
TU
914
TV
4048
TW
2228
TX
3238
TY
1216
3.35
TC
4.55.5
TDH10
CJ-T010SUS
CJ-T016SUS
10
16
T-bracket
+0.0480
+0.0480
Material: SUS304
d
M10 x 1.0M12 x 1.0
78
C
8.19.2
H
3.24
d
M4 x 0.7M5 x 0.8
B
+0.20NX
�12B H
d
Cd
B H
C
Part no. Applicablebore size
(mm) Flat typeCJ-CF010
CJ-CF016
Flat type/CJ-CF���
Round typeCJ-CR010
CJ-CR016
Round type/CJ-CR���
10
16
Rod end cap
Material: POM
1012
L
1315
W
810
R
1012
N
67
MM
M4 x 0.7M5 x 0.8
D
810
A
MM
MM
RR
TK
�12
TT
TX
TV
TH
TU
–0.1
–0.3
TN
7
TY
TW
Double clevis type cylinder
RR1
RR1
A
A
L
øDøD
W
W
N
LN
C0.5
C0.5
C0.5
6
Stainless Steel Cylinder Series CJ5-S
D-G5BA (With indicator light)/Band mount type
How to Order
With auto switch (built-in magnet)
With Auto Switch
B
L
F
G
E
Basic type
Axial foot type
Front flange type
Rear flange type
Integral clevis type
Mounting
Cylinder stroke (mm)Refer to the standard stroke table on page 8.
Stainless steel cylinder
CDG5 L N 25 S 100 G5BAL
R
V
NBR
FKM
Seal material
Nil
S
n
2 pcs.
1 pc.
"n" pcs.
Number of auto switches
Bore size (mm)Mounting bracket
Mounting bracket part numbers
Axial foot Note 1)
Flange
Trunnion bracket Note 2)
25
CG-L025SUS
CG-F025SUS
32
CG-L032SUS
CG-F032SUS
40
CG-L040SUS
CG-F040SUS
50
CG-L050SUS
CG-F050SUS
63
CG-L063SUS
CG-F063SUS
80
CG-L080SUS
CG-F080SUS
100
CG-L100SUS
CG-F100SUS
20
CG-L020SUS
CG-F020SUS
CG-E020SUS
NBA-
088S
NBA-
106S
BGS1
-032S
BAF
-04S
BAF
-05S
BAF
-06S
BAF
-08S
BAF
-10S
CG-E032SUS CG-E050SUS CG-E080SUS
Nil
G5BAL
G5BASAPC
Without auto switch (built-in magnet)
D-G5BAL (water resistant)
D-G5BASAPC (water resistant)
3 pin M8 connector, 0.5M lead
Auto switch type/Band mount type
50
63
80
100
50mm
63mm
80mm
100mm
20
25
32
40
20mm
25mm
32mm
40mm
Bore size
N
A
Non-lube, rubber bumper
Non-lube, air cushion
Type
CG5 L N 25 S
R
R 100
Note 1) Order two foot brackets for each cylinder.
Note 2) Includes clevis pin and snap ring. Auto switch specifications
Auto switch model
Wiring type
Output type
Applicable load
Power supply voltage
Current consumption
Load voltage
Load current
Internal voltage drop
Leakage current
Indicator light
D-G5BA
2 wire
—
24VDC relay, PLC
—
—
24VDC (10 to 28VDC)
5 to 40mA
4V or less
0.8mA or less at 24VDC
Actuated position ……....… Red LED lights up
Optimum operating position … Green LED lights up
Auto switch
model
Bore size (mm)
Auto switch mounting bracket part numbers (band mount type)
D-G5BA
20 25 32 40 50 63 80 100
∗ Includes stainless steel mounting screws.
Grease pack for stainless steel cylinders/Part number: GR-R-010 (10g)
Without Auto Switch
Auto switches are available in the band mount type only.
TN
TN
X165US
X165US
Thread option
Nil
TN
PT ports
NPT ports
Inch rod thread(Only available with "TN" port option. Currently only available on the 20 to 63mm bore sizes.)
• The 20 to 63mm bore sizes are made in the US
in both Metric and Inch rod threads. The 80 and
100mm are made in Japan in
Metric rod only. The 80 and
100mm with inch rod thread will
be made in the US on a future
date. Please inquire with SMC
when ordering.
• Use caution during operation as residue may collect on auto switches.
• Refer to pages 15 through 17 for auto switch related items.
• Auto switches with M8 and M12 connectors are available as standard product. See
page 17 for other options besides lead wire.
Rod and Porting Combinations Combination Bore Size
Metric Rod / PT Ports 20 to 100mm
Metric Rod / NPT Ports (TN Option Only) 20 to 100mm
Inch Rod / NPT Ports (TN & X165US Option) 20 to 63mm
7
Stainless Steel Cylinder
Se ries CG5-Sø20, ø25, ø32, ø40, ø50, ø63, ø80, ø100
Specifications
Action
Fluid
Proof pressure
Maximum operating pressure
Minimum operating pressure
Ambient and fluid temperature
Cushion
Thread tolerance
Double acting single rod
Air
1.5MPa
1.0MPa
0.05MPa
Without auto switch: –10 to 70°C, With auto switch: –10 to 60°C
Rubber bumper, Air cushion
50 to 1000mm/s
50 to 700mm/s
JIS class 2
Accessories
Rod end nut
Single knuckle joint
Double knuckle joint (with pin & snap ring)
Trunnion bracket (with pin & snap ring)
Mounting Basic typeAxial foot
type
�
�
�
—
Rear flange
type
�
�
�
—
�
�
�
—
�
�
�
—
Front flange
type
�
�
�
�
Integral
clevis type
Standard Strokes
Bore size
20
25
32
40
50, 63
80
100
25, 50, 75, 100, 125, 150, 200
Note 1) All non-standard strokes are produced upon receipt of order. (Spacers are not used on intermediate strokes.)
25, 50, 75, 100, 125, 150, 200, 250, 300
201 to 350
301 to 400
301 to 450
301 to 800
301 to 1200
301 to 1400
301 to 1500
Standard stroke Long stroke
+1.40
+1.50
+1.40
+1.50
Piston speed
Stroke length tolerance
Mounting
to 1000 mm, to 1200 mm
to 1000 mm, to 1500 mm
ø20 to ø63
ø80, ø100
ø20 to ø63
ø80, ø100
(mm)
(kg)
Basic type, Axial foot type, Front flange type, Rear flange type, Integral clevis type
Standard
Optional
Weights
Basic type
Axial foot type
Flange type
Integral clevis type
Trunnion bracket
Single knuckle joint
Double knuckle joint (with pin)
Additional weight per 50mm of stroke
Additional weight with air cushion
Bore size 100
8.13
9.50
9.29
9.94
1.65
0.78
1.07
0.73
0.16
80
5.20
5.91
5.86
6.48
1.65
0.53
0.73
0.50
0.14
63
2.73
3.19
3.25
3.26
0.46
0.22
0.33
0.33
0.07
50
1.78
2.12
2.04
2.17
0.46
0.22
0.33
0.27
0.06
40
0.97
1.13
1.12
1.12
0.18
0.11
0.18
0.18
0.02
32
0.61
0.72
0.71
0.72
0.18
0.07
0.09
0.14
0.03
25
0.42
0.53
0.53
0.48
0.08
0.07
0.09
0.08
0.02
20
0.32
0.40
0.43
0.37
0.08
0.04
0.05
0.06
0.02
Number of auto switchesModel
D-G5BA
Minimum stroke for mounting auto switches
2 pcs.
15mm
1 pc.
10mm
Refer to page 15 for details.
Sta
nd
ard
weig
ht
Calculation (Example) CG5LA 20SR-100
(Foot type ø20, 100mm stroke)
• Basic weight .............................. 0.40kg (Foot type ø20)
• Additional stroke weight ............ 0.06kg/50mm stroke
• Air cylinder stroke .......................100mm
• Additional air cushion weight ..... 0.02kg
0.40 + 0.06 x 100/50 + 0.02 = 0.54kg
JIS symbol
Double acting/Single rod
Note 1)
8
Stainless Steel Cylinder Series CG5-S
Construction
With rubber bumperø80, ø100 ø80, ø100
With air cushion
Bore size
20
25
32
40
50∗63∗80∗100∗
Contents
Replacement parts: Seal kits Note)
CG5�N�SR
CG5N20SR-PS
CG5N25SR-PS
CG5N32SR-PS
CG5N40SR-PS
CG5N50SR-PS
CG5N63SR-PS
CG5N80SR-PS
CG5N100SR-PS
CG5�N�SV
CG5N20SV-PS
CG5N25SV-PS
CG5N32SV-PS
CG5N40SV-PS
CG5N50SV-PS
CG5N63SV-PS
CG5N80SV-PS
CG5N100SV-PS
Rubber bumper Air cushion
Nos. 9 and 10 above
CG5�A�SR
CG5A20SR-PS
CG5A25SR-PS
CG5A32SR-PS
CG5A40SR-PS
CG5A50SR-PS
CG5A63SR-PS
CG5A80SR-PS
CG5A100SR-PS
CG5�A�SV
CG5A20SV-PS
CG5A25SV-PS
CG5A32SV-PS
CG5A40SV-PS
CG5A50SV-PS
CG5A63SV-PS
CG5A80SV-PS
CG5A100SV-PS
Nos. 9, 10, 11 and 12 above
Bore size
20
25
32
40
50
63
80
100
Replacement parts: Water resistant scraper (Part No.8) Note)
No.
1
2
3
4
5
6
7
Rod cover
Head cover
Cylinder tube
Piston rod
Bumper
Rod end nut
Cushion seal
Description
Parts list
Material
SUS304
SUS304
SUS304
SUS304
Urethane
SUS304
Urethane
No.
8
9
10
11
12
13
14
15
Water resistant scraper
Rod seal
Piston seal
Valve seal
Valve retainer gasket
Label protector
Piston
Cushion ring
DescriptionMaterial
NBR
PET
Aluminum alloy
Brass
CG5���SR
FKM
CG5���SV
Note1)
NBR Wiper (R option)
SDB-8
SDB-10
SDB-12
SDB-16
SDB-20
SDB-20
SDB-25
SDB-30
FKM Wiper (V option)
SDB-8F
SDB10F
SDB12F
SDB-16F
SDB-20F
SDB-20F
SDB-25F
SDB-30F
Note) The scraper is held into the Rod cover with a light press fit. The
scraper can be carefully pried out, and replaced with a press fit using a
manual arbor press.
Note) A grease pack (GR-R-010, 10g) is included in seal kits.
Note) Water Resistant Scraper is not included in the Seal Kit, and must be purchased separately.
∗ Bore sizes 50mm and larger can be difficult to disassemble.
Contact SMC when disassembly/repair is required on the larger
sizes. See page 44 for more information regarding seal
replacement.Note) A grease pack (GR-R-010, 10g) is included in
seal kits.
Note1) Magnets are installed on pistons of cylinders equipped with auto switches.
9
Series CG5-S
Dimensions
Bore size(mm)
Strokerange A
18
22
22
30
35
35
40
40
to 350
to 400
to 450
to 800
to 1200
to 1200
to 1400
to 1500
B1
13
17
17
19
27
27
32
41
B2
7
8
8
10
13
17
17
19
AL
15.5
19.5
19.5
27
32
32
37
37
C
16.5
18.5
20
26
32
38
50
60
BZ
9
9.5
9.5
12
15.5
19
19
24
D
8
10
12
16
20
20
25
30
H1
5
6
6
8
11
11
13
16
F1
3
3
3
3
3
3
3
3
E1
15
17
19
23
28
28
33
38
H
35
40
40
50
58
58
71
71
GB
12
12
12
13
14
14
20
20
GA
18
18
18
19
21
21
28
29
I
31
33
38
47
58
72
89
110
M
3
3.5
3.5
4
5.5
7
7
8
KA
6
8
10
14
18
18
22
26
K
5
5.5
5.5
6
7
7
10
10
NA
29
29
35.5
44
55
69
80
100
P
1/8
1/8
1/8
1/8
1/4
1/4
3/8
1/2
S
83
83
85
93
109
109
130
131
ZZ
118
123
125
143
167
167
201
202
MM
M8 x 1.25
M10 x 1.25
M10 x 1.25
M14 x 1.5
M18 x 1.5
M18 x 1.5
M22 x 1.5
M26 x 1.5
BM
M4 x 0.7
M5 x 0.8
M5 x 0.8
M6 x 1.0
M8 x 1.25
M10 x 1.5
M10 x 1.5
M12 x 1.75
J
M4 x 0.7 depth 7
M5 x 0.8 depth 8
M5 x 0.8 depth 8
M6 x 1.0 depth 12
M8 x 1.25 depth 16
M10 x 1.5 depth 16
M10 x 1.5 depth 22
M12 x 1.75 depth 23
Basic type (B)/C�G5BN�S : With rubber bumper
20
25
32
40
50
63
80
100
20
25
32
40
50
63
80
100
RV
Strokerange A
18
22
22
30
35
35
40
40
to 350
to 400
to 450
to 800
to 1200
to 1200
to 1400
to 1500
B1
13
17
17
19
27
27
32
41
B2
7
8
8
10
13
17
17
19
AL
15.5
19.5
19.5
27
32
32
37
37
C
16.5
18.5
20
26
32
38
50
60
BZ
9
9.5
9.5
12
15.5
19
19
24
D
8
10
12
16
20
20
25
30
H1
5
6
6
8
11
11
13
16
F1
3
3
3
3
3
3
3
3
E1
15
17
19
23
28
28
33
38
H
35
40
40
50
58
58
71
71
GB
12
12
12
13
14
14
20
20
GA
18
18
18
19
21
21
28
29
I
31
33
38
47
58
72
89
110
M
3
3.5
3.5
4
5.5
7
7
8
KA
6
8
10
14
18
18
22
26
K
5
5.5
5.5
6
7
7
10
10
NA
29
29
35.5
44
55
69
80
100
P
M5 x 0.8
M5 x 0.8
1/8
1/8
1/4
1/4
3/8
1/2
S
83
83
85
93
109
109
130
131
WA
22
22
22
22
25
25
30
31
WB
16
16
16
16
18
18
22
22
WH
23
25
28.5
33
40.5
47.5
60.5
71
Wθ
30° 30° 25° 20° 20° 20° 20° 20°
ZZ
118
123
125
143
167
167
201
202
MM
M8 x 1.25
M10 x 1.25
M10 x 1.25
M14 x 1.5
M18 x 1.5
M18 x 1.5
M22 x 1.5
M26 x 1.5
BM
M4 x 0.7
M5 x 0.8
M5 x 0.8
M6 x 1.0
M8 x 1.25
M10 x 1.5
M10 x 1.5
M12 x 1.75
J
M4 x 0.7 depth 7
M5 x 0.8 depth 8
M5 x 0.8 depth 8
M6 x 1.0 depth 12
M8 x 1.25 depth 16
M10 x 1.5 depth 16
M10 x 1.5 depth 22
M12 x 1.75 depth 23
Basic type (B)/C�G5BA�S : With air cushion
20
25
32
40
50
63
80
100
R V
ALA
H
H1
(F1)
Width across flats B1
(øE
1)
2-Rc P
K
�C
NA
KA
8-J
GA GB
MM BZB2
M BM
ALA
H
2-P
K
NA
KA8-J
GA GB
MM
Max.
WH
WA WB
BZ
M
BM
S + Stroke
ZZ + Stroke
(F1)
B2
S + Stroke
ZZ + Stroke
øI
øI
øD
H1
Width across flats B1
(øE
1)
øD
Plug bolt ∗ (4 pcs. included)
Plug bolt ∗(4 pcs. included)
Wθ°10°
±0.1
�C ±0.1
Bore size (mm)
(mm)
(mm)
(mm)
Bore size (mm)
∗ Install plug bolts, which are included, in any unused mounting holes.
∗ Install plug bolts, which are included, in any unused mounting holes.
Boresize
A
14
14
21
19
22.4
22.4
25.4
31.8
H
25.4
28.4
41.4
41.4
52.6
52.6
63.5
69.9
B1
11.0
12.6
17.3
17.3
18.8
18.8
23.9
27.8
MM
1/4-28
5/16-24
7/16-20
7/16-20
1/2-20
1/2-20
5/8-18
3/4-16
AL
12.7
12.7
19
16.6
19.8
19.8
22.9
29.3
ZZ
108.4
111.4
126.4
134.4
161.6
161.6
193.5
200.9
H1
4.0
4.8
6.4
6.4
7.9
7.9
9.7
10.7
20
25
32
40
50
63
80∗
100∗
X165US inch rod option dimensional changes
Dim.
Boresize
A
14
14
21
19
22.4
22.4
25.4
31.8
H
25.4
28.4
41.4
41.4
52.6
52.6
63.5
69.9
MM
1/4-28
5/16-24
7/16-20
7/16-20
1/2-20
1/2-20
5/8-18
3/4-16
AL
12.7
12.7
19
16.6
19.8
19.8
22.9
29.3
ZZ
108.4
111.4
126.4
134.4
161.6
161.6
193.5
200.9
B1
11.0
12.6
17.3
17.3
18.8
18.8
23.9
27.8
H1
4.0
4.8
6.4
6.4
7.9
7.9
9.7
10.7
20
25
32
40
50
63
80∗
100∗
X165US inch rod option dimensional changes
Dim.
∗ 80 and 100mm-X165US are a future release.
∗ 80 and 100mm-X165US are a future release.
10
Stainless Steel Cylinder Series CG5-S
Dimensions
Bore size (mm)
Strokerange A
18
22
22
30
35
35
40
40
to 350
to 400
to 450
to 800
to 1200
to 1200
to 1400
to 1500
B1
13
17
17
19
27
27
32
41
B
37.5
41.5
44
53.5
69
81
99.5
125
AL
15.5
19.5
19.5
27
32
32
37
37
C
16.5
18.5
20
26
32
38
50
60
D
8
10
12
16
20
20
25
30
H1
5
6
6
8
11
11
13
16
H
35
40
40
50
58
58
71
71
GB
12
12
12
13
14
14
20
20
GA
18
18
18
19
21
21
28
29
I
31
33
38
47
58
72
89
110
M
3
3.5
3.5
4
5.5
7
7
8
KA
6
8
10
14
18
18
22
26
LD
6
6
7.2
7.2
10
12
12
14
LH
22
25
25
30
40
45
55
70
LS
59
59
59
66
74
74
82
83
LT
3
3
3
3
4
4
4
6
LX
40
44
44
54
66
82
100
120
LZ
50
60
60
75
90
110
130
160
K
5
5.5
5.5
6
7
7
10
10
NA
29
29
35.5
44
55
69
80
100
P
1/8
1/8
1/8
1/8
1/4
1/4
3/8
1/2
S
83
83
85
93
109
109
130
131
X
15
15
16
16.5
21.5
21.5
28
30
Y
7
7
6
6.5
11.5
11.5
17
15
ZZ
124
129.5
131.5
150
176.5
178
212
216
MM
M8 x 1.25
M10 x 1.25
M10 x 1.25
M14 x 1.5
M18 x 1.5
M18 x 1.5
M22 x 1.5
M26 x 1.5
J
M4 x 0.7
M5 x 0.8
M5 x 0.8
M6 x 1.0
M8 x 1.25
M10 x 1.5
M10 x 1.5
M12 x 1.75
Axial foot type (L)/C�G5LN�S
20
25
32
40
50
63
80
100
RV
Strokerange A
18
22
22
30
35
35
40
40
to 350
to 400
to 450
to 800
to 1200
to 1200
to 1400
to 1500
B1
13
17
17
19
27
27
32
41
B
50
50
50
60
75
90
100
125
AL
15.5
19.5
19.5
27
32
32
37
37
C
16.5
18.5
20
26
32
38
50
60
FX
36
36
38
46
58
70
82
100
FD
5.5
5.5
6.6
6.6
9
11
11
14
FT
6
6
6
6
9
9
9
10
D
8
10
12
16
20
20
25
30
H1
5
6
6
8
11
11
13
16
H
35
40
40
50
58
58
71
71
GB
12
12
12
13
14
14
20
20
GA
18
18
18
19
21
21
28
29
I
31
33
38
47
58
72
89
110
M
3
3.5
3.5
4
5.5
7
7
8
KA
6
8
10
14
18
18
22
26
K
5
5.5
5.5
6
7
7
10
10
NA
29
29
35.5
44
55
69
80
100
P
1/8
1/8
1/8
1/8
1/4
1/4
3/8
1/2
S
83
83
85
93
109
109
130
131
ZZ
121
126.5
128.5
147
172.5
174
208
210
MM
M8 x 1.25
M10 x 1.25
M10 x 1.25
M14 x 1.5
M18 x 1.5
M18 x 1.5
M22 x 1.5
M26 x 1.5
J
M4 x 0.7
M5 x 0.8
M5 x 0.8
M6 x 1.0
M8 x 1.25
M10 x 1.5
M10 x 1.5
M12 x 1.75
Front flange type (F)/C�G5FN�S
20
25
32
40
50
63
80
100
RV
AL
A KKA
8-J
4-øLD�C
GA GB
MM
LX
LZ
B
LH
X Y XY
H
H1
ML
T Width across flats NA
AL
A
H
KKA
GA GB
MM
�B
FT
M
Width across flats NA
±0.1
8-J
4-øFD�C ±0.1
�FX ±0.15
Width across flats B1 2-Rc P
LS + Stroke
S + Stroke
ZZ + Stroke
2-Rc P
S + Stroke
ZZ + Stroke
øD
H1Width across flats B1
øD
øI
øI
(mm)
Bore size (mm)
(mm)
∗ Foot brackets and plug bolts are installed before shipment from factory.
∗ Foot brackets and plug bolts are installed before shipment from factory.
Boresize
A
14
14
21
19
22.4
22.4
25.4
31.8
H
25.4
28.4
41.4
41.4
52.6
52.6
63.5
69.9
MM
1/4-28
5/16-24
7/16-20
7/16-20
1/2-20
1/2-20
5/8-18
3/4-16
AL
12.7
12.7
19
16.6
19.8
19.8
22.9
29.3
ZZ
114.4
117.9
132.9
141.4
171.1
172.6
204.5
214.9
B1
11.0
12.6
17.3
17.3
18.8
18.8
23.9
27.8
H1
4.0
4.8
6.4
6.4
7.9
7.9
9.7
10.7
20
25
32
40
50
63
80∗
100∗
X165US inch rod optiondimensional changes
Dim.
Boresize
A
14
14
21
19
22.4
22.4
25.4
31.8
H
25.4
28.4
41.4
41.4
52.6
52.6
63.5
69.9
MM
1/4-28
5/16-24
7/16-20
7/16-20
1/2-20
1/2-20
5/8-18
3/4-16
AL
12.7
12.7
19
16.6
19.8
19.8
22.9
29.3
ZZ
111.4
114.9
129.9
138.4
167.1
168.6
200.5
208.9
B1
11.0
12.6
17.3
17.3
18.8
18.8
23.9
27.8
H1
4.0
4.8
6.4
6.4
7.9
7.9
9.7
10.7
20
25
32
40
50
63
80∗
100∗
X165US inch rod optiondimensional changes
Dim.
∗ 80 and 100mm-X165US are a future release.
∗ 80 and 100mm-X165US are a future release.
11
Series CG5-S
Dimensions
Strokerange
A
18
22
22
30
35
35
40
40
to 200
to 300
to 300
to 500
to 600
to 600
to 750
to 750
B1
13
17
17
19
27
27
32
41
B
50
50
50
60
75
90
100
125
AL
15.5
19.5
19.5
27
32
32
37
37
C
16.5
18.5
20
26
32
38
50
60
FX
36
36
38
46
58
70
82
100
FT
6
6
6
6
9
9
9
10
FD
5.5
5.5
6.6
6.6
9
11
11
14
D
8
10
12
16
20
20
25
30
H1
5
6
6
8
11
11
13
16
H
35
40
40
50
58
58
71
71
GB
12
12
12
13
14
14
20
20
GA
18
18
18
19
21
21
28
29
I
31
33
38
47
58
72
89
110
M
3
3.5
3.5
4
5.5
7
7
8
KA
6
8
10
14
18
18
22
26
K
5
5.5
5.5
6
7
7
10
10
NA
29
29
35.5
44
55
69
80
100
P
1/8
1/8
1/8
1/8
1/4
1/4
3/8
1/2
S
83
83
85
93
109
109
130
131
ZZ
124
129
131
149
176
176
210
212
MM
M8 x 1.25
M10 x 1.25
M10 x 1.25
M14 x 1.5
M18 x 1.5
M18 x 1.5
M22 x 1.5
M26 x 1.5
J
M4 x 0.7
M5 x 0.8
M5 x 0.8
M6 x 1.0
M8 x 1.25
M10 x 1.5
M10 x 1.5
M12 x 1.75
Rear flange type (G)/C�G5GN�S
20
25
32
40
50
63
80
100
RV
Strokerange
A
18
22
22
30
35
35
40
40
to 200
to 300
to 300
to 500
to 600
to 600
to 750
to 750
Trunnion
bracket
CG-E020SUS
CG-E020SUS
CG-E032SUS
CG-E032SUS
CG-E050SUS
CG-E050SUS
CG-E080SUS
CG-E080SUS
B1
13
17
17
19
27
27
32
41
AL
15.5
19.5
19.5
27
32
32
37
37
C
16.5
18.5
20
26
32
38
50
60
CD(hole)
øCD hole H10
Shaft d9
8
8
10
10
14
14
22
22
CI
25
27
32
40
50
60
75
90
D
8
10
12
16
20
20
25
30
H1
5
6
6
8
11
11
13
16
CX
16
16
24
24
40
40
60
60
H
35
40
40
50
58
58
71
71
GB
12
12
12
13
14
14
20
20
GA
18
18
18
19
21
21
28
29
I
31
33
38
47
58
72
89
110
M
3
3.5
3.5
4
5.5
7
7
8
L
14
14
16
16
22
22
33
33
KA
6
8
10
14
18
18
22
26
K
5
5.5
5.5
6
7
7
10
10
NA
29
29
35.5
44
55
69
80
100
P
1/8
1/8
1/8
1/8
1/4
1/4
3/8
1/2
RR
9
9
11
11
15
15
23
23
S
83
83
85
93
109
109
130
131
U
13
13
15
15
21
21
32
32
LD
7
7
7
7
12
12
14
14
LE
9
9
11
11
15
15
23
23
LF
2
2
4
4
5
5
6
6
LG
14
14
22
22
25
25
40
40
LP
21
21
29
29
35
35
57
57
LT
3
3
4
4
6
6
9
9
LX
42
42
56
56
84
84
120
120
LY
30
30
40
40
50
50
80
80
LZ
153
158
170
188
224
224
291
292
LV
56.5
56.5
70.5
70.5
106.5
106.5
144.5
144.5
LH
30
30
40
40
50
50
80
80
LL
27.6
27.6
38.4
38.4
59.6
59.6
87.2
87.2
Z
132
137
141
159
189
189
234
235
ZZ
141
146
152
170
204
204
257
258
MM
M8 x 1.25
M10 x 1.25
M10 x 1.25
M14 x 1.5
M18 x 1.5
M18 x 1.5
M22 x 1.5
M26 x 1.5
J
M4 x 0.7
M5 x 0.8
M5 x 0.8
M6 x 1.0
M8 x 1.25
M10 x 1.5
M10 x 1.5
M12 x 1.75
Integral clevis type (E)/C�G5EN�S
20
25
32
40
50
63
80
100
20
25
32
40
50
63
80∗
100∗
RV
∗ Plug bolts are installed before shipment from factory. ∗ Trunnion brackets (with clevis pin and snap ring) are optional. (Not included.)
∗ Flange brackets and plug bolts are installed before shipment from factory.
+0.0580
CD(shaft)
8
8
10
10
14
14
22
22
–0.040–0.076
–0.040–0.076
–0.040–0.076
–0.040–0.076
–0.050–0.093
–0.050–0.093
–0.065–0.117
–0.065–0.117
0–0.2
0–0.2
0–0.2
0–0.2
0–0.2
0–0.2
0–0.3
0–0.3
+0.0580
+0.0580
+0.0580
+0.0700
+0.0700
+0.0840
+0.0840
ALA K
NA
KA4-J
GA GB
MM
H
L
LF
LY
LT
RR
U
LVLX
CXLL
LH
LE
M
LP
LG
ALA
H
K
GA GB
MM
FT
M
Width across flats KA
Width across flats NA
H1Width across flats B1
øD
2-Rc P
øI
S + Stroke
ZZ + Stroke
8-J4-øFD
4-øLD
�C ±0.1
�C ±0.1
�FX ±0.15
�B
øC
I
øI
ZZ + Stroke
2-Rc PH1Width across flats B1
øD
S + Stroke
Z + Stroke
LZ + Stroke
Bore size (mm)
Bore size (mm)
(mm)
(mm)
(mm)
Bore size (mm)
Boresize
A
14
14
21
19
22.4
22.4
25.4
31.8
H1
4.0
4.8
6.4
6.4
7.9
7.9
9.7
10.7
MM
1/4-28
5/16-24
7/16-20
7/16-20
1/2-20
1/2-20
5/8-18
3/4-16
AL
12.7
12.7
19
16.6
19.8
19.8
22.9
29.3
ZZ
114.4
117.4
132.4
140.4
170.6
170.6
202.5
210.9
B1
11.0
12.6
17.3
17.3
18.8
18.8
23.9
27.8
H
25.4
28.4
41.4
41.4
52.6
52.6
63.5
69.9
20
25
32
40
50
63
80∗
100∗
X165US inch rod option dimensional changes
Dim.
Boresize
A
14
14
21
19
22.4
22.4
25.4
31.8
H1
4.0
4.8
6.4
6.4
7.9
7.9
9.7
10.7
MM
1/4-28
5/16-24
7/16-20
7/16-20
1/2-20
1/2-20
5/8-18
3/4-16
AL
12.7
12.7
19
16.6
19.8
19.8
22.9
29.3
B1
11.0
12.6
17.3
17.3
18.8
18.8
23.9
27.8
ZZ
131.4
134.4
153.4
161.4
198.6
198.6
248.6
256.9
LZ
143.4
146.4
171.4
179.4
218.6
218.6
282.6
290.9
Z
122.4
125.4
142.4
150.4
183.6
183.6
225.6
233.9
H
25.4
28.4
41.4
41.4
52.6
52.6
63.5
69.9
20
25
32
40
50
63
80∗
100∗
X165US inch rod option dimensional changes
Dim.
∗ 80 and 100mm-X165US are a future release.
∗ 80 and 100mm-X165US are a future release.
12
Stainless Steel Cylinder Series CG5-S
Part no.Applicablebore size
(mm)E1
�16�20�22�28�38�45
81018222832
A1
8.510.514 18 21 21
A
344142567179
NXMM
M8 x 1.25M10 x 1.25M14 x 1.5M18 x 1.5M22 x 1.5M26 x 1.5
U1
11.514 14 20 27 31
R1
10.312.812 16 21 24
L1
253030405055
I-G02SUS
I-G03SUS
I-G04SUS
I-G05SUS
I-G08SUS
I-G10SUS
20
25, 32
40
50, 63
80
100
Accessory Dimensions
Single knuckle joint
–0.2–0.48
1010141822
NDH10
+0.058 0 +0.058 0 +0.058 0 +0.070 0 +0.070 0 +0.084 0
–0.2–0.4–0.3–0.5–0.3–0.5–0.3–0.5–0.3–0.5
øND hole H10
ød øDd9
(mm)
Material: SUS304
Part no.Applicablebore size
(mm)E1
162022253540
81018222832
A1
8.510.516 20 23 24
A
344142567179
Applicable pin no.
IY-G02SUSIY-G03SUSIY-G04SUSIY-G05SUSIY-G08SUSIY-G10SUS
NXMM
M8 x 1.25M10 x 1.25M14 x 1.5M18 x 1.5M22 x 1.5M26 x 1.5
U1
11.514 14 20 27 31
NZ
162036445664
L
21 25.641.650.664 72
R1
10.312.812 16 21 24
L1
253030405055
Y-G02SUS
Y-G03SUS
Y-G04SUS
Y-G05SUS
Y-G08SUS
Y-G10SUS
20
25,32
40
50,63
80
100
Double knuckle joint
+0.4+0.2+0.4+0.2+0.5+0.3+0.5+0.3+0.5+0.3+0.5+0.3
81010141822
NDH10
+0.058 0 +0.058 0 +0.058 0 +0.070 0 +0.070 0 +0.084 0
(mm)
Material: SUS440 (pin)SUS304 (bracket, snap ring)
Material: SUS440 (pin)SUS304 (snap ring)
Part no.Applicable bore size
(mm)8
1010141822
Dd9 t
0.9 1.151.151.151.351.35
m
1.5 1.551.552.052.552.55
d
7.6 9.6 9.613.417 21
L
21 25.641.650.664 72
l
16.220.236.244.256.264.2
IY-G02SUS
IY-G03SUS
IY-G04SUS
IY-G05SUS
IY-G08SUS
IY-G10SUS
20
25, 32
40
50, 63
80
100
Knuckle joint pin
–0.040–0.076–0.040–0.076–0.050–0.093–0.050–0.093–0.065–0.117
–0.040–0.076
(mm)
Part no.Applicablebore size
(mm)Snap ring
C type 8 for shaftC type 10 for shaftC type 10 for shaftC type 14 for shaftC type 18 for shaftC type 22 for shaft
LP
21293557
LT
3469
LX
42 56 84120
LY
30405080
CX
16244060
LV
56.5 70.5106.5144.5
LL
27.638.459.687.2
LH
30405080
LD
7 71214
LE
9111523
LF
2456
LG
14222540
CG-E020SUS
CG-E032SUS
CG-E050SUS
CG-E080SUS
20, 25
32, 40
50, 63
80, 100
Trunnion bracket
8101422
CD (snap ring)
–0.040–0.076–0.040–0.076–0.050–0.093–0.065–0.117
(mm)
Material: SUS440 (pin)SUS304 (bracket, snap ring)
LF
LY
LT
(LV)(LX)
(CX)LL
LH
A
MM
NX
AL1
U1A1
E1
RR1
øND hole H10
øCDd9
4-øLD
L1
U1A1
E1
RR1
MM
NX
LG
LPLE
NZ
L
l mL
tm
t
Not applicable for -X165US option Not applicable for -X165US option
13
Series CG5-S
Accessory Dimensions
Material: SUS440 (pin)
SUS304 (snap ring)
Part no.Applicablebore size
(mm)
ø8
ø10
ø14
ø22
Dd9 t
0.9
1.15
1.15
1.35
m
1.5
1.55
2.05
2.55
d
7.6
9.6
13.4
21
L
27.6
38.4
59.6
87.2
l
22.8
33
53.2
79.4
CD-E02SUS
CD-E03SUS
CD-E05SUS
CD-E08SUS
20, 25
32, 40
50, 63
80, 100
Clevis pin
–0.040–0.076
–0.050–0.093
–0.065–0.117
–0.040–0.076
(mm)
Snap ring
C type 8 for shaft
C type 10 for shaft
C type 14 for shaft
C type 22 for shaft
Material: SUS304
Part no.Applicablebore size
(mm) D
12.5
16.5
18
26
31
39
C
(15)
(19.6)
(21.9)
(31.2)
(37.0)
(47.3)
B1
13
17
19
27
32
41
H1
5
6
8
11
13
16
d
M8 x 1.25
M10 x 1.25
M14 x 1.5
M18 x 1.5
M22 x 1.5
M26 x 1.5
NT-02SUS
NT-03SUS
NT-G04SUS
NT-05SUS
NT-08SUS
NT-10SUS
20
25, 32
40
50, 63
80
100
Rod end nut
(mm)
H1
30°
B1
C
d
ød
øD
d9
øD
l mL
tm
t
Part no.Applicablebore size
(mm) C
12.4
14.2
19.6
21.4
27.4
33
B1
11.0
12.6
17.3
18.8
23.9
28.7
H1
4.0
4.8
6.4
7.9
9.7
10.7
d
1/4 -28
5/16 -24
7/16 -20
1/2 -20
5/8 -18
3/4-16
JM-025-SUS
JM-03-SUS
JM-045-SUS
JM-05-SUS
JM-08-SUS
JM-10-SUS
20
25
32, 40
50, 63
80
100
(mm)Inch (for X165US option cylinders)
Metric
14
Accessary Dimensions Series CG5-S
Auto Switch Common Specifications Lead Wire Length
TypeOperating time
Impact resistance
Insulation resistance
Withstand voltage
Ambient temperature
Enclosure
Solid State Switch
1ms or less1000m/s²
1000VAC for 1 min.(between lead wire and case)
50MΩ or more at 500VDC (between lead wire and case)
–10 to 60°C
IEC529 standard IP67,JISC0920 watertight construction
Lead Wire Color Changes
D-H7BA-� Flexible specification
(Example) 61
Output (+)Output (–)
OldRed
Black
NewBrownBlue
2 wire Lead wire colors of SMC switches have been changed as shown below in order to meet NECA Standard 0402 for production beginning September, 1996 and thereafter.Special care should be taken regarding wire polarity during the time that the old colors still coexist with the new colors.
Auto Switch Mounting Positions and Minimum Mountable Strokes
A31.531.532.537 45.545.556 57
20253240506380
100
Mounting bracketNumber
of switches
Minimum stroke (mm)
Mountingsurface
Switch type
Basic type, Foot type, Flange type, Clevis type1 pc.
(Rod cover side)2 pcs.
(Different sides)2 pcs.
(Same side)
10 15 75
Port surface Port surface Port surface
Auto switch mounting positionMinimum strokes for auto switch mounting
Applicable bore size (mm)
Auto switchmodel B
2424252836364646
D-G5BA
D-G5BA
HS26 28.533 36.542 48.557.568
33
12
24.5
Auto switch
BA
Approx. HS
Approx. HS
A0 0.5
1016
Mounting bracketNumber
of switches
Minimum stroke (mm)
Mountingsurface
Switch type
Basic type, Foot type, Flange type, Clevis type1 pc.
(Rod cover side)2 pcs.
(Different sides)2 pcs.
(Same side)
10 15 60
Port surface Port surface Port surface
Auto switch mounting positionsMinimum strokes for auto switch mounting
Applicable bore size (mm)
Auto switchmodel
B0 0.5
D-H7BA
D-H7BA
HS17 20.5
16 SMC
SMC
29A B
(mm)
(mm)
The standard lead wire length for water resistant 2 color indication solid state auto switches is 3 meters. (0.5m and 1.0m is available on switches with the prewired connector.)For solid state switches with flexible specification, enter "–61" after the lead wire length.
15
Series CJ5-S/CG5-SAuto Switch Specifications
• Lead wire –––– Oil resistant heavy duty vinyl cord, ø3, 4, 0.2mm², 2 cores (brown, blue [red, black]), 3m (standard)• Refer to page 15 for auto switch common specifications and lead wire length.
Auto switch specificationsD-H7BAL (with indicator light)
Auto switch part no.
Wiring type
Output type
Applicable load
Power supply voltage
Current consumption
Load voltage
Load current
Internal voltage drop
Leakage current
Indicator light
D-H7BAL
2 wire—
24VDC relay, PLC——
24VDC (10 to 28VDC)5 to 40mA4V or less
0.8mA or less at 24VDC
Actuated position ………......… Red LED lights upOptimum operating position … Green LED lights up
Grommet
Operating Precaution
Indicator light/Display method
Auto Switch Internal CircuitsLead wire colors inside [ ] are those prior toconformity with IEC standards.
Water (coolant) resistant type
Most Sensitive Position
Caution
Bore size (mm)Operating range (l)
105
165
(mm)
Mai
nsw
itch
circu
it
DC (+)Brown[Red]
DC (–)Blue[Black]
Consult SMC if a solution other than water is to be used.
Switch with Prewired Connector How to Order
Cord length
Solid state switch standardpart number
D — H7BA S A PC
0.5m1.0m
SM
Connector typeM8–3 pinM8–4 pinM12–4 pin
ABD
Connector specifications
12
3 4
1 4
3
1 2
43∗ Refer to the table below for applicable
auto switch part numbers. Applicable standardsImpact resistanceEnclosureInsulation resistanceWithstand voltage
Pin arrangement
Connector type M8–3 pin M8–4 pin M12–4 pin
Connector Pin Layout
Sensor configuration
DC 2 wire Brown1 pin
–2 pin
–3 pin
Blue 4 pin
Lead wire colors Connector number designations
OUT (+)1 pin
–2 pin
–3 pin 4 pin
OUT (–)
JIS C 4524, JIS C 4525, IEC 947-5-2, NECA 0402300m/s² {30, 6G}
IP-67 (standard IEC529)100MΩ or more at 500VDC
1500VAC for 1 min. (between connectors), leakage current 1mA or less
16
Water Resistant 2 Color Indication Solid State SwitchBand Mount Type
D-H7BAL
∗ Lead wire –––– Oil resistant heavy duty vinyl cord, ø4, 0.3mm², 2 cores (brown, blue [red, black]), 3m (standard)• Refer to page 15 for auto switch common specifications lead wire length.
Auto switch specificationsD-G5BAL (with indicator light)
Auto switch part no.
Wiring type
Output type
Applicable load
Power supply voltage
Current consumption
Load voltage
Load current
Internal voltage drop
Leakage current
Indicator light
D-G5BAL
2 wire—
24VDC relay, PLC——
24VDC (10 to 28VDC)5 to 40mA4V or less
0.8mA or less at 24VDCActuated position ………......… Red LED lights upOptimum operating position … Green LED lights up
Grommet
Operating Precaution
Auto Switch Internal CircuitsLead wire colors inside [ ] are those prior to conformity with IEC standards.
Water (coolant) resistant type
Consult SMC if a solution other than water is to be used.
Most Sensitive Position
Caution
Bore size (mm)Operating range (l)
205
255
325.5
406
507
637.5
807.5
1008
(mm)
Mai
nsw
itch
circu
it
Indicator light/Display method
DC (+)Brown[Red]
DC (–)Blue[Black]
Switch with Prewired Connector How to Order
Cord length
Solid state switch standardpart number
D – G5BA S A PC
0.5m1.0m
SM
Connector typeM8–3 pinM8–4 pinM12–4 pin
ABD
Connector specifications
12
3 4
1 4
3
1 2
43∗ Refer to the table below for applicable
auto switch part numbers. Applicable standardsImpact resistanceEnclosureInsulation resistanceWithstand voltage
Pin arrangement
Connector type M8–3 pin M8–4 pin M12–4 pin
Connector Pin Layout
Sensor configuration
DC 2 wire Brown1 pin
–2 pin
–3 pin
Blue 4 pin
Lead wire colors Connector number designations
OUT (+)1 pin
–2 pin
–3 pin 4 pin
OUT (–)
JIS C 4524, JIS C 4525, IEC 947-5-2, NECA 0402300m/s² {30, 6G}
IP-67 (standard IEC529)100MΩ or more at 500VDC
1500VAC for 1 min. (between connectors), leakage current 1mA or less
17
Water Resistant 2 Color Indication Solid State SwitchBand Mount Type
D-G5BAL
• Two types of standard seal materialNitrile rubber (NBR)Fluoro rubber (FKM)
Relationship of coolant entry and sliding distance
15
10
5
0 50 100 150 200 250 300Sliding distance (km)
Standard cylinder
Water resistant cylinder
∗ For rod size ø20
X
ConditionsWorking fluid ........... AirPressure ................. 0.5MPaCoolant ................... Water-solublePiston speed ........... 200mm/sec (60cpm)
• Dramatically improved water resistance compared to standard cylinders
Amou
nt o
f coo
lant
ent
ry (g
)
SpecificationsActionBore size (mm)CushionSwitch mounting typeMade to order
∗ Specifications other than above are identical to the standard basic type.
How to Order
Series CM2 ø20 to ø40
Mounting -XC6Bore sizeCDM2 H7BAL
Water resistant cylinder
Water resistant 2 color indicationsolid state switch
With auto switch(built-in magnet)
Made to orderspecification
NBR (nitrile rubber) sealsFKM (fluoro rubber) seals
RV
R
Double acting single rodø20, ø25, ø32, ø40
Rubber bumperBand mount type
Piston rod/Rod end nut material: Stainless steel (-XC6)
SpecificationsActionBore size (mm)CushionSwitch mounting typeMade to order
∗ Specifications other than above are identical to the standard basic type.
How to Order
Series CG1
Double acting single rodø32, ø40, ø50, ø63, ø80, ø100
Rubber bumper, Air cushionBand mount type
Piston rod/Rod end nut material: Stainless steel (-XC6)
ø32 to ø100
Water resistant 2 colorindication solid state switch
With auto switch(built-in magnet)
Made to orderspecification
Mounting -XC6StrokeBore sizeCDG1 H7BALR
Water resistant cylinderNBR (nitrile rubber) sealsFKM (fluoro rubber) seals
RV
TypeStroke
� For use in environments with water spray such as food processing machines and car wash machines
� Special scraper
32 to 63mm80 & 100mm
H7BALG5BAL
18
Related Equipment
Water Resistant Air Cylinder
Specifications
∗ Specifications other than above are identical to the standard basic type.Note 1) Air-hydro type and boot specification of series CA2 are excluded.Note 2) Combination of auto switches and steel tube is not available.
How to Order
Series CA2
ActionBore size (mm)CushionSwitch mounting typeMade to order
Double acting single rodø40, ø50, ø63, ø80, ø100
Air cushionTie-rod mount type
Piston rod/Rod end nut material: Stainless steel (-XC6)
ø40 to ø100
Water resistant 2-colorindication solid state switch
With auto switch(built-in magnet)
Made to orderspecification
Mounting -XC6StrokeBore sizeCDA2 Y7BALR
Water resistant cylinderNBR (nitrile rubber) sealsFKM (fluoro rubber) seals
RV
Type
SpecificationsActionBore size (mm)CushionSwitch mounting typeMade to order
Double acting single rodø20, ø25, ø32, ø40, ø50, ø63, ø80, ø100
NoneRail mount type
Piston rod/Rod end nut material: Stainless steel (-XC6)∗ Specifications other than above are identical to the standard basic type.
How to Order
Water resistant 2-colorindication solid state switch
With auto switch(built-in magnet)
Made to orderspecification
Mounting StrokeBore sizeCDQ2 F7BALD OptionR
Series CQ2 ø20 to ø100
Water resistant cylinderNBR (nitrile rubber) sealsFKM (fluoro rubber) seals
RV
Compact cylinder
SpecificationsActionBore size (mm)Bearing typeCushionSwitch mounting type
∗ Specifications other than above are identical to the standard basic type.
How to Order
Series MGP Ø20 to Ø100
Double actingø20, ø25, ø32, ø40, ø50, ø63, ø80, ø100
Slide bearingRubber bumper
Direct mount type
∗ Use of stainless steel as the piston rod material will be treated as a special order.
StrokeBore sizeMGPM R
Water resistant cylinderNBR (nitrile rubber) sealsFKM (fluoro rubber) seals
RV
Compact guide cylinder
SpecificationsActionBore size (mm)Bearing typeCushionSwitch mounting type
∗ Specifications other than above are identical to the standard basic type.Note 1) RBL (coolant resistant) type shock absorber is used.
How to Order
Series MGG Double acting
ø32, ø40, ø50, ø63, ø80, ø100Slide bearing
Rubber bumper, Built-in shock absorberBand mount type
StrokeBore sizeMGGM Mounting R
Water resistant cylinderNBR (nitrile rubber) sealsFKM (fluoro rubber) seals
RV
Cylinder with guide
Ø32 to Ø100
Suffix
Water resistant 2-colorindication solid state switch
Y7BAL
Water resistant 2-colorindication solid state switch
Made to orderspecification
-XC6 A, B, CH7BAL
Tie rod cylinder
SpecificationsActionBore size (mm)Bearing typeCusionSwitch mounting type
∗ Specifications other than above are identical to the standard basic type.
Series MY1 Ø16 to Ø63
Double actingø16, ø20, ø25, ø32, ø40, ø50, ø63
Slide bearing or Cam followerShock absorber
Direct mount type
Mechanically jointed Rodless cylinderHow to Order
"K" option is for the Slide Seal.
StrokeBore sizeMY1C/M W
With protctive cover
Water resistant 2-colorindication solid state switch
F9BAL
Splash/Dust Resistant Air Cylinder
20 to 100mm32 to 100mm
F7BA(V)LF9BAL
16 & 20mm25 to 40mm
F9BALY7BAL
32 to 63mm80 & 100m
H7BALG5BAL
-XC6
K
Related Equipment
Water Resistant Air Cylinder
19
Elbow Type/Universal Type
JIS symbol
AS-FG
Dual Speed Controller
JIS symbol
ASD-FGSUS303 Provides lurching prevention andcontrols speed of single acting cylinders.
In-line Type AS-FGSUS303
JIS symbol
AS12�1FG-M5
AS22�1FG-01
AS22�1FG-02
AS32�1FG-02
AS32�1FG-03
AS42�1FG-04
AS12�1FG-U10/32
AS22�1FG-N01
AS22�1FG-N02
AS32�1FG-N02
AS32�1FG-N03
AS42�1FG-N04
AS13�1FG-M5
AS23�1FG-01
AS23�1FG-02
AS33�1FG-02
AS33�1FG-03
AS43�1FG-04
AS13�1FG-U10/32
AS23�1FG-N01
AS23�1FG-N02
AS33�1FG-N02
AS33�1FG-N03
AS43�1FG-N04
M5 x 0.8R1/8R1/4R1/4R3/8R1/2
10-32UNFNPT1/8NPT1/4NPT1/4NPT3/8NPT1/2
6, 10, 16, 20
20, 25, 32
20, 25, 32, 40
40, 50, 63
40, 50, 63
63, 80, 100
6, 10, 16, 20
20, 25, 32
20, 25, 32, 40
40, 50, 63
40, 50, 63
63, 80, 100
Elbow type Universal type Connectionthreads
Applicable tubing O.D.Applicable bore
size (mm)Metric Inch
3.2��
4���
6�����
8
����
10
�����
12
���
1/8"
��
5/32"
���
3/16"
���
1/4"
�����
5/16"
����
3/8"
����
1/2"
�The distinction between Meter-out / Meter-in is indicated by a 0 or a 1 in the part number. (0 = Meter-out, 1 = Meter-in) The body of the flow control also has arrows indicating air flow direction. ∗ Only Elbow type
∗
AS1001FG
AS2001FG
AS2051FG
AS3001FG
AS4001FG
6, 10, 16, 20
20, 25, 32
20, 25, 32, 40
40, 50, 63
63, 80, 100
Model
Applicable tubing O. D. Applicablebore size
(mm)Metric Inch
3.2 4 6 8 10 12 1/8" 5/32" 3/16" 1/4" 5/16" 3/8" 1/2"� �
�����
�� �
���
� ��
���
����
�� �
� �
ASD230FG-M5
ASD330FG-01
ASD430FG-02
ASD530FG-02
ASD530FG-03
ASD630FG-04
ASD230FG-U10/32
ASD330FG-N01
ASD430FG-N02
ASD530FG-N02
ASD530FG-N03
ASD630FG-N04
M5 x 0.8R1/8R1/4R1/4R3/8R1/2
10-32 UNFNPT1/8NPT1/4NPT1/4NPT3/8NPT1/2
Model Connectionthreads
Applicable tubing O.D.
Metric Inch
4 6 8 10 12 1/8" 5/32" 3/16" 1/4" 5/16" 3/8"� �
����
����
����
���
� � ��
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20
Related EquipmentSpeed Controller with One-touch FittingsStainless Steel Series Refer to "Best Pneumatics No. 3" for details.
Male Connector
4
6
8
10
12
16
M5 x 0.8
M5 x 0.8
KGH04-M5 -01 -02KGH06-M5 -01 -02 -03KGH08-01 -02 -03KGH10-01 -02 -03 -04KGH12-02 -03 -04KGH16-03 -04
<M5 type>
<R type>
Hexagon Socket Head Male Connector
<M5 type>
<R type>
Applicabletubing O.D.
(mm)
4
6
8
10
12
Connectionthreads
M5 x 0.8
M5 x 0.8
Applicabletubing O.D.
(mm)
Connectionthreads Model
KGS04-M5 -01KGS06-M5 -01 -02KGS08-01 -02 -03KGS10-01 -02 -03 -04KGS12-02 -03 -04
KGS Extended Male Elbow
<M5 type>
<R type>
KGW
KGH Male Elbow
<M5 type>
<R type>
KGLApplicabletubing O.D.
(mm)
4
6
8
10
12
16
Connectionthreads
KGL04-M5 -01 -02KGL06-M5 -01 -02 -03KGL08-01 -02 -03KGL10-01 -02 -03 -04KGL12-02 -03 -04KGL16-03 -04
Applicabletubing O.D.
(mm)
Connectionthreads
4M5 x 0.8
M5 x 0.8
6
8
10
12
KGW04-M5 -01 -02KGW06-M5 -01 -02 -03KGW08-01 -02 -03KGW10-02 -03 -04KGW12-02 -03 -04
Model
Model
Model
R 1/8R 1/4
R 1/8R 1/4R 3/8R 1/8R 1/4R 3/8R 1/8R 1/4R 3/8R 1/2R 1/4R 3/8R 1/2R 3/8R 1/2
R 1/8R 1/4
R 1/8R 1/4R 3/8R 1/8R 1/4R 3/8R 1/4R 3/8R 1/2R 1/4R 3/8R 1/2
R 1/8
R 1/8R 1/4R 1/8R 1/4R 3/8R 1/8R 1/4R 3/8R 1/2R 1/4R 3/8R 1/2
M5 x 0.8
M5 x 0.8
R 1/8R 1/4
R 1/8R 1/4R 3/8R 1/8R 1/4R 3/8R 1/8R 1/4R 3/8R 1/2R 1/4R 3/8R 1/2R 3/8R 1/2
Universal Male Elbow KGV
4
6
8
10
12
M5 x 0.8
M5 x 0.8
KGV04-M5
-01
KGV06-M5
-01
-02
KGV08-01
-02
-03
KGV10-02
-03
KGV12-03
-04
<M5 type>
<R type>
Applicabletubing O.D.
(mm)Connection
threads Model
Male Run Tee KGY
<M5 type>
<R type>
Applicabletubing O.D.
(mm)M5 x 0.8
M5 x 0.8
4
6
8
10
12
16
Connectionthreads
KGY04-M5 -01 -02KGY06-M5 -01 -02 -03KGY08-01 -02 -03KGY10-01 -02 -03 -04KGY12-02 -03 -04KGY16-03 -04
Model
R 1/8 R 1/8R 1/4R 1/8R 1/4R 3/8R 1/4R 3/8R 3/8R 1/2
R 1/8R 1/4 R 1/8R 1/4R 3/8R 1/8R 1/4R 3/8R 1/8R 1/4R 3/8R 1/2R 1/4R 3/8R 1/2R 3/8R 1/2
Related Equipment
One-touch Fittings/Stainless Steel Series
21
Refer to "Best Pneumatics No. 4" for details.
Branch Tee KGT
<M5 type>
<R type>
Applicabletubing O.D.
(mm)
4
6
8
10
12
16
Connectionthreads
M5 x 0.8
M5 x 0.8
KGT04-M5
-01
-02
KGT06-M5
-01
-02
-03
KGT08-01
-02
-03
KGT10-01
-02
-03
-04
KGT12-02
-03
-04
KGT16-03
-04
Plug-in "Y" KGU
<M5 type>
<R type>
Applicabletubing O.D.
(mm)Connection
threads
4M5 x 0.8
M5 x 0.8
6
8
10
12
KGU04-M5
-01
-02
KGU06-M5
-01
-02
-03
KGU08-01
-02
-03
KGU10-02
-03
-04
KGU12-02
-03
-04
Model Model
R 1/8R 1/4
R 1/8R 1/4R 3/8R 1/8R 1/4R 3/8R 1/4R 3/8R 1/2R 1/4R 3/8R 1/2
R 1/8R 1/4
R 1/8R 1/4R 3/8R 1/8R 1/4R 3/8R 1/8R 1/4R 3/8R 1/2R 1/4R 3/8R 1/2R 3/8R 1/2
Branch Male Elbow KGLU
4
6
8
10
12
M5 x 0.8
M5 x 0.8
KGLU04-M5
-01
-02
KGLU06-M5
-01
-02
-03
KGLU08-01
-02
-03
KGLU10-02
-03
-04
KGLU12-02
-03
-04
<M5 type>
<R type>
Double Branch "Y" KGUDApplicabletubing O.D.
(mm)
4
6
Connectionthreads
Applicabletubing O.D.
(mm)Connection
threads Model
KGUD04-01
-02
KGUD06-01
-02
Straight Union KGH
Male Delta KGD
<M5 type>
<R type>
Applicabletubing O.D.
(mm)
4
6
8
10
12
Connectionthreads
KGD04-M5
-01
-02
KGD06-M5
-01
-02
-03
KGD08-01
-02
-03
KGD10-02
-03
-04
KGD12-02
-03
-04
Applicable tubing O.D.(mm)
468
1012
KGH04-00
KGH06-00
KGH08-00
KGH10-00
KGH12-00
Model
Model
Model
Bulkhead Union KGEApplicable tubing O.D.
(mm)
468
101216
KGE04-00
KGE06-00
KGE08-00
KGE10-00
KGE12-00
KGE16-00
Model
R 1/8R 1/4 R 1/8R 1/4R 3/8R 1/8R 1/4R 3/8R 1/4R 3/8R 1/2R 1/4R 3/8R 1/2
R 1/8R 1/4R 1/8R 1/4
M5 x 0.8
M5 x 0.8
R 1/8R 1/4 R 1/8R 1/4R 3/8R 1/8R 1/4R 3/8R 1/4R 3/8R 1/2R 1/4R 3/8R 1/2
22
One-touch Fittings/Stainless Steel Series
Union Elbow KGLApplicable tubing O.D.
(mm)
468101216
KGL04-00
KGL06-00
KGL08-00
KGL10-00
KGL12-00
KGL16-00
Model
Union Tee KGTApplicable tubing O.D.
(mm)
468101216
KGT04-00
KGT06-00
KGT08-00
KGT10-00
KGT12-00
KGT16-00
Model
Union "Y" KGUApplicable tubing O.D.
(mm)
4681012
KGU04-00
KGU06-00
KGU08-00
KGU10-00
KGU12-00
Model
Branch Elbow KGLUApplicable tubing O.D.
(mm)
4681012
KGLU04-00
KGLU06-00
KGLU08-00
KGLU10-00
KGLU12-00
ModelDifferent Dia. Straight KGHApplicable tubing O.D.
(mm)
KGH04-06
KGH06-08
KGH08-10
KGH10-12
Modela46810
b681012
Different Dia. Tee KGTApplicable tubing O.D.
(mm)
KGT04-06
KGT06-08
KGT08-10
KGT10-12
Modela46810
b681012
Different Dia. Union "Y" KGUApplicable tubing O.D.
(mm)
KGU04-06
KGU06-08
KGU08-10
KGU10-12
Modela46810
b681012
Different Dia. Double Union "Y" KGUDApplicable tubing O.D.
(mm)
KGUD04-06
KGUD06-08
Modela46
b68
a b
4- a
b
2- a
b
2- a
b
Delta KGDApplicable tubing O.D.
(mm)
4681012
KGD04-00
KGD06-00
KGD08-00
KGD10-00
KGD12-00
Model
Female Union KGFApplicabletubing O.D.
(mm)
4
6
8
10
12
Connectionthreads
KGF04-01
-02
KGF06-01
-02
-03
KGF08-01
-02
-03
KGF10-02
-03
KGF12-02
-03
-04
Model
Rc 1/8Rc 1/4Rc 1/8Rc 1/4Rc 3/8Rc 1/8Rc 1/4Rc 3/8Rc 1/4Rc 3/8Rc 1/4Rc 3/8Rc 1/2
Related Equipment
One-touch Fittings/Stainless Steel Series
23
Refer to "Best Pneumatics No. 4" for details.
Plug-in Elbow KGLApplicabletubing O.D.
(mm)4681012
Applicablefittingsize4681012
KGL04-99
KGL06-99
KGL08-99
KGL10-99
KGL12-99
Model
Plug-in Reducer KGRApplicabletubing O.D.
(mm)
4
6
8
10
12
Applicablefittingsize68104810121012121616
KGR04-06
-08
-10
KGR06-04
-08
-10
-12
KGR08-10
-12
KGR10-12
-16
KGR12-16
Model
Tube Cap KGCApplicable tubing O.D.
(mm)
468101216
KGC04-00
KGC06-00
KGC08-00
KGC10-00
KGC12-00
KGC16-00
Model
Bulkhead Connector KGEApplicabletubing O.D.
(mm)
4
6
8
10
12
16
Connectionthreads
KGE04-01
-02
KGE06-01
-02
-03
KGE08-01
-02
-03
KGE10-02
-03
KGE12-03
-04
KGE16-03
-04
Model
R 1/8R 1/4R 1/8R 1/4R 3/8R 1/8R 1/4R 3/8R 1/4R 3/8R 3/8R 1/2R 3/8R 1/2
Stainless steel one-touch fittings KQ2 –X23For use in highly corrosive atmospheres where brass is not acceptable.
SpecificationDimension
Same as KQ2 series.Same as KQ2 series.(Some may be different, consult SMC.)
Body∗Stud∗ChuckGuide∗Collet, release bushingPacking, O-ring
SUS�, PBTSUS� (Thread portion)SUS304SUS�, POMPOMNBR
Materials in each part
How to Order Consult SMC.∗Every one of SUS303, SUS304 and SUS316 is possible to use.
24
One-touch Fittings/Stainless Steel Series
ModelDescriptionBarb fitting forsoft tube
For piping soft nylontubing
Application
For piping polyurethane tubing
For piping soft nylonand polyurethanetubing
MS-5AU-3
MS-5AU-4
MS-5AU-6
Barb tee forsoft tube
MS-5ATHU-3
MS-5ATHU-4
MS-5ATHU-6
Barb elbow forsoft tube
Hose nipple
For pipingsoft nylontubingFor pipingpolyurethanetubing
For pipingsoft nylontubingFor pipingpolyurethanetubing
Unrestricted 360°positioning and fastening around the stud axis
Unrestricted 360°positioning andfastening around the stud axis
MS-5ALHU-3
MS-5ALHU-4
MS-5ALHU-6
MS-5H-4
MS-5H-6
Hose elbow
ModelDescription ApplicationNoteø3.18/2.18
x M5
ø3.18/2 x M5
ø4/2.5 x M5
ø6/4 x M5
ø3.18/2.18 x M5
ø3.18/2 x M5
ø4/2.5 x M5
ø6/4 x M5
ø4/2.5 x M5
ø6/4 x M5
ø4/2.5 x M5
ø6/4 x M5
Material: PVC
MS-5HLH-4
Gasket
Seal for M5 threadsM-5G1
Gasket (H)
M-5GH
Universal nippleUnrestricted positions and connection at 360°around the stud axis
MS-5UN
NippleConnects a fitting to equipment or anotherfitting
MS-5N
Extension fittingExtends piping to prevent interferencewith fittings
MS-5J
Plug
Closes the unused M5 portMS-5P
Reducer bushingConnects Rc 1/8 toM5 fittingMS-5B
Universal tee
MS-5UT
Universal elbow Unrestricted 360° positioning and fastening aroundthe stud axis
Unrestricted 360° positioning and fastening aroundthe stud axis
MS-5UL
MS-5HLH-6
ø3.18/2.18 x M5
ø3.18/2 x M5
ø4/2.5 x M5
ø6/4 x M5
Material:Nylon 66GF30%
Used only with:MS-5ALHU-6MS-5HLH-4MS-5HLH-6MS-5ATHU-6
Note
M5 male x M5 male
PAT
M5 male x M5 female
M5 male x M5 male
R 1/8 x M5 female
M5 female x M5 female x M5 male
M5 female x M5 male
Series MS
For piping nylon, soft nylon and polyurethane tubing
• For piping nylon, soft nylon and polyurethane tubing
• Unrestricted 360° positioning and fastening around the stud axis
For piping soft nylon and polyure-thane tubing
For pipingsoft nylon andpolyure-thanetubing
Related Equipment
Miniature Stainless Steel Fittings
25
Refer to "Best Pneumatics No. 4" for details.
Nylon Tubing Series T, TIA
For general air tubing
Nylon tubeTube size
Metric size (Series T)
�: 20m roll �: 100m roll
Inch size (Series TIA)
Model
Tube O.B. (mm)
Tube I. D. (mm)
T0425
4
2.5
T0403
4
3
T0604
6
4
T0645
6
4.5
T0806
8
6
T1075
10
7.5
T1209
12
9
T1613
16
13
TIA01
3.18
2.18
TIA05
4.76
3.48
TIA07
6.35
4.57
TIA11
9.53
6.99
TIA13
12.7
9.56
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Black (B)
White (W)
Red (R)
Blue (BU)
Yellow (Y)
Green (G)
1/8" 3/16" 1/4" 3/8" 1/2"
Nominal O.D. (inch)
5/16"5/32"
Operating fluid
Max. operatingpressure
Burst pressure
Min. bendingradius (mm)
Operatingtemperature
Materoal
Vacuum
13 25 24 36 48 60 75 100 15 20 30 60 75
Air, Water
220psi {1.5MPa} at 20°C
Refer to burst pressure characteristics curve.
Air: –5 to 140°F (–20 to +60°C) Water: 40 to 105°F (5 to 40°C)
Nylon 12
1.3KPa (10Torr)
Burst PressureCharacteristics Curve
15.0
13.0
11.0
9.0
7.0
5.0
3.0
1.0
0
Burs
t pre
ssure
MP
a
–20 0 20 40 60
Operating temperature °C
Precautions
Be sure to read before handling.
Refer to "Air Fittings & Tubing
Precautions" for other details.
Caution1. Applicable for general industrial water.
Consult SMC if using for other kind of
fluid. Surge pressure must be under the
max. operating pressure. If exceeding
that value, fitting may be damaged and
tubing may be burst.
2. The values of the max. operating
pressure are at a temperature of 20°C.
Refer to the Burst Pressure
Characteristics Curve for other
temperatures. Avoid abnormal
temperature rise wich may burst the
tubing.
3. The values of the min. bending radius
are at a temperature of 20°C and O.D.
variable rate 10% max. In case that
operating temperature is higher than
20°C, O.D. variable ratte may be over
10% even if bending radius is within the
specified range.
How to Order
T0425 B 20•
•
•Indication of tubemodel
Length per roll
Color indication
Symbol
B
W
R
BU
Y
G
Color
Black
White
Red
Blue
Yellow
Green
Symbol
20
100
Roll size*
20m roll
100m roll(Black and white only)
Made to Order
1. 100m roll for Metric size and Inch size
2. 20m roll for Metric size and Inch size(except black and white)
Suffix "-X4" to the end of part number.Ex.) TIA01BU-20- X4
3. Longer roll length
SpecificationT0425, T0604
Other than T0425, T0604
Max. operating pressure
Suffix "-X4" to the end of part number.
Ex.) T0425B-500- X3
∗ Available 150m for ø10, 200m for ø8, 500m for ø4
and ø6. Contact SMC for other types of length.
Suffix "-X3" to the end of part number.
Ex.) T0425R-100- X3
∗ Consult SMC in case of ø16.
26
Related Equipment
Tubing
ModelTube O.D. (mm)Tube I.D. (mm)
Black (B) White (W)Red (R)Blue (BU)Yellow (Y)Green (G)
TS0425
42.5
TS0604
64
TS0806
86
TS1075
107.5
TS1209
129
TS1612
1612
TISA01
3.182.18
TISA05
4.763.48
TISA07
6.354.57
TISA11
9.536.99
TISA13
12.79.56
Inch size (Series TISA)Metric size (Series TS)
�: 20m roll �: 100 rollTube size
�
�
�
�
�
�
�
�
�
�
5/16"5/32"
Specifications1/8" 3/16" 1/4" 3/8" 1/2"
Nominal O.D. (inch)
Operating fluidMax. operatingpressureBurst pressureMin. bendingradius (mm)OperatingtemperatureMaterialVacuum
Air
145psi {1.0MPa} at 20°c
Refer to pressure characteristics curve.
Air: –5 to 140°F (–20 to +60°C)
Nylon 121.3KPa (10 Torr)
12 15 23 27 31 60 12 15 23 30 40
Soft Nylon Tubing Series TS, TISA
For general air pressure pliable
TS0604 W 100Indication of tube
modelLength per roll
Color indication
Made to Order
SymbolBWR
BUYG
ColorBlackWhiteRedBlue
YellowGreen
Symbol20100
Roll size∗20m roll100m roll
(Black and white only)
•
•
•
q 100m roll Metric size and Inch size
w 20m roll for Inch size (expect black and white)
Suffix "-X4" to the end of part number.Ex.) TISA01BU-20- X4
e Longer roll length
9.0
7.0
5.0
3.0
1.00–20 0 20 40 60
Operating temperature ° C
Max. operatingpressureMax. operatingpressure Other
than (TS0425, TS0604)
Burs
t pre
ssur
e M
Pa
Burst PressureCharacteristics Curve
How to Order
�
�
�
�
�
�
�
�
�
�
�
�
�
�
�
�
�
�
�
�
�
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�
Precautions
Be sure to read before handling.Refer to "Air Fittings & TubingPrecautions" for other details.
Caution1. Use nylon or polyurethane tubing for
general industry water. If using soft-nylon tubing, air leakage or tubing coming out caused by the contracting may occur.
2. The values of the max. operating pressure are at a temperature of 20°C. Refer to the Burst Pressure Characteristics Curve for other temperatures. Avoid abnormal temperature rise wich may burst the tubing.
3. The values of the min. bending radius are at a temperature of 20°C and O.D. variable rate 10% max. In case that operating temperature is higher than 20°C, O.D. variable ratte may be over 10% even if bending radius is within the specified range.
Suffix "-X3" to the end of part number.Ex.) TS0425BU-500- X3∗ Available 150m for ø10, 200m for ø8, 500m for ø4 and ø6. Consult SMC for other types of length.
Suffix "-X3" to the end of part number.Ex.) TS0604BU-100- X3∗ Consult SMC in case of ø16.
Other than TS0425, TSO0604(TS0425, TS0604)
TS0425, TS0604
Related Equipment
Tubing
27
Polyurethane Tubing Series TIUB, TU
For general air pressure tubing
Orange color now becomes standard model. Model
Tube O.D. (mm)
Tube I.D. (mm)
Length
20m
33m
100m
153m
305m
500m
TIUB01
3.18
2
TIUB05
4.76
3.18
TIUB07
6.35
4.23
TIUB11
9.53
6.35
TIUB13
12.7
8.46
TU0425
4
2.5
TU0604
6
4
TU0805
8
5
TU1065
10
6.5
TU1208
12
8
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��
��
��
��
��
��
��
��
��
������
�
�
�
������
�
�
Nominal O.D. (inch)
1/8" 3/16" 1/4" 3/8" 1/2" 5/32" 5/16"
Operating fluid
Max. operating pressure
Burst pressure
Max. vacuum
Min. bendingradius (mm)
Operating temperature
Material
SpecificationsAir, Water
115psi (0.8MPa) at 20°CRefer to pressure characteristics curve.
1.3KPa (10Torr)
Air: –5 to 140°F (–20° to +60°C), Water: 40 to 105°F (5 to 40°C)
Polyurethane
10 15 23 27 35 10 15 20 27 35
How to Order
InchTIUB 05 BU 33
Size
SymbolTubesize
01
05
07
11
13
1/8"
3/16"
1/4"
3/8"
1/2"
PolyurethaneTubing
Length per roll
Symbol Roll size
20
33
153
305
66 ft.
100 ft.
500 ft.
1000 ft.
Symbol Color
Y1
Y2
Y3
YR1
YR2
Yellow (soild)
TR Yellow
Neon Yellow
TR Orange
Neon Orange
Color indication
Symbol Color Color ColorSymbol Symbol
B
BU
W
R
Y
G
C
YR
Black
Blue
White
Red
Yellow
Green
Clear
Orange
BU1
BU2
BU3
BR1
G1
G2
G3
G4
GR1
GR2
P1
PU1
PU2
R1
R2
S1
Blue solid
TR Blue
Med. Blue
Brown solid
Green solid
TR Green
Neon Green
Dark Green
Gray solid
Lt. Gray
Neon Pink
Purple solid
TR Purple
Red solid
TR Red
Silver
�
�
Metric
TU 0425 BU 20Polyurethane
Tubing
Color indication
Symbol Symbol Symbol
Symbol
Symbol
Color
Color
ColorColor
B
BU
W
R
Y
G
C
YR
BU1
BU2
BU3
BR1
G1
G2
G3
G4
GR1
GR2
P1
PU1
PU2
R1
R2
S1
Y1
Y2
Y3
YR1
YR2
Gray solid
Lt. gray
Neon Pink
Purple solid
TR Purple
Red solid
TR Red
Silver
Blue solid
TR Blue
Med. Blue
Brown solid
Green solid
TR Green
Neon Green
Dark Green
Black
Blue
White
Red
Yellow
Green
Clear
Orange
Symbol
Size
Tubesize
01
05
07
11
13
1/8"
3/16"
1/4"
3/8"
1/2"
20
33*
100
153*
305*
500
20m
100 ft.
100m
500 ft.
1000 ft.
500m
Yellow solid
TR Yellow
Neon Yellow
TR Orange
Neon Orange
Length per roll
Roll size
∗ Only available in 4mm (5/32") & 8mm (5/16") tube size.
Burst Pressure
Characteristics Curve
711
569
427
285
142
0–5 32 70 105 140
°F
PS
I
Pre
ssu
re
Max. Operating Pressure
Operating Temperature
Tube size
Inch size (Series TIUB) Metric size (Series TU)
••
•
•
••
•
•
Precautions
Be sure to read before handling.
Refer to "Air Fittings & Tubing
Precautions" for other details.
Caution1. Applicable for general industrial water.
Consult SMC if using for other kind of
fluid. Surge pressure must be under the
max. operating pressure. If exceeding
that value, fitting may be damaged and
tubing may be burst.
2. The values of the max. operating
pressure are at a temperature of 20°C.
Refer to the Burst Pressure
Characteristics Curve for other
temperatures. Avoid abnormal
temperature rise wich may burst the
tubing.
3. The values of the min. bending radius
are at a temperature of 20°C. Higher
temperature allows the tubing bent
more.
Burst Pressure
Related Equipment
Tubing
28
Operating range
Models and Specifications
Center axisUU
5°5°
Center of Sphere
Ecce
ntric
slid
e
Sphe
rical
rota
tion
Cylinder connection threadsNo leakage of water, etc., fromthe threads into the interior.
Dust cover (fluoro rubber, silicon rubber)• The shape of the cover prevents residual liquid.• Improved sealing
Stainless steel (SUS304)
Note 1) Use the applicable bore sizes as a guide. For details, consult the catalog of the cylinder being used for the rod end thread size.Note 2) For 3.5MPa hydraulic cylinders, operate within the maximum tension and compression force.
Oper
ating
rang
e
Applicable cylinder bore size (mm)
1010, 16
2025, 32
4050, 63
Applicable cylindernominal thread size
M4 x 0.7M5 x 0.8M8 x 1.25M10 x 1.25M14 x 1.5M18 x 1.5
Max. tension and compression N
8021011002500600011000
0.50.50.50.5
0.75 1
—
-5 to 60°C
Pneumatic cylinder Hydraulic cylinderOperating pressure
How to Order
J S 32
Stainless steel type
Symbol
101620324063
Applicable cylinderbore size (mm)
1010, 16
2025, 32
4050, 63
Dust cover materialSymbol
NilS
MaterialFluoro rubberSilicon rubberApplicable bore size (mm)
10-125
Nominal thread size
Symbol
4-0705-0808-12510-12514-15018-150
Applicable cylindernominal thread size
M4 x 0.7M5 x 0.8M8 x 1.25M10 x 1.25M14 x 1.5M18 x 1.5
1MPaor less 3.5MPa
or less
Note 2)
Note 1)
The overall length and maximum operating tension and compression are equivalent to the standard type (series JA).
Stainless steel used for improved corrosion resistance
JS10-4-070JS16-5-080JS20-8-125JS32-10-125JS40-14-150JS63-18-150
Model
For use on metric non X165US option cylinders
Allowable eccentricity U(mm)
Ambient temperature
Related EquipmentFloating Joint/Stainless Steel TypeSeries JS
29
Construction
Parts list
Replacement Parts
No.
1
2
3
4
5
6
Description
Stud
Case
Ring
Socket
Dust cover
Rod end nut
Material
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Fluoro rubber/Silicon rubber
Stainless steel
Note
Parts list
No.
1
2
3
4
5
6
Description
Stud
Case
Ring
Cap
Dust cover
Set screw
Material
Stainless steel (threads)
Stainless steel
Chrome molybdenum steel
Carbon steel
Fluoro rubber/Silicon rubber
Carbon steel
Note
Electroless nickel plated
Electroless nickel plated
Electroless nickel plated
7 Rod end nut Stainless steel
ø10, ø16
Dust cover
Rod end nutIf a JS series rod end nut is needed order as shown below.
See page 3 for details.
Example: Nut for JS40
ø20 to ø63
Model
JS10
JS16
JS20
JS32
JS40
JS63
P21530511
P21530521
P2153151
P2153251
P2153351
P2153451
P21530512
P21530522
P2153152
P2153252
P2153352
P2153452
Fluoro rubber
Dust cover part no.
Silicon rubber
If the dust cover is damaged or deteriorates, order a replacement with the part numbers below.
30
Series JS
Dimensions
JS10-4-070
JS16-5-080
M
M4 x 0.7
M5 x 0.8
A
26
34.5
4.7
5.8
Model
JS20-8-125
JS32-10-125
M8 x 1.25
M10 x 1.25
44
49.5
7.3
8.5
JS40-14-150
JS63-18-150
M14 x 1.5
M18 x 1.5
60
74.5
11.6
14.3
B
8.5
12
15.5
17.5
18.5
23
C
9.5
13.5
—
—
—
—
D
12
16
21
24
31
41
E
1.5
2
4.5
5
5
7
F
4
6
7
8
11
14
G
4
5
7.8
8.5
11.6
14.3
H
7
10
13
17
22
27
J
14.4
19
24.8
29
38.4
49.2
0.5
0.5
0.5
0.5
0.75
1
80
210
1100
2500
6000
11000
(mm)
JS10, 16
∗ Use a 4mm precision watch wrench to attach the JS10 male threads.
JS20, 32, 40, 63
H
H
B
C E
G
P
A
MM
U
øD
øJ
øD
øJ
U
F
F
B E G
P
A
M M
UU
Rod end nut(mm)
Description
Nut for JS10
Nut for JS16
Nut for JS20
Nut for JS32
Nut for JS40
Nut for JS63
d: Nominal thread size
M4 x 0.7
M5 x 0.8
M8 x 1.25
M10 x 1.25
M14 x 1.5
M18 x 1.5
H
3.2
4
5
6
8
11
B
7
8
13
17
22
27
C
8.1
9.2
15
19.6
25.4
31.2
D
6.8
7.8
12.5
16.5
21
26
B
C
d
D
H
30°
Allowableeccentricity U
Max. tension andcompression NMax. screw-in depth P
31
Series JS
Warning1. Since this product is not a rotating shaft coupling, do not use
it for applications involving rotation.
2. When connecting a driven object and a cylinder rod with a floating joint, fasten it securely with the proper tightening torque for the thread size being used. Furthermore, in applications where loosening is a concern, consider measures such as a holding pin or adhesive to prevent loosening.If the connection does loosen and come apart, human injury and equipment damage can result due to runaway or dropping of a driven object.
Warning1. Do not disassemble.
The thread junction area is coated with high strength adhesive when assembled to prevent loosening, and therefore, it cannot be disassembled. Forced disassembly can cause damage.
Specific Product Precautions
Mounting Maintenance
Be sure to read before handling. Refer to "Best Pneumatics No. 2" pages (0-39) through (0-46) for safety instructions and common precautions.
32
Series JS
For I/O SI unit (DeviceNet compatible)
Choice of M12 or M8 connector
Simple constructionof clamp with screw
ReplaceableOne-touch fittings
Input block
D-sub connector
Multi-connector
Serial transmission Flat ribbon cable
(IP67)
(IP67)
Terminal block box
Electrical Connection
Lead wires
Features:
• Long life:
200 million cycles (VQC1000/2000)
100 million cycles (VQC4000)
• Connector type manifold offers
flexibility in configuring the
manifold.
• Response time:
10ms (VQC1000)
20ms (VQC2000)
17ms (VQC4000)
• Available with dual 3-port valves
• IP67 enclosure (with SI unit,
Terminal box and multi connector)
• Cv up to 2.0
• Available with serial
communication unit for various
protocols, including DeviceNet,
PROFIBUS-DP, CC-Link etc.
(IP67) (IP67)
Metal seal
Rubber seal Specifications
Type(Series)
VQC1000
VQC2000
VQC4000
Manifoldpitch (mm)
10.5
16
25
Flow characteristics
Metal sealApplicable
cylindersize (mm)
to ø50
to ø80
to ø140
Rubber seal
C[dm3/(s•bar)]
0.72
2.6
6.9
b
0.25
0.15
0.17
Cv
0.18
0.60
1.7
C[dm3/(s•bar)]
1.0
3.2
7.3
b
0.30
0.30
0.38
Cv
0.25
0.80
2.0
Related Equipment5-port Solenoid ValvesSeries VQC
33
Tie-rod base
ReplaceableOne-touch fittings
Y type connector(used to tap 2 relay outputsfrom one relay output module.)
Relay output module
Features:
• Long life: 50 million cycles
• Connector type manifold offers
flexibility in configuring the
manifold.
• Response time: 11ms (Depending
upon valve size and configuration)
• Available with dual 3-port valves
for pilot control.
• IP67 enclosure (with SI unit and
multi connector)
• Cv up to 1.6
• Manifold with "-X20" option offers
interlock mechanism.
• Available with serial
communication unit for various
protocols, including DeviceNet,
PROFIBUS-DP, CC-Link etc.
Serial transmission Flat ribbon cable D-sub connector Multi-connector
(IP67) (IP67)
Type(Series)
SV1000
SV2000
SV3000
SV4000
Manifoldpitch (mm)
10.5
16.0
20.5
24.0
Flow characteristics Applicable
cylindersize (mm)
ø40
ø63
ø80
ø100
C[dm3/(s•bar)]
1.1
2.4
4.3
7.0
b
0.35
0.18
0.21
0.18
Cv
0.28
0.48
0.93
1.6
Electrical Connection
Specifications
Related Equipment5-port Solenoid ValvesSeries SV
34
Recommended Applicable Tubing
Tubing material
Tubing O.D.
Polyolefin: Series TPH
Soft polyolefin: Series TPS
ø4, ø6, ø8, ø10, ø12
Note 1) Polyurethane tubing: Series TU, Nylon tubing: Series T, and Soft nylon tubing: Series TS can also be used.
However, the degree of clean performance will be reduced.
Note 2) Due to the softness of polyurethane tubing, it may fold when being inserted.
Hold the end of the tubing and insert it all the way in.
Polypropylene resin
Polypropylene resin
SUS304 stainless steel
SUS304 stainless steel
Polypropylene resin
EPDM
Principal Part Materials
Body
Stud
Chuck
Guide, Stopper, Drive bushing
Collet, Release button
Seal, O-ring, Bumper
Series KP
Tubing material Polyurethane: 10-series
ø4, ø6, ø8, ø10, ø12Tubing O.D.
Polyurethane tubing: Series TU, Nylon tubing: Series T, and Soft nylon tubing: Series TS can also be used.
However, the degree of clean performance will be reduced.
Recommended Applicable Tubing
Polypropylene resin
SUS304 stainless steel
Polypropylene resin
NBR
SUS304 stainless steel
SUS304 stainless steel
Principal Part Materials
Body
Stud
Chuck
Guide, Stopper
Collet, Release button
Seal, O-ring, Bumper
Series KPG
Applicable tube O.D.
1/8, 1/4, 3/8, 1/2
Port sizeSeries
KPFeatures
ø4, ø6, ø8, ø10, ø12
One-touch fittings for clean room blowing systems
Applicable tube O.D.
M5, 1/8, 1/4, 3/8, 1/2
Port sizeSeries
KPGFeatures
ø4, ø6, ø8, ø10, ø12
One-touch fittings for clean room drive air systems
Related EquipmentPolypropylene One-touch FittingsSeries KP/KPG
35
Series TPHPolyolefin Tubing
Series Material ColorTubinglength
m
Tubing O.D. mm
TPH
TPS
Polyolefin
Soft Polyolefin
White, BlackRed, Blue
Yellow, Green
20
100
4 6 8 10 12
Applicable tube O.D.Black, White, Red, Blue, Yellow, Green
ColorsSeries
TPHFeatures
ø4, ø6, ø8, ø10, ø12
Applicable tube O.D.Black, White, Red, Blue, Yellow,Green
ColorsSeries
TPSFeatures
ø4, ø6, ø8, ø10, ø12ø4 to ø12: 0.7MPa
Elbow typePortsize
Applicable cylinderbore size (mm)
Tubing O.D. mm
AS12 1FPG-M5
AS22 1FPG-01
AS22 1FPG-02
AS32 1FPG-03
AS42 1FPG-04
M5 x 0.8
R 1/8
R 1/4
R 3/8
R 1/2
6, 10, 16, 20
20, 25, 32
20, 25, 32, 40
40, 50, 63
63, 80, 100
4 6 8 10 12
Series TPH/TPSTubing for Chemical Resistance
Series AS-FPQ/AS-FPGPolypropylene Flow Controls for Chemical Resistance
Series LQFluoropolymer Fittings
Maximum operatingpressure (at 20°C) Operating temperature
Applicable tubing sizeModel
LQ1 10
LQ1 60
LQ2 20
LQ2 30
LQ2 40
LQ2 50
LQ3H -
LQ3L -
LQ3E
LQ3T
LQ3P
LQ3U
1/8" and 1"
1/8" to 3/4"
1/8" to 1"
mm size inch size
Series LQ1
Series LQ2
Series LQ3
Series AS-FPQ/AS-FPGSpeed Controller with One-touch Fitting
Series LQ
ø4, ø6: 1.0MPa ø8, ø10, ø12: 0.7MPa
Series TPSSoft Polyolefin Tubing
0.7MPa
1.0MPa
1.0MPa
0 to 302°F
0 to 392°F
0 to 302°F
ø3 to ø25
ø4 to ø19
N/A
Related Equipment
36
Tubing model
TH0402
TH0425
TH0604
TH0806
TH1075
TH1008
TH1209
TH1210
Tubing I.D. (mm)
2
2.5
4
6
7.5
8
9
10
Tubing O.D. (mm)
4
4
6
8
10
10
12
12
Series TH/TIHFEP (Fluorinated Ethylene Propylene) Tubing
Fitting Series
LQ1
LQ2
LQ3
KP
KQ2
KG
KJ
Reliefmechanism Port size Set Pressure (MPa)Series
SRH
Rc1/8, 1/4, 3/8, 1/29/16-18UNF, 7/8-14UNF
Non-reliefLow pressure type: 0.01 to 0.2
High pressure type: 0.05 to 0.7Rc1/8, 1/4, 3/8, 1/2Relief
Features Contamination controlled stainless steel regulator
Port size Set Pressure (MPa)Series
SRP M5, Rc1/8Low pressure type: 0.005 to 0.2High pressure type: 0.01 to 0.4
Features High precision low flow consumption stainless steel regulator
Series SRHStainless Steel Regulator
Series SRPPrecision Stainless Steel Regulator
Tubing model Tubing I.D. (inch)Tubing O.D. (inch)
TIHA01
TIHB01
TIHC01
TIHA05
TIHB05
TIHA07
TIHB07
TIHA11
TIHB11
TIH13
TIH19
1/8 (0.125)
1/8 (0.125)
1/8 (0.125)
3/16 (0.188)
3/16 (0.188)
1/4 (0.250)
1/4 (0.250)
3/8 (0.375)
3/8 (0.375)
1/2 (0.500)
3/4 (0.750)
0.093
0.086
0.065
0.137
0.124
0.180
0.156
0.275
0.250
0.374
0.624
TH (Metric)
TIH (Inch)
Note) Series TH and TIH have 4 colors available.
LQ1
LQ2
LQ3
KP
KQ2
KG
KJ
Fitting Series
Translucent Black
Red Blue
Related Equipment
37
Series MHSJ3Slide Guide Round Body 3 Finger
Features
Compact
Type Cylinder bore size mmSeries
MHZAJ2-6
MHZJ2
Air grippers with dust proof and drip proof
construction.
A selection of dust cover materials is available to
suit your application.
Interchangeable in mounting dimensions with the
standard models.
6
6, 10, 16, 20, 25
MHK2
Features
A dust-proof, drip-proof, external force resistant, and weather-resistant type that can be used for a variety of applications. To suit the environment, a selection of dust cover materials and stainless steel (SUS304) fingers is available.
Cylinder bore size mmSeries
12, 16, 20, 25
With dust cover
Type Cylinder bore size mmSeries
MHSJ3 16, 20, 25, 32, 40, 50, 63, 80
Series PF2ADigital Flow Switch for Air
Series PF2WDigital Flow Switch for Water
Flow Range (l/min)Series
1 to 12000PF2A
Features Switch with clear LED display/Digital readoutIP65
Flow Range (l/min)Series
0.5 to 100PF2W
Features Switch with clear LED display/digital readoutIP65
Force, Each JawPart No.
PET
PET
MAGNUM-PET-130-13
MAGNUM-PET-130-26
Features
Series MHZJ2Linear Guide Parallel Style with Dust Cover
Series MHK2Slide Guide Square Body 2 Finger
Series MAGNUM-PET2 Finger Parallel Gripper for Food Processing Body Stroke
All of the materials that are used in the MAGNUM-PET are FDA approved for food contact and de-ionized waterproof. The body and slides are made from Polyethylene Terephthalate (PET-P) and all metal parts are 316 stainless steel that has been passivated and TFE impregnated. The permanent lubrication that is applied at the factory is rated H1 for food contact by the FDA.
130N (29 lbs.)
130N (29 lbs.)
13mm (0.512")
26mm (1.02")Helix Bearing (PET-P)
Piston (PET-P)Body (PET-P)
Double Helix (316 SS)
End Plate (316 SS)
Drive Bar (316 SS)
Slide (PET-P) Slide/Purge Seal (TFE)Slide Bearing (PET-P)
Related Equipment
38
Series ISE/ZSE30High Accuracy Digital Pressure Switch
with 2 Color Display
Series ISE/ZSE40High Accuracy Digital Pressure Switch
Series ISE/ZSE50General Purpose High Accuracy
Digital Pressure Switch
Set PressureSeries
ZSE30: –101 to –101MPaISE30: –0.1 to 1MPaZSE/ISE30
Features High precision and high resolution
Set PressureSeries
ZSE40 (vacuum pressure): 10 to –101.3MPaISE40 (positive pressure): –0.1 to 1.0MPaZSE/ISE40
Features High precision and high resolutionIP65
Set PressureSeries
–100 to –100MPa–0.1 to 1MPaZSE/ISE50
FeaturesPossible to detect pressures of various fluids
Stainless steel pressure sensor and fittingIP65
Series Set Pressure
0 to 1MPa
0 to 10Mpa
0 to 15 Mpa
ISE70
ISE75
ISE75H
Features
Series ISE70, 75, 75HHeavy Duty / 2 Color Digital Pressure Switch Media
Air
General Fluids
General Fluids
For high and low pressures.
IP67
ISE75 (H) has a SUS sensor.
1NPN and 1PNP output are automatically included.
Built-in M12 connector on the body.
2 color digital display. Metal body
Related Equipment
39
DBBDBBACBABCABABBABBAAB
SUS304
Stainless steel
DDDDDBDDBACDCDBCAAD—AAD
AI
AluminumBody Seal Water resistant auto switch
BDAAADAAAADACAAAAADAAAA
NBR(–10 to 60°C)
Nitrile rubber
AAAAAACAAACABAAAAAAAAAA
FKM(–40 to 150°C)
Fluoro rubber
AAAAAAAAAACCAACAAAAAAAA
PBT(–10 to 60°C)
Resin casing
BBBBBBDAAACBBBCAACCAAAB
PVC(–10 to 60°C)
Lead wire
Hydrochloric acid (20%, Room temperature)Chromic acid (25%, 70°C)Boric acid
Sulfuric acid (30%, Room temperature)Phosphoric acid (50%, Room temperature)Ammonium hydroxide
Sodium hydroxide (30%, Room temperature)Calcium hydroxide
Magnesium hydroxide
Acetylene
Formic acid (25%, Room temperature)Citric acid
Acetic acid (10%, Room temperature)Lactic acid (5%, 20°C) Linseed oil
Polassium chloride
Calcium chloride
Mineral oil
Sodium hypochlorite (2%, Room temperature)Sodium chloride
Carbon dioxide
Natural gas
Boric acid
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
PartsMaterial
Chemical(Concentration weight %, Temperature °C)
Symbol
Inorganic salt
Inorganicalkali
Organicsolvent
Other(oil, gas, etc.)
Chemical Resistance Table
A : No influence or almost no influenceB : Some influence, but operational depending on conditionsC : Avoid use if possibleD : Substantial influence, not suitable for use– : Not tested
∗ Unless noted otherwise, the solution concentration is in a saturated state.∗ Chemical resistance is a guide that applies only to the stainless steel cylinder parts, and does not guarantee the performance of air cylinders (auto switches).
Be sure to perform a verification test before operating.∗ The temperature range for the protective label cover is between –40 to 110°C, and the temperature range for grease is between –20 to 150°C. (However, there is no
relationship with the chemicals listed above.)
–XB6: Heat Resistant OptionAn air cylinder in which the materials of the seals and the grease have been changed so that the cylinder can be operated at high ambient temperatures of up to 150°C.
–XB7: Cold Resistant OptionAn air cylinder in which the materials of the seals and the grease have been changed so that the cylinder can be operated at ambient temperatures as low as –40°C.
–XC4: Heavy Duty Scraper for Dusty EnvironmentsAs it uses a powerful scraper for the wiper ring, this cylinder is suitable for use in an area that is dusty, or in an environment in which equipment construction equipment, or an industrial vehicle.
NCA1 Series Stainless Steel NFPA Tie Rod cylindersCorrosion resistant cylinders. Bore sizes from 1.50" to 14.00". Stainless Steel or Composite Tubes. Reference SMC catalog number N304-EX.
Please inquire about other standard and special options or SMC actuator for use in the food industry such as:Hygienically Designed Cylinders "Made to Order"Contact SMC whether it is applicable or not.
Please inquire about standard and special options, or SMC actuators use in the food industry, such as:Epoxy coated air preparation equipment is available as a special order. The Epoxy coating provides additional corrosion resistance to product. Reference SMC option numbers –X480, –X519 AND –X552.
Technical Data
Chemical Resistance Table
40
Series CJ5-S/CG5-SSafety Instructions
Note 1) ISO 4414: Pneumatic fluid power -- Recommendations for the application of equipment to transmission and control systems�Note 2) JIS B 8370: General Rules for Pneumatic Equipment
Warning
Caution : Operator error could result in injury or equipment damage.
Warning : Operator error could result in serious injury or loss of life.
Danger : In extreme conditions, there is a possible result of serious injury or loss of life.
These safety instructions are intended to prevent a hazardous situation and/or equipment damage. These instructions indicate the level of potential hazard by a label of "Caution", "Warning" or "Danger". To ensure safety, be sure to observe ISO 4414 Note 1), JIS B 8370 Note 2) and other safety practices.
1. The compatibility of pneumatic equipment is the responsibility of the person who designs the pneumatic system or decides its specifications.Since the products specified here are used in various operating conditions, their compatibility for the specific pneumatic system must be based on specifications or after analysis and/or tests to meet your specific requirements. �
2. Only trained personnel should operate pneumatically operated machinery and equipment.Compressed air can be dangerous if handled incorrectly. Assembly, handling or repair of pneumatic systems should be performed by trained and experienced operators.�
3. Do not service machinery/equipment or attempt to remove components until safety is confirmed.
1. Inspection and maintenance of machinery/equipment should only be performed after confirmation of safe locked-out control positions.�
2. When equipment is to be removed, confirm the safety process as mentioned above. Cut the supply pressure for this equipment and exhaust all residual compressed air in the system.�
3. Before machinery/equipment is restarted, take measures to prevent shooting-out of cylinder piston rod, etc. (Bleed air into the system gradually to create back pressure.)�
4. Contact SMC if the product is to be used in any of the following conditions:1. Conditions and environments beyond the given specifications, or if product is used outdoors.�2. Installation on equipment in conjunction with atomic energy, railway, air navigation, vehicles, medical equipment,
food and beverages, recreation equipment, emergency stop circuits, press applications, or safety equipment.�3. An application which has the possibility of having negative effects on people, property, or animals, requiring
special safety analysis.
41
Actuator Common Precautions 1Be sure to read before handling.
For detailed individual precautions on each series, refer to the main catalog sections.
1. Confirm the specifications.The products advertised in this catalog are designed according touse in industrial compressed air systems. If the products are used inconditions where pressure, temperature, etc., are out of specifica-tion, damage and/or malfunction may be caused. Do not use in theseconditions. (Refer to specifications.)Consult SMC if you use a fluid other than compressed air.
2. Intermediate stopsWhen intermediate stopping of a cylinder piston is performed with a3 position closed center type directional control valve, it is difficult toachieve stopping positions as accurate and precise as with hydraulicpressure due to the compressibility of air.Furthermore, since valves and cylinders, etc., are not guaranteed forzero air leakage, it may not be possible to hold a stopped position foran extended period of time. Contact SMC in case it is necessary tohold a stopped position for an extended period.
1. Operate within the limits of the maximumusable stroke.The piston rod will be damaged if operated beyond the maximumstroke. Refer to the air cylinder model selection procedure for themaximum useable stroke.
2. Operate the piston within a range such thatcollision damage will not occur at the strokeend.Operate within a range such that damage will not occur when thepiston having inertial force stops by striking the cover at the strokeend. Refer to the cylinder model selection procedure for the rangewithin which damage will not occur.
3. Use a speed controller to adjust the cylinderdrive speed, gradually increasing from a lowspeed to the desired speed setting.
4. Provide intermediate supports for long strokecylinders.Provide intermediate supports for cylinders with long strokes to pre-vent rod damage due to sagging of the rod, deflection of the tube,vibration and external loads, etc.
Design
Selection
Warning
Warning
Caution
1. There is a danger of sudden action by aircylinders if sliding parts of machinery aretwisted, etc., and changes in forces occur. In such cases, human injury may occur; e.g., by catching hands orfeet in the machinery, or damage to the machinery itself may occur.Therefore, the machine should be designed to avoid such dangers.
2. Install a protective cover when there is a riskof human injury.If a driven object and moving parts of a cylinder pose a danger ofhuman injury, design the structure to avoid contact with the humanbody.
3. Securely tighten all stationary parts and con-nected parts so that they will not becomeloose.Especially when a cylinder operates with high frequency or isinstalled where there is a lot of vibration, ensure that all partsremain secure.
4. A deceleration circuit may be required.When a driven object is operated at high speed or the load isheavy, a cylinder’s cushion will not be sufficient to absorb theimpact. Install a deceleration circuit to reduce the speed beforecushioning to relieve the impact. In this case, the rigidity of themachinery should also be examined.
5. Consider a possible drop in operating pres-sure due to a power outage, etc.When a cylinder is used in a clamping mechanism, there is a dan-ger of work pieces dropping if there is a decrease in clampingforce due to a drop in circuit pressure caused by a power outage,etc. Therefore, safety equipment should be installed to preventdamage to machinery and/or human injury. Suspension mecha-nisms and lifting devices also require consideration for drop pre-vention.
6. Consider a possible loss of power source.Measures should be taken to protect against human injury andequipment damage in the event that there is a loss of power toequipment controlled by air pressure, electricity or hydraulics, etc.
7. Design circuitry to prevent sudden lurchingof driven objects.When a cylinder is driven by an exhaust center type directionalcontrol valve or when starting up after residual pressure isexhausted from the circuit, etc., the piston and its driven object willlurch at high speed if pressure is applied to one side of the cylin-der because of the absence of air pressure inside the cylinder.Therefore, select equipment and design circuits to prevent suddenlurching, because there is a danger of human injury and/or dam-age to equipment when this occurs.
8. Consider emergency stops.Design so that human injury and/or damage to machinery andequipment will not be caused when machinery is stopped by asafety device under abnormal conditions, such as a power outageor a manual emergency stop.
Design
Warning9. Consider the action when operation is
restarted after an emergency stop or abnor-mal stop.Design the machinery so that human injury or equipment damagewill not occur upon restart of operation. When the cylinder has tobe reset at the starting position, install safe manual control equip-ment.
42
43
Actuator Common Precautions 2Be sure to read before handling.
For detailed individual precautions on each series, refer to the main catalog sections.
1. Be certain to align the rod axis with the loadand direction of movement when connecting.When not properly aligned, the rod and tube may be twisted, anddamage may be caused due to wear on areas such as the innertube surface, bushings, rod surface and seals.
2. When an external guide is used, connect therod end and the load in such a way that thereis no interference at any point within thestroke.
3. Do not scratch or gouge the sliding partsof the cylinder tube or piston rod, etc., bystriking or grasping them with otherobjects.Cylinder bores are manufactured to precise tolerances, so that evena slight deformation may cause malfunction. Also, scratches orgouges, etc., in the piston rod may lead to damaged seals andcause air leakage.
4. Prevent the seizure of rotating parts.Prevent the seizure of rotating parts (pins, etc.) by applying grease.
5. Do not use until you can verify that equip-ment can operate properly.Verify correct mounting by appropriate function and leakage inspec-tions after compressed air and power are connected followingmounting, maintenance or conversions.
6. Instruction manualThe product should be mounted and operated after thoroughlyreading the manual and understanding its contents.Keep the instruction manual where it can be referred to as needed.
1. Preparation before pipingBefore piping is connected, it should be thoroughly blown out withair (flushing) or washed to remove chips, cutting oil and otherdebris from inside the pipe.
2. Wrapping of pipe tapeWhen screwing together pipes and fittings, etc., be certain thatchips from the pipe threads and sealing material do not get insidethe piping.Also, when pipe tape is used, leave 1.5 to 2 thread ridgesexposed at the end of the threads.
Cushion
1. Readjust using the cushion needle.Cushion is adjusted at the factory, however, the cushion needleon the cover should be readjusted when the product is put intoservice, based upon factors such as the size of the load and theoperating speed. When the cushion needle is turned clockwise,the restriction becomes smaller and the cushion's effectivenessis increased. Tighten the lock nut securely after adjustment isperformed.
2. Do not operate with the cushion needle in afully closed condition.This will cause damage to the seals.
Caution
Caution
Mounting
Wrapping direction
Pipe tapeExpose approx. 2 threads
1. Use clean air.Do not use compressed air which includes chemicals, syntheticoils containing organic solvents, salt or corrosive gases, etc., asit can cause damage or malfunction.
1. Install air filters.Install air filters at the upstream side of valves. The filtrationdegree should be 5μm or finer.
2. Install an after cooler, air dryer or water sep-arator, etc.Air that includes excessive drainage may cause malfunction ofvalves and other pneumatic equipment. To prevent this, install anafter cooler, air dryer or water separator, etc.
3. Use the product within the specified rangeof fluid and ambient temperature.Take measures to prevent freezing, since moisture in circuits canbe frozen under 5°C, and this may cause damage to seals andlead to malfunction.Refer to SMC’s “Air Cleaning Equipment” catalog for furtherdetails on compressed air quality.
WarningAir Supply
Caution
Caution
Piping
Maintenance
Warning1. Removal of equipment, and supply/exhaust
of compressed air.When equipment is removed, first check measures to preventdropping of driven objects and run-away of equipment, etc. Thencut off the supply pressure and electric power, and exhaust allcompressed air from the system.When machinery is restarted, proceed with caution after confirm-ing measures to prevent cylinder lurching.
1. Drain flushingRemove drainage from air filters regularly. (Refer to specifica-tions.)
Caution
1. Note the weight of the stainless steel products.Since the weight of stainless steel cylinders is approximately 1.5 to 3 times heavier than the standard products (with aluminum body), be careful when calculating weight estimates. Also, when mounting the cylinder on equipment where vibration is expected, avoid using single side brackets such as the flange type, and use double side brackets such as the foot type instead.
1. Fully consider the compatibility of stainless steel.The corrosion resistance of stainless steel is not effective against all media and corrosive environments. Corrosion proceeds rapidly with strong hydrochloric acid, hydrofluoric acid, and high temperature ammonium gas, etc. Therefore its compatibility to the environment must be considered carefully.
2. Do not operate cylinders with auto switches in environments where oil and chemicals are used.Contact SMC when operating in environments with coolants, cleaning solvents, various oils or chemicals, as it may cause adverse effects (faulty insulation, malfunction due to swelling of the potting resin, and hardening of lead wires, etc) to auto switches even in a short period of time. Even with the fluoro rubber seal specification, the auto switch related parts (switch body, mounting bracket, and built-in magnet) are identical to the standard specifications. Therefore, consult SMC regarding the cylinder's compatibility (such as chemical resistance) with an environment (chemicals, etc.) before operating.
3. Do not immerse the cylinder in water or chemicals.When the cylinder is operated in a condition with water pressure, the fluid leaks into the cylinder in the early stages. In the worst case, the fluid may back flow inside the piping and damage the solenoid valve.
Operating EnvironmentDesign
Warning Warning
1. If there is a reduction in grease lubrication and reapplication of grease is necessary, use the special grease shown below.Grease kit part no. for stainless steel cylinders• GR-R-010 (10g)
Precautions for series CG5-S1. Sealant∗ is used on the threads of the
connecting sections of the cover and the cylinder tube for air-tight construction. When disassembling the cylinder, the old sealant must be completely removed, and new sealant must be applied before re-assembling.∗ Loctite 542 (medium strength) or equivalent
2. ø50 or larger bore size cylinders cannot be disassembled.When disassembling cylinders with bore sizes of ø20 through ø40, grip the double flat part of either the head cover or the rod cover with a vise and loosen the other side with a wrench or a monkey wrench, etc., and then remove the cover. When re-tightening, tighten approximately 2 degrees more than the original position. (Cylinders with ø50 or larger bore sizes are tightened with a large tightening torque and cannot be disassembled. Contact SMC when disassembly is required.)
Maintenance
CautionMounting
Warning
1. Generally, use nitrile rubber (NBR) seals with liquids that do not contain chlorine and sulfur, and use fluoro rubber (FKM) seals with liquids that contain chlorine and sulfur.However, depending on the type and the brand of liquid (such as cleaning solvent) that splashes on the cylinder, the operating life of seals may be reduced dramatically. In cases where special additives are used, or where liquid caused trouble with the conventional nitrile or fluoro rubber seals in the past, request an investigation or set up a test period for the use of the seals.
2. Even the fluoro rubber specification may not be applicable depending on the type of chemicals and the operating temperature. Therefore, be sure to verity the seal's applicability before use.
Selection
Warning
1. Do not rotate the cover.If the cover is rotated when the cylinder is mounted or when fittings are screwed in, it may cause damage from the joint section of the cover.
Stainless Steel Cylinder Series CJ5-S/CG5-SSpecific Product PrecautionsBe sure to read before handling.
Refer to pages 38 through 40 for safety instructions and actuator common precautions.
44
45
Stainless Steel Cylinder
Water Resistant Auto Switch Precautions 1Be sure to read before handling.
1. Confirm the specifications.Read the specifications carefully and use this product appropri-ately. The product may be damaged or malfunction if it is usedoutside the range of specifications of current load, voltage, tem-perature or impact.
2. Take precautions when multiple cylindersare used close together.When multiple auto switch cylinders are used in close proximity,magnetic field interference may cause the switches to malfunc-tion. Maintain a minimum cylinder separation of 40mm. (Whenthe allowable separation is indicated for each cylinder series, usethe specified value.)
3. Pay attention to the length of time that aswitch is ON at an intermediate stroke posi-tion.When an auto switch is placed at an intermediate position of thestroke and a load is driven at the time the piston passes, the autoswitch will operate, but if the speed is too great the operating timewill be shortened and the load may not operate properly. Themaximum detectable piston speed is:
4. Keep wiring as short as possible.Although wire length should not affect switch function, use wiring100m or shorter.
5. Take precautions for the internal voltagedrop of the switch.Generally, the internal voltage drop will be greater with a 2 wiresolid state switch than a reed switch, and the load supply voltage(subtract the internal voltage drop of the switch from the powersupply voltage) becomes lower.
Load supply voltage > Minimum operating voltage of load
If the above requirement is not satisfied, malfunction will occur(will not turn ON). Therefore, confirm the specifications beforeoperating.∗ Note that the voltage drop will be large when connected in a
serial arrangement.Also note that a 24VDC relay is not applicable.
Design and Selection
WarningWarning
Auto switch operating range (mm)____________________________Time load applied (ms)
6. Pay attention to leakage current.With a 2 wire solid state auto switch, current (leakage current)flows to the load to operate the internal circuit even when in theOFF state. If the above requirement is not satisfied, it will not reset correctly(stays ON). Use a 3 wire switch if this specification will not be sat-isfied.Furthermore, leakage current flow to the load will be “n” timeslarger when “n” auto switches are connected in parallel.
7. Do not use a load that generates surge volt-age.Although a zener diode for surge protection is connected at theoutput side of a solid state auto switch, damage may still occur ifthe surge is applied repeatedly. When a load, such as a relay orsolenoid valve, which generates surge is directly driven, use atype of switch with a built-in surge absorbing element.
8. Cautions for use in an interlock circuitWhen an auto switch is used for an interlock signal requiring highreliability, devise a double interlock system to avoid trouble byproviding a mechanical protection function, or by also usinganother switch (sensor) together with the auto switch. Also per-form periodic maintenance and confirm proper operation.
9. Ensure sufficient clearance for maintenanceactivities.When designing an application, be sure to allow sufficient clear-ance for maintenance and inspections.
V(mm/s) = x 1000
Stainless Steel Cylinder
Water Resistant Auto Switch Precautions 2Be sure to read before handling.
1. Do not drop or bump.Do not drop, bump or apply excessive impacts (1000m/s² or morefor solid state switches) while handling.Although the body of the switch may not be damaged, the insideof the switch could be damaged and cause a malfunction.
2 Do not carry a cylinder by the auto switchlead wires.Never carry a cylinder by its lead wires. This may not only causebroken lead wires, but it may cause internal elements of theswitch to be damaged by the stress.
3. Mount switches using the proper tighteningtorque.When a switch is tightened beyond the range of tightening torque,the mounting screws, mounting bracket or switch may be dam-aged.On the other hand, tightening below the range of tightening torquemay allow the switch to slip out of position.
4. Mount a switch at the center of the operatingrange.Adjust the mounting position of an auto switch so that the pistonstops at the optimum operating position (at the center of the oper-ating range where the green LED lights up). (The mounting posi-tions shown in the catalog indicate the optimum positions atstroke end.) If mounted at the end of the operating range (aroundthe borderline of ON and OFF), operation may be unstable.
Mounting and Adjustment Wiring
Warning1. Avoid repeatedly bending or stretching lead
wires.Broken lead wires will result from repeatedly applying bendingstress or stretching force to the lead wires.
2. Be sure to connect the load before power isapplied.If the power is turned ON when an auto switch is not connected toa load, the switch will be instantly damaged because of excesscurrent.
3. Confirm proper insulation of wiring.Be certain that there is no faulty wiring insulation (contact withother circuits, ground fault, improper insulation between terminals,etc.). Damage may occur due to excess current flow into a switch.
4. Do not wire with power lines or high voltagelines.Wire separately from power lines or high voltage lines, avoidingparallel wiring or wiring in the same conduit with these lines.Control circuits containing auto switches may malfunction due tonoise from these other lines.
5. Avoid incorrect wiring.The switch will not be damaged if protected by a protection circuit,but the switch will be in a normally ON state. However, note thatthe switch will be damaged if reversed connections are madewhile the load is in a short circuited condition.
OldRed
Black
NewBrownBlue
Output (+)Output (–)
2 wire
∗ Lead wire color changes Lead wire colors of SMC auto switches have been changed in order to meet NECA Standard 0402 for production beginning September, 1996 and thereafter. Please refer to the table provided.Special care should be taken regarding wire polarity during the time that the old colors still coexist with the new colors.
Warning
46
Stainless Steel Cylinder
Water Resistant Auto Switch Precautions 3Be sure to read before handling.
1. Never use in an atmosphere of explosivegases. The structure of auto switches is not intended to prevent explo-sion. Never use in an atmosphere with an explosive gas since thismay cause a serious explosion.
2. Do not use in an area where a magnetic fieldis generated.Auto switches will malfunction or magnets inside cylinders willbecome demagnetized.
3. Operating in environments where the switchis constantly exposed to water (includingvarious solvents and chemicals)Water resistant auto switches can be operated in environmentswith constant water splashing. However, additives included in oil,cleaning solvent, and chemicals can cause adverse effects, suchas swelling, melting, and drop in mechanical strength, to the inter-nal insulation material (potting resin) and the external componentsof the switch.
4. Operating in environments with temperaturecycles When a liquid at a temperature that is different (use 20°C or moreas a guide) from the ambient temperature repeatedly splashes onthe switch, temperature cycles are repeatedly applied to theswitch and may cause adverse effects to its internal components.
5. Do not use in an area where surges are gen-erated.When there are units (solenoid type lifter, high frequency induc-tion furnace, motor, etc.) which generate a large amount of surgein the area around cylinders with solid state auto switches, thismay cause deterioration or damage to internal circuit elements ofthe switch. Avoid sources of surge generation and disorganizedlines.
6. Avoid accumulation of iron debris or closecontact with magnetic substances.When a large amount of ferrous debris such as machining chipsor welding spatter is accumulated, or a magnetic substance(something attracted by a magnet) is brought into close proximitywith an auto switch cylinder, it may cause auto switches to mal-function due to a loss of the magnetic force inside the cylinder.
Operating Environment Maintenance
WarningWarning1. Perform the following maintenance periodi-
cally in order to prevent possible dangerdue to unexpected auto switch malfunction.1) Securely tighten switch mounting screws.
If screws become loose or the mounting position is dislocated,retighten them after readjusting the mounting position.
2) Confirm that there is no damage to lead wires.To prevent faulty insulation, replace switches or repair leadwires, etc., if damage is discovered.
3) Confirm the lighting of the green light on a 2 color indicator typeswitch.Confirm that the green LED is on when stopped at the estab-lished position. If the red LED is on, the mounting position isnot appropriate. Readjust the mounting position until the greenLED lights up.
Other
Warning1. Consult SMC concerning water resistance,
flexibility of lead wires and usage at weldingsites, etc.
47
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Series CG5
How to Order
Auto SwitchStandardWith Auto Switch (Magnetic Piston)
MountingXDECFGLSP
MP1 Double Rear ClevisMP2 Double Detatchable Rear ClevisMP3 Single Rear ClevisMP4 Single Detatchable Rear ClevisMF1 Front FlangeMF2 Rear FlangeMS1 End AngleMS2 Side LugMS7 End Lug
NilD
CushionNA
Rubber BumperAir Cushion
Seal MaterialRV
NBRViton
OptionX6011 CG NFPA
Stroke (mm)Bore40506380100
Max Stroke8001200120014001500
Bore (mm)
40506380100
mm40506380100
In1.50”2.00”2.50”3.25”4.00”
2
Action
Fluid
Proof pressure
Maximum operating pressure
Minimum operating pressure
Ambient and fluid temperature
Cushion
Thread tolerance
Double acting single rod
Air
1.5MPa
1.0MPa
0.05MPa
Without auto switch: –10 to 70°C, With auto switch: –10 to 60°C
Rubber bumper, Air cushion
50 to 1000mm/s
50 to 700mm/s
JIS class 2+1.4
0+1.5
0+1.4
0+1.5
0
Piston speed
Stroke length toleranceto 1000 mm, to 1200 mm
to 1000 mm, to 1500 mm
ø40 to ø63
ø80, ø100
ø40 to ø63
ø80, ø100
Specifications
XD + STROKEA
MR
LR
KK
2-EE NPT
CD
CB
UB
BORE A CB CD EE KK LR MR UB XD40 (1.50") 0.75 0.78 0.50 1/8 7/16-20 0.75 0.63 1.75 5.7550 (2.00") 0.75 0.78 0.50 1/4 7/16-20 0.75 0.63 1.75 5.7563 (2.50") 0.75 0.78 0.50 1/4 7/16-20 0.75 0.63 1.75 5.8880 (3.25") 1.13 1.28 0.75 3/8 3/4-16 1.25 0.94 2.50 7.50
100 (4.00") 1.13 1.28 0.75 1/2 3/4-16 1.25 0.94 2.50 7.50
A XC + STROKE
MR
LR2-EE NPT
KK
CB
UB
CD
BORE A CB CD EE KK LR MR UB XC40 (1.50") 0.75 0.78 0.50 1/8 7/16-20 0.75 0.63 1.75 5.3850 (2.00") 0.75 0.78 0.50 1/4 7/16-20 0.75 0.63 1.75 5.3863 (2.50") 0.75 0.78 0.50 1/4 7/16-20 0.75 0.63 1.75 5.5080 (3.25") 1.13 1.28 0.75 3/8 3/4-16 1.25 0.94 2.50 6.88
100 (4.00") 1.13 1.28 0.75 1/2 3/4-16 1.25 0.94 2.50 6.88
NFPA InterchangeableStainless Steel Air Cylinder Series CG5
Double Rear Clevis Mounting Type CG5X (MP1 Mounting Style)
Double Rear Clevis Mounting Type CG5D (MP2 Mounting Style)
3
Series CG5
CD
A XD + STROKE
MR
LR2-EE NPT
KK
EW
BORE A CD EE EW KK LR MR XD40 (1.50") 0.75 0.50 1/8 0.75 7/16-20 0.75 0.63 5.7550 (2.00") 0.75 0.50 1/4 0.75 7/16-20 0.75 0.63 5.7563 (2.50") 0.75 0.50 1/4 0.75 7/16-20 0.75 0.63 5.8880 (3.25") 1.13 0.75 3/8 1.25 3/4-16 1.25 0.94 7.50100 (4.00") 1.13 0.75 1/2 1.25 3/4-16 1.25 0.94 7.50
Single Rear Clevis Mounting Type CG5C (MP4 Mounting Style)
A XC + STROKE
CD
MR
LR2-EE NPT
KK
EW
BORE A CD EE EW KK LR MR XC40 (1.50") 0.75 0.50 1/8 0.75 7/16-20 0.75 0.63 5.3850 (2.00") 0.75 0.50 1/4 0.75 7/16-20 0.75 0.63 5.3863 (2.50") 0.75 0.50 1/4 0.75 7/16-20 0.75 0.63 5.5080 (3.25") 1.13 0.75 3/8 1.25 3/4-16 1.25 0.94 6.88
100 (4.00") 1.13 0.75 1/2 1.25 3/4-16 1.25 0.94 6.88
Single Rear Clevis Mounting Type CG5E (MP3 Mounting Style)
4
A W
WF
ZB + STROKE
M
KK
2-EE NPT
TF
UF
4- FB
R E
* DENOTES DEVIATION FROM NFPA
BORE A E EE FB KK M R TF UF W WF ZB40 (1.50") 0.75 2.00 1/8 0.31 7/16-20 0.16 1.43 2.75 3.38 0.63 1.00 4.6250 (2.00") 0.75 2.50 1/4 0.37 7/16-20 0.22 1.84 3.38 4.13 0.63 1.00 5.26*63 (2.50") 0.75 3.00 1/4 0.37 7/16-20 0.28 2.19 3.88 4.63 0.63 1.00 5.2580 (3.25") 1.13 3.75 3/8 0.44 3/4-16 0.28 2.76 4.68 5.50 0.75 1.38 6.51*100 (4.00") 1.13 4.50 1/2 0.44 3/4-16 0.31 3.32 5.44 6.25 0.75 1.38 6.22*
Front Flange Mounting Type CG5F (MF1 Mounting Style)
A ZJ + STROKE
ZF + STROKE
KK
2-EE NPT
TF
UF
R E
FB
BORE A E EE FB KK R TF UF ZF ZJ40 (1.50") 0.75 2.00 1/8 0.31 7/16-20 1.43 2.75 3.38 5.00 4.6350 (2.00") 0.75 2.50 1/4 0.37 7/16-20 1.84 3.38 4.13 5.00 4.6363 (2.50") 0.75 3.00 1/4 0.37 7/16-20 2.19 3.88 4.63 5.13 4.7580 (3.25") 1.13 3.75 3/8 0.44 3/4-16 2.76 4.68 5.50 6.25 5.63100 (4.00") 1.13 4.50 1/2 0.44 3/4-16 3.32 5.44 6.25 6.25 5.63
Rear Flange Mounting Type CG5G (MF2 Mounting Style)
5
NFPA InterchangeableStainless Steel Air Cylinder Series CG5
A XS SS + STROKE
ZB + STROKE
KK
2-EE NPT
US
ST
LH
TS4- SB
* DENOTES DEVIATION FROM NFPA
BORE A EE KK LH SB SS ST TS US XS ZB40 (1.50") 0.75 1/8 7/16-20 1.00 0.41 2.88 0.50 2.75 3.50 1.38 4.9150 (2.00") 0.75 1/4 7/16-20 1.25 0.44* 2.88 0.50 3.25 4.00 1.38 5.32*63 (2.50") 0.75 1/4 7/16-20 1.50 0.44* 3.00 0.50 3.75 4.50 1.38 5.39*80 (3.25") 1.13 3/8 3/4-16 1.88 0.56* 3.25 0.75 4.75 5.75 1.88 6.41*100 (4.00") 1.13 1/2 3/4-16 2.25 0.56* 3.25 0.75 5.50 6.50 1.88 6.48*
Side Lug Mounting Type CG5S (MS2 Mounting Style)
A XA + STROKE
AT
AO SA + STROKE AO
2-EE NPT
KK
S
AH
4- AB
BORE A AB AH AO AT EE KK S SA XA40 (1.50") 0.75 0.44 1.18 0.38 0.13 1/8 7/16-20 1.25 6.00 5.6350 (2.00") 0.75 0.44 1.44 0.38 0.13 1/4 7/16-20 1.75 6.00 5.6363 (2.50") 0.75 0.44 1.63 0.38 0.13 1/4 7/16-20 2.25 6.13 5.7580 (3.25") 1.13 0.56 1.94 0.50 0.13 3/8 3/4-16 2.75 7.38 6.88
100 (4.00") 1.13 0.56 2.25 0.50 0.19 1/2 3/4-16 3.50 7.38 6.88
End Angle Mounting Type CG5L (MS1 Mounting Style)
6
Series CG5
SE + STROKEAO AO
XE + STROKE
ST
A
KK
2-EE NPT
R
GH
4- EB
BORE A AO EB EE GH KK R SE ST XE40 (1.50") 0.75 0.25 0.31 1/8 1.00 7/16-20 1.43 5.50 0.13* 5.3850 (2.00") 0.75 0.31 0.38 1/4 1.25 7/16-20 1.84 5.88 0.13* 5.5663 (2.50") 0.75 0.31 0.38 1/4 1.50 7/16-20 2.19 6.25 0.18* 5.8180 (3.25") 1.13 0.38 0.44 3/8 1.88 3/4-16 2.76 6.63 0.25* 6.50
100 (4.00") 1.13 0.38 0.44 1/2 2.25 3/4-16 3.32 6.88 0.31* 6.63
E nd L ug Mounting Type C G 5P (MS 7 Mounting S tyle)
7
NF PA InterchangeableS tainles s S teel A ir C ylinder S eries CG5
CB CWCW
AL
ØCD
CE
ØER
KK UNF
Part No. CB CD CE CW L A KK ERNY-150SUS 0.765 0.50 1.50 0.50 0.75 0.75 7/16-20 0.50NY-325SUS 1.265 0.75 2.38 0.63 1.25 1.13 3/4-16 0.75
CA
ER ØCD
KK UNF - A DEEP
CB
Part No. A CA CB CD ER KKNI-150SUS 0.75 1.50 0.75 0.50 0.50 7/16-20NI-325SUS 1.13 2.06 1.25 0.75 0.75 3/4-16
Rod End Accessories
Pivot PinCD1 CD2 CL CP
0.500 0-.002 0.106 2.28 1.94
0.750 0-.002 0.140 3.10 2.72
Note: Cotter Pins are included.
øCD 2
øCD
1
CP
CL
NCDP-150-SUS
NCDP-325-SUS
Part No.
Rod Clevis Rod Eye
Akihabara UDX 15F, 4-14-1, Sotokanda, Chiyoda-ku,Tokyo 101-0021, JapanPhone: 03-5207-8271 Fax: 03-5298-5361URL http://www.smcworld.com
10100 SMC Boulevard Noblesville, IN 46060, U.S.A.Phone: 317-899-4440 Fax: 317-899-3102URL http://www.smcusa.com
All specifications in this catalog are subject to change without notice.